DESIGN AND INSTALLATION GUIDE 01FEBRUARY 2021 V1
NON-COMBUSTIBLESOFFIT TILE SYSTEM
PRE-FINISHED NATURAL VOLCANIC ROCK NATURAL ACOUSTIC & THERMAL PROPERTIES
STONEWALL PLATINUM®
ASPECT VIVID
STONEWALL PLATINUM®
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TABLE OF CONTENTS
ABOUT 4
PASSIVE FIRE PROTECTION 5
BUILD SMART 6
INTRODUCTION 9
PRODUCT 10
TESTING 11
SYSTEM BENEFITS 11
SYSTEM LIMITATIONS 13
COLOURS 13
LAYOUTS 13
SYSTEM COMPONENTS 14
TOOLS & EQUIPMENT 15
OH&S / WH&S 16
DELIVERY & STORAGE 17
INSTALLATION 19
MAINTENANCE 25
WARRANTY 25
STONEWALL PLATINUM®
Stonewall Platinum® panels are engineered and manufactured using compressed natural volcanic rock, which are naturally non-combustible with high thermal and acoustic insulation properties.
The Stonewall Platinum panels have been designed for use in various building applications:
• FAÇADE® is a rendered external wall cladding system• TERRAWOOL® is a thermal and acoustic insulation batt• ASPECT VIVID® is a soffit tile system• ASPECT VIVID GRID® is a suspended ceiling tile system• COMPLETE® is an inter-tenancy wall system.
Stonewall Platinum panel systems can be used in all classes of buildings where they satisfy the requirements of the National Construction Code (NCC), Building Code of Australia (BCA) Volumes 1 and 2.
Stonewall Platinum panels are manufactured in accordance with ISO 9001 Quality Management Systems, ISO 14001 Environmental Management Systems, ISO 50001 Energy Management Systems and OHSAS 18001 Occupational Health and Safety Management Systems, as certified by Bureau Veritas.
DisclaimerThis design and installation guide is to be used by suitably qualified persons i.e. Building Surveyors, Building Designers, Architects, Builders and other Building Professionals. This document is a guide and as such, professional advice must be obtained to ensure that this product is suitable to the proposed application.
All efforts have been made to ensure that the information presented in this guide is to the best of our knowledge at the time of publication.
Not limited to the following items, Stonewall Platinum® accepts no responsibility for:• Any errors and omissions within this guide• Issues arising as a result of this guide not being followed in its entirety• Any loss or damage caused by any person acting or refraining from action as a result of this information.
Always seek advice from appropriately qualified professionals such as designers, engineers or surveyor before using this product.
ABOUT
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Fire safety is no laughing matter. The Australian Building Codes Board has set out very stringent compliance fire protection requirements through the National Construction Code. Putting an effective fire protection strategy in place not only can save lives, it can also protect assets and, in the case of business, minimise business disruptions.
Fire protection strategies can be divided into 2 categories: active and passive.
Most people associate fire protection with systems such as sprinklers, smoke alarms and fire extinguishers. These visible systems are part of active fire protection, which by definition requires some form of action taking place in order to work effectively in the event of a fire.
The idea of an active fire protection strategy is to detect and alert (such as a smoke alarm) a possible fire and suppress fire (think of fire extinguishers). Complementing passive fire protection systems, active fire protection systems help protect lives and property.
Passive Fire Protection works on the principle of compartmentalisation by dividing a building into small areas with fire-resistant walls, floors and doors. The aim of passive fire protection is to slow down or prevent the spread of fire and smoke from one area to the next in the event of a fire. Its primary goal is not to extinguish but to contain fire. Passive fire protection systems do not require action in order to work.
WHY IS IT IMPORTANT?
Passive Fire ProtectionFire Protection Strategies
1. Active Fire Protection
2. Passive Fire Protection
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There are several ways that passive fire protection contributes to fire safety:
• They contain fire in its origin and thereby reduce the spread of fire, heat and smoke.• They slow down the spread of fire and give occupants more time to evacuate.• They preserve building’s integrity, making fire-fighting a little bit easier.
While passive fire protection offers many advantages and should be carefully incorporated into a construction project, it should work in conjunction with active fire prevention to form a robust fire protection strategy.
How Does Passive Fire Protection Work?
Building materials contribute significantly to the design of a passive fire protection strategy. Volcanic rock wool insulation in particularly offers many advantages of passive fire protection.
Volcanic rock wool fibres by nature are non-combustible. They can withstand high temperatures over 1000 degrees Celsius. This non-combustible property means volcanic rock wool insulation can help contain fire to its area of origin and slow down the spread of fire.
Translating into practical terms, this means the integrity of the building structure is protected by the rock wool insulation and occupants have more time to evacuate.
As it does not burn, volcanic rock wool insulation will not produce toxic smoke in the event of a fire. This is a crucial element in fire protection as toxic smoke inhalation can at times be more dangerous than radiant heat.
1. Non-combustibility
2. No toxic smoke
Why Volcanic Rock Wool Insulation is a Good Choice for Passive Fire Protection?
"Volcanic rock wool fibres by nature arenon-combustible. They can withstand hightemperatures over 1000 degrees Celsius."
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Are you “build-smart”? If you are considering what you should use to insulate your next building project, you don’t have to look very far. While there are several other types of insulation materials one could choose from, it is hard to ignore volcanic rock wool insulation.
Volcanic rock wool insulation, as the name suggests, is made from the molten rock using a process inspired by volcanic eruption. A mixture of basalt and recycle materials are heated up in excess of 1400 degrees Celsius. The melted rock mixture is then spun in high speeds into thin fibers before a binder and mineral oil are added to provide stability.
In recent years, volcanic rock wool has gained popularity as the choice of insulation due to its superior thermal and acoustic properties. But there are a few more reasons why architects around the world are turning their attention to volcanic rock wool.
REASONS WHY YOU SHOULD USE VOLCANIC ROCK WOOL INSULATION ON YOUR BUILDING PROJECT
Build Smart6
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With its raw material being rock, volcanic rock wool insulation is fire resistant and can be easily incorporated into the overall passive fire protection strategy to improve building fire safety.
Cost-saving is an important consideration in today’s build. Volcanic rock wool insulation is known for its high thermal efficiency, which helps reduce energy consumption by better regulating temperature fluctuation in buildings.
How does volcanic rock wool insulation compare to other forms of insulation in terms of its thermal resistance? For a quick comparison, let’s take a look at volcanic rock wool and another common insulation material, fibreglass.
When we compare the R-value, which measures a building material’s thermal resistance, between the 2 types of insulation, volcanic rock wool insulation has a higher R-value, demonstrating its better resistance to heat transfer.
Specifically, volcanic rock wool insulation logs an R-value* of 3.0 to 3.3 per inch< whereas fibreglass insulation logs an R-value* of 2.2 to 2.7 per inch<, according to the U.S Department of Energy.
< 1 inch = 25.4 millimetres *R-values may vary with different material thickness.
Noise reduction is another critical element to consider when designing a building. During the manufacturing process, volcanic rock wool fibres are oriented in a special way to enable the trapping of sound waves and suppression of vibration time. This is why volcanic rock wool insulation offers superior acoustic property and is a good insulation choice for noise reduction when designing an office, bedroom, or a building that is close to busy traffic.
So it breathes. Volcanic rock wool fibres don’t absorb moisture while still maintaining their permeability. This breathable quality means moisture will simply pass through the material without being trapped. This is how volcanic rock wool insulation minimises the risk of mould or bacterial growth. What a relief!
Compared to some other insulation materials, volcanic rock wool fibres are light in weight, making installation much easier on a job. Are you interested in the technical data of our volcanic rock wool insulation products?
Let’s not forget about our environment. There are several reasons why volcanic rock wool insulation wins the heart of those who are environmentally conscious. To start with, the raw material of volcanic rock wool insulation is natural and sustainable. The raw material, volcanic rock, can be completely recycled once a building is no longer needed, therefore, minisming waste. The recycled building material can be reused during the manufacturing process to produce new insulation. This is an excellent demonstration of the circular economy and sustainable construction.
1. Fire Protection
6. Environmental Sustainability
5. Light and Easy Installation
4. Moisture Proof
3. Superior Acoustic Property
2. High Thermal Efficiency
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The ASPECT VIVID® tile system has been designed for protected external areas such as ceilings and soffits and delivers a world-class insulation with acoustic, thermal and non-combustible properties.
ASPECT VIVID® is an architecturally designed pre-finished tile, which is super lightweight and easily installed using adhesive and concealed mechanical fixings to a concrete substrate/top hat sections or mechanically fixed.
The white pre-finished coating on the face of the ASPECT VIVID® tile has been designed to diffuse and optimise available light without resultant glare.
Stonewall Platinum panel
Coloured texture
coating to face
10mm x 5mm arris
around perimeter
Edge of tile tapered 2mm to
allow for fixing bracket
Edge of tile is reinforced and painted
Fibreglass coating
INTRODUCTION
Figure 2: White ASPECT VIVID® tile used on Shellharbour Council Offices NSW Project
Figure 1: The ASPECT VIVID® tile
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Tile Properties
Aged Thermal Resistance @ 23oC(60mm tile thickness)
1.8m2K/W
Declared Thermal Conductivity 0.0333W/m.K at 23oC
Specific Heat Capacity 0.84kJ/kg.K
Aged Performance 8-10 Years No Change
Noise Reduction Coefficient (NRC) 1.00 @ 60mm
Weight Sound Absorption Coefficient αw 0.95
Diffuse Light Resistance* >55%
Calorific Value <1.5MJ/kg
Melt Temperature >1000oC
Combustibility Non-combustible
Heat Release Rate & SMOGRA Group 1
Fuel Load Product does not contribute to fuel load
Anti-Ignition Temperature Nil
Flashpoint Ignition Temperature Nil
Smoke Toxicity Low
Water Vapour Resistance 5MN.s/g
Water Repellence 1.00
CFC % Nil
HCFC % Nil
* Only applies to the white tile
ASPECT VIVID® is available in a tile size of 1200mm x 600mm with thicknesses of 60mm, 75mm and 100mm.
PRODUCT
Tile Composition
Mineral Rockwool Fibre (Amorphous, non-crystalline, bio soluble) 95%
Heat-cured resin (Fibre bonding agent) 5%
Silica/Asbestos content Nil
Green Building Council of Australia (Test Method: ASTM D5116-17)
Green Star Design & As Built v1.1 13.1.2B & 13.2Green Star Interiors V1.1 - 12.1.2B ASPECT VIVID® Soffit Tile
Total Volatile Organic Compound Emission Rate limit <0.5 mg/m2/hr
Total Volatile Organic Compound Emission
Rate: 0.019 mg/m2/hr
Formaldehyde Emission Rate limit <0.1 mg/m2/hr Formaldehyde Emission Rate: 0.031 mg/
m2/hr
Figure 3: ASPECT VIVID® tilesin production
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TESTING
ASPECT VIVID® tiles have been rigorously tested against the following standards to ensure compliance with the relevant sections of the Building Codes of Australia.
Compliance Testing
Fire
AS5637.1
AS3837
AS1530.1 (Core)
AS1530.3 (Core)
Acoustic
ASTM C423-09a
AS ISO 11654-2002
AS ISO 354-2006
Thermal ASTM C518-2010
Emissions ASTM D5116-17
Absbestos AS4964-2004
ACOUSTIC
ASPECT VIVID® tiles satisfy the requirements of the NCC BCA Volume 1 Section F (Health and amenity) Part F5 (Sound transmission and insulation) relative to the specific building design and application of the tiles as outlined in the guide.
ASPECT VIVID® tiles have world-class values for acoustic insulation performance. These include sound absorption and reduction sound reverberation time improved acoustic spatial amenity values.
Acoustic Properties
Thickness Density Frequency (Hz)
mm kg/m3 125 250 500 1000 2000 4000 NRC
60 112 0.38 0.80 1.03 1.04 0.96 0.93 1.00
75 112 0.52 0.80 1.01 1.04 0.96 0.93 1.50
100 112 0.58 0.77 0.99 1.04 0.96 0.93 2.00
Sound Absorption results tested in accordance with AS/ISO 354-2006 and NRC rated in accordance with ASTM C423-90a. The sound absorption coefficient (αw) as per AS ISO 11654-2002 is: αw = 0.95
SYSTEM BENEFITS
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FIRE
ASPECT VIVID® tiles satisfy the requirements of the NCC BCA Volume 1 Section C (Fire resistance) C1.9 (Non-combustible building elements) relative to the specific building design and application of the tiles as outlined in the guide.
ASPECT VIVID® tiles have world-class fire properties with respect to combustibility. While ASPECT VIVID® tiles will NOT burn, it is critical to have non-combustible linings that will not contribute to the spread of flame.
ASPECT VIVID® tiles have been tested and approved for use as a Non-combustible, Group 1 material suitable for use as a soffit tile.
The Fire Hazard Indices as per AS1530.3 achieved the following results:• Ignitability: 0• Spread of Flame: 0• Heat Evolved: 0• Smoke developed: 1
ASPECT VIVID® tiles' core has an outstanding low fire load of >1.5MJ/kg with melting point over 1000oC and will not auto ignite. The tiles will contain the spread of flame and release no toxic smoke.
THERMAL
ASPECT VIVID® tiles satisfy the requirements of the NCC BCA Volume 1 Section J (Energy efficiency) Part J1 (Building fabric) relative to the specific building design and application of the tiles as outlined in the guide.
ASPECT VIVID® tiles have world-class values for thermal insulation performance achieving an R-value of 1.8 for a 60mm thick tile when tested.
ASPECT VIVID® tiles do not react to temperature change; they will not expand, contract or distort.
Thermal Properties
Thickness Weight R-Value R-Value R-Value
mm kg Enclosed Non-vented Enclosed Vented Open Vented
60 10.82 2.785 2.067 2.017
75 13.26 3.215 2.497 2.447
100 17.62 3.935 3.217 3.167
MOISTURE
ASPECT VIVID® tiles satisfy the requirements of the NCC BCA Volume 1 Section F (Health and amenity) Part F1 (Damp and weatherproofing) relative to the specific building design and application of the tiles as outlined in the guide.
ASPECT VIVID® tiles are vapour permeable and do not absorb water. The tiles have a very high-water repellence and are dimensionally stable at humidity levels up to 100%.
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SYSTEM LIMITATIONS
Although ASPECT VIVID® tiles are versatile, the following limitations apply:
• Tiles are not to be installed in where they can be directly exposed to prevailing winds.• Tiles are not to be installed in where they can be directly exposed to sunlight.• Tiles are not to be installed in where they can be directly exposed to rain.• Any brackets or fixings must be installed through to the substrate as per the fixing manufacturers specifications.
ASPECT VIVID® tiles are available in either white or black. Additional colours are available upon request.
The Diffuse Light Resistance of 55% is only applicable to the ASPECT VIVID® white.
ASPECT VIVID® tiles can be installed in a variety of pattens including (Figure 4):
• Straight or Stack Bond• Stretcher, Off-Set or Brick Bond• Parallel/square or Diagonal (45 degrees)
LAYOUTS
COLOURS
Figure 4: Layouts
a b
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SYSTEM COMPONENTS
ASPECT VIVID® Tile
The ASPECT VIVID® tile is 1200mm long and 600mm wide. The thickness of the tile is available in 60mm, 75mm or 100mm.
The edge of the tile has a 10mm x 5mm arris around the perimeter of each tile.
MSP Anchor Fixing (Heraklith)
Heraklith MSP Anchor Fixings (MSP) are suited for the mounting ASPECT VIVID® tiles directly to normal concrete (2000-
2600 kg/m3). The exceptionally high extraction value combined with a low anchoring depth ensure reliable and long-lasting
mounting. The MSP Anchor Fixings are made of galvanized steel and are supplied as standard with a mounting tool and
accompanying cover caps.
Adhesive (ToolBox™ Original by HB Fuller)
It is recommended that an MS polymer adhesive such as HB Fuller ToolBox™ Original or equivalent be used. This adhesive
is a moisture curing adhesive and sealant in one that cures to form a tough, water resistant seal. HB Fuller ToolBox™ Orig-
inal adheres to a wide variety of materials including ceramic, plasterboard, timber, cement and steel. Refer to the manufac-
ture’s specifications for correct use, surface preparation and safety requirements.
Capping/Flashing/Trims/Edging
Capping/flashing/trims and edgings may be required to finish where ASPECT VIVID® tiles abut adjacent surfaces. These
items may be proprietary products off the shelf or custom folded/made and are project specific. Stonewall Platinum® does
not provide or manufacture any of these items. In cases where the edge of the ASPECT VIVID® tiles may be exposed to the
elements, appropriate flashing, over flashing and drip edge to ensure weatherproofing is achieved.
Art. No. Plug Length (mm) Panel thickness to (mm) Units / Pack
2440019 95 70 (60) 100
2435324 100 75 100
2435325 125 100 100
Technical Specifications
Corrosion categories available C2, C3, C4 and C5
Tensile strength concrete C20/25 0.5 kN
Plug diameter 7mm
Ring diameter 30mm
Covering cap diameter 33mm
Drilled hole diameter 6-6.5mm
Drilled hole depth 30mm
Anchoring depth in concrete 25mm
Plug drive Assembly attachment
Recommended anchoring material Concrete (2000-2600 kg/m3)
Fire-resistance Heraklith® | MSP Anchor Fixings REI 120 [EN 1365-2 / EN 13501-
2] Report no.: 18203
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Figure 6: White ASPECT VIVID® tile displayedin Stonewall Platinum Showroom
TOOLS & EQUIPMENT
• Insulation knife with wave pattern blade or mineral wool knife• Circular saw or table saw with fine cutting blade (a ripping blade must not be used)• Hole saw (Multi-purpose or Bi-metal) for penetrationsNote: When cutting or drilling, ensure that the cutting/drilling commences on the face of the tile. The back of the tile must also be supported to ensure that the tile does not delaminate.• Straight edge• Rafter/framing square or wallboard/plasterers T square• Rotary hammer drill with chiselling mode• 6.5mm diameter SDS drill bit 160mm in length (article No. 2436301 for ordering, Figure 5a)• Assembly attachment (article No. 2435331 for ordering, Figure 5b)
Figure 5: Drill bits and assembly attachment
a b
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Eye protection
Wear safety goggles to protect the eyes from fibres.
Hand protection
Use cut resistance gloves to protect hands when cutting tiles. Gloves will also protect the skin as the fibres could result in
skin irritation.
Skin protection
Cover exposed skin as the fibres could result in skin irritation.
Respiratory protection
Wear a face mask when cutting/drilling tiles as fibres, dust and fumes could occur.
OH&S / WH&S
ASPECT VIVID® tiles are classified as non-hazardous. For more information, please refer to the Safety Data Sheet (SDS).
PERSONAL PROTECTIVE EQUIPMENT (PPE)
When handling and working with ASPECT VIVID® tiles, the following PPE must be used:
CUTTING
Cutting of ASPECT VIVID® tiles is carried out using either a knife (designed for cutting mineral wool) or power tools. Hand tools generate the least amount of dust and fibres. If power tools are used directly on the product, appropriate dust collection systems are recommended.
Note: The face of the ASPECT VIVID® tile can mark easily. Ensure that measures are taken to protect the face of the tile.
VENTILATION
During most applications and installation, no special ventilation will be required. However, if installing in dusty or poorly ventilated areas or during the first heat-up cycle in high temperature applications, local exhaust ventilation should be considered. Work practices should aim to minimise the release of, and exposure to, fibres and/or dust.
HOUSEKEEPING
Personnel directly involved in clean-up of loose material should wear personal protective equipment. Work areas should be cleaned regularly, vacuuming or wet sweeping is recommended.
Make sure to place left over rock mineral wool into a bag, so dust does not become scattered. For disposal of industrial waste, please use a supplier which is authorised to handle this type of waste.
HANDLING
ASPECT VIVID® tiles are safe to use. Once installed, the product does not release dust or fibres. Handling, installing or removing the product may result in some dust and airborne fibre. Make sure to minimise eye or skin contact with and inhalation of the dusk and fibre during handling, installation and removal. Observe good personal hygiene, including washing hands before eating and removing personal protective equipment before entering eating areas.
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Thickness (mm) Quantity (each) Weight (kg net)
60 5 54.1
75 4 53.0
100 3 52.9
ASPECT VIVID® tiles should be stored inside or covered to protect them from ingress of rainwater. Make sure the product does not become wet. If the product does become wet, replace with new insulation.
Storage arrangements should ensure stability of stacked products. Use on a first in first out basis (FIFO) is recommended.ASPECT VIVID® tiles will be delivered in boxes with each tile individually protected. The dimensions of the tiles are listed below:
DELIVERY & STORAGE
Figure 7: White ASPECT VIVID® tile in Stonewall Platinum Showroom, Victoria
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Figure 8: Black ASPECT VIVID® tile used on Rod Laver Arena - Greenrooms Carpark Project
Figure 9: White ASPECT VIVID® tile
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INSTALLATION
ASPECT VIVID® tiles are installed using both adhesive and mechanical fixings to a concrete substrate.
SET OUT AND PREPARATION FOR INSTALLATION
The concrete substrate finish required for the installation ASPECT VIVID® tiles must be a minimum of class 3. Once the desired layout has been selected, ensure that the starting point is as such that minimal cuts are required and, where possible, the minimum width of a tile is approximately half the width.
Plan it out, consider the location of services, bulkhead, beams, construction joints, for instances. This will ensure that the finish will be aesthetically pleasing and reduce the waste percentage of the tiles.
ADHESIVE
The tiles are easily marked and damaged. To reduce the likelihood of marking it is recommended that gloves be worn when handling the tiles during the installation process.
Note: White cotton gloves from the safety store work well
Prepare the tile by first checking it for any defects or damage.
The tiles require a fixing in each corner, located a minimum of 50mm from each edge. Before applying the adhesive, predrill the holes through the tile using a standard 6.5mm diameter drill bit and remove and debris (Figure 10).
Also ensure that all surfaces to be bonded must be dry, clean and free from oils, dust, debris, plasticisers and other foreign material that may compromise bond and/or performance of the adhesive.
Where applying over an existing coating, ensure the coatings integrity is sound and that the adhesive is suitable to provide a sufficient bond to the coating.
Note: Always follow the adhesive manufacturer’s instructions.
The adhesive is to be applied as a 10mm diameter bead applied to the rear face of the tile, which is critical for achieving a strong wet grab strength (initial tack) between the tile and substrate.
Figure 10: Fixing locations
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Apply the adhesive directly to the tile in straight beads as follows and shown in figure 11:
• 2 beads, 100mm in from each of the long (side) edges of the tile, starting/finishing 100mm from the short (top and bottom) edge of the tile.• 1 bead, down the centre of the tiles lengthways, starting/finishing 100mm from the short (top and bottom) edge of the tile.
Figure 11: Application of adhesive to Aspect Vivid tile
The MSP Anchor fixing is suitable for standard concrete with a density of 2000-2600 kg/m3. Use an SDS drill bit with a diameter of 6.5 mm which is included in the delivery as a standard service.
Note: Test a fixing in the concrete to ensure that the fixing will stay in place as softer and/or older concrete types may require a drill bit with a smaller diameter.
The tiles require a fixing in each corner, located a minimum of 50mm from each edge.
1.Place the tile against the substrate ensuring that it is fully supported by hand(s) to ensure that the adhesive has even contact.Note: Do not push up on the tiles too hard as the surface is easily damages2.Drill through the predrilled panel into the concrete using a hammer drill.3.Remove the drill and install the MSP Anchor fixing. Push the MSP Anchor fixing into the drilled hole through the panel and either drive the MSP Anchor fixing into the concrete using a hammer drill, which is set to 'chisel’ using the assembly attachment.4.Place a structured cap (included in the delivery) over the anchor.
MSP ANCHOR FIXING
Figure 12: White ASPECT VIVID® tile used on Shellharbour Council Offices NSW Project
Figure 14: Standard Aspect concealed fixing bracketFigure 13: Anchor fixing
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TOLERANCE
All ASPECT VIVID® tiles are manufactured to the highest possible standards, however, there may be small gaps between the tiles once installed. These gaps can be filled using a white gap filler finished off using a small tool and wiping any excess off with a clean damp cloth.
FLASHING / CAPPING / WEATHERPROOFING / FINISHING / TRIMS
Flashing /capping/trims and edgings may be required to finish where ASPECT VIVID® tiles abut adjacent surfaces. These items may be proprietary products off the shelf or custom folded/made and are project specific. Stonewall Platinum® does not provide or manufacture any of these items. In cases where the edge of the ASPECT VIVID® tiles may be exposed to the elements, consider appropriate flashing, over flashing and drip edge to ensure weatherproofing.
The edges of the ASPECT VIVID® tiles are painted in the same colour as the face of the tile; however, the sides do not have the same texture finish.
ASPECT VIVID® Tiles can be finished against an adjacent surface such as a wall or bulkhead as follows: • Original arris edge• Square/butt• Shadow line• Flashing/capping.
Where there is not an adjacent surface, the tile must be flashed/capped ensuring that all precautions are taken for weatherproofing (Figure 15).
Arris
Shadow line
Flashing/capping
Figure 15: Finishing the ASPECT VIVID® tiles to adjacent surfaces
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There are no requirements to allow for articulation/movement/construction joints for ASPECT VIVID® tiles themselves; however, these joints in the substrate must be taken into consideration.
Advise on installing top hat sections and/or ASPECT VIVID® tiles over Articulation/Movement/Construction Joints must be sought from a structural engineer.
ARTICULATION/MOVEMENT/CONSTRUCTION JOINTS
BEAMS, CHANGES IN LEVELS AND BULKHEADS
Given the structure of the substate will vary with respect to design considerations for loads there will be beams and change in levels. Apart from the structure, services may also require bulkheads to be constructed around them.
For beams, change in levels and bulkheads, the tile installed to the main area is to be installed against the beam. The tile should then wrap the beam or bulkhead to ensure that there are no exposed edges of the tile (Figure 17).
Adhesive is to be applied to all faces to be bonded. The adhesive is suitable for use on the raw Stonewall panel element of the ASPECT VIVID® tiles.
Note: Propping and bracing may be required to hold the tiles into position while the adhesive is curing.
Figure 17: Step in substrate
Figure 16: Rod Laver Arena Project, Melbourne
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Creating bulkheads around or boxing in services may also be required. In these instances, the tile installed to the main area is to be installed to within the desired distance to the services. Then depending on the depth required to conceal the services, house out a section from the back of the tile and glue to the soffit tile (Figure 18).
Note: The minimum thickness of tile that must remain after housing out is 20mm for a maximum width of 150mm.
Where the depth is greater than the thickness of a tile, cut strips (as blocking pieces) to the required height to get clearance. Glue the strips to the ASPECT VIVID® tile before gluing a tile to the blocking pieces.
Adhesive is to be applied to all faces to be bonded. The adhesive is suitable for use on the raw Stonewall Platinum® panel element of the ASPECT VIVID® tiles.
Note: Propping and bracing may be required to hold the tiles into position while the adhesive is curing.
Figure 18: Bulkhead / Box in Services
Where services are small, the back of the tile can be house out to accommodate. The use of top hat sections is recommended in areas with a number of services (Figure 19).
Note: The minimum thickness of tile that must remain after housing out is 20mm for a maximum with of 150mm.
Figure 19: Small Services
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Penetration in an ASPECT VIVID® tile may be required for a variety of reasons, which may include services such as conduits, plumbing and even fixings (Figure 20).
Service penetrations can be made using either an insulation/mineral wool knife or even a hole saw.
Note: When cutting or drilling, ensure that the cutting/drilling commences on the face of the tile. The back of the tile must also be supported to ensure that the tile does not delaminate.
When using a hole saw to cut holes for penetrations, ensure that the speed of the drill is slow and use minimal pressure letting the hole saw do the work. Depending on the depth of the tile and length of the hole saw, the hole may need to be cut/drilled in sections to allow the hole saw to be cleaned out.
Penetrations may also include fixings for other services. All fixings must be installed through to the substrate, ASPECT VIVID® tiles must not be the sole support for fixings.
Where holes cut in ASPECT VIVID® tiles are larger than the penetration the gap may be either caulked or flashed.
PENETRATIONS
Figure 20: Heading pending
Figure 21: Non-combustible soffit tile made of natural volcanic rock
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MAINTENANCE
Scratches, gouges and other surface damage that leave the raw Stonewall Platinum® panel element exposed will not degrade ASPECT VIVID® tile performance.
The Stonewall Platinum® panel element will not be affected by leakage from pipework and/or building defects or exposure to high humidity; however, the surface may suffer discolouration from water borne contaminants and the like if the building fault is not addressed promptly. The Stonewall Platinum® panel element is inorganic and cannot support life, excessive moisture and exposure to airborne nutrient contamination is likely to result in surface mould growth and discolouration.
Note: It is important to repair pipe or building leaks and avoid excess wetting.
REPAIRS
Painting:The tile colour may be colour matched and painted. It is recommended that the entire face of the tile be painted to prevent colour variation.
Patching:Patching of the tile face is not recommended as the texture will not match.
Replacing:If a tile is damaged, an individual tile can be easily removed and replaced, ensuring that both performance and visual amenity can be maintained over time.
Occasional cleaning of areas with a soft brush or the like will remove cobwebs and other superficial debris. Wet cleaning with well wrung out damp cloth can be used to remove light surface marking.
Note: High pressure water cleaning can damage the surface and must not be used.
CLEANING
The Stonewall Platinum® warranty covers its range of products to be free of defects directly attributed to manufacturing faults and to maintain the nominated performances for a period of 7 years. The warranty is valid when conditions for storage, installation and use as recommended in this design and installation guide are complied with.
WARRANTY
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NOTES
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NOTES
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Address Building 4, 2 Thomsons Road Keilor Park, VIC 3042, AUSTRALIA
Phone +61 3 9111 8400Email [email protected] http://stonewallplatinum.comSTONEWALL PLATINUM®
ACOUSTIC
FIRE
MOISTURE PROOF
ANTI-BACTERIAL
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