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Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n...

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Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l M i n d M a p D e s i g n D o c u m e n t a t i o n C a s t i n g H a n d l i n g, S t o r a g e & T r a n s p o r t E r e c t i o n T e m p o r a r y B r a c e d C o n d i t i o n F i n a l S t r u c t u r e D o c u m e n t a t i o n H a n d l i n g, S t o r a g e & T r a n s p o r t T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m E m m a D o w n e y 4 0 0 1 3 6 8 4 4 R e s e a r c h All of the following presentation is hyperlinked through the task bar on the left.
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Page 1: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4

R e s e a r c h

All of the following presentation is hyperlinked through the task bar on the left.

Page 2: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4

R e s e a r c h

Page 3: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4

E x c a v a t e t h e s i t e

R e s e a r c h

Page 4: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4

A p p l y s a n d b e d to t h e s i t e

R e s e a r c h

Page 5: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4

L a y D a m p P r o o f M e m b r a n eo n t o p o f s a n d b e d.

R e s e a r c h

Page 6: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4

L a y t h e t r e n c h m e s h

R e s e a r c h

Page 7: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4

L a y t h e s l a b m e s h

R e s e a r c h

Page 8: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4

P o u r t h e C o n c r e t e S t r i pF o o t i n g

R e s e a r c h

Page 9: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4

P o u r t h e c o n c r e t e s l a b

R e s e a r c h

Page 10: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4

E r e c t t h e c o n c r e t ep a n e l s

R e s e a r c h

Page 11: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4

S e c u r e t h e m i n p l a c e w i t h t e m p o r a r y b r a c i n g

R e s e a r c h

Page 12: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4

C o n n e c t t h e p a n e l st o t h e c o n c r e t e s l a b w i t h c o n n e c t o r s

R e s e a r c h

Page 13: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4

R e m o v e t e m p o r a r yb r a c i n g

R e s e a r c h

Page 14: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4

Mind Map

Design

General Pre-Planning

Design Loads

Structural Design & Specification of

Concrete

Structural Design

Documents

Panel Documentation

Document Approval

Pre-Planning & Layout

Formwork Pouring of Concrete

Documentation Casting

Curing

Transport

Handling, Storage & Transport

Handling & Storage of Concrete Panels

Erection

Planning Sequence

Crain Requireme

nts

Rigging Erection of

Concrete Panels

Temporary Braced Condition

Installation &

Inspection

Final Structure

Fixing to final

Structure

Inspection Prior to removal of

temporary bracing

Panel Connecti

ons

R e s e a r c h

Page 15: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t I o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

Design

General Pre-Planning

Before construction of concrete panels can begin certain aspects need to have been taken into account these are:-Planning of construction schedule-Site Limitations-Site access-Cranage requirements-Construction Loads etc

Meetings need to be conducted involving all members Involved in the design, erection, manufacture and transport stages.

According to the ( Heallrht) there are two phases of design in tilt- up and precast concrete construction. These are the in-service design completed by the project design engineer. The in-service design provides for the performance of the concrete panel as part of the complete structure. The second phase is the design for erection which covers handling, transport, erection and bracing of individual concrete elements during the erection process.

Design Loads

Design loads are construction loads such as:-Manufacturing Loads-Transport Loads-Erection Loads

Structural Design & Specification of

Concrete

The structural design of concrete elements shouldBe carried out in accordance with the requirements AS 3850 and AS 3600. Fire standards and Structural provisions need to be taken into account as well. The specification of concrete should be accordance with the engineers requirements and follow AS 3600.

R e s e a r c h

Page 16: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

R e s e a r c h P r e-c a s t C o n c r e t e H o l l o w C o r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4Documentation

Structural Design

Documents

Panel Documentation

Document Approval

The structural design drawings and detailsAre the responsibility of the project design engineer and should provide sufficient information for the preparation of shop drawings by the shop detailer and erection documentation by the erection design engineer.

Concrete panel documentation consists of: -a marking plan: a plan showing the location of all concrete elements-shop drawings: provide all the information and details required to manufacture the concrete elements.-erection documentation: provides information about rigging details.

Before construction can begin all documents need to presented to the local council and given approval to construct.

Page 17: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4Casting

The panel formwork is set out and reinforcement and trench mesh is placed in.

The concrete is poured into the formwork.

A vibrator is then used on the concrete tp spread and remove air pockets. The concrete is smoothed out and floated.

The concrete panel is left to cure for 7-14 days depending on the concrete type before being transported to the site

R e s e a r c h

Page 18: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

R e s e a r c h

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4Handling, Storage & Transport

Transport

Handling & Storage of Concrete Panels

Factory manufactured panels should be retained in the precast yard an delivered to site for installation as required.The panels can be stored on site however they have be stored in appropriate way.Precast concrete elements are usually stored horizontally, however wall cladding panels are usually store vertically by using A frames or a racking system. In the diagram below it shows an appropriate way to stack pre-cast panels this was source from the Precast concrete handbook.

Precast panels are ordered through a precast factory and are made according to the documentation specifications an shop drawings provided by the structural engineer. These panels are then precast at a factory an delivered to the site usually on the day of installation.

Page 19: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4Erection

Planning Sequence Crane Requirements

According to Occupational Health and Safety Act of 1984 the appropriate erection planning process an cranage requirements are explained below

- Planning sequence - Crane Requirements - Rigging - Panel Connections - Erection of Concrete Panels

R e s e a r c h

Page 20: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4Erection

A diagram provided by the OHS act displays an appropriate rigging type that could be used for erecting precast concrete panels.

Rigging

Thrust face

Collar pin

Eye

Collar

Clamp bolt cheek plate

Hinged cheek panels

Sheave

The rigging system should be pre-planned and specified before erection day. The rigging system should distribute equal loads to all lifting points.

- Planning sequence - Crane Requirements - Rigging - Panel Connections - Erection of Concrete Panels

R e s e a r c h

Page 21: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4Erection

The OHS act outlines in the text and the diagram provide below the appropriate connection that should be used on a strip footing/ slab

Panel Connections

- Planning sequence - Crane Requirements - Rigging - Panel Connections - Erection of Concrete Panels

Panel to footing or floor slabA fixing system should be used to resisthorizontal load transmitted fromconcrete panels into footings or floorslabs. The fixings should be capable ofresisting the forces set out in AS 3850.Friction forces should not be assumed toresist any part of this force.Grout tubes, particularly in the edges ofthin panels, should be provided withrestraining reinforcement on each side ofthe tube.

R e s e a r c h

Page 22: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

R e s e a r c h

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4Erection

To explain the erection of concrete panels I have inserted two videos showing the erection of hollow core precast being installed at the Geelong college Music and Art department.

Erection of Concrete Panels

All concrete panels should be erected in accordance with AS 3850.

Page 23: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4Temporary Braced Condition

The angle of installation of braces shouldbe shown on the shop drawings. Braces areusually installed at an angle of 45 degrees to 60 degrees and square to the line of the panel. The diagram provided below by the OHS act shows the appropriate way to brace panels.

R e s e a r c h

Page 24: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

R e s e a r c h

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4Final Structure

Fixing to final Structure

Inspection Prior to removal of temporary bracing

10.1 Fixing to final structure The fixing of concrete panels should be inaccordance with the structural drawings andthe shop drawings including any changesmade to specifications or instructionsissued by the project design engineer orthe erection design engineer.All steelwork forming part of the structureshould be erected in accordance with AS3828 which sets out recommended safeworking provisions and practices supportedby training, for those involved in erection ofthe steelwork including associated trades.

10.2 Inspection prior to andremoval of bracesPanel braces should not be removed untilthe concrete panel is incorporated into thestructure and the structure is capable ofsupporting the panel for the applied loads.Prior to the removal of braces, the structureshould be inspected to ensure that allstructural elements affecting stability aresecurely fixed to the panels. This inspectionshould be carried out by the project designengineer and written approval to removethe braces given to the builder.

Information provided by the Building Code and the OHS Act of 1984

Page 25: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

D e s i g n

R e s e a r c hProject 1 part one

Project 2 part oneProject 2 part two

Project 3 part oneProject 3 part two

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r e

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4Research: Construction of Pool &

Multipurpose Hall with basement car park- Bialiek College

40 Toorak Rd, Hawthorn, Melbourne

Page 26: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

R e s e a r c hProject 1 part one

Project 2 part oneProject 2 part two

Project 3 part oneProject 3 part two

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4Research: Factory Warehouse,

Devlin Brothers Transport, Separation street, North Geelong

Page 27: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4Research: Factory Warehouse,

Devlin Brothers Transport, Separation street, North Geelongb

R e s e a r c hProject 1 part one

Project 2 part oneProject 2 part two

Project 3 part oneProject 3 part two

Page 28: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

R e s e a r c hProject 1 part one

Project 2 part oneProject 2 part two

Project 3 part oneProject 3 part two

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4Research: Geelong College

Music and Art Rooms, Newtown

Movie of erection of hollow core floor slab.

Page 29: Design C a s t i n g E r e c t i o n F i n a l S t r u c t u r e D e s i g n C o n s t r u c t i o n P r o c e s s P r e–c a s t C o n c r e t e 3D M o.

Design

C a s t i n g E r e c t i o n F i n a l S t r u c t u r eD e s i g n

C o n s t r u c t i o nP r o c e s s P r e–c a s t C o n c r e t e 3D M o d e l

M i n d M a p

D e s i g n

D o c u m e n t a t i o n

C a s t i n g

H a n d l i n g, S t o r a g e & T r a n s p o r t

E r e c t i o n

T e m p o r a r y B r a c e d C o n d i t i o n

F i n a l S t r u c t u r e

R e s e a r c hProject 1 part one

Project 2 part oneProject 2 part twoProject 2 part three

Project 3 part oneProject 3 part two

D o c u m e n t a t i o n

H a n d l i n g, S t o r a g e & T r a n s p o r t

T e m p o r a r y B r a c e d C o n d i t i o n G e n e r a l

C o n s t r u c t i o n & S t r u c t u r e s 2 S R T 2 5 1 J e r e m y H a m

E m m a D o w n e y 4 0 0 1 3 6 8 4 4Research: Geelong College

Music and Art Rooms, Newtown


Recommended