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DEORE XT Mega-9 Rapidfire Lever SL-M770 - Art's …vid.artscyclery.com/pdf/Shimano MTB/Shimano MTB...

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DESCRIPTION SHIMANO CODE NO. ITEM NO. * * * * 1 2 3 4 5 6 7 8 R.H. Shifting Lever Unit L.H. Shifting Lever Unit Inner Hole Cap R.H. Indicator Unit L.H. Indicator Unit R.H. Cable Adjustting Bolt Unit L.H. Cable Adjustting Bolt Unit R.H. Bracket L.H. Bracket SL Fixing Bolt (M4) 2pcs. Clamp Bolt (M6 x 15) R.H. Base Hole Cap & Bolt Unit L.H. Base Hole Cap & Bolt Unit Y-6MP Y-6MP Y-6CD Y-6MP Y-6MP Y-6GR Y-6MP Y-6MP Y-6NX Y-6MP Y-8U9 Y-6MP Y-6MP 98010 98020 33000 98030 98040 98090 98070 01000 51000 98080 14000 98090 98100 A: Same parts. B: Parts are usable, but differ in materirals, appearance, finish, size, etc. Absence of mark indicates non-interchangeability. INTERCHANGE- ABILITY SL-M770 DEORE XT Mega-9 Rapidfire Lever 0707-2708A w/o Indicator Type w/o Indicator Type For Left Hand For Right Hand 3 3 4 4 8 8 1 1 6 6 2 2 7 5 5 7 SL-M970 SL-M760 SL-M952 A B B A B B B A B B B
Transcript

DESCRIPTIONSHIMANOCODE NO.

ITEMNO.

**

*

*

1

2

3

4

5

67

8

R.H. Shifting Lever UnitL.H. Shifting Lever UnitInner Hole CapR.H. Indicator UnitL.H. Indicator UnitR.H. Cable Adjustting Bolt UnitL.H. Cable Adjustting Bolt UnitR.H. BracketL.H. BracketSL Fixing Bolt (M4) 2pcs.Clamp Bolt (M6 x 15)R.H. Base Hole Cap & Bolt UnitL.H. Base Hole Cap & Bolt Unit

Y-6MPY-6MPY-6CDY-6MPY-6MPY-6GRY-6MPY-6MPY-6NXY-6MPY-8U9Y-6MPY-6MP

98010980203300098030980409809098070010005100098080140009809098100

A: Same parts.B: Parts are usable, but differ in materirals, appearance, finish, size, etc.Absence of mark indicates non-interchangeability.

INTERCHANGE-ABILITY

SL-M770DEORE XT Mega-9 Rapidfire Lever

0707-2708A

w/o Indicator Type w/o Indicator Type

For Left Hand For Right Hand

3 3

44

88

1 1

6 6

22

7

55

7

SL-M

970

SL-M

760

SL-M

952

A

BB

A

BB

B

A

BB

B

50 mm 50 mm

44T 44T / 48T

X

X

22T

12T

S, M, L

66° - 69°

50 mm

44T

FD-M770-E

X

X

22T

12T

66° - 69°

FD-M770 FD-M771

X

X

22T

12T

S, M, L

66° - 69°

50 mm

44T / 48T

FD-M772 /M772AFD-M773

X

X

22T

12T

S, M, L

63° - 66°

If not using the indicator, this shifting lever can be installed eitheron the inside or the outside of the brake lever.If adjusting the position, remove the indicator, and then be sureto secure it in the new position with the two fixing bolts.

• FD-M771/FD-M773

• Install the shifting lever in a position where it will not obstruct brakeoperation and gear shifting operation.

• Do not use in a combination which causes brake operation to beobstructed.

The level section of the chain guideouter plate should be directly aboveand parallel to the largest chainring.Secure using a 5 mm Allen key.

Series XT

Rapidfire (Shifting lever) SL-M770

Outer casing SIS-SP41

Front derailleur FD-M770 / FD-M771 / FD-M772 / FD-M773 / FD-M770-E / FD-M772A

Front chainwheel FC-M770 / FC-M771-K

Chain CN-HG93

Bottom bracket cable guide SM-SP17 / SM-BT17

Technical Service Instructions SI-6MPFA-003

Front Drive System

In order to realize the best performance, we recommend that the following combination be used.

SIS Adjustment

Installation of the lever

Adjust and then install the front derailleur as shown in theillustration. Do not remove the Pro-Set alignment block at this time.

Gear teeth should comewithin this range

Pro-Set gauge

Tightening torque : 5 - 7 N·m {44 - 60 in. lbs.}

Chainwheel (largest chainring)

Chain guide

Chain lengthAdd 2 links (with the chain on boththe largest sprocket and the largestchainring)

Largest sprocket Largest chainring

Chain

Be sure to follow the sequence described below.

1. Low adjustmentFirst remove the Pro-Set alignment block .Next, set so that the clearance between the chain guide innerplate and the chain is 0 - 0.5 mm.

AB

BA

FD-M771/M773

FD-M770/ M772/M772A

Low adjustmentscrew

Chain

Pro-Set alignmentblock

Chain guide inner plate

Chain position

Largest sprocket

Smallestchainring

After taking up the initial slack in the cable, re-secure to the frontderailleur as shown in the illustration.

Normal type

< Normal type >

• FD-M770/FD-M772/FD-M772A< Top route type >

Top route type

Pull

Pull

FD-M770/M772/M772A

FD-M771/M773

Chain

5 mm Allen key

Chain guideouter plate

Top adjustmentscrew

AB

Chain

Chain guideinner plate

A

B

Outer casing adjustment barrel

Chain position

Smallest sprocket

Largest chainring

Chain position

Largest sprocket

Intermediatechainring

3. Top adjustmentSet so that the clearancebetween the chain guide outerplate and the chain is 0 - 0.5 mm.

4. Adjustment of the intermediatechainringWhen carrying out adjustment, set thechain to the largest sprocket, and at thefront, set the chain to the intermediatechainring. Adjust using the outer casingadjustment barrel so that the clearancebetween the chain guide inner plate andthe chain is 0 - 0.5 mm.

Note: Pass the cablethrough as shownin the illustration.

Wire fixing bolt

Pro-Set alignment block

For bracket typeInstall as shown in theillustration.

Bolt

AdapterAdapter

Front Derailleur

Front Chainwheel

Tightening torque : 35 - 50 N·m {305 - 435 in. lbs.}

To shift from a small chainring to a larger chainringWhen lever (A) is pressed once, there is a shift of one step from a small chainring to a larger chainring.

Example: from intermediate chainring to largest chainring.

To shift from a large chainring to a smaller chainringWhen lever (B) is pressed once, there is a shift of one step from a largechainring to a smaller chainring.

Example: from largest chainring to intermediate chainring.

Gear shifting operationThis release lever is equipped with a 2-way release mechanism which allows release operations to be carried out by either pushing or pullingthe lever.Both lever (A) and lever (B) always return to the initial position when they are released after shifting.When operating one of the levers, always be sure to turn the crank arm at the same time.

Lever (A) initial position Lever (B)2-way release

2. Connecting and securing the inner cableOperate lever (B) two times ormore, and check on the indicatorthat the lever is at the lowestposition. Then remove the innerhole cover and connect the innercable.

Inner hole cover

Lever (B)

Inner cable

Install the inner hole cover by turning it asshown in the illustration until it stops.Do not turn it any further than this, otherwiseit may damage the screw thread.

Inner hole cover

Use a handlebar grip with amaximum outer diameter of 36 mm.

Tightening torque : 5 N·m {44 in. lbs.}4 mm Allen key

If the chain falls to the crankside.

If shifting is difficult from theintermediate chainring to thesmallest chainring.

Tighten the top adjustment screwclockwise (about 1/4 turn).

Loosen the top adjustment screwcounterclockwise (about 1/8 turn).

Loosen the low adjustment screwcounterclockwise (about 1/4 turn).

If there is interference betweenthe chain and the front derailleurinner plate at the largestchainring.

If there is interference betweenthe chain and the front derailleurouter plate at the largestchainring.

Tighten the top adjustment screwclockwise (about 1/8 turn).

Loosen the top adjustment screwcounterclockwise (about 1/8 turn).

If the intermediate chainring isskipped when shifting from thelargest chainring.

Loosen the outer casingadjustment barrelcounterclockwise (1 or 2 turns).

If the chain falls to the bottombracket side.

If the lever is stiff when shiftingfrom the intermediate chainringto the largest chainring

Tighten the outer casingadjustment barrel clockwise (1 or 2 turns).

Tighten the low adjustment screwclockwise (about 1/2 turn).

Loosen the top adjustment screwcounterclockwise (about 1/4turn).

5. Troubleshooting chartAfter completion of steps 1 - 4, move the shifting lever to check theshifting. (This also applies if shifting becomes difficult during use.)

If there is interference betweenthe chain and front derailleurinner plate when the rearsprocket is shifted to the largestsprocket when the chainwheel isat the intermediate chainringposition.

If shifting is difficult from theintermediate chainring to thelargest chainring.

Tightening torque :6 - 7 N·m {52 - 60 in. lbs.}

Specifications

Model number

Normal type

Top route type

Front chainwheel tooth difference

Min. difference between top and intermediate

Front derailleur installation band diameter

Chainstay angle (a)

Applicable chain line

X = AvailableFront Derailleur

Applicable front chainwheel

Installation band diameters:S (28.6 mm), M (31.8 mm), L (34.9 mm)

When using the S, M size, use aninstallation band with a diameter of 28.6 mm, 31.8mm and install it to a L size adapter.

Chainstay angle

ChainwheelModel number

Chainwheel tooth combination

Bolt circle diameter

Crank arm length

Chain line

Bottom bracket shell width

Thread dimensions

Applicable bottom bracket

FC-M770

44-32-22T

104 mm / 64 mm

165 mm, 170 mm, 175 mm, 180 mm

50 mm

68, 73 mm

BC1.37 (68, 73mm)

SM-BB70

FC-M771-K

48-36-26T

104 mm / 64 mm

165 mm, 170 mm, 175 mm, 180 mm

50 mm

68, 73 mm

BC1.37 (68, 73mm)

! Refer to the Service Instructions for the Rear DriveSystem for details on replacing and installing theindicator unit.

Tightening torque : 2.5 N·m {22 in. lbs.}

3 mm Allen key

Note: Pass the cable through as shownin the illustration.

FD-M771 FD-M773

Wire fixing bolt

Outboard Inboard

3 mm Allen key

One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003

Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan

* Service Instructions in further languages are available at :http://techdocs.shimano.com

Please note: specifications are subject to change for improvement without notice. (English) © Apr. 2009 by Shimano Inc. XBC SZK Printed in Japan.

This service instruction explains how to useand maintain the Shimano bicycle partswhich have been used on your new bicycle.For any questions regarding your bicycle orother matters which are not related toShimano parts, please contact the place ofpurchase or the bicycle manufacturer.

General Safety Information

WARNING• Use neutral detergent to clean the chain. Do not use alkali-based or acid based detergent such as rust cleaners as it may result

in damage and/or failure of the chain.• Use the reinforced connecting pin only for connecting the narrow type of chain.• There are two different types of reinforced connecting pins available. Be sure to check the table below before selecting which

pin to use.If connecting pins other than reinforced connecting pinsare used, or if a reinforced connecting pin or tool whichis not suitable for the type of chain is used, sufficientconnection force may not be obtained, which couldcause the chain to break or fall off.

• If it is necessary to adjust the length of the chain dueto a change in the number of sprocket teeth, make thecut at some other place than the place where the chainhas been joined using a reinforced connecting pin or an end pin. The chain will be damaged if itis cut at a place where it has been joined with a reinforced connecting pin or an end pin.

• Be careful not to let the cuffs of your clothes get caught in the chain while riding, otherwise youmay fall off the bicycle.

• Check that the tension of the chain is correct and that the chain is not damaged. If the tensionis too weak or the chain is damaged, the chain should be replaced. If this is not done, the chainmay break and cause serious injury.

• Use a front chainwheel which is compatible with 9-speed chains in conjunction with Shimano CN-7701, CN-HG93 and CN-HG73 chains. If a chainwheel for an 8-speed chain or less is used, front chainwheel gear shifting problemsmay occur, or the chain pins might fall out, causing the chain to break.

• The two left crank arm mounting bolts should be tightened alternately in stages rather than each bolt being fully tightened all atonce. Use a torque wrench to check that the final tightening torques are within the range of 12 - 14 N·m.Furthermore, after riding approximately 100 km (60 miles), use a torque wrench to re-check the tightening torques.It is also important to periodically check the tightening torques.If the tightening torques are too weak or if the mounting bolts are not tightened alternately in stages, the left crank arm maycome off and the bicycle may fall over, and serious injury may occur as a result.

• Check that there are no cracks in the crank arms before riding the bicycle. If there are any cracks, the crank arm may break andyou may fall off the bicycle.

• If the inner cover is not installed correctly, the axle may rust and become damaged, and the bicycle may fall over and seriousinjury may occur as a result.

• Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or damaged parts may cause thebicycle to fall over and serious injury may occur as a result. We strongly recommend only using genuine Shimano replacementparts.

• Obtain and read the service instructions carefully prior to installing the parts. If adjustments are not carried out correctly, thechain may come off and this may cause you to fall off the bicycle which could result in serious injury.

• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.

Chain toolChain

9-speed super narrowchain such as

CN-7701 / CN-HG938- / 7- / 6-speed narrow

chain such as CN-HG50 / CN-HG40

Reinforced connecting pin

TL-CN32 / TL-CN27

TL-CN32 / TL-CN27

6.5mm

7.1mm

Silver

Black

Reinforced Connecting Pin

End Pin Link Pin

Note• In addition, if pedaling performance does not feel normal, check this once more.• Before riding the bicycle, check that there is no play or looseness in the connection. Also, be sure to retighten the crank arms

and pedals at periodic intervals.• If a squeaking noise is heard coming from the bottom bracket axle and the left crank arm connector, apply grease to the connector and

then tighten it to the specified torque.• Do not wash the bottom bracket with high-pressure jets of water.• If you feel any looseness in the bearings, the bottom bracket should be replaced.• If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts.• If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur.• You should periodically wash the chainrings in a neutral detergent and then lubricate them again. In addition, cleaning the chain

with neutral detergent and lubricating it can be an effective way of extending the useful life of the chainrings and the chain.• If the chain keeps coming off the chainrings during use, replace the chainrings and the

chain.• When the chain is in the position shown in the illustration, the chain may contact the front

chainrings or front derailleur and generate noise. If the noise is a problem, shift the chainonto the next-larger rear sprocket or the one after.

• Apply grease to the left and right adapters before installing them.• For smooth operation, use the specified outer casing and the bottom bracket cable guide.• This front derailleur is for triple front chainwheel use only. It cannot be used with the

double front chainwheel, as the shifting points do not match.• When installing the top route type, choose a frame that has three outer casing holders as shown in the

illustration at right.• Use an outer casing which still has some length to spare even when the handlebars are turned all the way

to both sides. Furthermore, check that the shifting lever does not touch the bicycle frame when thehandlebars are turned all the way.

• A special grease is used for the gear shifting cable (SIS-SP41). Do not use DURA-ACE grease or othertypes of grease, otherwise they may cause deterioration in gear shifting performance.

• Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly.• Operation of the levers related to gear shifting should be made only when the front chainwheel is turning.• If the brake fluid used in the oil disc brakes is of a type which tends to adhere to the plastic parts of the shifting lever, this may

cause the plastic parts to crack or become discolored. Therefore, you should make sure that the brake fluid does not adhere tothese plastic parts.The mineral oil which is used in SHIMANO disc brakes does not cause cracking or discoloration if it adheres to plastic parts, butsuch parts should be cleaned with alcohol beforehand to prevent foreign particles from adhering.

• Do not disassemble the indicator and shifting lever unit, as this may damage them or cause mis-operation.• Parts are not guaranteed against natural wear or deterioration resulting from normal use.• For maximum performance we highly recommend Shimano lubricants and maintenance products• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional

bicycle dealer.

Outer casing holders

Frontchainrings

Rearsprockets

! NoteWhen installing the components to carbon frame/handle barsurfaces, verify with the manufacturer of the carbon frame/parts fortheir recommendation on tightening torque in order to prevent overtightening that can cause damage to the carbon material and/orunder tightening that can cause lack of fixing strength for thecomponents.

Attach the same outer end cap to the cut end of the outer casing.

Outer end cap

Cutting the outer casingWhen cutting the outer casing, cut the opposite end to the endwith the marking. After cutting the outercasing, make the end round so that theinside of the hole has a uniform diameter.

SI-6MPFA-003-00

Band Type Bracket Type

< FC-M770 > < FC-M771-K >Band Type Chaincase Stay Type Bracket Type

68 mm

2.5 mm 1.8 mm 0.7 mm

Spacer

68 mm BB mount-type bracket

73 mm 73 mm

68 mm 68 mm Chaincase stay

73 mm 73 mm

68 mm BB mount-type bracket

73 mm

FA

FAFA

FAFC

FC

FCFB

FAFA

FAFA FAFAFAFA FA FA

FA FB FC

Installation of the Front Chainwheel and Front DerailleurFollow the procedure in the figure.

1, 2 Use the special tool TL-FC32/36 to install the right adapter(counterclockwise thread) and the left adapter (clockwisethread).Tightening torque: 35 - 50 N·m {305 - 435 in. lbs.}

3 Insert the right crank unit.

4 Set section A of the left crank into the axle of the right crank unitwhere the groove is wide.

5 Use the TL-FC16/18 to tighten the cap.Tightening torque: 0.7 - 1.5 N·m {6 - 13 in. lbs.}

6 Push in the stopper plate and check that the plate pin is securelyin place, and then tighten the bolt of the left crank arm. (5 mmAllen key)Note : Each of the bolts should be evenly and equally tightened

to 12 - 14 N·m {106 - 122 in. lbs.}.

! Spacer installation method(1) Check whether the width of the bottom bracket

shell is 68 mm or 73 mm.(2) Next, install the adapter while referring to the

illustrations below.

*1 If using three 2.5 mm spacers with a band type and a bottom bracket shell having a width of 68 mm, install the three spacers so that there are two on the right and one on theleft.

*2 1.8 mm corresponds to the thickness of the chain case.

*1*2

5

62

4

1

3

Wide groove area

TL-FC16

TL-FC32

Stopper plate

Plate pin

Push up

Note : Set the stopper plate inthe right direction asshown in illustration.

Inner cover

[Installation]3. Operate lever B eight times or more

to set the lever to the top position.4. Check that the indicator needle is

pointing to the left, and then insertthe pin at the bottom of the indicatorinto the hole in the winder. Next,insert the two bosses on theindicator into the shifting lever unitso that they are aligned with the omarks, and then turn the indicatorunit counterclockwise to set it intoplace.

5. Turn the indicator counterclockwise, and thentighten the two indicator fixing screws.

6. Check the operation of the indicator. If it doesnot operate correctly, reinstall it while payingparticular attention to steps 3 and 4.

Series XT

RAPIDFIRE (Shifting lever) SL-M770

Outer casing SIS-SP41

Rear derailleur RD-M771

Type SGS / GS

Freehub FH-M770 / FH-M775

Gears 9

Cassette sprocket

Chain

Bottom bracket guide

CS-M770

CN-HG93

SM-SP17 / SM-BT17

Technical Service Instructions SI-6MPRA-003

Rear Drive System

In order to realize the best performance, we recommend that the following combination be used.

Specifications

Replacing and installing the indicator

Model number

Type

Gears

Total capacity

Largest sprocket

Smallest sprocket

Front chainwheel tooth difference

RD-M771

SGS GS

33T

34T

11T

22T

9

45T

34T

11T

22T

Rear Derailleur

Model number

CS-M770

Group name

aQ

as

Gears

9

9

Tooth combination

11, 12, 14, 16, 18, 21, 24, 28, 32T

11, 13, 15, 17, 20, 23, 26, 30, 34T

Cassette sprocket tooth combination

Model number

Gears

FH-M770 / FH-M775

9

36 / 32No. of spoke holes

Freehub

Disassembly and reassembly should only be carried out whenremoving or replacing the indicator. For the front, the direction ofrotation when removing and installing is opposite to the position ofthe needle.

Chain length on bicycles with rear suspension

The length of A will vary depending on the movement of the rearsuspension. Because of this, an excessive load may be placed onthe drive system if the chain length is too short. Set the length ofthe chain by adding two links to the chain when the rear suspensionis at a position where dimension "A" is longest and the chain is onthe largest sprocket and the largest chainring. If the amount ofmovement of the rear suspension is large, the slack in the chainmay not be taken up properly when the chain is on the smallestchainring and smallest sprocket.

A

A'

Add 2 links (with the chain onboth the largest sprocket andthe largest chainring)

Largestsprocket

ChainLargest

chainring

Installation of the sprockets

[Removal]1. Remove the two indicator fixing screws

which are securing the indicator.2. Turn the indicator unit clockwise as shown

in the illustration to remove it.

<If not installing the indicator>1. Remove the indicator bracket protective cover which is attached

to the indicator, starting from the shorter tab as shown in theillustration.

2. First insert the tab of the indicator bracket protective cover asshown in the illustration, and then set it onto the shifting lever unitand secure it with the indicator fixing screws.

32T

ba

ba

28T

ba

24T

ba21T

apba

18T 11T

aQ

ar

ba

12T

aQ

ar

ba

9S CS-

6

JP

AA

N

M9

0

H PY EER G LI D

11T

ap

aQ

ba

ar

16T a

p

aQ

ar

ba

14T

ap

as

34T

ap

as

30T

ap

as

26T

ap

as

23T

as

20T

as

17T

as

au

11T

as

au

13T

as

au

15T

CS-

6

JP

AA

N

M9

0

H PY EER G LID

11T

For each sprocket, thesurface that has the groupmark should face outwardand be positioned so thatthe wider part of eachsprocket and the A part(where the groove width iswide) of the freewheelbody are aligned.

CS-M770 (aQ)

CS-M770 (as)

The groove iswide at oneplace only.

ac-14T

A

Wide part

Sprocket spacer

Lock ring spacer

Lock ring spacer

Lock ring

Lock ring

• For installation of the sprockets, usethe special tool (TL-LR15) to tightenthe lock ring.

• To replace the sprockets, use thespecial tool (TL-LR15) and TL-SR21to remove the lock ring.

Tightening torque: 30 - 50 N·m {261 - 434 in. lbs.}

Gear shifting operationThis release lever is equipped with a 2-way release mechanism which allows release operations to be carried out by either pushing or pullingthe lever.Both lever (A) and lever (B) always return to the initial position when they are released after shifting. When operating one of the levers,always be sure to turn the crank arm at the same time.

These Service Instructions describe the operation method when using the RAPIDFIRE SL-M770 in combination with the RD-M771 topnormal-type rear derailleur. If using in combination with the RD-M770 reverse spring-type derailleur, the operations and indicatordisplays will be reversed.

To shift from a small sprocket to a larger sprocket (Lever A)To shift one step only, press lever (A) to the (1) position. To shift twosteps at one time, press to the (2) position.

To shift from a large sprocket to a smaller sprocket (Lever B)Press lever (B) once to shift one step from a larger to a smallersprocket.

Lock ring

Tool (TL-SR21)

DisassemblyTL-LR15

5. SIS AdjustmentOperate the shifting lever several times to move the chain to the2nd sprocket. Then, while pressing the lever just enough to takeup the play in the lever, turn the crank arm.

When shifting to3rd

Tighten the outer casingadjustment barrel until thechain returns to the 2ndsprocket. (clockwise)

Loosen the outer casingadjustment barrel until thechain touches the 3rd sprocketand makes noise. (counterclockwise)

When no soundat all is heard

Best settingThe best setting is when the shifting lever isoperated just enough to take up the play and thechain touches the 3rd sprocket and makes noise.* Return the lever to its original position (the position where

the lever is at the 2nd sprocket setting and it has beenreleased) and then turn the crank arm clockwise. If thechain is touching the 3rd sprocket and making noise, turn the outercasing adjustment barrel clockwise slightly to tighten it until the noisestops and the chain runs smoothly.

Operate lever to change gears, and check that no noise occursin any of the gear positions.

For the best SIS performance, periodically lubricate all power-transmission parts.

Adjustment bolt Adjustment bolt

Lever (A) initial positionLever (B)2-way release

Installation of the rear derailleurWhen installing, be careful not to let the B-tension adjustment screwcome into contact with the dropout tab, otherwise deformation may result.

Bracket spindle Tightening torque : 8 - 10 N·m {70 - 86 in. lbs.}

5 mm Allen key

Dropout tab

B-tension adjustment screw

Install the inner hole cover by turning itas shown in the illustration until it stops.Do not turn it any further than this,otherwise it may damage the screwthread.

1

1 2

2

Largestsprocket

Guide pulley

Low adjustmentscrew

3. Low adjustmentTurn the low adjustment screw so that the guide pulley moves toa position directly in line with the largest sprocket.

4. How to use the B-tension adjustment screwMount the chain on the smallest chainring and the largestsprocket, and turn the crank arm backward. Then turn the B-tension adjustment screw to adjust the guide pulley as close tothe sprocket as possible but not so close that it touches. Next,set the chain to the smallest sprocket and repeat the above tomake sure that the pulley does not touch the sprocket.

1

2

1 2

2

1

Largest sprocket Smallest sprocket

B-tensionadjustment screw

Connect the cable to the rearderailleur and, after taking upthe initial slack in the cable, re-secure to the rear derailleuras shown in the illustration.

Pull

Tightening torque :6 - 7 N·m {52 - 60 in. lbs.}

1. Top adjustmentTurn the top adjustment screwto adjust so that the guidepulley is in line with the outerline of the smallest sprocketwhen looking from the rear.

2. Connection and securing of the inner cableOperate lever (B) eight times ormore, and check on the indicatorthat the lever is at the highestposition. Then remove the inner holecover and connect the inner cable.

1 2

1 2

Outer line of smallest sprocket

Guide pulley

Top adjustmentscrew

Lever (B)

Inner hole cover

SIS Adjustment

Groove

Note: Be sure that the cable issecurely in the groove.

Inner hole cover

Inner cable

Cutting the outer casingWhen cutting the outer casing, cut theopposite end to the end with the marking.After cutting the outer casing, make theend round so that the inside of the hole has a uniform diameter.

Attach the same outerend cap to the cut endof the outer casing.

Outer end cap

The sealed cap withtongue and the rubbershield should beinstalled to the outercasing stopper of theframe. Rubber shield

Rubber shieldBe careful not to bend

Sealed cap with tongue

* If the rear derailleur moves to a large degree, such as inbicycles with rear suspension, itis recommended that you replacethe cap with the accessoryaluminum cap.

The end of the outer casingwhich has the aluminum cap should be at the derailleur side.

Aluminum cap

Derailleur side

! Read these Service Instructions in conjunction with theService Instructions for the FH-M770/M775.

Indicator unit

Shorter tab

Indicator bracketprotective cover

Shifting lever unit

Indicator bracketprotective cover

Tightening torque : 0.2 N·m {1 in. lbs.}

Tightening torque : 0.2 N·m {1 in. lbs.}

Bosses

Indicator fixing screws

Indicator unit

Pin

Winder hole

If not using the indicator, this shifting lever can be installed eitheron the inside or the outside of the brake lever.If adjusting the position, remove the indicator, and then be sureto secure it in the new position with the two fixing bolts.

• Install the shifting lever in a position where it will not obstruct brakeoperation and gear shifting operation.

• Do not use in a combination which causes brake operation to beobstructed.

• When installing the components to carbon frame/handle barsurfaces, verify with the manufacturer of the carbon frame/parts fortheir recommendation on tightening torque in order to prevent overtightening that can cause damage to the carbon material and/orunder tightening that can cause lack of fixing strength for thecomponents.

Installation of the lever

Use a handlebar grip with a maximumouter diameter of 36 mm.

Tightening torque : 5 N·m {44 in. lbs.} 4 mm Allen key

Tightening torque : 2.5 N·m {22 in. lbs.}

3 mm Allen key

Inboard Outboard

3 mm Allen key

One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003 Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan

* Service Instructions in further languages are available at : http://techdocs.shimano.comPlease note: specifications are subject to change for improvement without notice. (English) © May 2009 by Shimano Inc. XBC SZK Printed in Japan.

This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle.For any questions regarding your bicycle or other matters which are not related to Shimano parts, please contact the place ofpurchase or the bicycle manufacturer.

General Safety Information

WARNING

Note• If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts.• If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur.• You should periodically clean the derailleur and lubricate all moving parts (mechanism and pulleys).• If gear shifting adjustment cannot be carried out, check the degree of parallelism at the rear end of the bicycle. Also check if the

cable is lubricated and if the outer casing is too long or too short.• If you hear abnormal noise as a result of looseness in a pulley, you should replace the pulley.• If the wheel becomes stiff and difficult to turn, you should lubricate it with grease.• Do not apply any oil to the inside of the hub, otherwise the grease will come out.• You should periodically wash the sprockets in a neutral detergent and then lubricate them again. In addition, cleaning the chain

with neutral detergent and lubricating it can be a effective way of extending the useful life of the sprockets and the chain.• If the chain keeps coming off the sprockets during use, replace the sprockets and the chain.• Use a frame with internal cable routing is strongly discouraged as it has tendencies to impair the SIS shifting function due to its

high cable resistance.• Always be sure to use the sprocket set bearing the same group marks. Never use in combination with a sprocket bearing a

different group mark.• Use an outer casing which still has some length to spare even when the handlebars are turned all the way

to both sides. Furthermore, check that the shifting lever does not touch the bicycle frame when thehandlebars are turned all the way.

• A special grease is used for the gear shifting cable (SIS-SP41). Do not use DURA-ACE grease or othertypes of grease, otherwise they may cause deterioration in gear shifting performance.

• Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly.• For smooth operation, use the specified outer casing and the bottom bracket cable guide.• Operation of the levers related to gear shifting should be made only when the front chainwheel is turning.• If the brake fluid used in the oil disc brakes is of a type which tends to adhere to the plastic parts of the shifting lever, this may

cause the plastic parts to crack or become discolored. Therefore, you should make sure that the brake fluid does not adhere tothese plastic parts.The mineral oil which is used in SHIMANO disc brakes does not cause cracking or discoloration if it adheres to plastic parts, butsuch parts should be cleaned with alcohol beforehand to prevent foreign particles from adhering.

• Do not disassemble the indicator and shifting lever unit, as this may damage them or cause mis-operation.• Parts are not guaranteed against natural wear or deterioration resulting from normal use.• For maximum performance we highly recommend Shimano lubricants and maintenance products• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional

bicycle dealer.

• Check that the wheels are fastened securely before riding the bicycle. If the wheels are loose in any way, they may come off thebicycle and serious injury may result.

• Use neutral detergent to clean the chain. Do not use alkali-based or acid based detergent such as rust cleaners as it may resultin damage and/or failure of the chain.

• Use the reinforced connecting pin only for connecting the narrow type of chain.• There are two different types of reinforced connecting pins available. Be sure to check the table below before selecting which

pin to use.If connecting pins other than reinforced connectingpins are used, or if a reinforced connecting pin or toolwhich is not suitable for the type of chain is used,sufficient connection force may not be obtained, whichcould cause the chain to break or fall off.

• If it is necessary to adjust the length of the chain dueto a change in the number of sprocket teeth, make thecut at some other place than the place where the chainhas been joined using a reinforced connecting pin or an end pin. The chain will be damaged if itis cut at a place where it has been joined with a reinforced connecting pin or an end pin.

• Check that the tension of the chain is correct and that the chain is not damaged. If the tensionis too weak or the chain is damaged, the chain should be replaced. If this is not done, the chainmay break and cause serious injury.

• Use a front chainwheel which is compatible with 9-speed chains in conjunction with ShimanoCN-7701, CN-HG93 and CN-HG73 chains. If a chainwheel for an 8-speed chain or less is used, front chainwheel gear shiftingproblems may occur, or the chain pins might fall out, causing the chain to break.

• Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or damaged parts may cause thebicycle to fall over and serious injury may occur as a result. We strongly recommend only using genuine Shimano replacementparts.

• Obtain and read the service instructions carefully prior to installing the parts. If adjustments are not carried out correctly, thechain may come off and this may cause you to fall off the bicycle which could result in serious injury.

• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.

Chain toolChain

9-speed super narrowchain such as

CN-7701 / CN-HG938- / 7- / 6-speed narrow

chain such as CN-HG50 / CN-HG40

Reinforced connecting pin

TL-CN32 / TL-CN27

TL-CN32 / TL-CN27

6.5mm

7.1mm

Silver

Black

ga -18T

-

S

HIM

ANO

HYPERGLIDEC

ag-15Tag-13T

Group marks

Reinforced Connecting Pin

End Pin Link Pin

SI-6MPRA-001-00

1mm

Do not push the brake lever against the indicator cover, otherwise itmay cause problems with the operation of the needle.


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