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We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Best Maintenance Practices for the Real World
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
What is the philosophy of the organizational stakeholders? Reactive: Run to Fail Proactive/Predictive: Prevent issues before they occur
Ownership Strategy
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We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Why is Maintenance so important?
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Cost of downtime
Productivity
Missed shipments
Expedited shipping
Equipment life
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Auditing as part of a responsible maintenance program
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- Maintain Increased reliability Manpower efficiency On-time shipments
- Monitor Remote diagnostics Alert monitoring
- Continuous improvement Safety Training Parts management
- Modernize
Longevity
Performance
Functionality
- Audit
Wear/damage
Maintenance practices
Looming obsolescence
Preparedness (parts, etc.)
Practices (safety, etc.)
Design (still match need?)
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Discovering impending problems More flexibility in
planning repairs the earlier issues are detected Getting operational buy
in on fixing it now or rolling the dice An outside set of eyes
will catch things that are problems but considered situation normal for the crew
Why audits should be part of every maintenance program
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We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Developing your audit schedule
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Start somewhere and adjust as time goes on Tune the audit frequencies based on category and experience. Monitor things like…
– Have I seen changes in system availability? – Have I gotten surprised by obsolescence? – Have I gotten caught with insufficient budget?
TYPICAL AUDIT SCHEDULE
AUDIT CATEGORY Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4DesignOwnershipModernization
YEAR 1 YEAR 2 YEAR 3 YEAR 3
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Strategies for auditing
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Who should conduct the audits? – Internal vs. external – Frequency Who should you talk with while auditing?
– Operators – Maintenance – Senior management
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Non-intrusive methods and tools
Daily Audits
8
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Equipment
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What type of items should you look for during an equipment audit?
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Tablet with stylus
Auditing tools
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We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Documenting audit results
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Computerized Maintenance Management System (CMMS) Benchmark system availability
over time Document audit findings Develop correlations Define the cost of ownership Establish trends over time
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Training
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Weekly training sessions
Peer to peer training
Not top down training
Each person researches topic
Make presentation to the team
Access manuals etc. for research
Obtain comprehensive view
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Utilize data to increase efficiencies
– Call center activity – Remote alert monitoring
activity – CMMS reports
Advanced tools and data analysis
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We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
System Performance Indicators
– System Uptime by Equipment
– Mean Time Between Failures
– Mean Time to Repair – Total Count of Errors – Top 4 Errors – Fault Listing – Parts Management – Photos
Measuring performance and progress through KPI reports
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We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
System Uptime
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Target 98% Track sub systems so
things don’t get lost in the averages Graph results
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Mean Time Between Failure
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We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Mean Time to Repair
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We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Total Count Errors
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We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Top 4 Errors
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We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Parts Management
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We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Are you getting the most from your CMMS? – Reporting – Ability to connect with a mobile device – Inventory management Barcode parts and use a scanner to
identify Automated re-order
– Web based solution – Generate work orders by technicians
skillset
CMMS
21
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Dematic Sprocket Features
22
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Specialty Tools
23
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
AGV Idler Wheel Fixture
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We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Cost < $500
Drive Plate Removal Tool
25
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Cost < $500
Drive Assembly Stands
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We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Cost < $500
Tow Dolly
27
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Downtime Saving Practices
28
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Solutions for Unstable Power
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Many devices like PickDirector Net Controllers, Scales, PLCs are sensitive to voltage fluxuations and power surges Adding battery backups will protect these devices and therefore improve the
uptime of the system
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Three Phase Voltage Monitor
30
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
RS200 Transition Bed Belt Tracking Stand
31
We Optimize Your Supply Chain
DEMATIC - CONFIDENTIAL
Thank you