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Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence
Closed, Sealed & Secure DEF Dispense Systems
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 2
Overview Points of Discussion The Importance of Purity
The Value of Closed Systems • DEF purity • Operating efficiencies
How To… • Closed System key elements • Installation instructions • Best practices
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 3
About Micro Matic Closed, Sealed & Secure Valve Systems
• Supplying over 120 countries worldwide
• Proven for over 50+ years
• Over 2.5 million sold
The Ultimate Closed Package
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 4
The Importance of DEF Purity
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 5
Purity Results In… Compliance - Performance - Reliability - Protection
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 6
What DEF Purity Means to the EPA Compliance
Reduced NOx Emissions For a Cleaner Environment
SCR Technology
• Converts harmful pollutants into nitrogen & water vapor
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 7
What DEF Purity Means To Owners & Operators Performance, Reliability & Protection
Increased Fuel Economy • Estimated 2-10%
More Power • Higher combustion temperatures
Less Maintenance • More uptime
Maximized Engine Service Life • More efficient
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 8
How is This Achieved? Maximizing SCR Technology
Performance
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 9
If Purity is Not Maintained… There Will Be Problems. More Cost & More Downtime
Concentration • Higher DEF dosing • Requires more DEF per gallon of diesel • Decreases fuel economy
Contamination • Clogging of SCR catalyst • Downtime & expensive repairs
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 10
The Goal… Deliver Consistent DEF Purity in Most Efficient & Economical
Way Possible.
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 11
Deliver DEF Purity & Operating Efficiencies From Producer to Owner/Operator
A Team Approach
Awareness & Education Producer Distribution Dispense Owner/Operator Packaging
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 12
Stewards of DEF Purity Set Out To Achieve Optimal Results
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 13
The Complete Solution Producer
DEF Purity API Certified • ISO 22241-1 specified DEF – Automotive grade • 32.5% urea
67.5% deionized water
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 14
The Complete Solution Packaging
DEF Purity ISO 22241-3 Compliant • DEF compatible
materials of construction Closed, Sealed & Secure • Protects purity
Operating Efficiencies Sustainable • Single investment • Refill, reuse & reduce Drum
55 Gallon Tote
275 Gallon Tote
330 Gallon
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 15
The Complete Solution Distribution
DEF Purity Closed Loop System • Fill, dispense & refill
ISO 22241-3 Compliant • DEF compatible
materials of construction
Operating Efficiencies Closest to Customer • On-Site refill (AKA – Squirt Fill)
• Minimizes transportation cost & packaging handling
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 16
The Complete Solution Dispense System For Use With DEF Only!
DEF Purity ISO 22241-3 Compliant • DEF compatible
materials of construction – Stainless Steel – HDPE Plastic – EPDM (or) Viton®
Operating Efficiencies Design Based on Application Environment • Engineered to fit, Reliable & Cost Effective
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 17
The Complete Solution - Summary DEF Purity & Operating Efficiencies
Purity API Certified
Quick & Easy to Use Economical & Reliable Pump System
Purity API Certified
Protection Closed, Sealed & Secure
Producer Distribution Dispense Owner/Operator Packaging
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 18
Open vs. Closed
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 19
CLOSED SYSTEM Integrated container valve system that is sealed and secure
throughout the service life of the container; from fill thru dispense.
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 20
Container Systems Open vs. Closed
Technical Differences
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 21
From Fill thru Dispense
• Closed to contaminants
• Sealed automatic, spring actuated coupler & valve systems
• Secure tamper evidence to protect packaging integrity
The Micro Matic Difference CLOSED, SEALED & SECURE
Coupler
Container Valve
Tamper Evident Wire Seal
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 22
The Micro Matic Difference Maximize Yield & Minimize Waste
Dry disconnect couplers • Less than 2 milliliters
Product extraction • Less than 100 milliliters
Down Tube
Sump
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 23
3 Container Size Options 55 Gallon Drums, 275 & 330 Gallon Totes
Providing Closed Systems Solutions options for variety of container package sizes.
55 Gallon 275 Gallon 330 Gallon
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 24
Closed Systems designed to maximize operational efficiencies and minimize cost.
3 Ways to Go Economic Distribution Options
One Way Return & Refill On-Site Refill Most Economical
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 25
When your operations require the container package to be used once, emptied and disposed/recycled.
One Way Single Use
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 26
When your operations require the return, refilling and reuse of the container package at an off-site refill location.
Returnable / Refillable Multi-Use
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 27
On-Site Refilling Multi-Use When your operations require quick & easy on-site refilling via bulk delivery truck.
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 28
Closed System Solutions Single & Multi-Use Container Valve Systems
Single Use: EPV SYSTEM Economic plastic valve system Multi-Use: RSV SYSTEM Reusable stainless valve system
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 29
For Dispensing Only
• Reusable stainless steel dispense coupler ensures years of service life.
• Plastic Recyclable Container valve, eliminates dismantling time and cost required for disposal/recycling.
• Tamper evidence ensures packaging integrity. (red item in illustration)
• Proprietary DEF 3A orange keyed system controls container access.
Single Use EPV Closed System
Dispense Coupler
Container Valve
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 30
For Filling, Refilling & Dispensing
• Reduces cost, refill without repurchasing new containers.
• Economic, low cost per fill. Over many years of reuse.
• Tamper evidence ensures packaging integrity. (green item in illustration)
• Proprietary DEF 4Pin/4Cam keyed system controls container access.
Multi-Use RSV Closed System Dispense
Coupler
Container Valve
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 31
Multi-Use RSV Closed System
Fill Coupler
• Reduces cost, refill without purchasing a new container.
• Spring actuated dry break seal, keeps DEF contained in the fill coupler and hose upon disconnect.
• Self-venting coupler eliminates the need for second bung.
• Proprietary DEF 4Pin / 4Cam Keyed System controls container access.
Fill Coupler
Vapor Recovery Outlet
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 32
Multiple Use RSV Closed System
New Extended Warranty
• Protects your investment.
• The more you use the system the more you save.
Fill Coupler
Dispense Coupler
Container Valve
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence
Recovery Program
• Nationwide certified repair valve program with strategic partners
• Rebuilding and reusing reduces costs and offers years of container valve service life
Reuse & Reduce RSV Closed System - 100% Repairable
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Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 34
Recovery Program
At the end of the container service life, the RSV Container Valve can be recovered, rebuilt, recertified and reused.
Reuse & Reduce RSV Closed System
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 35
Easy to Use
Quick Connect & Disconnect Simplified end-user working interface.
Turn, Click & Go.
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 36
Closed System Key Elements
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 37
EPV Closed System (Container Package)
55 Gallon Drum – Standard Installation
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 38
EPV Closed System (For Dispense Only)
55 Gallon Drum – Standard Installation
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 39
RSV Closed System (Container Package)
275 & 330 Gallon Tote – Center Mount Installation
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 40
RSV Closed System (Fill & Dispense)
275 & 330 Gallon Tote – Center Mount Installation
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 41
Container Package Installation Instructions
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 42
EPV Closed System
Container Valve Installation Instructions How to Create the Container Valve Assembly
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 43
EPV Closed System
Container Valve Installation Instructions Install & Secure EPV Container Valve Assembly into Container
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 44
EPV Closed System
Container Valve Installation Instructions Install & Secure EPV Container Valve Assembly into Container
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 45
RSV Closed System
Container Valve Installation Instructions How to Create the Container Valve Assembly
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 46
RSV Closed System
Container Valve Installation Instructions Install & Secure RSV Container Valve Assembly into Container
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 47
RSV Closed System
Container Valve Installation Instructions Install & Secure RSV Container Valve Assembly into Container
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 48
RSV Closed System Refill Best Practices
For Purity & Package Integrity
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 49
RSV Closed System
Refill Inspection Procedures How to Ensure Container Packaging Integrity Before Refilling
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 50
RSV Closed System
Refill Inspection Procedures How to Ensure Container Packaging Integrity Before Refilling
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 51
Now Online… DEF Closed Systems
>>Go to www.micromatic.com
Click on Closed Chemical Systems and quickly find the information required to maintain DEF Purity, ensure Packaging Integrity and Maximize Operating Efficiencies.
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence 52
Now Online… DEF Closed Systems Videos www.youtube.com (search The Micro Matic Minute)
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence
www.micromatic.com (Closed Systems) www.apidef.org.com
www.iso.org (ISO 22241)
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Resources Info & Education
Micro Matic - Closed, Sealed & Secure Container Valve Systems Delivering DEF Purity, Packaging Integrity & Operational Excellence
00858-I0511
www.micromatic.com