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Design of mechatronics systems team #4

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From PROBLEM DEFINITION to SPECIFRICATIONS Enhanced Overhead Mounted Crane
Transcript
Page 1: Design of mechatronics systems team #4

From PROBLEM DEFINITION to SPECIFRICATIONS

Enhanced Overhead Mounted Crane

Page 2: Design of mechatronics systems team #4

PROBLEMDEFINITION

C R A N E M O T I O N

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Design of Mechatronic Systems

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Enhanced Mounted Crane

OVERHEAD CRANES

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Design of Mechatronic Systems

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Enhanced Mounted Crane

Pros and Cons

MANUAL CRANE CONTROL

Controls are to : Start StopMove upMove downMove LeftMove Right

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Design of Mechatronic Systems

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Enhanced Mounted Crane

Pros and Cons

MANUAL CRANE CONTROL

Operator is mainly near it (wired). Cranes are moved at low speed.

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Enhanced Mounted Crane

You’re not like every one

Proposed ENHANCEMENT

ADDING PID TO AXIS MOTION

reducing position and speed control

And hence cutting down transportation delay

ADDING GESTURE CAPABILITIESBY ADDING MACHINE VISION TECHNOLOGY TO UTILIZE

OPERATOR GESTURES FOR MOVING CRANES EVEN WHEN

NOT IN SAME LOCATION

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Design of Mechatronic Systems

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Enhanced Overhead Crane

OUR MOTIVATION

WE WON’T REINVENT THE WHEEL BUT PROVIDING WHITEBOXING EXPERIENCE WHEN PRACTICING VDI 2206IMPLEMENTATION

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Design of Mechatronic Systems

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Enhanced Overhead Crane

OUR MOTIVATION

PORTION OF THE PROPOSED SOLUTION WAS PUBLISHEDIN IEEE PAPER BUT NOT COMMERCIALLY IMPLEMENTED

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SPECIFICATIONS

D O M A I N S P E C I F I C

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Design of Mechatronic Systems

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Enhanced Mounted Crane

MECHANICAL SPECS

Ahmed Hassan

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Enhanced Mounted Crane

MARKET SURVEY

OVERHEAD CRANES

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Enhanced Mounted Crane

SIMPLICITY

SELECTED CRANES

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Enhanced Mounted Crane

SINGLE AXIS

SYSTEM REQUIREMENTS

Desired speed 10 cm/s (carried load ). Single axis ( time constraint ) Lead Screw 5mm pitch (cost ) Electric drive ( practice ).

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SINGLE AXIS

TRACTION MECHANISM

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SINGLE AXIS

IMPLEMENTING MECHANISM

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Design of Mechatronic Systems

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Enhanced Mounted Crane

MACHINE VISIONSPECS

Waleed El-Badry

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Enhanced Mounted Crane

Feedback Camera

SYSTEM REQUIREMENTS

Field Of View 1.2 m width ( Axis length ). 30 frames per seconds ( Tsampling = 33 ms ) Resolution 640 pixels ( 1.6 mm ). RGB mode ( patch tracking ). Connectivity ( cost ).

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Design of Mechatronic Systems

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Enhanced Overhead Crane

Market Survey

CRITERIA MATCHING

Logitech 70%

Microsoft 92%

Genius 87%

Gigaware 52%

MicrosoftCamera isSELECTED

Percentage is calculated based on features weight

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Enhanced Mounted Crane

Gesture Recognition

SYSTEM REQUIREMENTS

Ability to recognize both hands.Operator height is up to 180 cm. 30 frames per seconds or above.

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Design of Mechatronic Systems

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Market Survey

CRITERIA MATCHING

Leap Motion Controller

Kinect for Windows

Web Camera

We currently have Kinect for Windows Module controller

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Design of Mechatronic Systems

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Enhanced Mounted Crane

ELECTRONICSSPECS

Waleed El-Badry

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Electric Drive

SYSTEM REQUIREMENTS

Moving crane at speed of 10 cm/s. DC motor. Required torque ( mechanical ).

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Controller

SYSTEM REQUIREMENTS

USB / Ethernet Interfacing with PC.Compatibility with Simulink / LabVIEW.Min. of 2 PWM channels ( Speed Control ).

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Design of Mechatronic Systems

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EMBEDDED CONTROLLERSMarket Survey

Arduino

Low cost and available

Moderate cost and available

Raspberry Pi

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Design of Mechatronic Systems

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PROGRAMMINGSPECS

George Awny

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Design of Mechatronic Systems

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Enhanced Mounted Crane

CONTROLLERSPECS

Mustafa Gebril

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