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    Renewable Energy 33 (2008) 617630

    Designing cost-effective seawater reverse osmosis system

    under optimal energy options

    Asmerom M. Gilau, Mitchell J. Small1

    Carnegie Mellon University, 5000 Forbes Avenue, Pittsburgh, PA 15213, USA

    Received 21 November 2006; accepted 17 March 2007

    Available online 11 May 2007

    Abstract

    Today, three billion people around the world have no access to clean drinking water and about 1.76 billion people live in areas already

    facing a high degree of water stress. This paper analyzes the cost-effectiveness of a stand alone small-scale renewable energy-powered

    seawater reverse osmosis (SWRO) system for developing countries. In this paper, we have introduced a new methodology; an energy

    optimization model which simulates hourly power production from renewable energy sources. Applying the model using the wind and

    solar radiation conditions for Eritrea, East Africa, we have computed hourly water production for a two-stage SWRO system with a

    capacity of 35 m3/day. According to our results, specific energy consumption is about 2.33 kW h/m3, which is a lower value than that

    achieved in most of the previous designs. The use of a booster pump, energy recovery turbine and an appropriate membrane, allows the

    specific energy consumption to be decreased by about 70% compared to less efficient design without these features. The energy recovery

    turbine results in a reduction in the water cost of about 41%. Our results show that a wind-powered system is the least cost and a PV-

    powered system the most expensive, with finished water costs of about 0.50 and 1.00$/m 3, respectively. By international standards, for

    example, in China, these values are considered economically feasible. Detailed simulations of the RO system design, energy options, and

    power, water, and life-cycle costs are presented.

    r 2007 Elsevier Ltd. All rights reserved.

    Keywords: Reverse osmosis; Energy recovery; Optimal energy options; Energy storage; Power cost; Water cost

    1. Background

    Today, about three billion people around the world have

    no access to clean drinking water. According to the World

    Water Council, by 2020, the world will be about 17% short

    of the fresh water needed to sustain the world population.

    Moreover, about 1.76 billion people live in areas already

    facing a high degree of water stress[1]. Water stress is at

    the top of the international agenda of critical problems, atleast as firmly as climate change [2]. As a result, the need

    for desalination is increasing, even in regions where water

    supply is currently adequate.

    As part of one of the most affected arid areas of the

    world, Eritrea, a moderate size nation located along

    the northeastern coast of Africa, has been the victim of

    recurrent droughts and water shortage. The problems of

    water supply vary from place to place and one of the most

    severe problems exists in the coastal areas and islands [3].

    Thus, this case study assesses the use of renewable energy

    for seawater reverse osmosis (SWRO) for the coastal

    village of Beraesoli, located at the Southern Red Sea,Eritrea.

    Generally, desalination processes can be categorized

    into two major types: (i) phase-change/thermal; and

    (ii) membrane process separation. Some of the phase-

    change processes include multi-stage flash, multiple effect

    boiling, vapor compression, freezing, humidification/dehu-

    midification and solar stills. Membrane-based processes

    include reverse osmosis (RO) and electrodialysis. Kalogir-

    ou [4] has provided details on each process and all

    processes are available in the market. Preferred options

    ARTICLE IN PRESS

    www.elsevier.com/locate/renene

    0960-1481/$ - see front matter r 2007 Elsevier Ltd. All rights reserved.

    doi:10.1016/j.renene.2007.03.019

    Corresponding author. Tel.: +1 412268 3426; fax: +1 412268 3757.

    E-mail address: [email protected] (A.M. Gilau).1H. John Heinz III Professor of Environmental Engineering, Carnegie

    Mellon University, Civil & Environmental Engineering, and Engineering

    & Public Policy, Pittsburgh, PA, USA.

    http://www.elsevier.com/locate/renenehttp://localhost/var/www/apps/conversion/tmp/scratch_1/dx.doi.org/10.1016/j.renene.2007.03.019mailto:[email protected]:[email protected]://localhost/var/www/apps/conversion/tmp/scratch_1/dx.doi.org/10.1016/j.renene.2007.03.019http://www.elsevier.com/locate/renene
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    depend upon the need for, and availability of, energy

    sources, as well as local climatic conditions. In Eritrea, for

    example, in 1992, Gilau [5] experimented with solar still

    desalination in the coastal city of Massawa, Eritrea. That

    study reported that, in the month of September, where the

    temperature usually reaches about 36 1C, using a glass area

    (upper roof area) of 5.27 m2

    , about 7 L of desalinated waterper day could be collected. Noted above, this study will

    focus renewable energy powered SWRO.

    Seawater desalination is an energy-intensive process

    [6,7]. Most of the available large-scale desalination plants

    around the world are powered by fossil fuel. Due to the

    concerns regarding global warming and increasing fuel

    costs, alternative energy sources have been proposed for

    desalination purposes. For example, the International

    Atomic Energy Agency (IAEA) has proposed the use

    of nuclear power for large-scale desalination plants [7].

    In addition, the use of renewable energy sources for

    small-scale desalination plants is emerging. Autonomous

    wind-powered seawater RO potentials have been studied

    [6,8] and pilot projects are in progress [7]. However,

    the application of renewable energy for desalination

    has not yet reached sufficient maturity to be applied

    widely. Moreover, most of the proposed designs are

    connected to the conventional power grids [7,9]. Thus,

    the main objective of this research is to design a cost-

    effective reverse osmosis system, which considers both

    non-renewable and renewable power options, and deter-

    mines the optimal mix of energy options. This paper

    introduces a new methodology for energy optimization for

    an SWRO system.

    In the analysis, two major models are applied, includingthe Reverse Osmosis System Analysis (ROSA) model, a

    sophisticated RO design program that predicts the

    performance of membranes in user-specified systems [10],

    and the hybrid optimization model for electric renewables

    (HOMER), which is an optimization model for hybrid as

    well as stand-alone power systems[11]. Life cycle analyses

    are performed to examine the performance of the system,

    determine water costs, and undertake comparative analysis

    of different power supply options.

    2. Situation analysis

    2.1. Water demand

    Recent studies conduced by the Swiss Federal Institute

    for Environmental Science and Technology [1] indicate

    that East African countries have renewable freshwater

    resources below the calculated threshold of 1500 m3 per

    capita per year. Eritrea is already in a condition of water

    deficit. According to recent studies, in the coastal parts of

    the country, water demand is 116 m3/household/year[12].

    Thus, for the Berasoel village of 108 households, we are

    assuming an average water demand of 35 m3/day and

    13,000 m3/year.

    2.2. Energy supply

    In Eritrea, there is a strong potential for wind powered

    electricity generation [13] and sunshine is abundant. The

    Southeast coast of Eritrea has as much as 100200 km of 6

    and 7 wind classes. At these sites, wind turbines may

    operate at a 4060% capacity factor [14], which impliesthat the wind potential ranges from excellent to exceptional

    [15], and could be potentially used for commercial and

    industrial purposes as well. The average annual wind speed

    and solar radiation are about 6.8 m/s and 6.8 kW h/m2,

    respectively.

    3. Modeling SWRO design and optimal energy options

    3.1. SWRO design considerations

    3.1.1. Model description

    ROSA 6.0.1 software is the latest version, used in theanalysis to determine the performance of a membrane and

    energy requirements for desalination. The use of the model

    is influenced by the need to design a technically feasible RO

    system. The ROSA model has been used for designing

    desalination plants in different parts of the world [1621].

    We have extended the application of the model in creating

    an operating window for an RO system that could operate

    under intermittent power supply. This is done by running

    the model multiple times under different water flow rates

    and pressures. The main inputs to the model include the

    amount of feed water and its chemical characteristics, feed

    water flow rate, feed water and concentrate feed pressures,

    temperature and pH. Then, a configuration of the number

    of membranes, pressure vessels, and type of membrane,

    and feed and booster pumps is determined. After perform-

    ing calculations, the model provides the amount of water

    produced and the energy required. The energy required to

    produce an intended amount of drinking water with

    acceptable water quality is then determined by running

    the model multiple times. Booster pumps and an energy

    recovery turbine can also be included in the design.

    3.1.2. RO system design and energy consumption

    Using ROSA, we determined several RO design options

    capable of producing 35 m3/day potable water. After

    examining several design alternatives, our preferred design

    is a two-stage design with three membrane elements in each

    stage (Fig. 1). The reason for choosing a two-stage system

    is that this enables an increased water productivity by

    applying a booster pump that recovers a significant amount

    of energy. The type of the membrane used in the analysis is

    FILMTEC SW30HRLE-400. The membrane is widely

    used, has a high flow rate capacity (37.2 m3/day), high

    boron rejection ability (91%) and resists up to about 83 bar

    of pressure. Moreover, the membrane is designed to

    properly function under intermittent energy supply, resists

    fouling, and enables effective cleaning[22].

    ARTICLE IN PRESS

    A.M. Gilau, M.J. Small / Renewable Energy 33 (2008) 617630618

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    In RO desalination systems, energy is a major con-

    sideration. Power consumption by the system includes

    power for seawater pumping, high-pressure pumping, i.e. a

    booster, and chemical treatment. The total power require-

    ment is calculated using Eq. (1) [23]:

    Pwn QnPrn

    En , (1)

    where Pwn (kW) is the power consumed by feed, low-

    pressure, high-pressure and chemical water treatment

    pumps,Qn (m3/s) the rates of feed water (Q1), fresh water

    production (Q5+Q6), boosted water (Q3), Prn (kPa) the

    feed pressure (Pr1), boosted pressure (Pr3), rejection

    pressure (Pr2 and Pr4); and En (net efficiency of feedpump) Ep (pump efficiency) En (motor efficiency) for

    the high-pressure pump (booster) and energy recovery

    turbine.

    According to Darwish et al. [23], the low-pressure pump

    consumes the highest energy (Pw1), and the rest constitutes

    about 20% of the LP pump. The power required for the

    systems LP pump, at 10 m3/h feed water flow rate, 45 bar

    pressure, and 0.85 pump efficiency, is about 14.7 kW. An

    additional 2.9 kW is needed for the booster, feed water,

    chemical treatment and other pumps, which is about 20%

    of the LP power requirement. Thus, the total power

    required for the RO system design is about 17.6 kW. Using

    ROSA software, we have obtained a similar result,

    17.2 kW. The specific work done is about 3.92 kW h/m3

    potable water produced. Without a booster pump, the

    system requires about 7.87 kW h/m3, and its water quality

    deteriorates from 270 to 800 ppm total dissolved solids.

    Moreover, if the booster pump is not applied, water

    production in the second stage could decrease by about

    33% per hour, i.e. from 2.1 to 1.4 m3/h. Thus, in terms of

    water production, water quality, and energy recovery, a

    two-stage RO design is preferable. The system design has

    an average conversion factor of 55% (relation between

    product water flow and feed water flow), producing about

    4.4m3/h of potable water.

    3.1.3. Performance prediction

    In designing the SWRO system that uses intermittent

    energy sources, it is very important to design an RO system

    that can operate under broad operational windows. The

    main thresholds of the operational window include the

    maximum feed pressure (determined by the membrane

    mechanical resistance); maximum brine flow rate (should

    not be exceeded to avoid membrane deterioration);

    minimum brine flow rate (should be maintained to avoid

    precipitation and consequent membrane fouling); and

    maximum product concentration (if the applied pressure

    is less than a determined value, the permeate concentration

    will be too high)[8].

    Using chemical characteristics of water of the study area[24], and varying the values of the operational window

    thresholds, we have run the model several times. According

    to the results of the analysis, at 251C, the maximum

    allowable pressure, maximum brine flow rate, minimum feed

    flow rate, and minimum pressure of our design are about

    50bar, 16m3/h, 7m3/h, and 30 bar, respectively (Fig. 2a).

    This design allows the production of potable water with

    an average water quality of about 500 ppm total dissolved

    solids or less, which is the World Health Organization

    (WHO)s water quality acceptable standard. Likewise, in

    order to operate under this operational window, the energy

    supply or pumping power should not be less than 7 kW and

    not exceed 26kW (Fig. 2b). This means that, without

    interrupting the operation of the system, it can operate at

    as low as 7 kW and as high as 26 kW power supply, which

    is a wide operating window. This flexibility is one of the

    aspects that could potentially make renewable energy

    resources for SWRO systems more attractive.

    The average conversion factor of the system, at 25 1C, is

    about 55%. Carta et al.[7]indicated that for an increase of

    1 1C, water production increases by about 4%. Thus, since

    the climatic conditions of the study area are very hot, with

    average monthly temperatures varying from 26.5 to 35.5 1C

    [25], it is expected that most of the time of the year, the

    conversion factor could reach as high as 70%.

    ARTICLE IN PRESS

    High pressure

    pump (Booster)

    Low pressure

    pump

    Product

    tank

    PostTreatment

    Product/

    permeate

    water

    Pretreatment

    1st stage

    membranes

    2nd stagemembranes

    Feed water

    from Red Sea

    Seawater Reverse Osmosis Desalination System for Beraso'ele Village, Southern Red Sea, Eritrea

    Energy

    Recovery

    Turbine

    Pr4Q4

    Q6

    Q7

    Q3

    Q2

    Q5

    Q1

    Pr2

    Pw3

    Pw2

    Pw1

    Pr1

    Pr3

    Concentrate

    Fig. 1. Schematic two-stage RO system for the village of Beraesoli, Southeastern Red Sea, Eritrea.

    A.M. Gilau, M.J. Small / Renewable Energy 33 (2008) 617630 619

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    3.1.4. Energy recovery

    Energy recovery should be considered if brine exits the

    system at 300 psig or more, and if system recovery is less

    than 80% [26]. Since the brine rejection pressure of our

    design is well above 300 psig, with the design pressure

    760 psi (52.82bar), the potential for energy recovery is very

    high. For example, using an energy recovery turbine with

    an efficiency of 0.85, at concentrate pressure of 52.82 bar,

    and a concentrate water flow of 5.6 m3/h, about 7 kW

    (Eq. (2)) of energy could be recovered. Thus, our design

    can potentially reduce power consumption by nearly half,

    from 15 kW to about 8 kW.

    Pwrn Qn Prn Et, (2)

    where Et is the turbine efficiency, Prn (kPa) is the feed

    pressure, andQn (m3/s) is the flow rate of the feed brine.

    The type of energy recovery turbine under consideration

    is the pressure exchange (PX) turbine, PX45s [27]. Using

    this energy recovery device, net energy consumption could

    be reduced from 17.23 to 10.25 kW, and specific energy

    consumption from 3.92 to 2.33 kW h/m3, assuming 45 bar

    feed pressure and 10 m3/s feed flow rate. This is about a

    40% energy recovery, and it is a substantial energy

    recovery opportunity for a small-scale SWRO system.

    Therefore, using a booster pump and energy recovery

    turbine, energy consumption can be decreased from

    about 7.87 kW h/m3 (at maximum flow rate of 16m3/s,

    i.e. during high wind speed periods) to about 2.33 kW h/m3.

    A specific energy consumption of an RO system in Kuwait

    and in the Caribbean (Curacao) islands has been reported

    to be about 4.52 and 3.15kWh/m3, respectively, for

    5700m3/day desalination water capacity [23]. Compared

    with these results, our design results are low, though

    compatible.

    Thus, depending on the feed flow rate and pressure

    exerted, our operating window of the system can poten-

    tially recover anywhere from 4 to 12 kW. The RO system is

    expected to operate under a semi-instantaneous base load

    of 17 kW. Thus, assuming a feed pressure of 45 bar, a

    boosting pressure of 10 bar, and a feed water flow rate of

    10 m3/h, the system can recover about 47 kW/h (Fig. 3).

    Moreover, increasing the feed water flow rate at low

    pressure could substantially increase energy recovery and

    water production. In this regard, within the operational

    window of the system, any other points of operation could

    be selected as an initial point of operation.

    ARTICLE IN PRESS

    Water quality and flowrate threshholds of the SWRO design

    0

    100

    200

    300

    400

    500

    600

    700

    800

    6 7 8 9 10 11 12 13 14 15 16 17

    Feedwater flow rate (m3/h)

    WaterQuality(ppm

    oftotalTDS)

    35 bar

    40 bar45 bar50 bar

    30 bar

    6 7 8 9 10 11 12 13 14 15 16 17

    Feedwater flow rate (m3/h)

    Power Thresholds for The SWRO design

    5

    10

    15

    20

    25

    30

    PumpingPower(kW)

    50 bar

    45 bar40 bar

    35 bar

    30 bar

    Fig. 2. (a) Water quality and feed water flow rate and (b) power thresholds of the SWRO system.

    A.M. Gilau, M.J. Small / Renewable Energy 33 (2008) 617630620

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    3.2. Modeling optimal energy options

    The main objective of this analysis is to determine

    cost-effective and feasible energy options to produce the

    required amount of water using the SWRO design

    discussed in the previous section. The types of energy

    options under consideration include stand alone as well as

    hybrid energy sources of wind, photovoltaic (PV) cells, and

    diesel. To determine least cost energy options, we used an

    optimization model, HOMER, developed by the National

    Renewable Energy Laboratory (NREL).

    3.2.1. Model descriptionHOMER evaluates different energy options by simulat-

    ing hourly energy flows for complex hybrid as well as stand

    alone power systems. The model simulates power system

    configurations and optimizes for lifecycle costs. It simulates

    the operation of a system by making energy balance

    calculations for each of the 8760 h of the year. For each

    hour, the model compares the electric load in the hour

    to the energy that the system can supply in that hour.

    In the presence of energy storage devices, the model

    determines when to discharge and charge electricity. The

    model also estimates the lifecycle cost of the system

    based on capital, replacement, operation and maintenance,

    and fuel costs of each component including PV cells,

    wind turbines, batteries, generators, and inverters. After

    simulating the system configurations, the model displays

    a list of feasible systems, sorted by lifecycle cost,

    based on their net present values (NPVs). Then, based

    on the results, one may choose from among the least

    cost and feasible systems. However, all the least cost

    systems are not necessarily feasible. Thus, reliability and

    other issues need to be considered in choosing the optimal

    energy option. The HOMER model has been used

    for different household electrification feasibility studies

    [2833]. However, HOMER has not yet been used for the

    design of a power system for SWRO.

    3.2.2. Determining SWRO base loadIn RO desalination systems, energy is a major con-

    sideration. Depending on the capacity of the RO systems,

    estimates of energy use range from 2 to 10 kW h/m3 of

    water produced [34]. The average base load for our RO

    system is 17 kW/h with a specific work done of about

    2.33 kW h/m3. In order to make the assumptions of SWRO

    energy demands more realistic, 5% and 2% noises are

    added in the model for daily and hourly loads, respectively.

    The challenge is optimizing to meet the required constant

    load using highly variable power supply systems.

    In order to solve the challenge, we have designed the

    SWRO system to operate anywhere between 7 and 27 kW,which are the allowable operating power thresholds. Any

    power below and above about 7 and 27 kW could

    ultimately be considered as excess power. Thus, we are

    trying to optimize the regular SWRO power load under an

    irregular power supply, which makes the analysis complex,

    especially when wind energy is considered. Based on the

    base load power requirement, different energy models are

    simulated with different base load configurations, with and

    without energy storage devices. An energy dispatch

    strategy is designed to meet the required base load of the

    RO system, depending on the type of energy option

    selected.

    3.2.3. Wind power

    3.2.3.1. Implications of wind speed variations. The aver-

    age wind speed of the study area is 6.8 m/s[3]. Wind speed

    distributions can typically be described in terms of the

    Weibull distribution [6]. According to Rosen [35], the

    shape parameter for the Southern Red Sea area, particu-

    larly Port Assab, is k 2.4. The standard Weibull shape

    parameter is k 2.5. Using the Danish Industry Wind

    Association power calculator [36], at 25 1C, 10 m above

    sea level, 101.21 kPa atmospheric pressure, 1.22 kg/m3

    air density and a 2.4 shape parameter, the scale parameter

    is c 7.67m/s. Thus, using Eq. (3), the probability

    ARTICLE IN PRESS

    Initial energy consumption, potential energy recovery, and net energyconsumption at 45bar feed pressure of the RO system

    0

    5

    10

    15

    20

    25

    30

    6 7 8 9 10 11 12 13 14 15 16 17

    Feed water (m3/hr)

    Energyconsumption/recovery(kW) Energy recovery(kW)

    Initial energy consumption(kW)Net energy consumption(kW)

    Fig. 3. Energy recovery potential of the RO system at 45 bar feed pressure.

    A.M. Gilau, M.J. Small / Renewable Energy 33 (2008) 617630 621

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    distribution function of the wind speed is computed. The

    probability density function, fv(v), is given by

    fvv k

    c

    v

    c

    k1exp

    v

    c

    k , (3)

    where v is the wind speed in m/s, kthe shape parameter,

    and c the scale parameter (m/s).

    The average wind speed is calculated as

    Ev cG 11

    k

    , (4)

    where G is the gamma function.

    The mean wind speed is thus computed to be 6.8 m/s.

    However, wind speeds throughout the seasons are irregu-

    lar, and the average wind speed exhibits high seasonalvariation. According to the US Navy Climatic Study of the

    Red Sea report conducted in 1982 [35], for 7 months

    (OctoberApril), mean wind speeds are between 6 and

    10 m/s, and the remaining months (MaySeptember), mean

    wind speeds are between 3 and 5 m/s. Assuming an average

    wind speed of 8 m/s for season 1 (OctoberApril) and 4 m/s

    for season 2 (MaySeptember), the scale parameters are 9

    and 4.5 m/s, respectively. The Weibull probability density

    function of wind speeds for the two seasons are shown in

    Fig. 4. A very high wind speed in one season and a very low

    wind speed in the other season make the modeling process

    more complex. That is, the irregularity of seasonal wind

    speed makes the system more complex to optimize withoutexpecting very high excess electricity during the high wind

    speed season, and significant use of energy storage systems

    during the low-wind-speed season. Most studies indicate

    that to overcome power shortages during the low-wind-

    speed seasons, a large number of wind turbines should be

    installed[37]. This is one of the issues that we address in

    this analysis.

    3.2.3.2. Model input. In this analysis, we assume that the

    RO system will be powered by a stand-alone wind turbine.

    In this model, a 17 kW base load is considered in order to

    produce potable water at about 2.33kW h/m3. This

    approach allows capturing all wind energy outputs that

    are produced whenever the wind is blowing. Taking into

    consideration the above-mentioned seasonal wind speedand energy variations, we have considered monthly average

    wind speeds, with an annual average wind speed of 6.8 m/s.

    The monthly average wind speeds are then used to simulate

    hourly wind speeds for the 8760 h of a year. Using a FL2

    30 kW wind turbine, the results of the simulation are shown

    inFig. 5.

    The results indicate that the effective annual number of

    hours with adequate wind power for the SWRO operation

    is more than 4000 h. Thus, the wind turbine seems to be a

    good candidate for the analysis. However, in doing so,

    excess electricity is expected, especially during the high

    wind speed season. To complete the cost and performance

    analysis of the FL 30 wind turbine, we assume a lifetime of

    20 years [38,39], a capital cost of $130,000, annual

    operation and maintenance costs of $3900 (2.5% of capital

    cost) [40], and a replacement cost of 85% of the capital

    cost.

    3.2.3.3. Results of the analysis. According to the optimi-

    zation results, the least cost feasible wind energy option

    consists of 1 FL 30 kW wind turbine, 10 batteries, and 10

    converters. The cost of this option is about $0.17/kW h

    with a capacity shortage of about 51%. This means that

    our RO system will be functional at full capacity for about

    4000 h of the year, producing about 30,000 m3/year. Sincemost of the high wind speeds are during the day, the system

    operates for more than 812 h/day for the whole year to

    yield the projected 4000 h/year. In order to deal with water

    production increases during high temperature and wind

    speed seasons, there might be a need to build a water

    storage tank in order to store water to be used during low-

    wind-speed periods.

    It should be noted that the use of a battery as an energy

    storage device is not solely meant to increase energy

    ARTICLE IN PRESS

    Seasonal variation of wind speed

    0.00

    0.05

    0.10

    0.15

    0.20

    0.25

    0 4 8 10 12 14 16 18 20

    Wind speed (m/s)

    Probability

    Density

    Season 2 (May toSeptember)Annual distribution

    2 6

    Season 1(Oct.to April)

    Fig. 4. Seasonal variations of wind speed Weibull distribution of the study area.

    2Fuhrla nder (FL) 30 kW is a type of 30 kW wind turbine developed by

    Fuhrla nder AG.http://www.fuhrlaender.de/start.php.

    A.M. Gilau, M.J. Small / Renewable Energy 33 (2008) 617630622

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    production. The primary objective is to keep the power

    supply at a semi-instantaneous condition (Fig. 6) so that

    the RO system could produce water continuously. When

    wind power is starting to decrease, electricity is dispatched

    accordingly to meet the demand. This could also poten-

    tially minimize the deterioration of membranes. According

    to the results of the model, the lowest wind speeds occur

    from midnight up to early in the morning. Thus, there is a

    possibility of turning off the RO system or adjusting it to

    function with battery power during this time interval.

    Annual wind power output, base load, and water produc-

    tion scenarios are shown in Fig. 7.

    3.2.4. Photovoltaic (PV) power

    3.2.4.1. Model input. This analysis assumes simulating a

    stand-alone PV power system without applying a sunshine

    tracking system. Using a 17 kW base load for about 8 h/day

    throughout the year and daily solar radiation at Beraesoli

    (131300N and 421430E), the performance of a PV-powered

    system has been analyzed. In the analysis, we assume a 25-

    year lifetime of the PV cells, $4500/kW capital cost [41],

    and $3800 replacement cost.

    It is important to realize that the assumptions of RO

    base load for the wind powered system, which is

    continuous for 24 h (Fig. 7), is different from the PV

    powered RO system, which is configured to operate during

    the day only. The main reason is, unlike daily predictions

    of sunshine, for wind power it is very difficult to predict

    when the wind will be blowing. Therefore, in the case of the

    wind powered configuration, we have considered a

    continuous power demand in order to capture all available

    wind energy whenever the wind speed is high. In the case of

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    25

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    40

    0 50 100 150 200 250 300 350 400

    Base Load (kW)

    Wind Power (kW)

    Water Produced(W+B)(m3)

    Battery Power Dispatch(kW)

    Fig. 6. Base load, wind power production, battery power dispatched, and water production simulated for the first.

    Fig. 5. Daily wind power outputs and the required load of FL 30 kW wind turbines.

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    a PV powered system, the optimal load is configured to

    operate during the day assuming that the energy load is

    only required for 810 h of the day. Thus, this configura-

    tion assumes operation during the day only, producing the

    intended amount of water.

    3.2.4.2. Results of the analysis. The analysis considers a

    PV power system with and without battery energy storage.

    The result of the analysis shows that unmet load is

    substantially decreased when battery energy storage is

    applied. Using energy storage, unmet capacity shortage

    is decreased from 23% to 0%. Thus, in terms of attaining a

    steady power supply for about 8 h/day, the PV with battery

    energy storage system might be a good candidate compared

    with the PV model without battery. Compared with the

    cost of electricity using wind power (0.17$/kW h), the cost

    of electricity for the PV system with battery energy storage

    is more than double, about 0.40$/kW h.

    The RO system base load, PV power produced and

    battery power dispatched for the first 2 weeks (330 h) of

    January are shown in Fig. 8. According to the simulated

    results, most of the time, the PV power is above or equal to

    the base load. Since the RO system can operate at up to

    27 kW, all the electricity could be used producing as high as

    8 m3/h. Under this scenario, on average water production is

    about 5 m3/h. Without battery storage, annual water

    production is about 11,600 m3 and with battery storage,

    about 14,000 m3. Thus, PV power with battery storage

    increases water production by about 20%.Fig. 9shows the

    annual load, power and water produced. From this

    analysis, it can be concluded that the PV-battery config-

    uration is an appropriate configuration option, enough to

    achieve daily water needs without requiring investment in a

    large water storage tank.

    3.2.5. Diesel power

    3.2.5.1. Model input. In this model a 50 kW diesel

    generator is considered. The estimated capital and replace-

    ment costs are $14,000, and $10,000, respectively, the

    O&M cost is $1.5/h, and the diesel cost in Eritrea is

    assumed to be $1.00/l (2006 Eritrean diesel price). The

    lifetime of the generator is 20,000 h. In Eritrea, the cost of

    electricity produced by a diesel generator is at least twice as

    expensive as grid electricity[42]. This is mainly due to the

    high diesel transporting cost to remote areas, high

    maintenance costs, and high fuel consumption. Despite

    ARTICLE IN PRESS

    RO Base load, wind power and water production

    -5

    0

    5

    10

    15

    20

    25

    30

    35

    40

    0 1000 2000 3000 4000 5000 6000 7000 8000

    Time for one year (hr)

    Power(kW)andWaterProduction(m3/hr)

    Wind Power (kW)Base Load (kW)Water Produced(W+B) (m3)

    Base Load

    Water Produced

    Wind Power

    Fig. 7. Annual wind power, base load, and water production scenarios.

    Baseload of RO, PV Power, Battey Power Storage and Dispatch and Water Production

    -15

    -10

    -5

    0

    5

    10

    15

    20

    25

    30

    35

    0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 310 320 330 340

    Time (hr)

    Poweroutput(kW)&

    WaterProduction(m3/hr)

    RO Baseload kWPV Power kWWater ProducedBattery Power kW

    Fig. 8. Simulated RO base load for the first 2 weeks of the month of January, PV power produced.

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    such high costs, users tend to give high value to the power

    generated by diesel generator as it is flexible to meet the

    energy needs of both domestic and income generatingactivities.

    3.2.5.2. Results of the analysis. According to the results

    of the analysis, a 25 kW diesel generator is enough to meet

    the intended water demand, operating for about 8 h/day.

    The lowest electricity cost for a feasible option using a

    diesel generator is about 0.39$/kW h, similar to the result

    for the PV system.

    3.2.6. Integrated power system

    This option simulates the combination of the three

    options such as wind, PV and diesel energy sources with a

    battery as energy storage. In this scenario, the challenge is

    the assumptions made in choosing the base load config-

    urations. In the case of stand-alone power systems, it is

    possible to configure the base load according to the

    behavior of the energy sources. In an integrated case, we

    assume that the base load is the same as the wind energy

    configuration, 24 h/day and 8760 h/year. Then, based on

    the simulation results, in addition to least cost options, we

    determine the most feasible options.

    In an integrated approach, whenever wind energy is

    available, it is the cheapest option. Under this scenario, the

    cost of electricity of the feasible options ranges from 0.175

    to 0.183$/kW h, for stand alone wind turbine with battery,

    and wind turbine and PV with battery (W_PV_B),

    respectively. A 5 kW PV, 30 kW wind turbine, and 10 kW

    battery are one of the least cost (0.183$/kW h) choices.Moreover, it seems that whenever the wind speed is high

    usually during the day, PV energy is also high. Thus,

    assuming that water demand will increase, this option

    could become more attractive. Wind energy with a battery

    is the cheapest option ($0.175/kW h), and it is a feasible

    choice with the lowest capacity shortage of about 48%.

    While either of the options could be feasible, the PVwind-

    battery system might be more reliable for the SWRO

    system.

    4. Discussion

    4.1. Energy options

    Based on the renewable energy potential of the study

    area, both wind and PV energy resources are feasible. With

    respect to power cost, the optimization model does not

    incorporate price uncertainty. All costs are simulated based

    on the NPV. According to the optimization model, at

    about a 6% interest rate, the PV-powered RO system is

    more expensive than the wind powered RO system, with

    the costs about 0.399 and 0.175$/kW h, respectively

    (Table 1). However, the results of our sensitivity analysis

    show that PV could be competitive with wind energy as the

    interest rate increases. As a result of changes in interest

    ARTICLE IN PRESS

    RO Base load, PV Power Produced and Water Produced for one year

    0

    5

    10

    15

    20

    25

    30

    35

    40

    0 1000 2000 3000 4000 5000 6000 7000 8000

    Time (hr)

    BaseloadandPVPowe

    r(kW),andWater

    Produced(m3/hr)

    PV Power kW

    Water Produced

    Water Produced

    RO Baseload

    PV Power

    RO Baseload kW

    Fig. 9. Annual RO base load, PV power, and water production.

    Table 1

    Summary of power and water costs for different energy options

    Energy options

    W_B (1) W_PV_B (2) W_D_B (3) W_PV_D_B (4) W_D (5) W_PV_D (6) PV (7) D (8) PV_B (9)

    Power cost ($/kW h) 0.18 0.18 0.26 0.27 0.29 0.30 0.30 0.40 0.40

    Water cost ($/m3) 0.53 0.57 0.74 0.74 0.79 0.82 0.82 1.04 1.05

    Note: W_B: wind and battery; W_PV_B: wind, photovoltaic, and battery; W_D_B: wind diesel battery; W_PV_D_B: wind, photovoltaic, diesel, and

    battery; W_D: wind and diesel; W_PV_D: wind, photovoltaic, and diesel; PV: photovoltaic; D: diesel only; and PV_B: photovoltaic and battery.

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    rates, production, and other factors, energy prices arevolatile, especially for diesel. Thus, assuming about 25%

    error, we have calculated the maximum and minimum

    power costs (Fig. 10). According to the results, the

    minimum and maximum wind power costs are about 0.13

    and 0.22$/kWh, respectively. Likewise, for PV power, the

    minimum and maximum costs are about 0.30 and 0.50$/

    kW h, respectively. In either case, wind power is cheaper

    than the PV power. In terms of reliability, for this

    particular area of study, it is likely that PV will be more

    reliable than wind. This is due to the fact that the period of

    availability of sunshine is more predictable than the wind

    speed. As a result, it is easier to schedule the operation of

    PV-powered RO systems than a wind-powered system.

    4.2. Water cost

    In the last 20 years, the water cost from SWRO has

    dramatically decreased from about $2.8/m3 to $1.5/m3.

    This has been attributed to the use of energy recovery

    devices, and efficient membranes that allow rejection of salt

    at low pressure[43]. Water costs are analyzed based on the

    overall life cycle of the RO system, which includes the

    capital costs of the initial membrane, pressure vessel,

    pumps, energy recovery turbine, and operational and

    maintenance costs for membrane replacement and electri-

    city. Based on the schematic two-stage RO system design

    shown inFig. 1which is analyzed in detail using the ROSA

    software package, we have extended the Element Value

    Analysis (EVA) model developed by FilmTec Corporation

    [22] to determine the life cost of the RO system. The RO

    system has two pressure vessels and six system elements, in

    which the costs of per vessel and per element (FILMTEC

    SW30HRLE-400) are $1000 and $750, respectively. The

    total cost of the vessels and system elements is about

    $6,500. The capital costs of a pressure exchange (PX)

    turbine, PX45s pumps and miscellaneous costs are $12,000,

    $5000, and $3000, respectively. We have also assumed a

    membrane replacement price of about $750, which gives areplacement cost of $585, assuming a 13% replacement

    rate per year per membrane. Based on these assumptions,

    the total capital cost of the seawater reverse osmosis system

    excluding the cost of the power system is estimated to be

    about $27,000. Energy costs are determined using the

    HOMER model in Section 3 as shown also in Table 1.

    Assuming that the operation period of the system is about

    10 years and a 10% interest rate, the net present cost of the

    renewable energy powered seawater reverse osmosis system

    ranges from $126,000 for wind with energy storage (W_B),

    to $250,000 for PV with energy storage (PV).

    The power costs (Table 1) are the results of the

    optimization model for the selected energy options. With

    the assumed 10-year lifetime of the RO system and 10%

    interest rate, water costs are computed as shown inTable 1.

    According to the results of the analysis, energy expenses

    per cubic meter of water produced range from 0.53$/m3 for

    wind powered, to 1.05$/m3 for the PV-powered RO system.

    PV powered desalination is more expensive than wind

    powered by about a factor of two. Recent studies indicate

    that today a cost of $1/m3 for seawater desalination would

    be feasible and competitive [44]. With an estimated 25%

    water cost error, water costs for each option are shown in

    Fig. 11.

    According to the results, power cost constitutes thehighest proportion of the total costs. Regardless of the type

    of energy option chosen, energy expenses are 80% of the

    total expenses. The proportion of the expense for the other

    costs constitutes less than 20%, including the initial

    membrane and pressure vessel (3%), the capital cost of

    the energy recovery turbine, pumps and miscellaneous

    (8%), and the membrane replacement cost (3%).

    4.3. Water productivity

    According to the model, wind powered (Option 1) and

    PV powered (Option 9) RO systems could produce about

    ARTICLE IN PRESS

    Power Costs of Different Energy Options

    0.00

    0.05

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    0.15

    0.20

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    0.30

    0.35

    0.40

    0.45

    0.50

    0.55

    0 2 3 4 5 6 7 8 9 10

    Energy Options

    Powercost($

    /kWh)

    1

    Fig. 10. Power costs with 25% error.

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    30,000 and 15,000 m3/year, respectively. PV produces

    about the exact demand at high price and wind produces

    more than double of the required amount at the lowest

    price. Wind powered water production for the months of

    November through March is predicted to be about

    4000 m3/month, and for the months of April through

    October, about 1600m3/month (Fig. 12). The PV-powered

    RO system produces a constant amount of water, 1200 m3/

    month. Based on the potential of water productivity and

    water cost, the wind-powered RO system is indicated to be

    the best option.

    4.4. Implications of battery storage

    We have tried to compare the implications of energy

    storage in wind and PV-powered systems. For wind and PV

    systems with energy storage, the average water production

    increases by about 6% and 11%, respectively (Fig. 13).

    This implies that, using our model, the use of battery

    storage in an RO system is more important for the PV-

    powered than the wind-powered RO system. Moreover, in

    addition to increasing the water production at a minimum

    incremental cost of about 6% for battery in wind and 2%

    for battery in PV, it helps to decrease the intermittency of

    the treated water flow.

    4.5. Implication of energy recovery

    An attempt has also been made to compare the impact of

    energy cost with and without the energy recovery system

    (Fig. 14). The results show that using a pressure exchange

    (PX) 45s energy recovery turbine, the energy expenses for

    the wind powered option, for example, could be reduced

    by about 41% from 0.69 to 0.41$/m3. However, it should

    ARTICLE IN PRESS

    Water Costs at different Energy Options

    0.00

    0.25

    0.50

    0.75

    1.00

    1.25

    1.50

    Energy Options

    Watercos

    ts($/m3)

    0 2 3 4 5 6 7 8 9 101

    Fig. 11. Water costs with 25% error. (Note: the number of the energy options corresponds to the types of energy options shown in Table 1.)

    PV and Wind Powered RO Systems' Monthly Water Production

    0

    500

    1000

    1500

    2000

    2500

    3000

    3500

    4000

    4500

    5000

    Months

    WaterProduction(m3/month)

    PV Powered Wind Powered

    Janu

    ary

    Febr

    auary

    March

    April

    May

    June Ju

    ly

    Augu

    st

    Septembe

    r

    Octobe

    r

    Novembe

    r

    Decembe

    r

    Fig. 12. Monthly PV- and wind-powered water production.

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    be noted that the PX 45 turbine has some limitations

    with respect to its use for the water flow rates considered.

    An upgraded PX 45 turbine to cover all flow rates would

    be critical and important for successful and wide

    application. The capital cost of a PX 45s energy recovery

    turbine, which is about $12,000, could be paid back within

    a year.

    5. Conclusion

    This paper has analyzed the performance of a renewable

    energy powered small-scale seawater reverse osmosis

    (SWRO) system particularly in terms of water productivity

    and energy cost. The RO system has been designed with a

    flexible operating system capable of operating under

    intermittent energy supply. Results of our analysis show

    that the contribution of the booster pump and energy

    recovery is not negligible in increasing water productivity

    and decreasing energy consumption per cubic meter

    of water produced. Our results show that using the

    available technologies, it is possible now to produce

    water at about 2.33 kW h/m3, an amount that is below

    previous estimates [14,45]. Using a booster pump and

    energy recovery turbine, energy consumption can be

    decreased from about 7.87 kW h/m3 to about 2.33 kW h/m3.

    The results indicate that wind powered water production

    (0.50$/m3) is economically feasible. According to [46], in

    China, 1.0$/m3 desalinated water is considered as economic-

    ally feasible. This implies that even a PV powered system

    could be competitive, and much of the low latitude world,

    with consistent solar radiation, could benefit. Generally, in

    Eritrea, water production and tariff costs are about $0.30/m3

    ARTICLE IN PRESS

    Percentage of water production Increase using battery storage system

    0%

    2%

    4%

    6%

    8%

    10%

    12%

    14%

    WaterProductionPerce

    ntageIncrease PV Powered Wind Powered

    Months

    January

    Febr

    auary

    March

    April

    May

    June Ju

    ly

    Augu

    st

    Septembe

    r

    Octobe

    r

    Novembe

    r

    Decembe

    r

    Fig. 13. Water productivity and energy storage.

    $0.0

    $0.1

    $0.2

    $0.3

    $0.4$0.5

    $0.6

    $0.7

    $0.8

    $0.9

    $1.0

    $1.1

    $1.2

    $1.3

    $1.4

    $1.5

    $1.6

    W_B W_PV_B W_D W_D_B W_PV_D_B W_PV_D D PV_B PV

    Energy options

    $

    perm

    3ofwater

    Energy expenses withER ($/m3)

    Energy expenseswithout ER($/m3)

    Energy Expense with and without the energy recovery(ER) system under different energy options

    Fig. 14. Energy cost with and without energy recovery.

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    and $0.43/m3, respectively. This implies that the wind-

    powered system could be competitive.

    Our energy optimization model for RO desalination

    system is a first step toward facilitating its wider applica-

    tion. Moreover, the energy optimization model, which has

    not been used before for such a purpose, provides a useful

    and relatively straight forward approach, particularly forsimulating hourly renewable energy production and con-

    sequently synchronizing this with the energy load in order

    to operate under the wide operating system parameters of

    the RO plant. However, in order to determine the

    robustness of the methodology, we believe that the model

    requires further testing, especially for the design of an

    actual SWRO system. With current results, we recommend

    that, since the availability of energy recovery systems

    capable of operating under highly variable conditions is

    limited, for higher water productivity and continuous

    energy recovery, it is important to operate above 10 m3/h

    feed water at low pressures between 30 and 45 bar. The

    lower the pressure, the lower the energy required for

    producing a limited quantity of water. In contrast, if a

    greater rate of water production is needed, then a higher

    energy/higher pressure design is required.

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