Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Intro to ManufacturingTechnology

Standard 2Objective 2.1, 2.2Lesson 5 Custom

ManufacturingAnd Assembly

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Custom Manufacturing

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Custom Manufacturing

Advantages Disadvantages

Excellent for small lots or one-of-a-kind items.

A customer can order the exact product and features that they want.

Products cost more.Workers must be highly

skilled and paid more.Slowest form of

production.UnskilledSkilled

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Measuring SystemsConventional Metric

Inches Feet GallonsQuartsPints

MetersCentimetersMillimetersLitersMilliliters

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Changing Raw Materials into Finished Products

What Are Raw Materials?

CNC Movie

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Separating Processes

Sawing RoutingSandingLaser Cutting (Engraving)Shaping and Planning

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

SawingSawing involves a thin blade with evenly spaced teeth, each tooth removes a small chip to remove portions of a material.

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

RoutingCutting a channel or decorative edge in a material such as wood using a router.

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Sanding

The process where particles of a material are removed by an abrasive media typically attached to paper.

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Laser EngravingAn imprinting method by which images and text are etched on the surface of materials, like wood metal and plastic.

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Shaping Planning and JointingShaping: The operation of cutting and molding various decorative shapes in a material.Planning: Using a tool to surface boards to thickness and to smooth rough cut lumber.Jointing : The process of using a jointer to square one edge of the wood by running it over a rotating blade.

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

In a Boeing 747 there are 6 million parts, of which 3 million are fasteners of some kind and about half of these fasteners are rivets –

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Assembly Processes

Combining Joining BondingGluing

Mechanical Joining

Assembly is the joining of two or more parts. Assembly may be permanent or temporaryAssembly is done by bonding the material together or by use of mechanical force.

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Combining, Joining, BondingCombining: Mixing two substances together like concrete mix and water.Joining: Putting two solid materials together like nailing two 2X4’s together.Bonding: Putting two materials together by chemical means.

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Glues and AdhesivesGluing: Gluing requires the materials to become wet. And the joint becomes stronger than the weakest material used.Adhesives: Adhesives are manmade products used to bond and fasten materials together. Although they may do the same or similar jobs, adhesives differ from glue in one fundamental way; adhesive is made from synthetic materials while glue is made from organic material, such as horses' hooves.

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Mechanical JoiningMechanical Joining: The use of hardware such as nuts and bolts, nails, screws, hinges, rivets. Or the shaping of the parts so they interlock for example; mortise & tenon, dowel, rabbet, dovetail etc.

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Finishing

Why do we put a finish on a product ?

Metal Plating Movie

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

FinishingFinishing is to produce a protective or decorative surface coating on a product.

Staining Painting

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

StainingStaining: Applying color with a liquid dye or tint that is absorbed by the wood.

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

PaintingPainting: Applying a substance used as a coating to protect or decorate a surface.

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Tools And Machines

Hand Tools MachineryPortable Power Tools

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Hand Tools

Hand Tools: Tools used by hand that require no electricity.

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Machinery

Machinery: Large stationary equipment that aids in specific tasks. (Cutting, Sanding, Shaping, Planning).

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Portable Power ToolsPortable Power Tools: Tools that require electricity, but are small enough to hold and operate by hand.

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Jigs And Fixtures

Jigs: A device that holds the work and guides the tool.Fixture: A device that simply holds the part as it is being worked on.

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Jigs

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

Fixtures

Developed By Jared Storrs and Anthony VickDeveloped By Jared Storrs and Anthony VickMasters Project Engineering Technology and Education Dept. Utah State UniversityMasters Project Engineering Technology and Education Dept. Utah State University

Materials and ProcessesMaterials and Processes

The End