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Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of...

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P.0 Detection and Shielding of Photon Emission in Stacked CIS Calvin Chao, Chin-Hao Chang, Manoj Mhala, Po-Sheng Chou, Hon-Yih Tu, Shang-Fu Yeh, Kuo-Yu Chou, Charles Liu, and Fu-Lung Hsueh Taiwan Semiconductor Manufacturing Company Hsinchu Science Park, Hsinchu, Taiwan, R.O.C. [email protected] 2015 International Image Sensor Workshop (IISW) Vaals, The Netherlands; June 8-11, 2015 IEEE International Image Sensor Society (IISS) IISS IISS IISS IISS
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Page 1: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.0

Detection and Shielding of Photon Emission in Stacked CIS

Calvin Chao, Chin-Hao Chang, Manoj Mhala, Po-Sheng Chou, Hon-Yih Tu, Shang-Fu Yeh, Kuo-Yu Chou, Charles Liu, and Fu-Lung Hsueh

Taiwan Semiconductor Manufacturing Company

Hsinchu Science Park, Hsinchu, Taiwan, R.O.C. [email protected]

2015 International Image Sensor Workshop (IISW)

Vaals, The Netherlands; June 8-11, 2015 IEEE International Image Sensor Society (IISS)

IISSIISS

IISS

IISS

Page 2: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.1

Outlines

Benefits of 3D stacking

Observation of hot spots in stacked CIS

Photon emission test structures

Spatial distribution derivation and verification

Physical mechanism

Dependence on device types, sizes, and voltages

Correlation to impact-ionization substrate current

Practical metal shield design guidelines

Summary

Page 3: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.2

Benefits of 3D Stacking

From FSI to BSI

Maximize the pixel level fill factor

3D stacked BSI

Maximize the chip level fill factor

Smaller footprint, lower Z-height, thinner camera modules

Decouple the process requirements for CIS & ASIC

Optical and electrical performance can be optimized independently

Well adopted by all leading-edge smart phones today

Potential future trend

Column- and row-based 3D connection pixel-based 3D connection

Oxide bond with TSV/TOV oxide and metal bond simultaneously

area Pixel

areaPD Unshieldedfactor fill level Pixel

area Chip

area array Pixelfactor fill level Chip

Page 4: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.3

D1

D2 D4

D5

D6

D3 D7

D8

D9

A1 A2 A3

B1 C1

Pipeline ADC CDS PGA1 PGA2

Ref DAC

D1

D2 D4

D5

D6

D3 D7

D8

D9

A1 A2 A3

B1 C1

Pipeline ADC CDS PGA1 PGA2

Ref DAC Analog signal chain 2

Analog signal chain 1

Hot Spots Found in Test Chip Dark Image

1-to-1 correspondence with devices in various functional blocks

Stacked CIS CIS: N45BSI, 1P4M ASIC: N65LP, 1P4M

3MP test chip 1.1u pitch 2x2 shared 1.5T per pixel Dual signal chains

Dark image Analog gain=8 Exposure time=4s

circ. 2013 Q3 ASIC

Pixel Array

CIS

Page 5: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.4

Enhanced Hot Spot Intensities

D1 D2

D3

D4

D5

D6

D7

D8

D9

D10

A1 A2 A3

D11 B1

C1

E1

D1 D2

D3

D4

D5

D6

D7

D8

D9

D10

A1 A2 A3

B1 C1 E1

D11

Dark image cropped to 1600x1200

Y-axis (DN) arbitrarily

scaled

D1D11 are scaled NMOS with almost identical bias conditions. Hot spot intensity is proportional to device size.

Page 6: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.5

Test Element Group Design

Objectives: systematic study of the photon emission by device types, sizes, bias voltages, operation conditions, without or with various metal shields

TEG Description DUT

01 1.2V NMOS, unshielded 55

02 1.2V NMOS, 50u/0.12u, shielded 44

03 1.2V NMOS, 50u/0.06u, shielded 44

04 1.2V PMOS, unshielded 55

05 1.2V PMOS, 50u/0.12u, shielded 44

06 1.2V PMOS, 50u/0.06u, shielded 44

07 2.5/3.3V NMOS, unshielded 55

08 2.5/3.3V NMOS, 50u/0.6u, shielded 44

09 2.5/3.3V NMOS, 50u/0.28u, shielded 44

10 2.5/3.3V PMOS, unshielded 55

11 2.5/3.3V PMOS, 50u/0.6u, shielded 44

12 2.5/3.3V PMOS, 50u/0.28u, shielded 44

13 NPN, PNP BJT 6

14 P+/NW, N+/PW diode 6

15 Miscellaneous 6

L=3.0u

L=2.0u

L=1.5u

L=1.0u

L=0.9u

L=0.8u

L=0.7u

L=0.6u

L=0.5u

L=0.4u

L=0.28u

2.5/3.3V NMOS W=1, 10, 20, 40, 50u

A group of 5x11 NMOS that can be turned on 1-by-1 or altogether

Page 7: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.6

Hot Spot Intensities Strongly Depend on Vds

Vds = 2.1V Vds = 2.2V Vds = 2.3V Vds = 2.4V

Exposure time = 4s; 1DN 0.0816e/s; Vgs=1.2V X,Y unit: pixel; Z unit: DN (12b ADC)

DN

1e/s

Dark current < 1e/s at 25°C

Page 8: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.7

Focus on the Spatial Distribution

Vds=2.1V

2.2V

2.3V

2.4V

2.5V

2.6V

2.7V

2.8V

2.9V

3.0V

X,Y unit: pixel; Z unit: DN; note the different Z scales on left- & right-hand side.

NMOS L=0.28u W=1, 10, 20, 40, 50u Vgs =1.2V

Page 9: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.8

Spatial Distribution of the Hot Spots

Study the hot spots spatial distribution

5 DUTs: W = 1u, 10u, 20u, 40u, 50u; L=0.28u

Fix Vgs with varying Vds or fix Vds with varying Vgs

Vds=2.7V

X,Y unit: pixel; Z unit: DN X unit: pixel; Y unit: DN (12b ADC)

0

1000

2000

3000

4000

0 50 100 150 200 250

Ph

oto

sig

nal

(DN

)

X position (pixel)

Vds=2.1

Vds=2.2

Vds=2.3

Vds=2.4

Vds=2.5

Vds=2.6

Vds=2.7

Vds=2.8

Vds=2.9

Vds=3.0

50/0.28

40/0.28

20/0.28

10/0.28

1/0.28

Page 10: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.9

Point Spread Function (PSF)

Assuming an isotropic point source cosine-third-power law

Combination of inverse-square law & direction cosine law

3 cos' AA

r

hA’

A

Detector plane

Source plane

222

23222

3

2

2

22

2

2

1

1

44

1

4

yxrJdydxyxE

hrh

J

h

JyxE

h

hrAAA

h

JAE

;,

cos,

cos';'

Page 11: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.10

Fitting of PSF to a Single Source

0

400

800

1200

1600

2000

40 60 80 100 120 140 160

Ph

oto

sig

nal

(DN

)

X position (pixel)

R100

Fit

1E-1

1E+0

1E+1

1E+2

1E+3

40 60 80 100 120 140 160

Ph

oto

sig

nal

(DN

)

X position (pixel)

R100

Fit

3.3V NMOS W/L=50/0.28 Vds =2.5V Vgs =0.8V

Page 12: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.11

Fitting Multiple Emission Sources

Pn, xn, h are fitting parameters (n=15)

Pn is the strength of nth peak; xn is the location of nth peak

The empirical formula fits the data reasonably well

0

1000

2000

3000

4000

0 50 100 150 200 250

Ph

oto

sig

nal

(DN

)

X position (pixel)

Fitsum

Vds=3V

upixelhhxx

PxE

n n

n 056551

5

12322

..;

Page 13: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.12

Comparing to BEOL Structure

The best-fit parameter h matches reasonably well with estimated distance

Extracted from emission data: h 6.05u

Estimated from process: h 6.25u

Test chip uses 1P4M ASIC & 1P4M BSI

In real silicon the BEOL dielectric stack is a complicated multi-layer structure with various refractive indices

Optical simulation is needed to account for the reflection, refraction, and diffraction at various interfaces

ASIC die

BSI die

M1A

M2A

M3A

M4A

M1B

M2B

M3B

M4B

6.25u

PD

DUT

Page 14: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.13

Another Validation of the Empirical PSF

The ratio of the integrated photo signal to the peak signal is relatively constant, independent of device size and bias conditions

Measured data showed the same slope as the calculation predicted

0.E+00

1.E+05

2.E+05

3.E+05

4.E+05

5.E+05

6.E+05

0 1000 2000 3000 4000

Inte

gra

ted

sig

nal (D

N)

Peak signal (DN)

3.3V NMOSVgs=1.2VVds=2.1~3.3VW=10u

L=3.0u

L=2.0u

L=1.5u

L=1.0u

L=0.9u

L=0.8u

L=0.7u

L=0.6u

L=0.5u

L=0.4u

L=0.28u

Calc

5145

1

120

20

20

2023222

.

x y hyx

S

X,Y unit: pixel

Page 15: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.14

Physical Mechanism

Hot carriers caused by high lateral electric field

(1) Brake radiation (bremsstrahlung) of energetic hot carriers

(2) Radiative recombination of e-h pairs generated by impact ionization

Space Charge Region

Inversion Layer

Region

Electron Energy

or Temp

Substrate current due to un-recombined holes

VSS VSS

(1) Hot carrier population (2) Hot carrier population Isub Hot carrier population (1) & (2) Isub

Part of the IR emission is not detected by Si PD (Eg1.1eV, cutoff 1.17um)

G

S D

Page 16: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.15

Photon Emission vs. Vds

Photon emission is clearly not proportional to Ids

The strong dependence on Vds is similar to the impact ionization Isub

Electric field across the space-charge region (Vds – Vdsat)

PMOS shows much weaker photon emission than NMOS

Hole has larger effective mass, smaller mobility, smaller mean-free-path

1E+2

1E+3

1E+4

1E+5

2.1 2.3 2.5 2.7 2.9 3.1 3.3

Ep

hP

ho

to S

ign

al

(e/s

)

Vds (V)

3.3V NMOS, Vgs=1.2V, W=50uL=3.0u

L=2.0u

L=1.5u

L=1.0u

L=0.9u

L=0.8u

L=0.7u

L=0.6u

L=0.5u

L=0.4u

L=0.28u

1E+2

1E+3

1E+4

1E+5

2.8 3.0 3.2 3.4 3.6 3.8

Ep

hP

ho

to S

ign

al

(e/s

)

Vds (V)

3.3V PMOS, Vgs=1.3V, W=50uL=3.0u

L=2.0u

L=1.5u

L=1.0u

L=0.9u

L=0.8u

L=0.7u

L=0.6u

L=0.5u

L=0.4u

L=0.28u

Page 17: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.16

5.E+2

5.E+3

5.E+4

5.E+5

0.5 1.0 1.5 2.0 2.5 3.0

Ep

hP

ho

to s

ign

al (e

/s)

Vgs (V)

3.3V NMOSVds=3.0VW=50u, t=1s

L=3.0u

L=2.0u

L=1.5u

L=1.0u

L=0.9u

L=0.8u

L=0.7u

L=0.6u

L=0.5u

L=0.4u

L=0.28u

0.0E+0

2.0E+5

4.0E+5

6.0E+5

8.0E+5

1.0E+6

1.2E+6

0.5 1.0 1.5 2.0 2.5 3.0

Ep

hP

ho

to s

ign

al (e

/s)

Vgs (V)

Vds=3.0VL=3.0u

L=2.0u

L=1.5u

L=1.0u

L=0.9u

L=0.8u

L=0.7u

L=0.6u

L=0.5u

L=0.4u

L=0.28u

Photon Emission vs. Vgs

Low-Vgs region: PE dominated by Ids

High-Vgs region: PE dominated by impact ionization

Vdsat Vgs – Vth ; Vds – Vdsat voltage across the pinch-off region

Vgs , Vdsat , (Vds-Vdsat) Photon emission

Vgs , Ids Photon emission

Emission dominated by impact ionization

Photon emission dominated by Ids

nkT

VIE gs

dsph exp

thgsds

phVVV

PE 1exp

Page 18: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.17

Empirical Formulae for Photon Emission

Use the same equation as in BSIM4 Isub model

For PMOS, the data can be well described by Eq. (1)

For NMOS, we added a 2nd order term to the exponent in Eq. (2)

2

210

10

2

1

dsatdsdsatdsdsatdsdsph

dsatdsdsatdsdsph

VVPVVPVVIPE

VVPVVIPE

exp)(

exp)( P0, P1, P2 are parameters to be extracted from data

Under investigation

Page 19: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.18

1E+2

1E+3

1E+4

1E+5

1E+6

1E+7

1E+8

0.2 0.3 0.4 0.5 0.6 0.7

Ep

h/I

ds/(

Vd

s –

Vd

sat)

(es

-1A

-1V

-1)

1/(Vds – Vdsat) (V-1)

3.3V NMOS & PMOS

N 50/2.0, Vgs=1.2

N 50/1.0, Vgs=1.2

N 50/0.8, Vgs=1.2

N 50/0.6, Vgs=1.2

N 50/0.4, Vgs=1.2

N 50/0.28, Vgs=1.2

P 50/2.0, Vgs=1.3

P 50/1.0, Vgs=1.3

P 50/0.8, Vgs=1.3

P 50/0.6, Vgs=1.3

P 50/0.4, Vgs=1.3

P 50/0.28, Vgs=1.3

1E-9

1E-8

1E-7

1E-6

1E-5

1E-4

1E-3

1E-2

0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9

I su

b/I

ds/(

Vd

s –

Vd

sat) (

V-1

)

1/(Vds – Vdsat) (V-1)

3.3V NMOS & PMOS

N 10/10, Vgs=0.8

N 10/10, Vgs=1.2

N 10/0.5, Vgs=0.8

N 10/0.5, Vgs=1.2

N 10/0.28, Vgs=0.8

N 10/0.28, Vgs=1.2

P 10/10, Vgs=0.8

P 10/10, Vgs=1.2

P 10/0.5, Vgs=0.8

P 10/0.5, Vgs=1.2

P 10/0.28, Vgs=0.8

P 10/0.28, Vgs=1.2

Photon Emission Correlated to Isub Except the detailed features, the photon emission and substrate current

show similar voltage (Vds, Vgs) dependence and NMOS vs. PMOS ratios

Only part of the photon emission is detectable by Si photodiodes

The percentage may depend on voltage, not a constant

Photon emission Substrate current

NMOS NMOS

PMOS PMOS

Page 20: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.19

Comparing Photon Emission to Isub

Detected photo-carriers vs. Isub ratio is approximately 1 : 1010

Only a small portion of hot carriers generate photons

Hot carriers may lose energy via impact ionization or heat dissipation

Only a small portion of the photons are detected by pixel array

At least a hemisphere of photons are lost

Absorbed by poly-gate

Blocked by silicide & metal wires

Photons with E < 1.1eV are not detected

PD QE < 70%

N, Isub

P, Isub

N, Eph

P, Eph

1010

Page 21: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.20

Hot Carrier Temperature

Photon energy distribution tail follows Maxwell-Boltzmann distribution

Inferred hot carrier temperature can be 1000°C or higher

Hot carrier energy can exceed eVds! (but average energy 3kT/2 << eVds)

T. Matsuda et al., “A test structure for spectrum analysis of hot-carrier-induced photoemission from scaled MOSFETs under DC & AC operation,” pp. 7174, ICMTS (2009)

A. Glowacki et al., “Electron temperature – the parameter to be extracted from backside spectral photon emission,” IRPS, pp. 5B.6.15B.6.7 (2013)

Slope =1/(kT ln10) kT0.15eV T1500°C

T1200°C

W/L=10u/0.12u Vds=1.2V, Vgs=0.8V

CCD

Vgs=1.0V

Page 22: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.21

Metal Shield Design Guidelines

Step 1: Identify the emission sources (aggressors)

e.g., NMOS Vds > 2V; PMOS Vds > 2.7V (preliminary)

TBD: AC operated MOS; forward-biased p-n diodes, BJTs

Step 2: Estimate the total emission

Process independent generic equation

Process dependent parameters: P0, P1 & P2

Step 3: Estimate the shield size on pixel plane

Define the target residual emission level (e.g., 1e/s)

Estimate the peak emission for each source

Parameter h is BEOL process dependent

Use the PSF formula to estimate the hot-spot size

Step 4: Determine the metal shield size

Use the BEOL structure as a scaling calculator

2

210

dsatdsdsatds

dsatdsdsphVV

P

VV

PVVIPE exp

N

n n

ntotal

nphn

hxx

PxE

NnEP

12322

1

215145 ,,;.,

Page 23: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.22

Example of Metal Shield Design

Scaling the metal size according to the BEOL vertical structures

Line-of-sight approximation

Comparing the calculated curve with TEG measurement results

Reasonably matched

0%

20%

40%

60%

80%

100%

0 10 20 30 40 50 60

Resid

ual

sig

nal (%

)

Size of square shield (um)

Calculated, shield on detector plane

Calculated, M4 shield on ASIC die

Measured, M4 shield on ASIC die

Page 24: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.23

Metal Shielding & Reflection

The effect of combined metal shield is observed

The hot spot asymmetry reflects the metal layout asymmetry

Evidence of light reflection from surrounding metal pieces

Photons are detected right on top of M4 shield

Dark image contour plot NMOS, W=10x5u, L=0.28u

M4 shield

S

S

S

S

S

D

D

D

D

D

D

G

G

G

G

G

G

G

G

G

G

N+ N+ N+ P+ P+

M4

M1

M2

Light could reach the shielded area indirectly via reflection

Page 25: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.24

A Note on Two Easily Confused Terms

“Photoemission”

Emission of electrons due to light irradiation

Similar to “photoelectric effect”

Occasionally misused for “photon emission” in the literature

“Photon emission” or “light emission”

More specifically “electroluminescence (EL)”

Emission of photons due to electrical stimulation

e.g., “hot-carrier luminescence” in MOSFETs

e.g., forward-biased p-n junction diodes in LEDs

Photon Emission Microscope (PEM, EMMI)

Powerful semiconductor circuit & process diagnostic tool

Trouble shooting junction leakage, contact spiking, floating gates, avalanche breakdown, latch-up, and oxide damage problems

Related terms - Cathodoluminescence - Ionoluminescence - Chemiluminescence - Bioluminescence - Mechanoluminescence - Photoluminescence - Radioluminescence - Thermoluminescence

Page 26: Detection and Shielding of Photon Emission in Stacked CISMar 03, 2016  · P. 1 Outlines Benefits of 3D stacking Observation of hot spots in stacked CIS Photon emission test structures

P.25

Summary Studied the photon emission (PE) from MOSFETs in stacked CIS

Derived & verified the point spread function

Identified the correlation between PE and Isub

Reviewed the physical mechanism of PE

Proposed empirical equations to model the PE

Suggested practical metal shield design guidelines

Potential future work

PE from MOSFETs under AC operations (frequency, duty cycle, etc.)

PE from forward-biased diodes and BJTs

Develop more complete design guidelines

Emission spectrum analysis


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