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Design1 Sidelight Installation Instructions · 2020. 4. 6. · Design1 Sidelight Installation...

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Design1 Sidelight Installation Instructions 1. Check finished opening width and height dimensions. Measure and cut hinge side flat insert (DES002) to overall finish opening height. Apply flat insert to the wall on the door side using dry wall screws (By Others) make sure you use two screws side by side on top and bottom then offset them every 8” - 10” apart [See Box A]. 2. Use the small flat insert (DES002) and apply it underneath finish header/ fur down. Make sure to abut the vertical flat insert [See Box B]. Use dry wall screws (By Others) make sure you use two screws side by side on top and bottom then offset them every 8” - 10” apart 3. Place Header jamb (DES001) over flat insert at the head, make sure to keep it line up to the end of the flat insert then level and add one screw (ST137) to hold in place while you get your measurements for you hinge jamb. 4. Measure and cut hinge jamb (DES001). Place hinge jamb over vertical flat insert. Apply RA108 clip on both sides at joint to secure hinge jamb and header [See Box C] Making sure the jamb is plumb, level, and squared. Use ST137 screws 8”- 10” Apart. 5. After hinge jamb is leveled and screwed measure and mark door opening width at floor from the face of the hinge jamb. 6. (Strike Jamb) measure from face of header to your floor mark to get the height for you strike jamb. Once it fits remove so that you can add (EH82200 anchor) our Structural jamb support. 7. Attach (EH82200 anchor) to the bottom of strike jamb using ST36014 screws only on the back side of door stop (See Box D). Place strike jamb back in its opening add your RA108 clips at the top attaching your header and strike jamb. Maintain door opening width and level before anchoring to floor using 3/16”x 1 ¼” Tapcons (By others). 8. Measure and cut flat insert (DES002) at strike jamb to overall height, bottom of fur down to top of finish floor [See Box E]. After it is cut to size insert it to the back of the strike jamb and attach using ST137 screws 8” - 10” apart on both sides [See Box F]. Add RA108 clips on each side to secure strike jamb and header at the top. 9. Measure and cut Des Trim (RN413) and apply to the both sides of the frame to complete the design 1 single frame before going to the side light portion. 10. Before starting the side light verify where they want the glass pocket to face [See Box G]. 11. Measure and Mark (chalk Recommended) Floor to align square with side light [See Box H]. 12. When starting you side light you want to start with the verticals first, then top and bottom (starter DES003) preferably start behind the strike jamb. Measure and Cut (starter DES003) to overall height, bottom of fur down to top of finish floor. Make sure to predrilled holes (5” - 7” apart) and clean any burs left behind, so that it won't leave you any gaps while attaching it. Use ST36014 Screws only on strike side as for the rest use sheet rock screws (By Others) [See Box I &J] 13. Measure and place verticals (DES007) as need in position. Level and square before attaching at head and base using ST137 screws [See Vertical mullion preparation]. 14. Horizontals (DES007) are measured between vertical mullions and wall or strike jamb (Des003) then minus an - 1/8” of overall width for your clips (DESRA10200 Horizontal clips & DESRA10100 Vertical clip). 15. As for setting tape (VHB 3M Tape) & Trim (DES0005 T-Bar & Des006 Cap) please see Video A B C D E
Transcript
Page 1: Design1 Sidelight Installation Instructions · 2020. 4. 6. · Design1 Sidelight Installation Instructions 1.Check finished opening width and height dimensions. Measure and cut hinge

Design1 Sidelight

Installation Instructions

1. Check finished opening width and height dimensions. Measure and cut hinge side flat insert (DES002) tooverall finish opening height. Apply flat insert to the wall on the door side using dry wall screws (By Others)make sure you use two screws side by side on top and bottom then offset them every 8” - 10” apart [SeeBox A].

2. Use the small flat insert (DES002) and apply it underneath finish header/ fur down. Make sure to abut thevertical flat insert [See Box B]. Use dry wall screws (By Others) make sure you use two screws side by sideon top and bottom then offset them every 8” - 10” apart

3. Place Header jamb (DES001) over flat insert at the head, make sure to keep it line up to the end of the flatinsert then level and add one screw (ST137) to hold in place while you get your measurements for youhinge jamb.

4. Measure and cut hinge jamb (DES001). Place hinge jamb over vertical flat insert. Apply RA108 clip on bothsides at joint to secure hinge jamb and header [See Box C] Making sure the jamb is plumb, level, andsquared. Use ST137 screws 8”- 10” Apart.

5. After hinge jamb is leveled and screwed measure and mark door opening width at floor from the face ofthe hinge jamb.

6. (Strike Jamb) measure from face of header to your floor mark to get the height for you strike jamb. Once itfits remove so that you can add (EH82200 anchor) our Structural jamb support.

7. Attach (EH82200 anchor) to the bottom of strike jamb using ST36014 screws only on the back side of doorstop (See Box D). Place strike jamb back in its opening add your RA108 clips at the top attaching yourheader and strike jamb. Maintain door opening width and level before anchoring to floor using 3/16”x 1 ¼”Tapcons (By others).

8. Measure and cut flat insert (DES002) at strike jamb to overall height, bottom of fur down to top of finishfloor [See Box E]. After it is cut to size insert it to the back of the strike jamb and attach using ST137 screws8” - 10” apart on both sides [See Box F]. Add RA108 clips on each side to secure strike jamb and header atthe top.

9. Measure and cut Des Trim (RN413) and apply to the both sides of the frame to complete the design 1single frame before going to the side light portion.

10. Before starting the side light verify where they want the glass pocket to face [See Box G].

11. Measure and Mark (chalk Recommended) Floor to align square with side light [See Box H].

12. When starting you side light you want to start with the verticals first, then top and bottom (starter DES003)preferably start behind the strike jamb. Measure and Cut (starter DES003) to overall height, bottom of furdown to top of finish floor. Make sure to predrilled holes (5” - 7” apart) and clean any burs left behind, sothat it won't leave you any gaps while attaching it. Use ST36014 Screws only on strike side as for the restuse sheet rock screws (By Others) [See Box I &J]

13. Measure and place verticals (DES007) as need in position. Level and square before attaching at head andbase using ST137 screws [See Vertical mullion preparation].

14. Horizontals (DES007) are measured between vertical mullions and wall or strike jamb (Des003) then minusan - 1/8” of overall width for your clips (DESRA10200 Horizontal clips & DESRA10100 Vertical clip).

15. As for setting tape (VHB 3M Tape) & Trim (DES0005 T-Bar & Des006 Cap) please see Video

A

B

C

D

E

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General Installation Guidelines
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NOT TO SCALE
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REVISED 4/6/2020
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FRAME MUST BE INSTALLED PLUMB, LEVEL AND SQUARE
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ST137 SCREW
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1 OF 4
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RA108 CLIP x (4)
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DES002 FLAT INSERT
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DES001 DOOR JAMB
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DESTRIM (RN413)
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DES005 T-BAR
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DES007 RECEIVER
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DES003 STARTER
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DES004 GLASS STOP
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DES006 CAP
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DESRA10100 VERTICAL CLIP
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DESRA10200
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HORIZONTAL CLIP
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GLASS POCKET
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SCREW POCKET
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ST3601 SCREW
Page 2: Design1 Sidelight Installation Instructions · 2020. 4. 6. · Design1 Sidelight Installation Instructions 1.Check finished opening width and height dimensions. Measure and cut hinge

3

8

" GLASS

120"

40"

Design1 Sidelight

Installation Instructions

F

G

H

I

J

1

2

4

3

6

5

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NOT TO SCALE
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REVISED 4/6/2020
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2 OF 4
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VERTICAL MULLION PREPARATION
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VERTICAL AT HEAD
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VERTICAL AT BASE
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NOTCH & CLIP ASSEMBLY
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FREQUENT ASKED QUESTIONS
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FINISHED OPENING INFORMATION
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EH82200 ANCHOR
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STRUCTURAL STRIKE SUPPORT
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ALL VERTICAL MULLIONS (DES007 RECEIVERS) SHOULD BE NOTCHED AT THE TOP AND BOTTOM 2"
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ATTACH (DESRA10100) VERTICAL CLIP
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ATTACH VERTICAL CLIP TO (DES003 STARTER) HEAD
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ATTACH VERTICAL CLIP TO (DES003 STARTER) BASE
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General Installation Guidelines
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FRAME MUST BE INSTALLED PLUMB, LEVEL AND SQUARE
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FINISHED OPENING WIDTH = OVERALL WIDTH
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FINISHED OPENING HEIGHT = OVERALL HEIGHT
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WHAT GLASS THICKNESS DOES THIS SYSTEM REQUIRE?
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WHAT IS THE MAXIMUM HEIGHT PER ELEVATION?
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SEE RACO TYPICAL DETAIL SET FOR DIMENSION AND WOOD BLOCKING REQUIREMENTS
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WHAT IS THE MAXIMUM WIDTH BETWEEN VERTICALS?
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5/32" Hammer Drill Bit then
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3/16" x 1-1/4" Tapcons
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EH82200 TOP VIEW
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Tapcons (By Others)
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2"
Page 3: Design1 Sidelight Installation Instructions · 2020. 4. 6. · Design1 Sidelight Installation Instructions 1.Check finished opening width and height dimensions. Measure and cut hinge

Design1 Sidelight

Installation Instructions

L0-01B

L0-0HM

L0-0GSL0-05I

L0-03B

C

C C B

C B

B

EH82200

L0-0VM

B

C

L0-0GS

L0-0GS

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NOT TO SCALE
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REVISED 4/6/2020
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3 OF 4
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ELEVATION DETAIL GUIDE
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SEE TYPICAL DETAILS ON PAGE FOUR OF THESE INSTRUCTIONS
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General Installation Guidelines
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FRAME MUST BE INSTALLED PLUMB, LEVEL AND SQUARE
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DESRA10100 VERTICAL CLIP
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DESRA10200
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HORIZONTAL CLIP
Page 4: Design1 Sidelight Installation Instructions · 2020. 4. 6. · Design1 Sidelight Installation Instructions 1.Check finished opening width and height dimensions. Measure and cut hinge
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DES001
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DES002
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DESTRIM
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DES004
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DES003
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L0-01B
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L0-0GS
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L0-0GS
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DES004
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DES003
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DESTRIM
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DES002
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DES001
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DES004
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DES004
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DES003
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L0-06I
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DES001
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DES002
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DESTRIM
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DES004
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DES003
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L0-05I
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L0-0GS
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L0-0VM
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L0-0HM
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DES005
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DES007
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DES006
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DES005
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DES007
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DES006
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L0-03B
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DES001
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DES002
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DESTRIM
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L0-05B
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DES001
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DESTRIM
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DES002
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WOOD BLOCKING by OTHERS
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WOOD BLOCKING by OTHERS
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WOOD BLOCKING by OTHERS
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WOOD BLOCKING by OTHERS
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WOOD BLOCKING by OTHERS
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RACO-Liberty Design1
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Typical Door, Frame & Sidelite Details
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Revised 3/26/2020

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