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Economic Development Association of Alabama
2015 Summer Conference AgendaJune 21, 2015
Changing Geography of the Automotive Industry(& the Mexican Challenge)
Dennis CuneoFisher & Phillips LLP
Automotive Credentials• Former SVP Toyota
• Automotive-related Boards• AK Steel• BorgWarner• SSOE• Center for Automotive Research• UIEvolution (Advisory Board)
• Site selection/ Start-up: >20 vehicle facilities: assembly plants, parts plants, HQ, and R&D centers
• Advisor to several states and communities on attracting automotive projects
3 Decades of Change
1982: 5 companies (4 American/ 1 foreign) assembled vehicles in 20 states (including 6 Southern States) Today: 13 companies (2 American/ 11 foreign) assemble vehicles in 14 states (including 7 Southern States)
Foreign AutomakerInvestment
1982 – 2008: Southern Automotive Juggernaut
Toyota
Toyota
D3 consolidated in Great Lakes/ Upper Midwest
1982-2008: Emergence of Auto Alley
Foreign AutomakersBuilt Mostly in South
MercedesVolvo
AL: Southern Anchor Of Auto Alley
Since 2003: Significant Investment Outside Auto Alley
MercedesVolvoToyota
Toyota
Tesla
GM
GMGM
Ford
Tesla Gigafactory• $5 billion investment• 6500 jobs• Average wage: $26/ hour
Since 2003: Significant Investment Outside Auto Alley
MercedesVolvoToyota
Toyota
Tesla
GM
GMGM
Ford
Center of Automotive Production
20002010201520212026
© 2014 IHS
Source: IHS, Presentation to Management Briefing Seminar, Traverse City, Center for Automotive Research, Aug. 2014
“Center” of Auto Production is Moving Southwest
Mexico: The New Automotive Juggernaut
FordAnnounced in 2015
3800 jobs; $2.5 billion investment
Automotive Investment:U.S. vs. Mexico
Source: Center for Automotive Research
Assembly Plant Announcements Since 2009
US
MX
Each $500M
Toyota: $1BAudi: $1.3BHyundai-Kia: $1BMercedes: $1.4BHonda: $800MBMW: $1.BNissan: $2BMazda: $500M
Automaker Investment Announcements, Jan 2010-May 2015
Canada$5.4 billion
United States$53.4 billion
Mexico$24.2 billion
Total North
America$83.0 billion
Source: CAR Research, Book of Deals
Southern States Not Keeping Pace
Other U.S.$13.2 billion
Mexico$24.2 billion
Great Lakes$ 28.2 billion
South$12.0 billion
Note: U.S. Great Lakes includes: IL, IN, KY, MI, MO, and OH while South includes: AL, FL, GA, MS, SC, TN, and TX
Source: CAR Research, Book of Deals
Mexican Automotive Wages: 1/8 to 1/5 of U.S. Wages
Average Hourly Wages for Production and Non-Supervisory Workers in Motor Vehicle and Parts, 2007-2014
Sources: U.S. Department of Labor, Bureau of Labor Statistics;Mexico National Institute of Statistics and Geography (INEGI: Instituto Nacional de Estadística y Geografía)
The Real Mexican Advantage
Hourly Labor Cost on a Subcompact Car $674 a car
FTA advantage on a Q5 Export to Europe $4,500+ per vehicle
Mexican Capacity, Production, and 2015-2018 Production
ForecastMexican Production and Forecast Mexican Production Capacity
6.0
5.0
4.0
3.0
2.0
1.0
0.0 2007 2008 2009 2010 2011 2012 2013 2014 20152016
Sources: LMC, AMIA, INEGI, Ward's Automotive, U.S. Federal Reserve Board, Statistics Canada, and CAR Estimates
2017 2018
Mill
ions
Source of Mexico’s Growth
- Detroit 3 moving capacity to MX from U.S./ Canada
- Japanese/German OEMS moving capacity to MX from home locations not from U.S./Canada
-But new MX capacity is lost opportunity for South
1. Alabama2. Kentucky3. Louisiana4. Mississippi5. South Carolina6. Tennessee- - - - - - - - - - - - - - - - - - - - - - - • Duke Energy• CU-ICAR• University of Alabama• AAMA• MAMA• SCMA• TAMA• GAMA
-
Southern Automotive Research Alliance (SARA)
How Can the South Meet MX Challenge?Preliminary Report 10/14 SAC
But No Progress Moving Forward
Image source: Automotive News
Auto Industry In New Disruptive Phase• Fuel Economy regulations: 54.5 mpg
by 2015• New technology• New Entrants
Fuel Economy Standards: 54.5 MPG by 2025
• Light-weighting: New materials: AHSS; Aluminum; Composites
• Powertrain technology: ICE improvements; Electrification
Average vehicle: 50 microprocessors 100 million lines of software.Luxury Vehicles: Software/ Electronics: 40% vehicle content
Pace of New Technology is Accelerating
Source: Center for Automotive Research
Mechanical-base Software-baseTransportation-focus Technology-focus
Autonomous Technology“Fully autonomous vehicles are a real possibility. Probably, in the next five years, you’ll seesomebody introduce autonomous vehicles.”Mark Fields, Ford CEO, Remarks @ Consumer Electronics Show 1-5-15
Google Self-driving Car
Mercedes F 015
SLATE
McKinsey Report on Autonomous Vehicles
• 90% reduction in accidents
• Save $190B in damages & health care costs
• Fewer repair shops; first responders; emergency rooms
• No more impaired driving
• Won’t need a drivers license
• Improved highway flow and capacity
• 25% less parking space – 5.7B square meters
• Change in car ownership patterns
• Improved productivity during commute
New Entrants
• 10 year old company• $33 billion market cap* (GM $50 billion*) (Honda $57 billion**)
*7/14/15 **12 months ending 3-31-15
And what does Apple, with $194B in cash, have planned?
Questions/ Comments