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DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION...

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DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION CHAMBER FOR PRE-MIXED AND DIFFUSE FLAME Federal University of Itajubá Authors: Profa. Dra Lucilene de Oliveira Rodrigues Prof. Dr.Marco Antônio Rosa do Nascimento
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Page 1: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

DIFFERENT FUELS ASSESSMENT IN GAS

TURBINE COMBUSTION CHAMBER FOR

PRE-MIXED AND DIFFUSE FLAME

Federal University of Itajubá

Authors: Profa. Dra Lucilene de Oliveira Rodrigues

Prof. Dr.Marco Antônio Rosa do Nascimento

Page 2: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Federal University of Itajubá

Founded – 1913 by TEODOMIRO SANTIAGO

Page 3: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Federal University of Itajubá

I – Thermal Electricity & Cogeneration

II – Technologies for Distributed Generation

III – Energetic Used Of Biomass

IV – Refrigeration & Air-conditioning

V – Gas And Steam Turbines

VI – Modeling & Diagnostic Of Thermal Process

VII – Environment Aspects Of Use Of Biomass

Page 4: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Problem Description

- Annular combustion chamber design for 600kW gas

turbine engine based on reference combustion

chamber.

- Thermal aerodynamics analysis in CFD: temperature

distribution and emissions for premixed and diffuse

flames, using natural gas and biogas as fuels.

Page 5: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Metodology

- Initial analysis of reference combustion chamber.

- Improvements of reference geometry (if necessary).

- Design of injectors for premixed and diffuse flames.

- Numerical simulation in CFD.

- Results assessment.

Page 6: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Reference Annular Combustion Chamber

Combustion chamber sector (1/6) – Solar Turbines

Combustion chamber-

Solar Turbines

Page 7: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

600 kW Gas Turbine Engine Details

Reference

Sector analysed (1/20) – Premixed flame Compressor -

turbine

Page 8: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Premixed flame

Diffuse Flame

Injectors Design

Page 9: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Definition of Parts

Periodic

Periodic

Inlet air

Ehxaustion

Periodic

Periodic

Inlet fuel

Page 10: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Turbulence Validation

Combustion chamber - Floxcom

Inlet air

Inlet fuel

Exhaust

Inlet air

Inlet fuel

Exhaust

Page 11: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Turbulence Validation

Modelo de turbulência k-ε

Modelo de turbulênciaRNG k-ε

Modelo de turbulência SST

K-e RNG

K-e

SST

Page 12: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Turbulence Validation

-1

-0.8

-0.6

-0.4

-0.2

0

0.2

0.4

0.6

0.8

1

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1

x/L [1]

Des

vio

da

mag

nitude

de

vel

oci

dad

e A

dim

ensi

onal

[1]

RNG

K Epsilon

SST

Velocity deviation

Page 13: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Combustion Validation

Combustion chamber

inlet

outlet

Page 14: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Combustion Validation

Combustion chamber

Page 15: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Combustion Validation

Velocity distribution

Page 16: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Combustion Validation

Temperature profiles

Page 17: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Combustion Validation

Temperature profiles

Experimental results T = 680 ºC CFX results T = 681 ºC CFX results Tm = 558 ºC

Page 18: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Settings Boundary conditions:

Numerical settings

Grid: 1.105.983 and 661.989 elements (premixed and diffuse, respectively)

Turbulence Model: SST- Shear Stress Tensor

Combustion Model: BVM - Burning Velocity Model (premixed flame)

Flamelet Model (diffuse flame)

Radiation Model : Discrete Transfer

Parameter Unity Natural gas Biogas

Inlet temperature ºC 461 461

Mass flow rate air kg/s 0,4288 0,4288

Mass flow rate fuel kg/s 0,06 0,16

Mass variation fuel kg/s 0,1 0,1

Page 19: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Combustion Chamber Results – NG

Premixed Flame

Recirculation details

Velocity distribution

Page 20: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Combustion Chamber Results – NG

Premixed Flame

T = 664ºC

Mc=0,06 kg/s

Temperature profiles

Page 21: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Combustion Chamber Results – NG

Premixed Flame

T = 852ºC

Mc=0,1 kg/s

Temperature profiles

Page 22: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Combustion Chamber Results – Biogas

Premixed Flame

T = 1075ºC

Mc=0,16 kg/s

Temperature profiles

Page 23: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Combustion Chamber Results – NG

Diffuse Flame

Velocity distribution

Page 24: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Combustion Chamber Results – NG

Diffuse Flame

T = 718ºC

Mc=0,06 kg/s

Temperature profiles

Page 25: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Combustion Chamber Results – GN

Diffuse Flame

Mc=0,1 kg/s

T = 841ºC

Temperature profiles

Page 26: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Combustion Chamber Results – Biogas

Diffuse Flame

Mc=0,16 kg/s

T = 1063ºC

Temperature profiles

Page 27: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Conclusions

- For diffuse flame, outlet temperature, CO and NO

emission are greater than premixed flame, as expected;

- The fuel shift natural gas to biogas there is a significant

change in aerodynamic and thermal behavior of the

flame, due to variation of the fuel mass flow rate and its

chemical composition;

- The analysis of flame and flow velocities are important

on the combustion chamber design.

Page 28: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Conclusions

- The adjustment of the geometry of the fuel injector

allowed the adjustment of the flow velocity with the flame

velocity, making the flame stable in the primary zone.

Low flame velocities associated with high flow velocities

make the flame extend towards the turbine inlet, and

consequently there are higher temperatures and NO and

CO emissions, which are not desired.

Page 29: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

Conclusions

- The mass flow provided by the Gatecycle GE Enter

Software was based on simplified combustion models,

assessed at stoichiometric conditions, aiming at

reaching a temperature of 1123 K at the turbine inlet.

However, the CFD simulation showed that the fuel mass

flows provided by the Gatecycle GE Enter Software were

not enough for such temperature to be reached at the

turbine inlet. This way, it was necessary to change the

fuel mass flows. For the natural gas, a rise by 42% was

needed and for the biogas a reduction of 60% was

necessary, implying in alterations in the amount of

energy generated by this equipment.

Page 30: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

- The mass flow provided by the Gatecycle GE Enter Sofware was based on simplified combustion models, assessed at stoichiometric conditions, aiming at reaching a temperature of 1123 K at the turbine inlet. However, the CFD simulation showed that the fuel mass flows provided by the Gatecycle GE Enter Software were not enough for such temperature to be reached at the turbine inlet. This way, it was necessary to change the fuel mass flows. For the natural gas, a rise by 42% was needed and for the biogas a reduction of 60% was necessary, implying in alterations in the amount of energy generated by this equipment.

Federal University of Itajubá

Thanks for your attention!!!

[email protected]

[email protected]

Page 31: DIFFERENT FUELS ASSESSMENT IN GAS TURBINE COMBUSTION ...esss.com.br/events/ansys2010/pdf/22_5_1150.pdf · Problem Description -Annular combustion chamber design for 600kW gas turbine

DIFFERENT FUELS ASSESSMENT IN GAS

TURBINE COMBUSTION CHAMBER FOR

PRE-MIXED AND DIFFUSE FLAME

Federal University of Itajubá

Authors: Profa. Dra Lucilene de Oliveira Rodrigues

Prof. Dr.Marco Antônio Rosa do Nascimento


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