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Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that...

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Demystifying Dispense Gas
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Page 1: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Demystifying Dispense Gas

Page 2: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Ken SmithBeer EducationThe Boston Beer Company

Bridget GauntnerSales Quality SpecialistBell’s Brewery

Page 3: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Purpose of Dispense Gas

1. Maintain carbonation of beer

2. Push beer from keg to faucet

Page 4: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Many lagers have between 2.5 – 2.7 volsof CO2

This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas

Pressure vs Beer Carbonation

Page 5: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Gas is an Ingredient

Under Carbonation

Perfect Carbonation

Over Carbonation

What the brewer intended

Page 6: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Gas Lawsand Beer

Dissolved CO2 in Beer is 2.6 v/v at 38degrees F and 12 psi of applied pressure

Free CO2

Dissolved CO2

Henry’s Law: At a constant

temperature the amount of dissolved

gas in a liquid is proportional to its

partial pressure above the liquid.

Page 7: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Gas Lawsand Beer

• ↑Temperature = ↓ Solubility

• ↓Temperature = ↑ Solubility Dissolved CO2 in beer is 2.38 v/v at 42 degrees F and 12 psi of applied pressure.

Page 8: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Gas Lawsand Beer

• ↑Temperature = ↓ Solubility

• ↓Temperature = ↑ Solubility Dissolved CO2 in beer is 2.82 v/v at 34 degrees F and 12 psi of applied pressure.

Page 9: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Gas Lawsand Beer

Dissolved CO2 in beer is 3.07 v/v at 38 degrees F and 16 psi of applied pressure.

• ↑ Pressure = ↑ Solubility

• ↓ Pressure = ↓ Solubility

Page 10: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Gas Lawsand Beer

Dissolved CO2 in beer is 2.38 v/v at 38 degrees F and 8 psi of applied pressure.

• ↑ Pressure = ↑ Solubility

• ↓ Pressure = ↓ Solubility

Page 11: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

CO2 breakout caused by decreased solubility• High temperature• Low pressure

Page 12: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Pressure vs. Temperature

As temperature increases so must

pressure to maintain the same volumes of CO2 and vice a versa

Page 13: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Pressure vs. Temperature

9 psi 11 psi 13 psi34° F 2.5 2.7 2.938° F 2.3 2.5 2.742° F 2.1 2.3 2.5

Volumes of CO2 in the beer

Page 14: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

CO2 Pressure = ? psig2.65 volumes CO2

• @ 40°F

• @ sea level

• 100% CO₂ Direct draw system

Pressure vs. Beer Carbonation

Page 15: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Pressure vs. Altitude

What do you need to know?

1.Volumes of CO₂2. Serving Temp

Page 16: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

CO2 Pressure = 14 psig

2.65 volumes CO2

• @ 40°F

• @ sea level

• 100% CO₂ Direct draw system

Pressure vs. Beer Carbonation

Page 17: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

CO2 Pressure = 14 psig2.65 volumes CO2

• @ 40°F

• @ sea level

• 100% CO₂ Direct draw system

Pressure vs. Beer Carbonation

What if it’s Denver @ 5280 feet?

Page 18: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Pressure vs. Altitude

What do you need to know?

1.Volumes of CO₂2. Serving Temp3. Altitude

Page 19: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

CO2 Pressure = 17 psig

2.65 volumes CO2

• @ 40°F

• @ sea level

• 100% CO₂ Direct draw system

Pressure vs. Beer Carbonation

What if it’s Denver @ 5280 feet?

Page 20: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Push beer from keg to faucet

Applied pressure

Gravity and system

restriction

Page 21: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

RESISTANCE is the FRICTIONbeer encounters as it moves from the keg to the faucet

APPLIED PRESSUREThe amount of PSI force to

overcome resistance

Pressure vs. Resistance

Friction

Pushing Force

Motion

Page 22: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Flow rate of 128 oz per minute

Applied Pressure

Total restriction

Page 23: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Dynamic – all the components of a system

Static –effects of gravity

Pressure vs. Resistance

Page 24: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

STATIC(Gravity)

Page 25: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation
Page 26: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Pressure vs. ResistanceExample System• Direct draw system• 40° F Serve• Denver (5280’)• 2.65 vol CO²

14 psi + 3 (2000’) = 17psi

17 psi – KEG

Need 17 lbs restriction to balance (push pressure)• Parts resistance = 3 lbs• 3’ vertical rise = 1.5 lbs = 4½• Need 12.5 lbs

Restriction to balance• Vinyl 3/16 choker provides

3 lbs restriction per foot• Need 12.5÷ 3 = 4.17 feet

3 X 4.17 = 12.5 + 4.5 = 17

17 lbs – RESISTANCE(pours 1 gallon/ minute)

Cut 3/16 line at 4’2”

=

Page 27: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Pressure vs. Resistance

17 PSI Pressure

to Keg

17 LBS Restriction

Carbonation Quality

Flow RateTo achieve proper flow and beer quality, the pressure applied to the keg must equal the

total resistance of the draft system

40° F Serve

Page 28: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Pressure vs. Resistance

17 PSI Pressure

to Keg25 LBS

Restriction

Flow Rate

40° F Serve

Page 29: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Pressure vs. Resistance

25 PSI Pressure

to Keg

25 LBS Restriction

Carbonation Quality

Flow Rate

40° F Serve

Page 30: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Total Pressure = 25 psig

CO2 Pressure = 17 psig (in Denver)

N2 is 74 times less soluble than CO₂ @ 0°C

Pressure and Beer Carbonation

Page 31: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Pressure vs. Resistance

25 PSI Pressure

to Keg

25 LBS Restriction

Carbonation Quality

Flow Rate

80% CO₂40° F Serve

Page 32: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Appendix C: Page 93

b + 14.7a + 14.7C=

a = gauge pressure of the blended gasb = gauge pressure of pure CO₂c = proportion of CO₂ in blended gas

14.7 = atmospheric pressure in pounds per square inch at sea level

Page 33: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Figu

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Appendix C: Page 93

b + 14.7a + 14.7C=

a = gauge pressure of the blended gasb = gauge pressure of pure CO₂c = proportion of CO₂ in blended gas

14.7 = atmospheric pressure in pounds per square inch at sea level

Page 34: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Pressure vs. Resistance

30 PSI Pressure

to Keg

30 LBS Restriction

Carbonation Quality

Flow Rate

70% CO₂ 40° F Serve

Page 35: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

What makes up the air we breathe?

Nitrogen: 78%Oxygen: 21%Argon: 0.93%CO2: 0.04%Trace gases

100% CO2

Page 36: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation
Page 37: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

Dalton’s Law:

PTotal=Pgas 1 +Pgas 2 +Pgas 3...

Gas Lawsand Beer

Nitrogen: • Will push beer along with CO2

• Much less soluble than CO2

• Doesn’t help keep CO2 in solution

70/30 25/75N2 CO2

Gas Blender Box

Page 38: Demystifying Dispense Gas€¦ · Many lagers have between 2.5 – 2.7 vols of CO2. This means that each 16 oz glass of beer has nearly 2 ½ glasses of gas . Pressure vs Beer Carbonation

System balanceTemperature

Volumes of CO₂ Altitude

AppliedPressure


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