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Demag Standard Cranes

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    Demag Standard Cranes

    Performance and ef ciency at the highest level

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    38926-2

    Demag sets crane standards for the future

    Standard solutions made by Demag offer outstandingquality, ef ciency, and reliability at the highest level. Everycrane and every crane component re ects decades ofcrane expertise and reliability as a partner for the industry.

    Innovation for greater ef ciency to bene tour customersWith the new DR rope hoist, Demag Cranes & Components

    has introduced a state-of-the-art standard for craneapplications with loads weighing up to 50 mt and, at thesame time, an entirely new crane philosophy.

    The C shape of the Demag DR rope hoist design is ideallysuited to crane applications. Thanks to the many bene tsoffered by the new DR rope hoist, the entire craneoperates much more ef ciently.

    Proven crane geometry guarantees high design rigidity,optimum travel characteristics and minimum wearRaised crane girders, designs tailored to match the roof

    structure, and compact trolleys with minimum approachdimensions facilitate larger hook paths as well as betterutilization of the available space and reduce initialconstruction and subsequent costsErgonomic pushbutton stations and interactive radiocontrols with load range display ensure highly convenientoperation and safe load handling. The display providescomplete transparency of the system controls

    In nitely variable speed control in all motion axes,via frequency inverter-fed drives, reduces load sway,facilitates exact and gentle positioning, and lowers themechanical load on the crane installationHigh lifting and cross travel speeds provide fasterhandling rates and greater ef ciencyStandard overload devices prevent unsafe overloadconditions

    * Other speci cations on request

    Crane type Under running single girder cranes Top running single girder cranes Top running double girder cranes

    Capacity* up to 10 mt 12.5 mt 50 mt

    Span* up to 60' (18m) 98' (30m)

    Bridge travel speed* up to 160 fpm

    Trolley travel speeds* up to 100 fpm 82 fpm

    Hoist lifting speed* up to 41 fpm

    Stepless motions 3 axes

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    39343-2

    Top running single girder crane

    with box-section girders

    Under running single girder craneTop running single girder crane

    with beam girder

    Top running double girder crane

    In nitely variable speed control facilitates particularly gentle handling of the load

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    39559

    37427-4

    37371-1

    End truckMaximum strength by using a rigid box-section designwith reinforced connection areas as well as machinedtolerances in the crane girder connection systemguarantee superior structural integrity and optimumtravel characteristics with minimum wearThe precise travel wheel alignment and exact adaptationof the crane span dimension via interchangeable spacerelements ensure optimum travel characteristics and

    high adaptabilityEnd trucks con gured with proprietary structuraldesign programs

    Travel unitMaintenance-free drives with anti-friction bearingslubricated for life, maximum bearing centers to

    accommodate horizontal forces, and travel wheelsmade of spheroidal graphite nodular iron providefor favorable travel characteristics and minimum cranerunway wearIn nitely stepless variable travel speeds via frequencyinverters with speeds up to 240 fpm guarantee travelwith minimum load-sway as well as precise positioning

    Attention to detail for total quality

    Power supply lineDemag DCL compact conductor line for 4 to 7 poles;connections ensure long-term power supply andminimize unplanned downtimePre-assembled building blocks for simple assembly orreplacement of current collector trolleys or completestraight sections provide optimum serviceabilityIP 23 or IP 24 high protection against accidentalcontact with sealing lip and integral expansion joints

    for optimum safety

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    39330-1

    38962

    38972-2-1 39589-4 39030-1

    Hoist trolleysState-of-the-art Demag DR rope hoist of C-shaped designoptimized for crane applications with higher hoist andcross travel speeds provides higher handling rates andef ciency for cranes with capacities up to 50 m tCompact designs with minimum approach dimensionsand larger hook path guarantee optimum utilizationof the available space and height and reduce initialconstruction and subsequent costs

    In nitely variable hoist and travel motions guaranteelow-sway handling. Precise, gentle positioning providesfor greater safety and convenient operationCAN Bus technology to meet tomorrows demandsfor high data transmission reliability, correspondingto safety class 3 to DIN / EN 954, ensures optimummonitoring for greater ef ciency thanks to preventivemaintenance

    Control systemErgonomically designed control units for safe,fatigue-free handling. The display provides completetransparency for control of the installation. The CAN Buscontrol system corresponds to safety category 3 toDIN / EN 954.

    Demag DSE pushbutton control pendant suspended forseparate travel on the crane girderHandheld or belly box CAN Bus radios for wireless

    control allow operator exibility

    Bottom blockEnhanced bottom block design with standard load hookfor ease of load connectionRope lead-in guard eliminates the risk of being caughtbetween the rope and sheaveHandle recesses on both sides simplify handling of thebottom block and increase operating safety

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    EKKE top running single girder cranes provide you withDemag technology at a particularly attractive price. Theyfeature maximum rigidity for a minimum deadweight. Thiskeeps the load on the crane runway low, and acost-effective design can be selected for the building.They also offer the bene ts of outstanding cranegeometry, resulting in exceptional travel characteristics.The Demag EKDR rope hoist is the optimum design for

    crane applications, enabling the crane to meet yourrequirements for greater ef ciency.

    Bene ts and featuresComputer-optimized box section for the crane girderEnd truck of torsionally rigid, welded box girderconstructionTravel wheels of highly wear-resistant GGG 70 spheroidalnodular iron with self-lubricating properties

    Top running single girder cranes

    Connections between the girder and end trucksmanufactured to precise machined tolerances forminimum wearTrolley of low-headroom design with rope hoist, offeringparticularly favorable hook approach dimensions to servethe largest possible areaPower supply to the trolley via high- exibility at cablewith protective ground conductor

    Control pendant suspended for separate travel on thecrane girder, with display for system monitoringOptional: radio remote controlPre-treatment of steel components for optimumanti-corrosion protection of all partsPaint nish in golden yellow. Travel drives in azure blue.Trolley powder-coated in azure blue and silver grey

    EKKE single girder craneTechnical data

    Capacity to 12.5 mt

    Span to 98'

    Bridge travel speed to 160 fpm

    Trolley travel speed to 100 fpm

    Hoist speed to 41 fpm

    Other speci cations on request

    Type 1

    Type 3 Type 4/5

    Optimum adaptation to the building design

    OptionsSee accessories, page 14

    Technical data sheetIdent. no. 900 435 49

    Type 2

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    38972-1-1

    Your bene ts with the Demag DR rope hoistoptimized for crane applications

    Minimum operating cost thanks to extended FEM2m+ service life (1900-hour full load service life)which exceeds the duty requirements of H4 ratingper ASTM B30.16Improved load handling due to increased lifting and crosstravel speed

    Minimum load-sway thanks to in nitely variable crosstravel speedsSystem monitoring for improved operational transparencyImproved utilization of your production area thanks tominimum approach dimensions

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    Top running single girder cranes with beam girder

    EKKE top running single girder cranes with beam girdersoffer outstanding value for the money. The use of rolledsteel sections for the crane girder and traveling rope hoistsoptimized for crane applications make these cranes theoptimum solution for lighter loads and shorter spans.

    EKKE standard cranes ensure ef cient and fatigue-freeload handling thanks to the higher cross travel speed and

    optimized ergonomic control pendants. When ttedwith features such as in nitely variable speed cross traveldrives, they also make it possible to achieve low-swaytravel motions for gentle handling and precise positioningof loads.

    In addition, they also offer high reliability and safety aswell as a long service life combined with high levels ofoperating ef ciency by all components.

    Bene ts and featuresRolled section crane girderOptimum adaptation to the building design (page 6)

    EKKE single girder craneTechnical data

    Capacity to 10 mt

    Span to 59'

    Bridge travel speed to 160 fpm

    Trolley travel speed to 100 fpm

    Hoist speed to 41 fpm

    Other speci cations on request

    OptionsSee accessories, page 14

    Technical data sheetIdent. no. 900 435 49

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    The standard display in the control pendant provides complete transparency for control of the crane system

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    Under running single girder cranes the column-free alternative

    Simply attached to the existing roof structure, Demagunder running cranes eliminate the need for runwaysupport columns. This way, the entire building oor area isavailable for production. Peripheral areas of the workshopcan be served by using the girder overhangs to extendthe travel range of the hoist trolley beyond the runways.Optional latching devices make it possible to transfer thehoist trolley from the crane girder to a branch track and

    back without having to deposit the load.

    Bene ts and featuresConsistent quality with overhead traveling crane bene tsEnd truck of optimized structural designRigid beam girders or welded box girders for optimumload distributionLoads can be handled immediately adjacent to thebuilding wall by means of girder ends tailored to theapplication requirements

    OptionsSee accessories, page 14

    Technical data sheetIdent. no. 900 436 49

    EDKE under running single girder craneTechnical data

    Capacity to 10 mt

    Span to 60'

    Bridge travel speed to 160 fpm

    Trolley travel speed to 100 fpmHoist speed to 41 fpm

    Other speci cations on request

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    Radio control systems enable cranes to be controlled from any operator position

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    Optimum adaptation to thebuilding design

    Bene ts and featuresConsistent quality with overhead traveling crane bene tsPerformance oriented double girder bridge design forhigh speeds in all axesOptimized structural design using proprietarysoftware to meet crane duty class requirements perspeci ed standardsLow deadweight reduces initial runway structure

    investmentOptions- Maintenance platform- Full length walkway on one or both girders- Trolley maintenance platform

    Top running double girder overhead cranes high load capacities combined with long spans

    Demag double girder overhead traveling cranes offeryou a virtually unmatched deadweight/load capacityratio. They are also characterized by their outstandingcrane geometry, ensuring extremely favorable travelcharacteristics and therefore minimizing wear. Theparticularly large lifting height is derived from the fact thatthe load hook can be raised between the two cranegirders. Depending on requirements, our double girder

    overhead traveling cranes can also be tted with radio oroperator cab controls. Optional maintenance platforms andtrolley platforms not only facilitate crane maintenance butalso ensure that your hall ttings such as lamps, heatingelements or supply lines can be quickly and easily reached.

    ZKKE double girder craneTechnical data

    Capacity to 50 mt

    Span to 114'

    Bridge travel speed to 160 fpm

    Trolley travel speed to 82 fpm

    Hoist speed to 41 fpm

    Other speci cations on request

    OptionsSee accessories, page 14

    Technical data sheetIdent. no. 900 463 49

    Type 1

    Type 2

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    The double girder design provides for particularly high load capacities and sensitive load handling thanksto in nitely variable speed control

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    3399229944--2239343-3 39008-2

    With our wide range of accessories and auxiliary

    equipment, we are able to adapt our standard cranes tothe indi vidual requirements of your application.

    Control by means of a pendant switch or, if desired,interactive radio controlVariable speed motors with frequency inverters help toavoid load swayCranes equipped with two trolleys make it easy to handlelong and awkward loadsA comprehensive range of load handling attachmentssatis es the most varied requirements

    Demag crane accessories and auxiliary equipment

    For applications that are not suitable for the digital

    CAN Bus control technology, Demag offers theexibility to provide any DR hoist with conventional,

    non-digital controls

    Planners and plant designers can use our onlineAutomated Quotation System (AQS), which allows forquick and easy con guration of standard cranes, completewith dimensional Auto CAD drawings of the cranes.http://aqs.demag-us.com

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    Double girder overhead traveling crane with tandem end trucks for transporting and turning engine blocks

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