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Page 1 Service Life Prediction of Granite Armourstone: A Case Study of Thung Wang Granite, Songkhla Department of Mining and Materials Engineering Faculty of Engineering Prince of Songkla University Pongpant Pantpong Danupon Tonnayopas Chitpon Aedpan
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Page 1: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 1

Service Life Prediction of Granite Armourstone: A Case Study of Thung

Wang Granite, Songkhla

Department of Mining and Materials Engineering

Faculty of Engineering Prince of Songkla University

Pongpant Pantpong

Danupon Tonnayopas

Chitpon Aedpan

Page 2: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 2

Introduction

Page 3: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 3

A study

conducted into

the quality of

Thung Wang

granite as a

source of armourstone

Purpose of Study

To quantify the

reduction in

armourstone

mass over the

design life of a coastal structure

Asean++ 2013

Page 4: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 4

Desk study

Rock Mass investigation Samples

Rock type

Hardness

Weathering grade

Discontinuity Groundwater

Testing

UCS PLS WA LAA

Rock blocky quality

Conclusion

MgSO4

In-situ Stress

Production method

IPV

Set-aside

Experimental Procedure

Evaluation CIRIA criteria

Page 5: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 5

Rock mass in Thung Wang quarry

Discontinuity

Page 6: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 6

Criteria Description CIRIA Rating

Lithological

classification

Biotite granite to

pophyritic granite

Excellent

Weathering grade I Fresh Marginal

Groundwater

condition

Moist and

completely dry

Marginal

CIRIA/CUR classification for Thung Wang Quarry

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Index properties of the armourstone

Page 7: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 7

Criteria Description CIRIA

Rating

Lithologi

cal

classificatio

n

Biotite granite

to pophyritic

granite

Excell

ent

Weatheri

ng grade

I Fresh Margi

nal

Groundw

ater

condition

Moist and

completely dry

Margi

nal

Criteria Description CIRIA

Rating

Production

method

Conventional blasting Marginal

Stone shape &

weathering grade

10-15% of stones LT>3,

95% of stones Grade II

Marginal

Set aside Approx. 1 month Excellent

Tab. 2 Continued CIRIA/CUR classification for Thung Wang Quarry

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Page 8: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 8

Los Angeles abrasion

Rock material testing

UCS

PLS

Page 9: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 9

Index properties of the Thung Wang granite

Property Range (mean) CIRIA

rating

Dry density, t/m3 2.51-2.59 (2.54) Good

Water absorption, % 0-0.93 (0.4) Excellent

Compressive strength, MPa 105-115 Good

Point load index, MPa 2-6 (3.57) Good

Los Angeles abrasion, % 39-40 Poor

MgSO4 soundness, % 0.03 Excellent

Impact value, % 17.97-20 None

Shore hardness 845 None

Asean++ 2013

Page 10: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 10

Lienhart (2003) presented the recommendation is

to use the Meteorological Climate Weathering

Intensity (MCWI) index

where a is mean (max) – mean (min) temperature range over several years, b is mean annual temperature, c is mean number of days max temp > freezing, d is mean number of days min temp ≤ freezing, e is extreme max and min temperature range over several years, f is mean number of days with precipitation > 0.25mm, g is annual precipitation in cm, h is total normal degree-days, base 18°C

Page 11: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 11

Criteria CIRIA rating Rating

value

Weight

ing

Weighted

rating 4 3 2 1

Lithological

classification 4 58 2.91

Regional in-situ

stress 2 73 1.83

Weathering grade 2 73 1.83

Discontinuity

analysis 2 95 2.38

Groundwater

condition 2 73 1.83

Production method 2 95 2.38

Rock block quality 2 80 2.01

Set-asisde 4 73 3.67

Mass density 3.0 80 3.01

Water absorption

Fractions of original mass ranges calculated for Thung

Wang rock as armourstone in 50 years Initial rock size

(M0) Fraction of original mass in 50y (M/M0)

Page 12: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 12

Criterria CIRIA rating Rating

value

Weighti

ng

Weighted

rating 4 3 2 1

UCS

3.5 88 3.87 Schmidt impact

index

PLS

1.5 88 1.66 Los Angeles

abrasion

MgSO4 soundness 4 80 4.02

Sum 956 31.41

Note: Excellent = 4 Good =

3 n 12 12

Marginal = 2 Poor = 1 Mean 79.67 2.62

Table Fractions of original mass ranges calculated for

Thung Wang rock as armourstone in 50 years Initial rock

size (M0) Fraction of original mass in 50y (M/M0)

Asean++ 2013

Page 13: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 13

ks = 0.032AQD-2.0 …..……….… (2)

ks = 4.12 x 10-5MDE1.485 …..……….… (3)

Determination of the intrinsic resistance to mass

loss

ks = 3.5210-3 to 4.6610-3

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Page 14: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 14

X = X1 X2 X3X4 X5X6 X7 X8 X9……….. (4)

Criteria Description Rating value

AQD MDE

X1 Rock size 0.63-0.79 0.63-0.79

X2 Rock grading 1.64 1.64

X3 Rock shape 1.5 1.5

X4 Wave energy 2.6 2.6

X5 Zone of structure 1.0 1.4

X6 Climate 1.5 1.5

X7 Water borne attrition 1.0 1.0

X8 Concentration of wave attack 0.3 0.3

X9 Mobility of armuorstone 1.1 1.1

Fractions of original mass ranges calculated

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Page 15: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 15

987654321 XXXXXXXXXX

Equivalent Wear Time Factor is calculated as the

product of each of these parameters via Equation 5

987654321 XXXXXXXXXX

987654321 XXXXXXXXXX

987654321 XXXXXXXXXX

485.151012.4 MDEk s

(1)

where M is nominal mass of armourstone at time T, M0 is

initial mass of armourstone; kS = intrinsic resistance to

mass loss; X = equivalent wear time factor; T = time since

installation (years)

M/M0=0.05exp[-30(ksT/X)]+0.95exp[-ksT/X] ..... (5)

Asean++ 2013

Page 16: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 16

0.30

0.35

0.40

0.45

0.50

0.55

0.60

0.65

0.70

0.75

0.80

0.85

0.90

0.95

1.00

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

Years in Service Life

M/M

o (

%)

MDE, X = 2.79, ks = 0.003523

AQD, X = 2.0, ks = 0.004662

MDE, X = 3.5, ks = 0.003523

AQD, X = 2.5, ks = 0.004662

Predictly degradation envelopes based for 2 and 4 tonne

armour on the AQD and MDE methods

Page 17: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 17

Degradation envelopes for different rock sizes based on

the AQD method.

0.50

0.55

0.60

0.65

0.70

0.75

0.80

0.85

0.90

0.95

1.00

0 5 10 15 20 25 30 35 40 45 50

Years in Service Life

Fra

ctio

n o

rig

inal

mas

s (%

)

0.5t, X = 1.26, ks = 0.004662

1t, X = 1.58, ks = 0.004662

2t, X = 2.0, ks = 0.004662

4t, X = 2.5, ks = 0.004662

Page 18: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 18

1. In the field observations by checking the produces of

the granite in the Thung Wang quarry is lowly variable and

the highland reveal that the granite showed marginal quality

armourstone. The conditions that the rock is subject to are

mild in terms of wave attack but the high salinities and

temperatures in the region are likely to accelerate surface

spalling and crumbling.

2. The AQD and MDE models were applied to the known

parameters for Thung Wang rock, the MDE method

suggests lower degradation rates than the AQD method.

The results obtained on samples show significant variation

in the resistance to wear. This is mainly due to the fact that

the quality of the local rock varies within the same quarry.

Because the MDE method relies uniquely on the MDE

coefficient for determining the intrinsic resistance to mass

loss ks, the

DISCUSSION & CONCLUSIONS

Page 19: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 19

3. it is considered that with the available data the AQD

method provides a better general description of the rock

resistance weathering in this case. Based upon the results

of this model, it is proposed that concept designers should

allow for M/M0 of 0.62 for 0.5 tonne armour, and 0.755 for 1

tonne armour for a 50 year design service life. Inside for

M/M0 of 0.726 for 2.0 tonne armour, and 0.766 for 4 tonne

armour for a 50 year design service life.

Page 20: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 20

4. For the Thailand’s southern Gulf east coast from

Prachuap Khiri Khan to Narathiwat. Designers should

therefore carefully verify the applicability of these

proposed degradation rates and refer to site specific

investigation in order to correctly apply the degradation

models on a case-to-case basis. Design criteria such as

slope, grading envelope curves, stability number,

frequency of storm, earthquake intensity could alter

significantly the proposed degradation predictions.

Likewise site conditions such as tidal range, wave height

etc) could differ throughout south Thailand, between the

East (Andaman Sea) and the West (Gulf of Thailand)

coasts. This could also lead to different predicted

degradation rates.

Page 21: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 21

Thank you for your

attention

Page 22: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 22

Criteria Description Rating value

AQD MDE

X1 Considered typical primary armour in Songkhla of

between: 0.5, 1.0, 2.0 and 4.0 tonnes. 0.63-0.79 0.63-0.79

X2 Narrow graded armour is assumed, with (M85/M15) 1/3

≈ 1.2 1.64 1.64

X3 Assumed irregular based on inspection 1.5 1.5

X4

The 1 in 50 year Hs is estimated to be approximately

2.5 m for Songkhla’s north coasts. Based on such

small waves a value of 4.0 is deemed reasonable. 2.6 2.6

X5 Assumed worst case (intertidal) 1.0 1.4

X6 Used Latham [3] instead of CIRIA [7]. Assumed to be

a hot and wet climate with water absorption < 2% 1.5 1.5

X7

Would generally be no waterborne attrition agents

due to mild wave conditions, but the case of

waterborne attrition around Songkhla coast by sand

and silt.

1.0 1.0

X8

Revetment slope angle is commonly 1 in 2.5 or

gentler. Tidal range is generally < 2 m throughout the

Gulf coast of Thailand

0.3 0.3

X9

Assumed static design concept (generally the case

for permanent structures in Songkhla), assuming

Im50 = 2.56%

1.1 1.1

Fractions of original mass ranges calculated

Page 23: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 23

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0 20 40 60 80 100 120 140 160 180 200 220

Year in Service

M/M

oArmourstone 2 tons by AQD method

X=1.99 AQD = 2.62

Page 24: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 24

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0 20 40 60 80 100 120 140 160 180 200 220

Year in Service

M/M

oArmourstone 2 tons by MDE method

X = 2.79 MDE = 20

Page 25: Department of Mining and Materials Engineering Faculty · PDF fileDepartment of Mining and Materials Engineering Faculty of Engineering ... Los Angeles abrasion, % 39-40 Poor ... small

Page 25

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0 20 40 60 80 100 120 140 160 180 200 220

Year in Service

M/M

oArrmourstone 4 tone by MDE method

X=3.5 MDE=20


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