+ All Categories
Home > Documents > Demand Driven Procuremnt -Retail

Demand Driven Procuremnt -Retail

Date post: 02-Jun-2018
Category:
Upload: abdulla-fatiya
View: 219 times
Download: 0 times
Share this document with a friend

of 28

Transcript
  • 8/10/2019 Demand Driven Procuremnt -Retail

    1/28

    Demand-driven Procurement

    SAP Best Practices for Retail (France)

    SAP Best Practices

  • 8/10/2019 Demand Driven Procuremnt -Retail

    2/28

    Scenario Overview 1

    Purpose

    This scenario begins with the required planning steps. The forecasting processes and different

    consumption-based MRP procedures. The supply source determination schema in SAP R/3 is

    then outlined in brief and the various options explained. The Purchase Order process shows

    you how to work with the Planning Workbench. Order optimizing comprises quantity

    optimizing, investment buying, load building and goods receipt capacity check. The last

    section shows you how vendor evaluations can be used to optimize goods procurement.

    Benefits Alongside article-specific inventory management, the SAP R/3 System provides an accurate

    data basis for using the comprehensive range of requirements planning methods. The main

    task in requirements planning is to monitor stocks and, in particular, generate automatic order

    proposals for purchasing.

    With the planning workbench, extensive functionalities for order optimization and vendor

    evaluation you can handle the whole process for demand-driven procurement.

    Key process flows covered Requirement Planning

    Planning Run

    Supply Source Determination

    Contract Processing

    Planning Workbench

    Order Optimizing

    Purchase Order Monitoring

    Vendor Evaluation

    Purpose and Benefits:

  • 8/10/2019 Demand Driven Procuremnt -Retail

    3/28

    Scenario Overview 2

    Required

    SAP EHP3 for SAP ERP 6.0

    Company roles involved in process flows

    Retail Non-Seasonal Purchaser

    Retail Non-Seasonal Purchaser Power User

    Retail Non-Seasonal Purchase Manager

    Retail Replenishment Planner

    Retail Replenishment Planner Power User

    Retail Master data Manager

    Retail Warehouse Clerk

    Retail Store Manager

    SAPApplications Required:

  • 8/10/2019 Demand Driven Procuremnt -Retail

    4/28

    Process Flow Diagram

    Requirement Planning

    MRP ProcedureAutomatic

    reorder pointplanning

    Carry out theindividual

    Forecast fromthe article

    master

    Optional:Evaluating the

    PlanningResults

    Enter goodsreceipt for

    purchase order

    Optional:Planning File

    Optional:Reprocess the

    Forecastresults

    Event

    UnloadMaterials

    fromTruck

    RetailNon-S

    easonalPurchaser

    Ret

    ail

    Replenishment

    Plan

    ner

    R.Non-

    Seas.

    Purch.

    PowerU

    Convert thePurch.

    Requisition to aPurchase Order

    MRP ProcedureTime-phased

    planning

    MRP ProcedureForecast-based

    planning

    MRP ProcedureTime-phasedplanning withreorder point

    planning

    Alternative:Carry out the

    individual

    Forecast fromthe menu Carry out

    Single-Item,Single-Level

    Planning

  • 8/10/2019 Demand Driven Procuremnt -Retail

    5/28

    Process Flow Diagram

    Supply Source Determination

    RetailReplenish.

    Planner

    RetailNon-

    Seas.

    Purchas

    er

    Supply Source:Source List

    MaintainSource List

    AutomaticConversion ofthe Purchase

    Requisition to aPurchase Order

    CreatePurchase Orderwith reference

    to P.Requisition

    Supply Source:Purchase Info

    Record

    CreatePurchase

    Requisition

    RetailNon-

    Seas.Pur.

    PowerU.

    Goods receiptin DC

    Ev-

    ent Unload

    MaterialsfromTruck

    RetailReplen.

    Plan

    nerPower

    User

    Create Contract

    CreatePurchase

    Requisition(Assign Supply

    Source)

    Release Orderfor the Contract

  • 8/10/2019 Demand Driven Procuremnt -Retail

    6/28

    Process Flow Diagram

    Purchase Order Process and Vendor Evaluation

    RetailReplenish.

    Planner

    RetailNon-

    Seas.

    Purchas

    er

    CreatePurchase Order

    via eCATT

    PlanWorkbench:

    OnlineRequirements

    Planning

    RetailNon-

    Seas.Pur.

    PowerU.

    Goods receiptin DC

    RNS.

    Pur.

    Mngr

    RetailReplen.

    Plan

    nerPower

    User

    Return onInvestment

    OrderCancellation

    Order Release

    OrderOptimizing:InvestmentBuying Run

    Alternative:Simulate

    InvestmentBuying Run

    InvestmentBuying

    Analysis

    OrderOptimizing:

    Load Building:Carry out

    Single-Level,Single Item

    Planning

    ConvertPurchase

    Requisition toPurchase Order

    Automatic LoadBuilding

    Manual LoadBuilding

    Maintaining the

    VendorEvaluationManually

    Vendor

    EvaluationAutomatic

    Reevaluation

    Comparison ofEvaluations

    Ranking List

    Executing anEvaluation of

    the Art./Merch.Cat.

    eCATT forVendorEvaluation

    CreatePurchase Order

    Order

    Optimizing:Goods receipt

    capacitiy check

  • 8/10/2019 Demand Driven Procuremnt -Retail

    7/28

    Requirements Planning

  • 8/10/2019 Demand Driven Procuremnt -Retail

    8/28

    Objectives

    Automation of the procurement process on site level

    Inventory monitoring of a site

    Central + distributed application

  • 8/10/2019 Demand Driven Procuremnt -Retail

    9/28

    Requirements Planning: Forecasting Model

    Basic value

    Basic value

    Trend value

    Basic value

    Season indices

    Constant model

    Trend models

    Seasonal models

    Seasonal trend models

    Manua

    l

    Models Parameters

    Automatic

    Model selection

    Automatic

    T: Test for trend

    S: Test for season

    A: Test for trendand season

    Manual model selection with additional

    automatic test

    Selection

  • 8/10/2019 Demand Driven Procuremnt -Retail

    10/28

    Requirements Planning: Overview

    RP type

    Requirements

    Planning

    Consumption

    values

    10/2000 987

    11/2000 1000

    12/2000 1251

    Purchase

    Requisition

    Item 10

    Item 20

    Purchase Order

    Item 10

    Item 20

    Forecast

    indicator ?ArticlesArticles

    Forecast

  • 8/10/2019 Demand Driven Procuremnt -Retail

    11/28

    Forecast Applications

    Forecast Application

    Calculation of the reorder

    point and the safety

    stock by the forecast.

    The forecast values are

    copied as requirements

    and replace the reorder

    point.

    Calculation of the reorderpoint and the safety

    stock by the forecast.

    Reorder Point

    Planning

    The forecast values are

    copied as requirements.

    The planning run is only

    carried out on predefined

    dates.

    Time-Phased planning can

    be applied in combination

    with Reorder Point

    planning.

    Forecast-Based

    Planning

    Time-Phased

    Planning

    Reorder Point

    Planning

  • 8/10/2019 Demand Driven Procuremnt -Retail

    12/28

    Source Determination

  • 8/10/2019 Demand Driven Procuremnt -Retail

    13/28

    Purchase Order: Supply Source Determination

    Quota arrangementQuota arrangement

    ??60%60% 40%40%

    2 Source listSource list

    Outline agreementsPurch .info records

    Regular vendor

    Purch . requisitionWITHOUT

    supply source

    Article PCS-04-MRP201for VZ01 50 pc?

    3

    MIT

    Supply source ind .

    1

    Stock transfer deliv -ery schedules

    Supplying sites

    Find external source ofsupply only

    Find internal source ofsupply only

    Find internal supply sourcefirst , then external

    Find external supply sourcefirst , then internal

    Purch . orderVendor PCS-V201

    Art. 3214 20 pc

    Art. 5110 15 pc

    PReqVendor ??

    Art. 321420 pcArt. 511015 pc

    ArticleArticle

    5

    4 Supplyregion ?

    VendorR3001VendorPCS-V201

  • 8/10/2019 Demand Driven Procuremnt -Retail

    14/28

    Order Processing

  • 8/10/2019 Demand Driven Procuremnt -Retail

    15/28

    Planning Workbench

    Manual planning

    Select worklist

    - Site

    - Vendor

    Material selection- Stock planner

    - Merchandise category

    Default data

    - Item category

    - Account assignment

    category

    Control data

    - Sort algorithms

    Application settings- Display

    Worklist settings

    - Sequence

    Internet services

    WWW

    e-mail

    General settings

    - Hideprocessed worklist

    - Expand levels with one

    element

    - Display symbols

    Start variant

  • 8/10/2019 Demand Driven Procuremnt -Retail

    16/28

    Planning Workbench: Manual Planning

    Planning workbench with integrated manual planning

    Worklist personalization

    Simple display navigation in tree format

    Display of additional information, for example, site or vendor

    master data

    Direct access to the Internet or mail system

    Worklist view personalization

    Manual planningDisplay of consumption and/or forecast data

    Use of restriction profiles

    Automatically generated purchase requisitions

  • 8/10/2019 Demand Driven Procuremnt -Retail

    17/28

    Order Optimizing

  • 8/10/2019 Demand Driven Procuremnt -Retail

    18/28

    Quantity Optimizing: Rounding Profiles

    0 No rounding

    1 Round up to a multiple of the order

    units/sales units

    2 Round up to order/sales/logistical units of

    measure

    3 Round up to order/sales/logistical units ofmeasure, or log. unit of measure, zero qty for

    order units only

    Check the permitted units of measure

    used by vendors or recipients

    Rounding method

    Rounding rule

    Unit of measure group

    Dynamic profile

    AUn % Up % Down

    CAR 70,0 10,0

    LAY 80,0 10,0PAL 90,0 10,0

    Dynamic Rounding Profiles

  • 8/10/2019 Demand Driven Procuremnt -Retail

    19/28

    Investment Buying: Purpose

    Investment buying is a method of determing procurement

    proposals that take account of future price increases, and are

    to be covered by external procurement

    The aim of Investment buying is to purchase articles

    in suitable quantities

    in good time

    as cheaply as possible

    taking account of various influencing factors

  • 8/10/2019 Demand Driven Procuremnt -Retail

    20/28

    Investment Buying: Overview

    Open

    PO quantities Stock on-hand

    ROI Parameters

    Forecast

    Investment

    Buying

    Analysis

    ProtokollLog of items

    found relevant to

    Purchasing

    Purchase

    requisitions

    -

    Worklist

    Purchase

    orders

    Purchase price

    conditions

    Purchase price

    higher than

    future price

    Actual ROI

    is lower than

    required ROI

    Calculate

    order quantity

    Select condition changes

    Select relevant articles

    (Info Record)

    Simulate

    purchase price

    Calculate ROI

  • 8/10/2019 Demand Driven Procuremnt -Retail

    21/28

    Load Building

    Load building is a process used to group together purchase

    orders and other requirements, while taking account of

    procurement restrictions, and thereby reduce procurement

    costs.

    Definition

  • 8/10/2019 Demand Driven Procuremnt -Retail

    22/28

    Load Building Overview

    Purchase requisitions

    otherorder

    processes

    Manual load building

    EDI to vendor

    Automatic

    load building process

    Req. Planning Investment buyingprocess

    Promotionorders

    Simulation list process

    Purch. Req.. ...Purch. req . ...

    Purch. Req.. ...

    Purch. order ...Lieferant 326

    Purch. Order...Vendor 326

    Without existing

    requirementelements

    Purchase orders

  • 8/10/2019 Demand Driven Procuremnt -Retail

    23/28

    Goods receipt capacity check

    Up to now, there was no check for sufficient capacity for the delivery date of a

    planned delivery in the goods receipt area of a warehouse. If the goods are deliveredto a warehouse door that does not have any free capacity, there can be a bottleneck

    in the goods receipt area of a warehouse. At the same time, another warehouse door

    might have enough capacity.

    Advantages for the retailer and vendor:

    Taking the goods receipt capacity into account prevents potential bottlenecks.

    The vendor's delivery date planning utilizes the capacity of the retailer's goods

    receipt areas.

    The vendor can schedule the deliveries better since the planned time window for

    inbound deliveries is binding.

  • 8/10/2019 Demand Driven Procuremnt -Retail

    24/28

    Vendor Evaluation

  • 8/10/2019 Demand Driven Procuremnt -Retail

    25/28

    Functions in Vendor Evaluation

    Quality audits

    Vendor C

    Regular vendor

    forArticle 1 ?

    Vendor A Vendor B Vendor C

    Vendor Evaluation

  • 8/10/2019 Demand Driven Procuremnt -Retail

    26/28

    Automatic Subcriteria: Overview

    Main Criteria

    Price

    Quality

    Delivery

    Service

    Subcriteria

    Price level

    Price development

    GR inspection

    Complaints

    Audit

    On-time delivery

    Quantity reliability

    Shipping instructions

    Confirmation

  • 8/10/2019 Demand Driven Procuremnt -Retail

    27/28

    Analyses for Vendor Evaluation

    Evaluation for Article 1General Vendor Evaluation

    84 75 92 88 81Vendor A

    General Vendor Evaluation

    Total PreisPrice QualQual.. LiefDlvy.. ServiceService

    90

    84

    81

    92

    75

    90

    90

    92

    76

    93

    88

    74

    85

    81

    84

    Analysis for Article/ Merchandise category

    Vendor Evaluation Evaluation

    Total PreisPrice QualQual.. LiefDlvy. ServiceService

    88

    81

    81

    90

    93

    76

    92

    74

    86

    84

    Vendor A

    Vendor C

    Evaluation Comparison

    Total PreisPrice QualQual.. LiefDlvy. ServiceService

    Vendor B

    Vendor A

    Vendor C

    Total PreisPrice QualQual.. Dlvy. ServiceService

    88 81 93 92 86

    HIT LIST

  • 8/10/2019 Demand Driven Procuremnt -Retail

    28/28

    Legend

    Symbol Description Usage Comments

    To next / From last Diagram:Leads

    to the next / previous page of theDiagram

    Flow chart continues on the next /

    previous page

    Hardcopy / Document: Identifies aprinted document, report, or form

    Does not correspond to a taskstep in a document; instead, it isused to reflect a documentgenerated by a task step; thisshape does not have any outgoingflow lines

    Financial Actuals: Indicates afinancial posting document

    Does not correspond to a taskstep in a document; instead, it isused to reflect a documentgenerated by a task step; this

    shape does not have any outgoingflow lines

    Budget Planning: Indicates abudget planning document

    Does not correspond to a taskstep in a document; instead, it isused to reflect a documentgenerated by a task step; thisshape does not have any outgoingflow lines

    Manual Process: Covers a taskthat is manually done

    Does not generally correspond toa task step in a document;instead, it is used to reflect a taskthat is manually performed, suchas unloading a truck in thewarehouse, which affects theprocess flow.

    Existing Version / Data: This blockcovers data that feeds in from anexternal process

    Does not generally correspond toa task step in a document;instead, this shape reflects datacoming from an external source;this step does not have anyincoming flow lines

    System Pass / Fail Decision: Thisblock covers an automaticdecision made by the software

    Does not generally correspond toa task step in the document;instead it is used to reflect anautomatic decision by the systemthat is made after a step has beenexecuted.

    DiagramConnection

    Hardcopy /Document

    FinancialActuals

    BudgetPlanning

    ManualProces

    s

    ExistingVersion /

    Data

    SystemPass/F

    ailDecisio

    n

    Symbol Description Usage

    Comments

    Band: Identifies a user role, such as AccountsPayable Clerk or Sales Representative. This band

    can also identify an organization unit or group,

    rather than a specific role.

    The other process flow symbols in this table go into

    these rows. You have as many rows as required to

    cover all of the roles in the scenario.

    Role bandcontains tasks

    common to that

    role.

    External Events: Contains events that start or end the

    scenario, or influence the course of events in the

    scenario.

    Flow line (solid):Line indicates the normal sequence

    of steps and direction of flow in the scenario.

    Flow line (dashed):Line indicates flow to infrequently-used or conditional tasks in a scenario. Line can

    also lead to documents involved in the process flow.

    Connects twotasks in ascenario

    process or anon-step event

    Business Activity / Event:Identifies an action thateither leads into or out of the scenario, or an outsideProcess that happens during the scenario

    Does notcorrespond to atask step in thedocument

    Unit Process: Identifies a task that is covered in astep-by-step manner in the scenario

    Corresponds toa task step inthe document

    Process Reference: If the scenario references another

    scenario in total, put the scenario number and namehere.

    Corresponds to

    a task step inthe document

    Sub-Process Reference: If the scenario referencesanother scenario in part, put the scenario number,name, and the step numbers from that scenario here

    Corresponds toa task step inthe document

    Process Decision: Identifies a decision / branchingpoint, signifying a choice to be made by the enduser. Lines represent different choices emergingfrom different parts of the diamond.

    Does notusuallycorrespond to atask step in thedocument;Reflects achoice to be

    made after stepexecution

    External

    to

    SAP

    BusinessActivity /

    Event

    Unit Process

    ProcessReference

    Sub-Process

    Reference

    Process

    Decision


Recommended