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1 Abstract—In recent 30 years, the demand of electricity in China presents a huge increase. It is expected that China’s installed power capacity and electricity consumption will reach 1640 GW and 8.4x10 12 kWh by 2020, respectively, doubling the figures of 2010. However, the large coal, hydro, and wind power bases are mostly located in the western and north regions, approximately 800-3000 km away from the load centers. This situation drives China to develop long distance, large capacity, efficient, economic and clean energy transmission technology to meet rapid development of China. Ultra-high Voltage (UHV) transmission shows lots of advantages, such as the huge transmission capacity, the low power loss, saving transmission corridors, saving the unit costs, and so on. So, China has been committed to the UHV AC and DC development in the past decade. During the development of UHV AC/DC transmission systems, some key issues needed to be solved. Such issues include electromagnetic environmental and noise control issues, key equipment manufacturing, system security and stability, and some related insulation issues etc. To solve the above technical issues, the related industries of UHV were organized and four steps of developing routes were put forward by China. During 2005 to 2008, China has made a lot of UHV achievements, such as technical innovation in UHV equipment, UHV bushing design and manufacture, electrical field optimization, and UHV test facilities construction. Most of the key equipment, including transformer, shunt reactor, bushing, arrest, control and protection system, and gas insulated switchgear (GIS), are the first successfully developed in the world, and their performances are excellent. To develop UHV bushing process, the UHV AC and DC optimal design platform was established to optimally design various bushings, such as transformer bushing, oil-SF 6 bushing, wall bushing, and so on. The developed XJTU-formula composite with excellent dielectric properties is widely used in manufacture of UHV bushings. Through electric field analysis and simulation of the whole substation, UHV DC valve hall and transmission line, the corona noise of UHV substations was greatly decreased and electromagnetic environment control means and methods of UHV transmission line were proposed. In addition, a lot of UHV test facilities were established, including UHV AC test base, UHV DC test base, Tibet high-altitude test base, simulation center, high power laboratory, and R&D center. These test bases provide lots of useful experience for the construction of UHV projects. After solving the key issues in UHV development, China began to construct UHV engineering practices. In January 2009, the Jindongnan—Jingmen 1000kV UHV AC Pilot project with the transmission distance of 640km was put into operation. In July 2010, the Xiangjiaba—Shanghai 800kV UHV DC Pilot project with transmission distance of 1891km was put into operation. By the end of 2014, there were three UHV AC and four UHV DC transmissions constructed and put into operation. These projects, which were independently developed, designed and built by China, present the features of feasibility, safety, and economy. Based on the China’s UHV plan in the future, more than 14 links will be constructed, including 13 ±800kV UHV DC and 1 ±1100kV UHV DC transmission lines by 2020. Among them, the Zhundong—Wannan ±1100kV UHV DC transmission system which will reach the world’s highest voltage class, the largest transmission capacity (12000MW) and the longest transmission distance (3300km) will be constructed. To solve the new challenges caused by the increasing voltage level, China has launched studies on key technology of ±1100kV UHV DC transmission in 2009 and some progress has been made. Upon these projects, China also made plans for medium and long term power flow pattern, including the construction of “Global Energy Internet” and the forming of cross-border and cross-region interconnections in the global context. Index Terms Ultra-high Voltage, Transmission, AC/ DC, Insulation. REFERENCES [1] Zhenya Liu, “Electric Power and Energy in China,” China Electric Power press, Beijing, 2012. [2] Shiying Ma, Yonghua Yin, Yong Tang, et al., “Simulation and evaluation for short term and mid/long term voltage stability,” Power system. Technology. Vol. 30, no. 19, pp. 14-20, 2006.(in Chinese) [3] Wen Yun. “Thermal power call for UHV,” State Grid, no.1, pp.13-14,2006.(in Chinese) [4] Hanping Liang, Xiong Wu, Xuming Liang, “Operation losses and economic evaluation of UHV AC and HVDC transmission systems,” High Voltage Engineering. Vol. 39, no. 3, pp. 630-635, 2013.(in Chinese) [5] Shuyong Chen, Feili Huang, Baohui Zhang, et al., “Fast development of Chinese power industry and its impacts Development of UHV Transmission and Insulation Technology in China Shengtao Li State Key Laboratory of Electrical Insulation and Power Equipment Xi’an Jiaotong University, Xi’an, Shaanxi, China, 710049 (E-mail: [email protected].) Forum for Electromagnetic Research Methods and Application Technologies (FERMAT) *This use of this work is restricted solely for academic purposes. The author of this work owns the copy right and no reproduction in any form is permitted without written permission by the author. *
Transcript
Page 1: Development of UHV Transmission and Insulation Technology ......optimal design platform was established to optimally design various bushings, such as ... also made plans for medium

1

Abstract—In recent 30 years, the demand of electricity in China presents a huge increase. It is expected that China’s installed power capacity and electricity consumption will reach 1640 GW and 8.4x1012 kWh by 2020, respectively, doubling the figures of 2010. However, the large coal, hydro, and wind power bases are mostly located in the western and north regions, approximately 800-3000 km away from the load centers. This situation drives China to develop long distance, large capacity, efficient, economic and clean energy transmission technology to meet rapid development of China. Ultra-high Voltage (UHV) transmission shows lots of advantages, such as the huge transmission capacity, the low power loss, saving transmission corridors, saving the unit costs, and so on. So, China has been committed to the UHV AC and DC development in the past decade.

During the development of UHV AC/DC transmission systems, some key issues needed to be solved. Such issues include electromagnetic environmental and noise control issues, key equipment manufacturing, system security and stability, and some related insulation issues etc. To solve the above technical issues, the related industries of UHV were organized and four steps of developing routes were put forward by China. During 2005 to 2008, China has made a lot of UHV achievements, such as technical innovation in UHV equipment, UHV bushing design and manufacture, electrical field optimization, and UHV test facilities construction. Most of the key equipment, including transformer, shunt reactor, bushing, arrest, control and protection system, and gas insulated switchgear (GIS), are the first successfully developed in the world, and their performances are excellent. To develop UHV bushing process, the UHV AC and DC optimal design platform was established to optimally design various bushings, such as transformer bushing, oil-SF6 bushing, wall bushing, and so on. The developed XJTU-formula composite with excellent dielectric properties is widely used in manufacture of UHV bushings. Through electric field analysis and simulation of the whole substation, UHV DC valve hall and transmission line, the corona noise of UHV substations was greatly decreased and electromagnetic environment control means and methods of UHV transmission line were proposed. In addition, a lot of UHV test facilities were established, including UHV AC test base, UHV DC test base, Tibet high-altitude test base, simulation center, high power laboratory, and R&D center. These test bases provide lots of useful experience for the construction of UHV projects.

After solving the key issues in UHV development, China began to construct UHV engineering practices. In January 2009, the Jindongnan—Jingmen 1000kV UHV AC Pilot project with the transmission distance of 640km was put into operation. In July 2010, the Xiangjiaba—Shanghai 800kV UHV DC Pilot project with transmission distance of 1891km was put into operation. By the end of 2014, there were three UHV AC and four UHV DC transmissions constructed and put into operation. These projects, which were independently developed, designed and built by China, present the features of feasibility, safety, and economy.

Based on the China’s UHV plan in the future, more than 14 links will be constructed, including 13 ±800kV UHV DC and 1 ±1100kV UHV DC transmission lines by 2020. Among them, the Zhundong—Wannan ±1100kV UHV DC transmission system which will reach the world’s highest voltage class, the largest transmission capacity (12000MW) and the longest transmission distance (3300km) will be constructed. To solve the new challenges caused by the increasing voltage level, China has launched studies on key technology of ±1100kV UHV DC transmission in 2009 and some progress has been made. Upon these projects, China also made plans for medium and long term power flow pattern, including the construction of “Global Energy Internet” and the forming of cross-border and cross-region interconnections in the global context.

Index Terms — Ultra-high Voltage, Transmission, AC/ DC, Insulation.

REFERENCES

[1] Zhenya Liu, “Electric Power and Energy in China,”China Electric Power press, Beijing, 2012.

[2] Shiying Ma, Yonghua Yin, Yong Tang, et al.,“Simulation and evaluation for short term and mid/longterm voltage stability,” Power system. Technology. Vol.30, no. 19, pp. 14-20, 2006.(in Chinese)

[3] Wen Yun. “Thermal power call for UHV,” State Grid,no.1, pp.13-14,2006.(in Chinese)

[4] Hanping Liang, Xiong Wu, Xuming Liang, “Operationlosses and economic evaluation of UHV AC and HVDCtransmission systems,” High Voltage Engineering. Vol.39, no. 3, pp. 630-635, 2013.(in Chinese)

[5] Shuyong Chen, Feili Huang, Baohui Zhang, et al., “Fastdevelopment of Chinese power industry and its impacts

Development of UHV Transmission and Insulation Technology in China

Shengtao Li

State Key Laboratory of Electrical Insulation and Power Equipment

Xi’an Jiaotong University, Xi’an, Shaanxi, China, 710049 (E-mail: [email protected].)

Forum for Electromagnetic Research Methods and Application Technologies (FERMAT)

*This use of this work is restricted solely for academic purposes. The author of this work owns the copy right and no reproduction in any form is permitted without written permission by the author. *

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2

on power system R&D,” 2007 IEEE Power Engineering Society General Meeting, Tampa, FL, pp. 1–6, 2007.

[6] Yunzhou Zhang, “Application analysis of 1000 kV UHV AC transmission technique in China,” Electric Power, vol. 40, no. 7, pp. 1–4, Jul. 2007. (in Chinese)

[7] Daochun Huang, Jiangjun Ruan, Wu Wen, et al. “Study on electromagnetic environment of UHV AC transmission lines,” Power System Technology, no.1, pp.6-11, Jan.2007.(in Chinese)

[8] Goda Y, Matsuda S, Inaba T, et al. “Insulation recovery time after fault arc interruption for rapid auto-reclosing on UHV (1000 kV class) transmission lines,” IEEE Transactions on Power Delivery, vol. 10, no. 2 pp. 1060-1065, 1995.

[9] Yinbiao Shu, “Current status and development of national grid of China,” 2005 IEEE/PES Transmission and Distribution Conference &Exhibition: Asia and Pacific, Dalian, China, pp. 1–2, 2005.

[10] Zhicheng Guan, and Guoli Wang, “The projects and related key techniques of ultra-high voltage transmission in China,” China Southern Power Grid Technology Research, vol. 1, no. 6, pp. 12–18, Nov. 2005.

[11] Wei Jiang, Guangning Wu, Shengxue Wang, and Zhen Huang, “The survey of insulation problems of UHV transmission system,” IEEE International Symposium on Electrical Insulation (ISEI) 2008, pp. 518–523, 2008.

[12] Dingxie Gu, Peihong Zhou, Muhong Xiu, Sen Wang, Min Dai, and Ying Lou, “Study on over-voltage and insulation coordination for 1000 kV AC transmission system,” High Voltage Engineering, vol. 32, no. 12, pp. 1–6,Dec. 2006. (in Chinese)

[13] Jianlin Hu, Caixin Sun, Xingliang Jiang, Zhijin Zhang, and Lichun Shu, “Flashover performance of pre-contaminated and ice-covered composite insulators to be used in 1000 kV UHV AC transmission lines,” IEEE Trans. Dielectrics and Electrical Insulation, vol. 14, no. 6, pp. 1347–1356, Dec.2007.

[14] Bo He, Haiyun Jin, Naikui Gao, Bangfa Chen and Zongren Peng, “Characteristics of dust deposition on suspended insulators during simulated sandstorm,” IEEE Trans. Dielectrics and Electrical Insulation, vol. 17, no. 1, pp. 100-105, 2010.

[15] Jie Zhao, Gang Wang, Kai Yin, and Haifeng Li, “Study of over-voltages on 800 kV UHV DC transmission system,” IEE International Conference on AC and DC Power Transmission, London, U.K, pp. 187–191, 2006.

[16] Xingliang Jiang, Jihe Yuan, Zhijin Zhang, Jianlin Hu, and Lichun Shu, “Study on pollution flashover performance of short samples of composite insulators intended for 800 kV UHV DC,” IEEE Trans. Dielectrics and Electrical Insulation, vol. 14, no. 5, pp. 1192–1200, Oct. 2007.

[17] Cuixia Zhang, Shuchun Du, and Dong Ge, “Lightning protection and insulation level of 1000 kV UHV substation,” Electric Power, vol. 39, no. 10, pp. 21–23, Oct. 2006, (in Chinese).

[18] Daochun Huang, Yinbiao Shu, Jiangjun Ruan and Yi Hu, “Ultra High Voltage Transmission in China: Developments, Current Status and Future Prospects”, Proceedings of the IEEE, vol. 97, no. 3, pp. 555-583, 2009.

[19] Xinqiao Wu, Zongren Peng, Peng Liu and Zhong Yu, “Calculation of Electric-field Distribution and Research on Characteristics of Shielding Ring along the Long-rod Post Porcelain Insulators Used in 1000kv System,” International Conference on Properties and Applications of Dielectric Materials (ICPADM) 2006, pp. 603-606.

[20] Xi Yang, Zongren Peng and Jintao Liao, “Grading ring optimization for tension porcelain insulator string on Double Circuit Tension Tower in 1000 kV AC Transmission Lines,” IEEE 10th International Conference on Properties and Applications of Dielectric Materials (ICPADM) 2012, pp. 1-4.

[21] Guifang Wu, Jiayu Lu, and Fangyin Shao, “Research on electro-magnetic environment of UHV transmission lines,” Electricity, vol. 16, no. 3, pp. 42–46, Sept. 2005.

[22] Xiong Wu, Baoquan Wan, and Yao Lu, “Study on electromagnetic environment for 1000 kV AC transmission line,” High Voltage Engineering, vol. 32, no. 12,pp. 55–58, Dec. 2006, (in Chinese)

[23] Xin Ning, Hua Feng, Hongliang Zhang, Peng Liu, Zhen Xiang and Zongren Peng, “Dielectric properties of multi-layer epoxy resinimpregnated crepe paper composites,” IEEE Trans. Dielectrics and Electrical Insulation, vol. 22, no. 1, pp. 161-168, 2014.

[24] Xin Ning, Zhen Xiang, Peng Liu, Zongren Peng and Shaoqing Chen, “Space charge characteristics of epoxy-creped paper composites,” IEEE International Conference on Solid Dielectrics (ICSD) 2013, pp. 263-266, 2013

Shengtao Li (M’96-SM’11), was born in Sichuan, China, in February 1963. He received the B.Sc., M. Sc. and Ph.D. degrees in electrical engineering, from Xi'an Jiaotong University (XJTU) in 1983, 1986, and 1990, respectively. He worked at Waseda University, Tokyo, Japan, as JSPS research fellow for 3 months in 1996, and did research at the University of Southampton, UK, as a senior visiting scholar for 6 months in 2001. He was a Lecturer, Associate Professor, and Professor with Xi'an

Jiaotong University, China, in 1990, 1993, and 1998, respectively. From1993 to 2003, he was a deputy director of the State Key Laboratory of Electrical Insulation and Power Equipment (SKLEIPE) in Xi'an Jiaotong University. Since 2003, he has been an executive deputy director of SKLEIPE. In 2014, he took the guest editor of the Special Issue of IEEE TDEI to Recognize and Celebrate the 60th Anniversary of Electrical Insulation and Dielectrics in China. He received program support from the National Science Foundation for Distinguished Young Scholars of China in 2006. His research interests are dielectric theory and application, functional materials in electrical engineering and devices investigation, insulating materials and insulation technology used in extreme environments. He can be reached by email at [email protected].

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Development of UHV Transmission and Insulation Technology in China

Shengtao Li

State Key Laboratory of Electrical Insulation and Power EquipmentXi’an Jiaotong University

Aug 3, 2015 in Jeju

ASIAEM 2015

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Outline

Background of UHV Transmission Development

Advancement in UHV Transmission Technology

UHV Engineering Practice

UHV in the Future

Conclusion

2/59

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1 Background of UHV Transmission Development

Demand for developing UHV transmission

Features of UHV transmission

3/59

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0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

1.8

1978 1980 1985 1990 1995 2000 2005 2008 2010 2015 2020

0.06 0.07 0.09 0.140.22

0.32

0.51

0.790.95

1.35

1.64

Inst

alle

dca

paci

ty (G

kW)

Year

Demand for developing UHV transmission

Installed capacity in China

• In 2010, power consumption per person in China is 3140kWh, less than that inUSA (14200kWh) and OECD(8872kWh).

• Installed capacity is undergoing increasing and will reach 1.64GkW in 2020.

OECD: Organization for Economic Co-operation and Development4/59

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South China Sea

Bohai Sea

Yellow Sea

East China Sea

South China SeaSouth China Sea Islands

South China Sea

LegendLarge coal power basesLarge hydro power basesLarge wind power bases

Power flowLoad centers

• China, a vast country, shows mismatch between the energy resource and load center.• It is urgently needed to develop large capacity, long distance, efficient, economic and clean

energy transmission technology to meet this requirement of China.

Demand for developing UHV transmission

Distribution of resource and load center

5/59

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01000200030004000500060007000

AC500kV AC1000kV DC500kV DC660kV DC800kV

950

5000

30003800

6500Tr

ansm

issi

on c

apac

ity(M

W)

Voltage Level(kV AC)Relative value of

natural power capacityHigh voltage 220 (base) 1

Extra high voltage330 2.25500 5.94750 14.38

Ultra high voltage 1000 31.251500 75.30

Transmission capacity value from HV, EHV to UHV

Features of UHV transmission

Huge capacity

6/59

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• The transmission power of a 1000kV UHV AC line is about 4~5 times that ofa 500kV EHV AC line.

• The power loss of a 1000kV UHV AC line is 30% of that of a 500kV EHV AC line.

Features of UHV transmission

Low power loss

7/59

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Voltage level(kV)HV EHV UHV

200kV 300kV 500kV 750kV 1000~1150kV

Corridor width (m) 26~38 38~45 45~60 60~90 90~120

Utilization rate of corridor (MW/m) 9.61~6.48 15.8~13.3 26.6~20.0 41.1~27.8 66.7~50.0

Corridors of 1000kV and 500kV AC with the same transmission capacity

Features of UHV transmission

Save transmission corridors

Relationship between corridor width and voltage level

1000kV

500kV

8/59

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Voltage level (kV)

Transmissiondistance (km)

Transmissioncapacity

(MW)

Naturalpower(MW)

Unit cost(103 RMB/km)

Transmissioncorridor

width (m)

110 30 ~ 120 30 ~ 60

220 100 ~ 250 100 ~ 200 160 500 26

330 200 ~ 500 200 ~ 500 360 900 38

500 250 ~ 800 400 ~ 1,000 950 1,500 45

750 500 ~ 1,200 1,000 ~ 2,500 2,300 2,460 70

1000 1,000 ~ 2,000 2,000 ~ 6,000 5,000 4,500 90

Features of UHV transmission

Summary

• Advantages of UHV transmission:Large capacity, Long distance, corridor saving, Low power loss, Economic…

• We need to develop the UHV transmission.

9/59

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Outline

Background of UHV Transmission Development

Advancement in UHV Transmission Technology

UHV Engineering Practice

UHV in the Future

Conclusion

10/59

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2 Advancement in UHV Transmission Technology

Key issues in UHV transmission

Technical innovation in UHV equipment

UHV bushing design and manufacture

Electric field optimization

UHV test facilities

11/59

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• Deep suppression of overvoltage

• Outdoor insulation

• Indoor insulation

• Specifications of main equipment

• System security and stability

• Electromagnetic environment and

noise control

Key issues in UHV transmission

Key technical issues

• Ultra high voltage

• Large capacity

• Long distance

• Environment protection

12/59

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• Coordination and cooperation

Scientific research

Feasibility study DesignManufacture

DebugOperation Construction

Cross-industry, cross-discipline and cross-department

Key issues in UHV transmission

Management

13/59

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• Transformer• Reactor• Bushing• Arrester• GIS• Potential

transformer• Disconnecting

switch • Control and

protection system

• Grid planning• Technical and

economical comparison

• Investigation on domestic equipment manufacturing capacity

• Selection of the highest operating voltage

• UHV test facilities

• Standardization of UHV AC/DC transmission

• Technical Innovation in UHV engineering

• In 2009, Jindongnan –Jingmen 1000kV UHV AC pilot project

• In 2010, Xiangjiaba-Shanghai ±800kV UHV DC pilot project

Key issues in UHV transmission

Development route

Previous Technical Key equipment Engineeringresearch research manufacture Construction

14/59

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• Transformer• Reactor• Bushing• Arrester

Key issues in UHV transmission

Main achievement

Technical innovation in UHV equipment

UHV bushing design and manufacture Electric field optimization UHV test facilities

• Gas Insulated Switchgear(GIS)• Potential transformer• Disconnecting switch • Control and protection system

15/59

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Transformers installed in Changzhi substation

• Temperature rise• Short circuit withstand capacity

Product mode ODFPS-1000000/1000

Rated capacity 1000MVA/1000MVA/334MVA

Rated voltage & regulation range

Voltage regulating mode Neutral point, off-circuit-tap-changing

Winding connection Ia0i0(Three-phase: YNa0d11)

Cooling mode OFAF/ONAN

Short circuit impedance(Rated taping)

High-middle:18%;high-low:62%;middle-low:40%

Technical innovation in UHV equipment

UHV Transformer

Main specifications

The first 1000kV, 1000MVA UHV AC transformer in the world

Key technical concerns• Insulation design• Leakage flux control

OFAF/ONAN: Alternatives of natural or forced air and forced oil cooling

16/59

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Transformers installed in Changzhi substation

• Temperature rise• Short circuit withstand capacity

Technical innovation in UHV equipment

UHV TransformerThe first 1000kV, 1000MVA UHV AC transformer in the world

Key technical concerns• Insulation design• Leakage flux control

PositionWithstand

voltage(50Hz)

Impulse withstandvoltage(crest)/kV

Full lightning

Chopped lightning Switching

1000kV terminal

1100kV5min 2250 2400 1800

500kV terminal

630kV1min 1550 1675 1175

Neutralpoint

140kV1min 325 / /

110kV terminal

650kV1min 650 750 /

Insulation level of 1000kV AC transformer

17/59

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UHV Shunt reactor

Technical innovation in UHV equipment

200Mvar Shunt reactor installed in Jingmen substation

240Mvar Shunt reactor installed in Nanyang substation

320Mvar Shunt reactor installed in Jindongnan substation

Jindongnan substation

Nanyangsubstation

Jingmensubstation

Rated capacity 320Mvar 240Mvar 200Mvar

Rated impedance 1260 Ω 1680 Ω 2017 Ω

Loss 380kW±5% 450kW±5% 380kW±5%

Key technical concerns

• Leakage flux control• Temperature rise• Noise• Vibration under high

voltage and large capacity18/59

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UHV Shunt reactor

Technical innovation in UHV equipment

200Mvar Shunt reactor installed in Jingmen substation

240Mvar Shunt reactor installed in Nanyang substation

320Mvar Shunt reactor installed in Jindongnan substation

Insulation level

Item High voltage side

Neutral point side

Rated short duration power-

frequency withstand

voltage(rms)/kV

Internal insulation 1100 (5 min) 230 (1 min)

Bushing 1200 (5 min) 275 (1 min)

Key technical concerns

• Leakage flux control• Temperature rise• Noise• Vibration under high

voltage and large capacity19/59

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GIS installed in Jindongnan substation

Rated voltage 1100 kV

Rated current8 kA (main bus bar),6.3 kA (incoming and outgoing lines)

Rated short-circuit breaking current 50kA

Number of breaker 2

Rated currentof breaker 50 kA

Breaker opening time ≤30 ms

Breaker closing time ≤120 ms

UHV Gas Insulated SwitchgearMain specifications

Technical innovation in UHV equipment

• High efficiency operation• Thermal capacity of resistors

Key technical concerns• Breaking system• Breaking current• Insulation system

20/59

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HGIS installed in Jingmen substation

UHV Gas Insulated Switchgear

Rated voltage 1100 kV

Rated current8 kA (main bus bar),6.3 kA (incoming and outgoing lines)

Rated short-circuit breaking current 50 kA

Power frequency withstand voltage

to ground: 1100kV to breaker: 1100kV+635kV

Lightning impulse withstand voltage

to ground: 2400kVto fracture: 2400kV+900kV

Switching impulse withstand voltage

to ground: 1800kVto fracture: 1675kV+900kV

DS switching charging current to bus bar 2 A

DS controlling resistance/ thermal capacity 500 Ω / 750 kJ

Technical innovation in UHV equipment

• High efficiency operation• Thermal capacity of resistors

Key technical concerns• Breaking system• Breaking current• Insulation system

Main specifications

21/59

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Key technical concerns• Aging, discharge energy withstand capacity, residual voltage• operating characteristics, transient overvoltage, antipollution, heat dissipation

characteristics

Y20W-828/1620W (example)• System voltage:1000kV• Block size:Ф128/Ф32×22.5• Weight: 7000kg• Varistor field: 250 V/mm• Residual voltage ratio:

U5kA/U2mA =1.40U10kA/U2mA=1.50U20kA/U2mA=1.60

• 2ms rectangular wave withstandcapacity: 2500A, 18 times

• 4/10μs impulse withstandcapacity: 100kA, 2 times

.

UHV Arrester

Technical innovation in UHV equipment

Performances are in the international leading level.

22/59

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Key technical concern• Corona discharges on the surface at the end

Type FXBW-1000 /530

FXBW-1000 /530

Assemble mode Single Double

Spacing height/mm 9750±50 2×(5143±50)

Minimum arcing distance/mm 9200 9200

Minimum nominal creepage distance/mm 32800 33000

Lightning impulse withstand voltage/kV +3600 +3600

Switching impulse withstand voltage/kV +2200 +2200

Power frequency withstand voltage (1min) /kV 1450 1450

Characteristics of 1000kV AC Composite Insulators

UHV Insulator-rod composite insulatorsThe first successfully developed long rod composite insulators in the world

Technical innovation in UHV equipment

23/59

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Key technical concern• Galvanic corrosion

Type FXBZ±800 /530

FXBZ±800 /530

Assemble mode Single Double

Spacing height/mm 8700±50 2×(4618±50)

Minimum arcing distance/mm 8000 8000

Minimum nominal creepage distance/mm 30000 30000

Lightning impulse withstand voltage/kV +3300 +3300

Switching impulse withstand voltage/kV +2000 +2000

Power frequency withstand voltage (1min) /kV +900 +900

UHV Insulator-rod composite insulatorsThe first successfully developed long rod composite insulators in the world

Technical innovation in UHV equipment

Characteristics of ±800kV DC Composite Insulators

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1100kV transformer bushing

Electrical property tests

Installation Operating

• The 1100kV transformer bushing reaches the international leading level.• The bushing has been used in UHV projects.

UHV Bushing-the first 1100kV AC transformer bushing in the world

Technical innovation in UHV equipment

Length:13.520mWeight: 7.0 t

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1100kV transformer bushing

Installation

UHV Bushing-the first 1100kV AC transformer bushing in the world

Technical innovation in UHV equipment

Length:13.520mWeight: 7.0 t

Surface creepage distance/mm ≥33 000

Tanδ 20~25oC, ≤0.4% (<667kV)

Partial discharge 667kV, ≤5pC; 953kV, ≤10pC; 1100kV, ≤10pC

Short-time (5min) power frequency dry-withstand voltage 1200kV(rms)

Lightning (full wave) impulse withstand voltage

2400kV(crest) ±15 times

Chopped lightning impulse withstand voltage 2760kV(crest) -5 times

Switching impulsewet-withstand voltage

1960kV(crest) ±15 times

Power frequency withstand voltage IEC60137

Bending withstand load 7000N

1100kV AC transformer bushing26/59

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Dry-type oil-SF6 bushing Electrical property test Installation

Oil-immersed oil-SF6 bushing Electrical property test Installation

UHV Bushing

• The first UHV AC dry-type oil-SF6 bushing, rated voltage/current : 1100 kV/3150 A

• Oil-immersed oil-SF6 bushing, rated voltage : 1000 kV

Technical innovation in UHV equipment

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Electrical property test

Installation ±800kV converter transformer

±800kV DC dry bushing Temperature-rise test

Torque test

Length:13.456mWeight: 4.7t

UHV±800kV DC converter transformer bushing

Technical innovation in UHV equipment

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Developed insulation system design software

Transient field calculation with polarity reversion

Optimization of insulation system design

Analysis of AC and DC coupling electric field

Developed transient field analysis software

Proposed optimal design method of bushings

UHV bushing design and manufacture

Established the UHV AC and DC optimal design platform Optimized design of transformer bushing, oil-SF6 bushing, wall bushing.

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• The dielectric, physical and chemical properties, impregnating and curing propertiesreach the international leading level.

• Bushing composite with XJTU-formula has excellent dielectric properties.• The electrical, thermal and mechanical properties can be improved by controlling the

morphology of bushing composite.• The partial discharge can be suppressed by interfacial treatment.

Dielectric properties of XJTU -formula

Interface treatmentMorphology controllingXJTU-formula

Epoxy

Aluminum foil

Crepe paper

Developed composite insulation of UHV bushing

UHV bushing design and manufacture

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综合楼

Office Building 生产车间

Workshop

Impregnationprocess

Overcame the difficulty incontrolling partial discharge

Rollingprocess

Improved electric field distribution in axial and radial directionsImproved impregnating property

Greatly decreased defects and cracks caused by internal stressSuppressed partial discharge.

Curingprocess

Established the bushing manufacture base Realized the UHV AC and DC bushing industrialization

UHV bushing design and manufacture

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• Realized electric field analysis and simulation of whole substation, and optimized electromagnetic environment

• Greatly decreased corona noise of 1000kV UHV substations (Jingmen, Nanyang, Jindongnan, Huainan, Zhebei, Wannan )

• which is lower than that of 500kV EHV substation

Electric field optimization of UHV substation

Electric field optimization

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• Proposed electromagnetic environment control means and methods of UHV transmission line • Optimized the electromagnetic environment of UHV transmission line

EnvironmentalInfluence factor

Control criteria Note

Power frequencyelectric field

intensity (kV/m)

4 Nearby residential buildings

7 Cross over highway

10 Other areas

Power frequency magnetic induction

strength (μT)100 /

Radio interference/dB (μV/m) 55

Reference frequency is 0.5 MHz, 20 m away from the vertical

projection of side phase, fair weather

Audible noise/dB (A)

According to GB3096 -93 National Standard of China

Electric field optimization of UHV transmission line

Electric field optimization

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±800kV valve hallsimulating calculation

Simulating calculation of ±800kV DC switchyard and valve hall

±600kV valve hallsimulating calculation

±400kV valve hallsimulating calculation

• Corona noise control, current-conducting capacity, and mechanical reliability• A complete set of fittings have been developed

Environmental influence factor

Control criteria

Total electric field strength at ground level (kV/m)

30

25

15

Ion current density at ground level (mA/m2) 100

DC magnetic induction intensity at ground level (mT)

10

Radiointerference/dB (μV/m)

55

Electric field optimization of both UHV DC valve hall and transmission line

Electric field optimization

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SGCC Simulation Center• Digital simulation• Dynamic simulation• Operation and safety supervision

UHV Test Facilities

UHV AC Test Base• UHV AC experimental line• Electromagnetic environment measurement

laboratory• UHV AC corona cage • Artificial climate laboratory• 7500kV outdoor impulse test field• UHV VFTO test circuit• Long-term observation base for ecologic

impacts

UHV DC Test Base• Outdoor test field• Test hall• Pollution and environment laboratory• Arrester laboratory• Insulator laboratory• Corona cage• UHV experimental line• Electromagnetic environment simulation test

field

Tibet High-Altitude Test Base• Outdoor test field• Pollution laboratory• Experimental line

High power laboratory• Short-circuit generator• Drive motor• Short-circuit transformer• Synthetic circuit

R&D center• System test support platform• Design supporting system for key

techniques of valve halls• Special software system for

integrated design of UHV DC projects 35/59

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• Lightning/switching impulse tests on DC insulators and various air gaps.

• Live working tests• Lightning/switching impulse tests on large

equipment

• Examine the electromagnetic environment of UHV DC transmission lines in different configurations

• Researches on insulation and electromagnetic environment characteristics of transmission and equipment at an altitude of 4000m and higher

• Consisted of an outdoor test field, a pollution laboratory and an experimental line

2

3

Outdoor test field( Changping Park East)

Tibet high-altitude test base( Yangbajing Town, Dangxiong County)

1 UHV DC experimental line( Changping Park East)

Altitude: 4300m

1080m-lengthin double-circuit ±1200kV design

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Outline

Background of UHV Transmission Development

Advancement in UHV Transmission Technology

UHV Engineering Practice

UHV in the Future

Conclusion

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• By 2014, China has constructed 3 AC and 4 DC UHV projects

UHV Engineering Practice

Hydropower BaseConvertor StationSubstationUHV ±800kV DC LineUHV 1000kV AC Line

Hami

South China Sea

Yellow Sea

East China Sea

South China Sea

South China Sea Islands

South China Sea

Haminan

Zhengzhou

Jindongnan

Nanyang

Jingmen

Fuzhou

ZhebeiNanhuiShanghaiSunan

Huainan

Hydropower BaseConvertor StationSubstationUHV ±800kV DC LineUHV 1000kV AC Line

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ProjectsVoltage

Level (kV)Transmission Distance (km)

Capacity(x106kWh)

Operation Year

UHV AC

Jindongnan-Jingmen 1000 640 18.0 2009

Huainan-Shanghai

1000 2×656 21.0 2013

Zhebei-Fuzhou

1000 2×603 18.0 2014

UHV DC

Xiangjiba-Shanghai ±800 1,907 12.8 2010

Jinping-Sunan ±800 2,097 14.4 2012

Haminan-Zhengzhou ±800 2,210 16.6 2014

Xiluodu-Zhexi ±800 1,680 16.0 2014

UHV Engineering Practice

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• Changzhi-Nanyang-Jingmen, total length 654km, crossing Yellow River and Han River.

• Preparatory work began in 2004 and theconstruction began in Aug, 2006 and wascompleted in Dec, 2008.

• The world’s first transmission line commerciallyrunning on 1000 kV UHV AC.

• Developed, designed, and built independently byChina.

UHV Engineering Practice

ChangzhiSubstation

NanyangSwitching Station

JingmenSubstation

中国地图

1000kV Jindongnan-Nanyang-Jingmen UHV AC pilot project

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±800kV Xiangjiaba-Shanghai UHV DC project

UHV Engineering Practice

• Put into operation in 2010.• Rated ±800kV , 4000A, and 6400MW.• The world’s highest voltage class, the largest transmission capacity, the longest

transmission distance, and the most advanced technologies.

UHV DC pilot project

FulongConvertor

Station

FengxianConvertor Station

±800kV UHV DC Xiangjiaba-Shanghai Project is routed via Sichuan, Chongqing, Hubei, Hunan, Anhui,Zhejiang, Jiangsu province, the total line length is 1917km

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• Rated ±800kV,4000A, and 6400MW.• Fulong converter station is located in Jinsha River area, Sichuan

UHV Engineering Practice

Fulong converter station

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• The Xinjiyang large-crossing over Yangtze River, key node of the pilot project• Successfully capped in August 2009.• Workers were working at the height of 240 meters.

UHV Engineering Practice

Project capping

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Outline

Background of UHV Transmission Development

Advancement in UHV Transmission Technology

UHV Engineering Practice

UHV in the Future

Conclusion

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4 UHV in the Future

Medium and long term power flow pattern in China

Future UHV plans in China

Key technology and progress of ±1100kV DC

transmission

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Future UHV Plans in China

South China Sea

Bohai Sea

Yellow Sea

East China Sea

South China SeaSouth China Sea Islands

South China Sea

LegendCoal power flowHydro power flowWind power flowInternational power flow

Kazakhstan

Inner Mongolia

Mongolia

Southwest

ShanxiShaanxi Ningxia

Gansu

Xinjiang

Tibet

RussiaRussia

Yili

• In the future, the “Global Energy Internet” will be constructed. • Cross-border and cross-region interconnections in the global context are

booming to cover more areas.

Medium and long term power flow pattern in China

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• By 2020, more than 14 links will be constructed in China, including 13 ±800kV UHVDC and 1 ±1100kV UHV DC transmission lines.

• Zhundong—Wannan ±1100kV UHV DC transmission system will reach the world’shighest voltage class, the largest transmission capacity (12000MW) and the longesttransmission distance (3300km).

Future UHV plans in China

济南

晋东南

荆门上海

天津南

淮南

武汉

徐州

泰州

苏州

石家庄

皖南

北京东

潍坊

蒙西

南阳

长沙

南昌浙中

156

350

200

175

362

283

368280

152165

63

361

287

158

404180

474

晋东南煤电

陕北煤电

蒙西煤电

淮北煤电

淮南煤电

雅砻江梯级

金沙江I期

苏南

青岛

银川东

南汇枫泾

驻马店

北京西

郑州

490

300

160

300

330

300

至呼盟

1600

207

223

908

南京

东北华北背靠背

中俄背靠背

灵宝背靠背

格尔木

拉萨

1040

宝鸡

德阳

550

1335

1705

1000

19352083

辽宁张北

280

16002400

500kV AC

Legend

363

锡盟

锡盟煤电

2740

准东

酒泉

哈密

2300

至广东

浙北145

225

乌兰察布

晋中煤电

300

陕北

320

298

溧阳

1450

宝清煤电

1500

唐山

1260

至蒙古

宝坻

150

雅安

重庆 长寿260 130

140

陇东

新余

1400

临沂

1200彬长 豫北

236

乐山

青州

包头

290

200

温州

福州

310

晋北

湘潭

浙西

488万县

180

晋北煤电

160

330靖边宁东煤电

上海庙

晋中

连云港210

1000kV AC±500kV DC

±660kV DC

±1100kV DC±800kV DC

UHV AC

Four horizontal

transmission

Mengxi –Qingdao

Shaanbei –Lianyungang

Baoji –Taizhou

Leshan –Shanghai

Sixvertical

transmission

Ningdong –Chongqing

Jingbian –Enshi

Jingdongnan –Guangdong

Beijing – Nanchang

Tangshan –Nanjing

Qingdao –Fuzhou

UHV DC

Ningxia – East China

Russia – Liaoning

Haminan - Zhengzhou

Xiluodu - Zhexi

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Key technology of ±1100kV DC transmission

Key technical issues of ±1100kV UHV DC transmission• Specifications of main equipment• Outdoor and indoor insulation• Manufacturing of main equipment

In 2009, China launched studies of key technology of ±1100kV UHV DC transmission, including

• Justification for system schemes• Package design of ±1100kV UHV DC system• Development of specifications for main equipment in ±1100kV

converter station• Connection to the AC side of 750 or 1000kV grids• Air gaps for towers and DC switchyards.

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Progress in ±1100kV UHV DC transmission

According to equipment specifications, manufacturers in various countries developed prototypes and models of ±1100kV UHV DC equipment and completed relevant test.

System simulation analysis and calculation show that the scheme of connecting ±1100kV UHV DC to AC grids is reasonable.

Some other achievements have been made as follows:• System configuration scheme • Overvoltage and insulation coordination• ±1100kV converter transformers• ±1100kV converter valves• ±1100kV converter transformer valve side bushings and wall bushings• ±1100kV DC filters• Design of lines and towers

All these results provide a basis for developing ±1100kVUHV DC transmission.

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Outline

Background of UHV Transmission Development

Advancement in UHV Transmission Technology

UHV Engineering Practice

UHV in the Future

Conclusion

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Conclusion

The rapid development of China and the mismatch between energy and load centers drive China to develop UHV transmission.

There are many advantages of UHV transmission: large capacity, long distance, corridor saving, low power loss and high efficiency.

China has successfully developed UHV AC and DC technology. Main equipment with the world leading level has been independently designed and manufactured, such as UHV transformer, reactor, GIS, arrester, bushing and so on. At the same time, design platforms and test facilities have been established.

Several UHV projects have been put into operation and are under construction. Long-term plan to build UHV grid has been drawn up, aiming at building a power grid satisfying the requirement of safety, economy, reliability, and environment protection.

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Acknowledgement

The author sincerely acknowledges the supports of the National Natural

Science Foundation of China (Grant No.

51337008, 11275146, 51221005, and 51323012) and the National Basic

Research Program (973 Program) of China (Grant No.2011CB209404).

The author would like to give the

thanks to the PhD students Yongjie

Nie, Jinqiang He, Shaoming Pan

and Changhao Zhao for the

material preparation, drawing

figures and information collection.

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Thank you for your attention!

ASIAEM 2015

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