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Designing a Four-Channel, Return-to-Zero, Ultrasound Pulser Using Supertex HV7370...

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AN-H60 Application Note Application Circuit Designing a Four-Channel, Return-to-Zero, Ultrasound Pulser Using Supertex HV7370 & HV748 ICs By Ching Chu, Sr. Application Engineer Introduction The Supertex HV7370 is a four-channel, high speed, high voltage, ultrasound transmitter damper, and the HV748 is a four-channel, high speed, high voltage ultrasound transmitter pulser. Both integrated circuits (ICs) are designed for medical ultrasound imaging applications. They can also be used as piezoelectric, capacitive or MEMS sensors in ultrasonic nondestructive detection and sonar ranger applications. These high performance CMOS ICs are in 5x5x0.9mm 32- lead QFN (HV7370) and 7x7x0.9mm 48-lead QFN (HV748) packages. The HV7370 can be also used as a damping circuit with Supertex’s HV738 and HV758 pulsers to generate fast return- to-zero waveforms. Depending upon the load capacitance, the frequency limit of this IC is as high as 20MHz. HV7370 consists of four controller logic interface circuits, four level translators, four MOSFET gate drivers and four pairs of high current N- and P-channel MOSFETs that serve as the four push-pull output stages. The output stages of each channel are designed to provide peak damping currents over ±0.85A with up to ±100V pulser (V PP /V NN ) voltage. The HV7370’s N- and P- MOSFET gate drivers are supplied by ±5~12V (typical 8.0 to 11V) on V DN & V DP pins. The voltages V DN and V DP are referenced to ground (0V). The output pins of the HV7370 (PD1~4 and ND1~4) are able to pull down from or up to ±100V on the capacitive loads, which have been charged by the high voltage pulser channels. However, the V PP and V NN of the HV748 high voltage pulser on this demoboard can only go up to ±75V. The damping action of the HV7370 is independently controlled by the damper input logic signals IN1 to IN4.Internally the logic signal controls a direct-coupled low voltage to high voltage lever translator to switch the output MOSFETs. This direct coupling topology of the gate drivers not only saves two high voltage capacitors per channel, but also makes the PCB layout easier. +3.3V OSC JTAG EXCLK EN 5 FREQ ENA SEL WAVE TEST MC1 MC0 PWR END ENP OPT 0 to -65V +3.3V 0 to +75V +9V TX1 R3 2.5K C4 330pF 40MHz VPP-9V +75V VNN+8V +3.3V +9V -9V +9 to +75V +9V (Damp1-4) 6 GND Dummy Load R2 Option R1 D1 D2 EN PIN1-4 MC0,1 OTP NIN1-4 VSUB VDD VLL GREF TXN1 VNN TXP1 VPP RGND VPF VSS VNF (1 of 4 Channel Output Shown) HV748 EN IN1-4 VSUB VDD VLL GREF ND4 PD4 RGND VDP VSS VDN (1 of 4 Channel Output Shown) RGND HV7370 CK IN Waveform Generator CPLD L
Transcript
Page 1: Designing a Four-Channel, Return-to-Zero, Ultrasound Pulser Using Supertex HV7370 ...application-notes.digchip.com/137/137-47548.pdf ·  · 2009-02-08Designing a Four-Channel, Return-to-Zero,

AN-H60Application Note

Application Circuit

Designing a Four-Channel, Return-to-Zero, Ultrasound Pulser Using Supertex HV7370 & HV748 ICs

By Ching Chu, Sr. Application Engineer IntroductionThe Supertex HV7370 is a four-channel, high speed, high voltage, ultrasound transmitter damper, and the HV748 is a four-channel, high speed, high voltage ultrasound transmitter pulser. Both integrated circuits (ICs) are designed for medical ultrasound imaging applications. They can also be used as piezoelectric, capacitive or MEMS sensors in ultrasonic nondestructive detection and sonar ranger applications. These high performance CMOS ICs are in 5x5x0.9mm 32-lead QFN (HV7370) and 7x7x0.9mm 48-lead QFN (HV748) packages.

The HV7370 can be also used as a damping circuit with Supertex’s HV738 and HV758 pulsers to generate fast return-to-zero waveforms. Depending upon the load capacitance, the frequency limit of this IC is as high as 20MHz.

HV7370 consists of four controller logic interface circuits, four level translators, four MOSFET gate drivers and four pairs of high current N- and P-channel MOSFETs that serve as the four push-pull output stages.

The output stages of each channel are designed to provide peak damping currents over ±0.85A with up to ±100V pulser (VPP/VNN) voltage. The HV7370’s N- and P- MOSFET gate drivers are supplied by ±5~12V (typical 8.0 to 11V) on VDN & VDP pins.

The voltages VDN and VDP are referenced to ground (0V). The output pins of the HV7370 (PD1~4 and ND1~4) are able to pull down from or up to ±100V on the capacitive loads, which have been charged by the high voltage pulser channels. However, the VPP and VNN of the HV748 high voltage pulser on this demoboard can only go up to ±75V. The damping action of the HV7370 is independently controlled by the damper input logic signals IN1 to IN4.Internally the logic signal controls a direct-coupled low voltage to high voltage lever translator to switch the output MOSFETs. This direct coupling topology of the gate drivers not only saves two high voltage capacitors per channel, but also makes the PCB layout easier.

+3.3V

OSC

JTAG

EXCLK

EN

5

FREQ

ENASEL

WAVE

TEST

MC1MC0PWR

END

ENPOPT

0 to -65V

+3.3V 0 to +75V+9V

TX1

R32.5K

C4330pF

40MHz

VPP-9V+75V

VNN+8V

+3.3V +9V -9V+9 to +75V

+9V

(Damp1-4)

6 GND

DummyLoad

R2

Option

R1 D1

D2

EN

PIN1-4

MC0,1

OTP

NIN1-4

VSUBVDDVLL

GREF

TXN1

VNN

TXP1

VPP

RGND

VPF

VSS VNF

(1 of 4 Channel Output Shown)

HV748

EN

IN1-4

VSUBVDDVLL

GREF

ND4

PD4

RGND

VDP

VSS VDN

(1 of 4 Channel Output Shown)

RGND

HV7370

C KIN

WaveformGeneratorCPLDL

Page 2: Designing a Four-Channel, Return-to-Zero, Ultrasound Pulser Using Supertex HV7370 ...application-notes.digchip.com/137/137-47548.pdf ·  · 2009-02-08Designing a Four-Channel, Return-to-Zero,

2

AN-H60Application Note

Designing an RTZ Pulser using Supertex’s HV7370 & HV748 This application note describes how to use the HV7370 damper and the HV748 pulser to design a high speed return-to-zero (RTZ) pulser.

The output of the damper must go through two DC blocking diodes to connect to the pulser output as the schematic shows. Having the diode pair D1 connected in series with the pulser output is optional because in the three-level RTZ pulser design, the pulser’s VPP/VNN supplies are the highest/lowest voltage rails, and therefore there is no need for the DC-blocking function.

The diode pair D2 are necessary, however. Because the damper’s MOSFETs have both sources connected to RGND, both damping outputs must have the DC blocking diode in series before they connect to the pulser’s output summing node. These diodes are directing current and blocking any reverse current that would otherwise pass through a MOSFET body diode. If one is going to design a five-level RTZ pulser, then the output of the middle level pulser should also have these current steering diodes. Usually these diodes must be high voltage, high peak current and fast reverse recovery time diodes.

The input stages of both HV7370 and HV748 are high-speed level translators that are able to operate with logic signals of 1.8 to 5.0V and are optimized for 2.5 to 3.3V. In most medical imaging systems, these control signals are from an FPGA. If the control line traces are longer than about 2 inches (50mm), it is suggested that each control line should have a 50Ω resistor in series, located near the FPGA output pin, for impedance matching to the 50Ω impedance of their PCB traces.

In this design example, the control logic signal is generated from an on-board CPLD chip. The control logic line is very short; therefore the series resistors are not needed. The logic level of this CPLD is 3.3V on this design example board. The programmable CPLD uses a 40MHz crystal oscillator as the on-board clock to generate a fast clock signal to control the timing of this RTZ pulser.

There are six-pin JTAG connections for the USB or parallel CPLD programming link-cable. Users can easily modify the test waveforms according their own test pattern requirements.

There is also an external clock input in this design example. By inserting a shorting jumper, which disables the on-board oscillator, the user can instead connect an external 3.3V clock.

There are five push buttons for selecting the test waveform, frequency, select, enable and test functions. There are six color LED indicators associated with these push button control functions. There are four on-board equivalent-loads, and each one has a 330pF capacitor in parallel with a 2.5KΩ 1W resistor via the small copper trace shorted zero Ω resistors connected to the RTZ pulser outputs for each channel. The user can easily evaluate the transducer(s) with this HV7370 and HV748 RTZ transmitter pulser. Just open the short(s) and, using the coaxial cable, directly connect to the output test points to the transducer.

PCB Layout TechniquesIt is important that the thermal slab at the bottom of the HV748 package be externally connected to its VSUB pins to make sure that it always has the highest potential in any condition, because this is the connection of the IC’s substrate.

In order to guarantee that the HV748 VSUB will never be below its other voltage rails, even during the power-up or down time periods, it is strongly recommended that a set of Schottky diodes be added to the PCB of the pulser circuit. Each voltage supply rail must have a 2~3A Schottky diode connected to ground as part of the normal protection scheme used in multi-rail CMOS power supply design. We suggest that you add two more diodes for power up/down protection: one Schottky from VCC, VLL (+3.3V in this design) to VDD, and other one from VDD to VSUB of HV748. Adding these two additional Schottky diodes means that the system can power-up the VCC +3.3V first, then power-up the VDD second, all before turning on the HV748 VSUB voltage. To have the VCC turned on first is very practically important in system power sequence design, because it allows the CPU and FPGA control circuit to be up working first or powered down last, thus allowing all the other voltage rails to be under CPU and logic control. Furthermore, once the CPU and control logic are working, these should immediately initialize all pulser and damper chip enable and control signals to zero. After VCC is powered-up with the said Schottky on board, the VDD and VSUB voltage will be only one or two Schottky diodes’ forward-drop voltage away from the VCC voltage. This will protect the IC from having substrate bias voltage reversal or latch up.

The VDD rail (+8 to +12V) provides internal bias and low side control circuits supply voltage in both HV748 and HV7370. In most cases, the VDD or the unregulated VDD voltage source will also be used for the input power supply of the isolated DC/DC converter for the two floating rails (VPP - VPF) and (VNF - VNN), and for the non-isolated DC/DC converter (for -9V VDP etc.). Turning the VDD supply on is second in the power-up sequence and can be under CPU or logic control.

Page 3: Designing a Four-Channel, Return-to-Zero, Ultrasound Pulser Using Supertex HV7370 ...application-notes.digchip.com/137/137-47548.pdf ·  · 2009-02-08Designing a Four-Channel, Return-to-Zero,

3

AN-H60Application Note

It is also important to make sure that the thermal slab at the bottom of the HV7370 package be externally connected to HV7370’s VSUB pin and that the HV7370 VSUB pin be connected to its VDD or HV748’s VSUB voltage. It is recommended to have 0.1~0.22μF capacitors decoupling for both HV748 and HV7370 VSUB and placed very close to the pins.

Designers need to pay attention to the connecting traces as high-voltage and high-speed traces. In particular, low capacitance to the ground plane and larger trace spacing is required.

Use high-speed PCB trace design practices that are compatible with about 50 to 100MHz operating speeds. The internal circuitry of the HV7370 and HV748 can operate with high frequencies, with the primary speed limitation being load capacitance. Because of this high speed and the high transient currents that result when driving capacitive loads, the supply voltage bypass capacitors should be as close to the pins as possible. The GREF and VLL are the low and high logic level reference pins that should connect to the control logic circuit ground and VCC voltage, with a 0.1uF ceramic decoupling capacitor connected in between.

The VDD, VDN, VDP, VPP, VNN and VSUB pins are voltage supplies referenced to ground. The MOSFET gate-driver floating supplies (VPF and VNF) are referenced to VPP and VNN high voltage power supplies respectively. All these power supply rails can be shared for multiple HV748 and HV7370 chips if there are a large number of transmit channels in the system. All the power supply pins of each channel can draw fast transient currents of up to ±0.8 to ±1.25A, so they should be provided with a low-impedance bypass capacitor located close to the pins. Use an X7R or X5R 0.47 to 1.0μF ceramic capacitor for each pin or or pair of pins. All by-pass capacitor ground pads should have low inductance feed-through via connections that are connected directly to a solid ground plane. Minimize the trace length to the ground plane, and insert a ferrite bead low value resistor in the power supply lead to the capacitor to prevent resonance in the power supply lines.

Pay particular attention to minimizing trace lengths and using sufficient trace widths to reduce inductance. Surface mount components are highly recommended. Since the output impedance of pulser HV748’s and damper HV7370’s output stages is very low, in most cases it is desirable to add a 5 to 18Ω pulser current rated resistor in series with the output to obtain better waveform integrity at the load transmission line terminals. This will, of course, reduce the output voltage slew rate at the terminals of a capacitive load.

Be aware of the parasitic coupling from the outputs back to the input signal terminals of the HV7370 and HV748. This feedback may cause oscillations or spurious waveform shapes on the edges of signal transitions. Since the input operates with signals down to 1.8V, even small coupling voltages may cause problems. The use of a solid ground plane and good power and signal layout practices will prevent this. Testing the Integrated PulserThis HV7370 and HV748 RTZ pulser design example is tested with multiple lab DC power supplies with current limiting functions. The following power supply voltages and current-limits settings are used in the testing: VPP +75V 2.5mA; VNN -75V 2.5mA; VDD +9.0V 20mA; VDN +9.0V 5mA; VDP -9.0V 5mA; VPF and VNF two isolated DC/DC floating 9.0V 5mA.; and VCC and VLL +3.3V 70 to 80mA. The +3.3V supply current is mainly for the VCC current of the +3.3V-only CPLD.

The on-board dummy load 330pF//2.5kΩ is connected to the RTZ pulser output through the zero Ω resistor on board with default as shorted for using the oscilloscope high impedance probe to look at the output waveforms as the typical load condition. For looking into the different loading conditions, one may change the values of dummy loads within the current and power limitations of the device.

In order to drive the user’s piezo transducers with a cable, one should connect each output in series with a small 6.2Ω to 22Ω pulse current rated resistor to match the load and cable impedance properly. This is to avoid large cable and transducer reflections. Usually the ultrasound cable is 50Ω to 75Ω impedance rated.

The on-board test point is designed to work with high impedance probes of the oscilloscope. Some probes may have limited input voltage. When using a probe on the test-points of the pulser outputs, make sure that VPP/VNN does not exceed the probe limits. Using the high impedance oscilloscope probe on the onboard test points, it is important to have as short ground leads to the circuit board ground plane as possible.

There are multiple frequency and waveform combinations that can be selected as bipolar pulses and PW with and without RTZ waveforms. The frequency of the pulses are 10, 5, 2.5MHz, etc. If one needs a specific transducer frequency, an external clock input can be used instead if the on-board 40MHz-oscillator is disabled with a jumper shorted to ground. There are push buttons for selecting the waveform, frequency, phase, and HV748 & HV7370 chip enable functions. Color LEDs indicate the test selection states.

Page 4: Designing a Four-Channel, Return-to-Zero, Ultrasound Pulser Using Supertex HV7370 ...application-notes.digchip.com/137/137-47548.pdf ·  · 2009-02-08Designing a Four-Channel, Return-to-Zero,

4

AN-H60Application Note

The HV7370 & HV748 RTZ pulser circuit schematic, input and output waveforms diagrams, detailed signal definitions, and testing of measured waveforms are shown below.

There are push buttons for selecting the waveform, frequency, phase, and HV748 & HV7370 chip enable functions. Color LEDs indicate the demo selection states.

The HV7370DB1 RTZ pulser circuit schematic, input and output waveforms diagrams, detailed signal definitions, and testing of measured waveforms are shown on the following pages.

HV7370 RTZ Pulser Schematic

VDD = +9V

TP23

TX33

1

2

D11BAV99

VDD

TP31

TP1

VSUBP

C21330p 250V

R192.55K 1W

TX4

D8YLW

R3310 VCC = +3.3V

VCC

VCC

VDP

R3710

TP32

TP38

3

1

2

D13BAV99

TP34

VSUBP

3

1

2

D12BAV99

C29330p 250V

VDD

R242.55K 1W

3

1

2

D14BAV99

VSUBD

C170.22

C100.22

C120.22

C160.22

R3410

TP17

DMP1TP21

C80.22

3

1

2

D2BAV99

TP24

C70.22

VDN

R3810

C15

1u 100V

VCC

DMP2

VDP

VNN = 0 to -75VVPP = 0 to +75V

C11

0.22

VNN

R220

TP39

C260.22

DMP3

R3510

C91u 100V

C25

0.22

VDN

R20

C130.22

3

1

2

D10BAV99

43

D21B

DMP4

VDD

TP15

R3610

MH2 MH3 MH1MH4

TP16

VPP

VPP

TP40

TP20

VDP = -9VVDN = +9V(Or VDD)

C61u 100V

R21INF

3

1

2

D1BAV99

R120

VDN VDP

TP41

16

D20A

16

D19A

BAT5

4DW

-7

TP19

R17INF

16

D21A

BAT5

4DW

-7

R180

END

TP4

21

D15

B110

0-13

TP8

C50.22

R230

TP22

R11INF

+9V

D4YLW

R5

1K

D5YLW

VSUBD

R6

1K

C180.22

TX1

R7

1K

TP10

D7RED

R8

1K

2 34 5 6 910 11

15

17

1819202122

2425

262829303132 35

39

40

43

7

363738

12131416

TP12

R1INF

TP9

12

J1

D6GRN

1 2 3 4 5 6

J3

VCC

TP25

TP5

TP6

D3RED

VCC

VPP

C10.22

C20.22

R45324

C14

1u 100V

R2833K

R44200

C350.22

VCC

C300.22

R43200

C340.22

R2533K

R2633K

SW2

R2733K

SW3 SW4

TP27

SW1

R2933K

SW5

R42200

C330.22

R41200

C320.22

R40200

VCC

VPF

R100

C310.22

21

D16

B1100-13

1

23

J2

TP3

C220.22

SYNC

VCC

R161k

EXTRG

R141K

EXCLK

JTAG

R1550

TP2

EX=0

TP30

C30.22

VCC

TP28

R46INF

VCC

EN1

GND2 OUT

3

VCC4

X140MHz

TP18

R4

1K

R201K

TP13

TP7

VPF

R47324

TP29

END

R3910

R49324

R50INF

VNN

TP35

R301

VSUBPVCC

R51324

R52INF

C4330p 250V

(VPP - VPF) = +9V(Isolated)

+9V-9V

VSUBP

R32.55K 1W

TP36

VDD

C230.22

43

D20B

+9V or VSUBP

C271u 100V

VNF

+75V > VSUBP > VPP

43

D19B

BAT5

4DW

-7

C190.22

R91K

21

D17

B110

0-13

VDD

VNN

C24

0.22

TP33

VNF

82

3

4

5

6

7

9

1011

2829 26

1612

17

18

19

20

21

22

23

24

13 25

15

30 31

32

1

14

27

C281u 100V

R48INF

VNN

DM

P2

(VNF - VNN) = +9V(Isolated)

R3110

TP26

12

34

56

78

910

1112

13

1415

16 17 18 19 2021222324

25

26

27

28

29

30

31

32

33

34

35

3637 383940

41 42 434445

46

47

48

VNF

TP11

3

1

2

D9BAV99

TP14

DM

P3

C20330p 250V

R132.55K 1W

DM

P1

21

D18

B110

0-13

VPF

VPP

DM

P4

TP37

1 2 3 4 5 6 7 8 9 10 11 12

J4 HEADER 12

TX2

VPP

R3210

WA

VFR

E

GN

D

SEL

ENP

TDI

TMS

TCK

VCC

GN

D

NIN3PIN3

DMP2NIN2PIN2

TDO

GN

D

VCC

ENP

PWR

MC

0M

C1

END

VCC

EXTRG

SYNC

CLK

TES

T

DMP1NIN1PIN1

DMP4NIN4PIN4

DMP3CPLD

XC9572XL_VQ44

VDD

VSS

PIN1NIN1

PIN2NIN2

PIN3NIN3

PIN4NIN4

VSS

VDD

OTP

MC1MC0

VSU

BP

VPF

VPP

VPP

VPP

VNN

VNN

VNN

VNF

VSU

BP

RG

ND

TXN4

TXP4

TXN3

TXP3

TXN2

TXP2

TXN1

TXP1

RG

ND

VSU

BPVN

F

VNN

VNN

VNN

VPP

VPP

VPP

VPF

VSU

BP

EN

GR

EF

VLL

HV748K6

VDD

VSS

IN1

IN2

IN3

IN4

VSS

NCVSU

BD

VDP

RG

NDR

GND

VDN

VSU

BD

RG

ND

ND4

PD4

ND3

PD3

ND2

PD2

ND1

PD1

RG

ND

VSU

BD

VDN

VDP

VSU

BD

EN

VLL

RG

ND

RG

ND

HV7370K6

Page 5: Designing a Four-Channel, Return-to-Zero, Ultrasound Pulser Using Supertex HV7370 ...application-notes.digchip.com/137/137-47548.pdf ·  · 2009-02-08Designing a Four-Channel, Return-to-Zero,

5

AN-H60Application Note

HV7370 RTZ Pulser Waveforms

PIN

NIN

TX

VPP

VNN

0V

DMP

Demo Waveform A (8-Cycle) Demo Waveform A` (8-Cycle)

PIN

NIN

Tx1

VPP

0V

DMP

Demo Waveform B (2-Cycle)

VNN

Demo Waveform B`(2-Cycle)

PIN

NIN

TX

VPP

VNN

0V

DMP

Demo Waveform C (4.5-Cycle) Demo Waveform C` (4.5-Cycle)

Page 6: Designing a Four-Channel, Return-to-Zero, Ultrasound Pulser Using Supertex HV7370 ...application-notes.digchip.com/137/137-47548.pdf ·  · 2009-02-08Designing a Four-Channel, Return-to-Zero,

6

AN-H60Application Note

HV7370 RTZ Pulser Waveforms (cont.)

Voltage Supply Power-Up Sequence1 VCC & VLL +3.3V positive logic voltage. (U2 CPLD 3.3V only).

2 VDD, VDN /VDP, (VSUBD) ±9.0V positive drive voltage. (If VSUBD = +9.0V).

3 VSUBP, (VSUBD) +75V positive high voltages. (VSUBD can be +75V or +9.0V).

4 (VPP- VPF), (VNF- VNN) Two isolated floating 9.0V.

5 VPP / VNN ±0 to 75V positive and negative high voltages. Note:

The power-down sequence is the reverse.

PIN

NIN

TX

VPP

VNN

0V

DMP

Demo Waveform D (8-Cycle w/o Damping)

PIN

NIN

TX

VPP

VNN

0V

DMP

Demo Waveform E (16-Cycle w/o Damping)

Page 7: Designing a Four-Channel, Return-to-Zero, Ultrasound Pulser Using Supertex HV7370 ...application-notes.digchip.com/137/137-47548.pdf ·  · 2009-02-08Designing a Four-Channel, Return-to-Zero,

7

AN-H60Application Note

HV7370 RTZ Pulser Waveform Screens

NIN1

PIN1

DMP1

TX1

NIN1

PIN1

DMP1

TX1

NIN1

PIN1

DMP1

TX1

NIN1

PIN1

DMP1

TX1

HV748Mode 4,3,2,1

HV748Mode 4,3,2,1

NIN1

PIN1

DMP1

TX1

NIN1

PIN1

DMP1

TX1

Page 8: Designing a Four-Channel, Return-to-Zero, Ultrasound Pulser Using Supertex HV7370 ...application-notes.digchip.com/137/137-47548.pdf ·  · 2009-02-08Designing a Four-Channel, Return-to-Zero,

8

AN-H60Application Note

HV7370 RTZ Pulser Waveform Screens (cont.)

TX1HV748Mode 3

TX1HV748Mode 3

HV748N-DelayVDD=+9

HV748P-DelayVDD=+9

NIN1 PIN1 DMP1

TX1

NIN1

PIN1

DMP1

TX1

HV7370P-DelayVDD=+9

HV7370N-DelayVDD=+9

NIN1

PIN1

DMP1

TX1

NIN1

PIN1

DMP1

TX1

Page 9: Designing a Four-Channel, Return-to-Zero, Ultrasound Pulser Using Supertex HV7370 ...application-notes.digchip.com/137/137-47548.pdf ·  · 2009-02-08Designing a Four-Channel, Return-to-Zero,

9

AN-H60Application Note

HV7370 RTZ Pulser Waveform Screens (cont.)

NIN1

PIN1

DMP1

TX1TX1

TX1 TX1

NR050908


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