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16
EXPERTS IN EMBEDDED SOLUTIONS
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  • EXPERTS IN EMBEDDED SOLUTIONS

  • Your preferred development partner for embedded design

    Develco is an independent development house within embedded design.Using Develcos development competences you will safely be guided to the best product solutions. Our full-service concept comprises the process from idea through concept, development and production. Develco can de-velop a complete product but we are also able to assist with different parts of product development: Hardware, software or mechanics. Develco is globally known for a deep knowledge with different technologies and are highly experienced in demanding sec-tors such as wireless, medical, energy and automotive.

    Embedded solutions and software development are among our core skills governed by excellent project management.Develco also offers production management and takes responsibility for New Product Introduction (NPI). Furthermore De-velco offers professional and effective consultancy services that always match the needs of the individual costumer: Experts on demand.

    Our vision is to be the most trustworthy, innovative and reliable development partner in Europe.

    2

    The Company

    DEVELCO FACTS Established: 1989

    Office: Aarhus, Denmark

    Business form: Limited liability company

    Certifications: ISO9001 and ISO14001

  • Develco prefers and offers close collaboration and works on-side with their customers. This brings Develco close to the customer in order to develop the best possible solutions.

    All solutions are developed based on the customers needs. By choosing Develco you will be guided to the best solutions within electronics and embedded software.

    Our employees are carefully selected, highly qualified engi-neers, dedicated to making the dreams of our customers into reality.

    Develco strongly believes in an open and constructive dialog with the customer, because it is the best way to ensure that requirements are clearly defined.

    In order constantly to optimize our methods and improve our quality, Develco conducts regular evaluations both within our projects and consultancy services.

    Develco prefers and offers close collaboration

    3

    The Company

    DEVELCO OFFERS

    Innovative and competitive solutions Speed and flexibility Independent advisor Core competences within embedded

    development Handling the complete value chain Competent sparring partners A partner who takes responsibility for

    achieving results An equal partnership based on mutual

    respect

  • 4Business Areas And Expertise

    Develcos services comprise the process from idea through concept making anddevelopment to production.

    Product Development

    Consultancy

    Production Supply Chain

    Develco develops products based on electronics and embedded software for industrial customers who have their own product lines.

    Develco strengthen the costumers competitiveness in demanding mar-kets and make their business grow.

    Experts on demand.

    Develco enables costumers to ramp up and down as projects need more or fewer resources.

    Develco provides local access to a high level of expertise on short notice.

    Develco has both insourcing and outsourcing assignments from our customers.

    Develco offers to take responsibility for New Product Introduction (NPI) and to manage production.

    Develco is an expert in production handling, and is able to handle all logistics for the customer.

    Expertise

    We have a permanent staff of high-ly experienced project managers and engineers with deep compe-tences in:

    SoftwareHardwareMechanicsDesignformanufacturingTest&TypeApproval

    Expertise

    SoftwareengineersHardwareengineersMechanicalengineersProjectmanagers

    Expertise

    Cooperation with EMSControlplanContingencyplanTestplanningandCoverageProperdocumentationfromEMSQualityassurancePPAPProduction&Box-buildDistribution

  • 5Industry Sectors

    Develco works for customers in many different sectors and businesses, which enables us to transfer knowledge from one business area to another.

    AutomotiveQualityanddurabilityarekeywordsinthede-velopment process for automotive electronics, due to the fact that electronics are exposed to harsh environments: Electrical as well as phy- sical.To assure the highest quality, only ISO stand-ardized test methods are used on approved/accredited test facilities. HALT is widely used in the design phase to ensure robustness of the designaswellasDVP&RandFMEAmethodsfor risk management.All design and test results are documented ac-cording to Develcos ISO9001 quality system.The software is developed in accordance with the MISRA-C code standard, using third-gen-eration tools whose module tests are systema-tized and well-documented. CANopen CAN J1939 XCP protocol CANanlyzer CANape

    WirelessDevelco has many years of experience in wire-less communication.Develco has no preferences when it comes to technology. It all depends on the specific prod-uct and the requirements the product needs to fulfill. We work with the following technologies: Bluetooth - Both 2.1 and 4.0 (BLE) ZigBee - IEEE 802.15.4 Z-Wave WLAN - IEEE 802.11 GPRS UWB - IEEE 802.15.3 GPS

    Develco has worked with ZigBee right from its introduction, and today we have thousands of units running in large networks for customers all over the world.

  • 6Industry Sectors

    MedicoIn the medical area the focus is on: Risk management/safe designs Design through use cases Test and validation

    Based on many years of experience, Develco is expert in: Batteries and power management Wireless communication Testing and accreditation

    Experience in: Production Mechanical design Legistrations

    CleantecClean technology is a diverse range of pro- ducts, services, and processes that dramatically reduce the use of natural resources and reduce or eliminate emissions and waste.

    The focus areas are: Products that support the cleantech

    community Risk management Reduce cost Increase efficiency Low energy

    Based on many years of experience, Develco is expert in: Robust design Testing and accreditation Production Mechanical design LCA: Life cycle assessment

  • 7Industry Sectors

    IndustryOne of Develcos core competences is develop-ment projects for industrial electronics.

    Develco has successfully carried out a variety of tasks within a wide range of areas such as motor control, heat control, parcel sorting and industri-al remote controls.

    Develco handles documentation and approvals in accordance with the customers wishes and requirements. Targets for quality and robustness will be specified.

    Develco has many years of experience with devel-oping stringent processes and robust solutions.

    FMEA DFMEA PFMEA DVP&R

    A particularly sensitive aspect of ongoing produc-tion is a good and reliable test setup.

    This goes for the quality of the test equipment and the tests performed as well as the test time, which is highly relevant for cost optimization.

    Develco has an extensive experience in building reliable test equipment, which fits into a modern manufacturing setup.

    The key components in Develcos flexible test equipment solutions are high-quality calibrated standard measuring instruments.However, Develco also makes specially designed test fixtures adapted to the product.

    LabVIEW TestStand

    Production Test Setup

  • 8Grundfos GO

    Grundfos GO - Easy controlling of pumps

    Grundfos approached Develco about development of a re-mote control for their pumps of the future. What they had in mind was a mobile toolbox for professional users of their pumps and systems. The toolbox should provide access to control the pump, reporting and data collection.The new pump controller should be hand-held and easy and intuitive to use. This development task was outside Grundfos core compe-tences, as the toolbox would be a kind of accessory to go with their core products.Another challenge was the deadline. The launch of two new product series was only seven months away, and they could not be launched without the mobile toolbox. Develco there-fore had to manage the project very tightly. Develco devel-oped a unit capable of communicating via radio technology

    as well as infrared communication.Develco was in charge of development of all product vari-ants with regard to: Electronics and embedded software Mechanical engineering Project management and manufacturing implementa-

    tionDevelco made a hardware add-on in two different versions, suitable for Apple devices and for mobile devices based on Android. The unit communicates via iAP/iAP2 and is plugged directly into an iPhone, iPod touch or iPad. Separate porta-ble hardware was also developed that can communicate via Bluetooth with both iOS products and Android units.The app Grundfos GO can be downloaded for free both for iOS and Android.

  • 9Grundfos GO

    About GrundfosAn annual production of more than 16 million pump units makes Grundfos one of the worlds leading pump manufac-turers. Circulator pumps for heating and air-conditioning as well as other centrifugal pumps for the industry, water supply, sewage and dosing are the main products. Today Grundfos is the worlds largest manufacturer of circulators, covering app. 50% of the world market for these pumps.Grundfos produces standard and submersible pumps as well as state-of-the-art electronics for monitoring and controlling pumps.

    PRODUCTS FACTS 2,4 GHz radio communication with new and future

    Grundfos products IR communication for backward compatibility to all

    existing intelligent Grundfos pumps Software update via Internet to ensure compatibility

    with future solutions Scans and list all Grundfos products within radio communication range Radio communication range more than 100m AES128 encryption for secure connection and communication Micro USB connector for connecting to PC Intelligent power optimizing for increased battery

    lifetime Ultra low standby current - operational even after

    years in the tool bag Connects to iPhone4 and iPhone5 EDR, SPP protocol for Android Compatible with Apple iAP2 protocol Radio Approvals for EU, USA, Australia, Canada, Korea, Russia a.o.

  • 10

    Cases

    Nabby - The worlds lowest radiationNabby has introduced an innovative new baby monitor, which is developed with expertise from Develco. It uses bluetooth communication between the monitor and a smart phone for transmission of alarms, status and audio streaming. Develco has been responsible for the implementation of hardware, software and the plastic enclosure.

    A special long distance Bluetooth connection pairs the Nabby monitor with a smartphone or tablet and there is no need to fret about Wi-Fi or Inter-net connection. Because of the Bluet-hooth, Nabbys connection is safe and unique and supports a strong two-way connection between the pair that matters a smartphone and the child. Most baby monitors have a very high level of radiation, especially vid-eo and WI-FI solutions. Nabby is the safest possible product, which means super low radiation. While most other monitors keep a high constant con-nection, Nabby is intelligently de-signed to minimalize this with a new world record, which is 0.08mW aver-age radiation.

    NoNOx - Motor controllers for automotive electronics

    The customer decided to approach Develco based on our expertise in feedpump controllers. Emitec needed help to develop an electronic motor controller for their concept, which was initially meant to be a concept to supplement their existing business.Develco developed both the hard-ware and the embedded software for the product. Develco was in charge of the devel-opment right from the first prototype through product maturing to final run-in and validation of production.The product was developed in a num-ber of versions to accommodate both retrofitting to existing vehicles and integration into new vehicles. Our significant contribution was enabled by deep and extensive expertise with-in electronically commutated motors and control of step motors.

    Develco developed a controller that could measure various parameters, calculate feed data and then feed the exact amount of liquid required into the exhaust gas. Automotive electronics is subject to extremely rigorous require-ments as the electronics are meant to function in harsh environments and must comply with a vast number of standards and test requirements.

    PRODUCT FACTS 70-hour battery life Lowest average radiation in the world

    (monitoring) only 0.08 mW Range of up to 340 m Suitable for all smartphones No signal interference changes

    channels automatically Charging time only 1 hour Secure point to point connection Vibration alert Easy to set up: switch on Nabby,

    download the free app, connect Crystal clear sound Alert - low battery Alert - outside range Alert - low/high temperature Temperature indicator Listen-now function Sleep tracker

    PRODUCT FACTS Reduces up to 90% of NOx

    particles Has been awarded with In-

    genirens Danish Product Award 2006

    European Business Award for the Environment

    European Environmental Press Award 2009

    CANJ1939 OBD High Accuracy -40C 85C ambient

  • 11

    Cases

    Volvo - Robust ECUEngine Control Unit for Volvo Construction Equipment.

    In 2008, Develco and GPV established collaboration on developing a new Engine Control Unit for Volvo Construction Equipment (V-ECU). Develco was responsible for development of electronics, and GPV was responsible for the mechanic integration and production. The V-ECU is the central control unit in Volvo CEs off-road Articulated Haulers and potentially in Wheel Loaders and Excavators etc., which in use are exposed to harsh environments, heavy vibrations, dirt, temperature fluctuations, damp etc. This implies huge requirements regarding electrical as well as mechanical robustness. Develco has great expertise within development of electronics for the automotive industry, but this was a special challenge due to the immense technical demands. The complete V-ECU is a complex unit with both analogue and digital techno- logy, over 2400 components, and high component density. The many I/O with OBD (On Board Diagnostics), both analogue with high accuracy (0.02%) and digital outputs with up to 3 Amps. output power, repre-sented a great challenge for both electrical and thermal design. The safety requirements demanded OBD on all I/O to ensure that the unit is able to determine whether a given output functions properly or perhaps is shorted, interrupted or for some other reason does not work. To enhance safety margins, the V-ECU was designed to comply with significantly tightened EMC requirements in relation to the applicable regulatory requirements.The V-ECU is designed to be consistent with the requirements for an IEC 61508 SIL2 classification. (Safety Integrity Level 2).

    PRODUCT FACTS The product is designed to have a

    life expectancy of 30 years Tested with 20grms in 32 hours HALT tested to 50grms IP65

  • 12

    Safe To Market

    From Idea to ManufacturingDevelco handles logistics of order placement as well as manufacturing.

    One stop shopDevelco collaborates with a number of quality conscious EMS partners, who can handle manufacturing, procurement and boxbuild/warehouse order picking. Develcos compe-tences cover the entire life cycle of a product. Develco can offer run-in of production and delivery of finished products, e.g. as a continuation of developing a product.

    ServicesDevelcos services include New Product Introduction (NPI), handling of prototyping, ramp-up and run-in of production and factory inspections. The purpose for the NPI process is to involve the production companies early in the development process. The NPI process shall ensure the project and pro-duction requirements are being implemented in the produc-tion set-up and supply chain. Develco offers and guarantees our customers a smooth, coherent supply chain flow.

    EMS PartnerThe EMS may be located in Denmark, Europe or in the Far East. The choice of location will depend on the need for flexibility and the opportunity for optimization, based on an evaluation of the specific product involved.The EMS provider is selected in cooperation with the custom-er. Once production has been run in and tested, a continu-ous cost optimization process can be initiated.

    Product maintenanceAs the competences of EMS suppliers tend to be narrow and strictly manufacturing-oriented, they will often be unable to meet the customers needs for problem solving and continu-ous product updating.Develco can help secure the customer a smooth and coher-ent supply chain.

    Testequiment&productiontestingA particularly sensitive aspect of running production is a good and reliable test setup. This goes for the quality of the test equipment and the tests performed, but also for the test time, which is highly relevant to cost optimization. Develco has a lot of experience in building test equipment that tests what needs to be tested (neither more, nor less), and which is reliable and fits into a modern manufacturing setup.

    Develco Project ModelDevelco follows well proven stage gate project model.

    Proj

    ect D

    evel

    opm

    ent

    Prod

    uctio

    n Ru

    nnin

    g In

    Prod

    uct I

    nnov

    atio

    n

    Implementation phase

    Idea phase

    Analysis phase

    Concept phase

    Pilot Production

    phase

    Ramp Up phase

    Production phase

    DP 1

    DP 2 DP 3 DP 4 DP 5

    DP 6 DP 7

    Products

  • Employess And The Culture

    13

    THE VALUES OF DEVELCO

    Commitment Develco is a committed, focused and enthusias-

    tic company We share responsibility and influence We work as a team, but still recognize the con-

    tributions of the individual Constancy We focus on creating results We take ownership of problems and we find

    solutions We go all the way Cooperation We support decisions and agreements We take responsibility for our words and actions We are happy to share our knowledge Creativity We are open, curious and innovative We are good at spotting solutions We make focused and qualified decisions Competence We possess comprehensive technical experi-

    ence We continue to expand our knowledge through

    education, cooperation and learning by doing We are here to solve our customers problems

    and create clarity

    Develco wishes to create environmentally friendly, practical solutions that save time and money and secure the quality of the development process and the product.

    We help make dreams into realityDevelco is an engineering company full of enthusiasts. The people who work for Develco are carefully selected, highly qualified engi-neers, dedicated to making the dreams of our customers into reality.

    Specialists with a passion At Develco the employees are specialists who share a passion for quality and for achieving the best results possible. Thanks to our solid educational background and Develcos learning- by-doing principle, the employees are always at the cutting edge of technological development.

    Develco accepts its social responsibility as a company and has drawn up a CSR policy. Develco commits itself to acting in a global-ly and socially responsible way by considering human rights, social and working conditions, the enviroment and climate change in all its endeavors.Develcos CSR-related activities in South Africa include sponsoring a home Doulos Care Center for orphan children with AIDS. This humanitarian work ensures among other things constant power, which makes it possible always to have the mini hospital well working and thus help to save lifes.

    Develco is a member of UN Global Compact, a global initiative launched in 1999 by the UNs former secretary-general, Kofi Annan.The objective of UN Global Compact is to involve private enterprise, allowing them to contribute to solving some of the substantial social and environmental challenges arising in the wake of globalization. Today it is one of the largest voluntary global networks for companies who wish to engage in Corporate Social Responsibility.

    Corporate Social Responsibility

  • 14

    Anniversary

    Develco was founded on September 1, 1989 by engineer Aksel Kloster Srensen, who quickly got development tasks for companies such as Grundfos, Crisplant, CCI and the Norwegian taxi industry. Six months later, a former colleague, Kresten Nrgaard Christensen, joined the company.In 2002 Develco was transformed into a limited liability com-pany owned by its management. The customer base has evolved over the years across indus-tries and internationally, and Develco has worked for leading companies in several continents. Develco has always prima-rily been an engineering company with a strong foundation of high technological professionalism. Develco has achieved a leading position in certain fields, notably in the use of wire-less technologies. This led in 2007 to a spin-off from Develco with the establishment of Develco Products, which makes in-telligent control products based on ZigBee technology. COO Regner Krug Bendtsen, who joined the company in 1991, says about the evolution of Develco:

    I am proud of the development projects Develco has com-pleted. They demonstrate that Develco has successfully pur-sued the vision of being Europes most reputable and inno-vative development partner. The latest external satisfaction survey shows that our customers agree.

    FutureCEO Ole Rudkilde, who joined the company in early 2013, says:I have a bright view of the future, and for good reason. Although it is difficult to make predictions - especially about the future - there is a solid basis for optimism because of the current order volume, which indicates a significant growth in the future. Develco has had its ups and downs over the years but have always come through its crises thanks to its core competences. We are much more focused now and our highly qualified staff and collaborative professionalism giveus a good platform in relation to the challenges ahead.

    25years

    of experiencewithinembedded

    solutionsHistory

  • 15

    Partners And Standards

    Develco is qualified to a set of certifications and quality standards:

    Proven Freescale Partner

    Part of Z-Wave alliance

    ZigBee MemberZigBee Home Automation

    ZigBee Smart Energy ZigBee Health Care/Medico

    DS Certified

  • www.develco.dk

    Develco A/SOlof Palmes All 40,8200 Aarhus NDenmarkPhone: +45 87 400 300 E-mail: [email protected]

    Your preferred development partner for embedded design


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