Dimasimma Group: general presentation aluminium field

THE GROUP

Our locations in Europe

AUTOMATIC WAREHOUSE

&

COMPLETED INTEGRATED LOGISTIC SYSTEM

France North Europe Spain & South America

THE SOURCE

• In the provinces of Bologna, Modena and Reggio-Emilia

are located many SME specialized in precision

Engineering and automation systems.

• It is almost unic the phenomenon of strong cooperation

between the enterprises, which are not just customers and

suppliers but real partners united by the same passion of a

continuous research of technological innovation.

• This phenomenon is so substantial that brought to the creation of an industrial district in the formal sense, District Technology Hi-Mech, scientific center of international excellence and innovation, specialized in advanced mechanics.

• In the region, the scientific and technological skills related to advanced Mechanical Industry occupy a prominent position both nationally and internationally.

GROUP MISSION

Provide our Customers with innovative solutions for integrated logistics, with the aim

of enabling a more efficient production thanks to following advantages:

• Maximization of space

• Maximization of time

•Reduction of labour

• Full traceability of the product

•Safety and ergonomics

OUR SERVICESENGINEERING STUDY

(analysis - issues identification – simulation - solution)

MANUFACTURING

(executive proyect – manufacturing - software)

INSTALLATION

(erection – test – start-up – training)

AFTER SALE SERVICE

(preventive maintenance – remote assistance)

INTEGRATED SYSTEMS for

STORAGE and HANDLING

COMPANY HISTORY

At the end of the '60 yearsDimaSimma is the first to introduce in the Italian market the automatic warehouses served by AS/RS machines and the mostmodern control and manufacturing systems.

At the beginning of the '80 yearsThanks to the acquired experience DimaSimma can devote tothe factory automation, and starts projecting and realising the most advanced integrated system of handling automation.

TodayDimaSimma is in condition to supply to the Customer integratedlogistic systems for any needs: pallets and bins, small items, long products such as bars and profiles, flat product such as sheets.

REFERENCES in the ALUMINIUM field

REFERENCES in the ALUMINIUM field

Gulf Extrusion – Dubai

DimaSimma s.r.l. Italy

Automatic warehouse for15.000 dies Ø mm 230-700.

Integrated Logistics:

a key element

for competitiveness

strategiesDimaSimma s.r.l., Italy

Italy

Fully integrated aluminiumfactory

Your COMPETITORS have same costs for:

• Raw material

• Energy• Labour

LOGISTICS & SERVICE

IMPROVEMENTmakes the difference

PRODUCTION FLOW in an ALUMINIUM FACTORYPRODUCTION FLOW in an ALUMINIUM FACTORY

During crisis periods market becomes more

difficult by:• Placing smaller order

• Asking Higher diversification• No order planning

• Requiring Urgent deliveries• Getting more demanding in quality and

service

Logistics can face the changes

• Before.....

Logistics, handling and storage solutions

• ....After

• Specific INTEGRATED automatic solution

• material flows & stocks organization

• Enhance the competitiveness

Logistics, handling and storage solutions


Self Standing Shelves StructureSelf Standing Shelves Structure


One of the 3 S/R One of the 3 S/R machines for profilesmachines for profiles

H: 24 meters H: 24 meters


S/R machines S/R machines 3 3






Possible application:Possible application:

•• Receiving and storing raw materialReceiving and storing raw material

•• Storing extrusion diesStoring extrusion dies

•• Feeding the process line within the plantFeeding the process line within the plant

•• Temporarily storage the onTemporarily storage the on--process productprocess product

•• Picking station for order prepare operation Picking station for order prepare operation

•• Connection with packaging machine, coating line, Connection with packaging machine, coating line,

etc.etc.

•• Connection with delivering and loading areas for Connection with delivering and loading areas for

shippingshipping

PRODUCTION FLOW in an ALUMINIUM FACTORYPRODUCTION FLOW in an ALUMINIUM FACTORY

Working principleSelf Standing Shelves StructureSelf Standing Shelves Structure

Shelves structure with skids

S/R machine

1°floor

Ground floor

Shuttle

Coating line

Picking Station

First floor intermediate levelPicking Station

The warehouse can have exits at different levels

Shelves first two levelOrder to be coated

Picking Stationpick-to-light system

Picking StationCoating orders composition

SOSOffIAIASOFTWARE FOR THE SOFTWARE FOR THE

OPTIMIZATION OF AN OPTIMIZATION OF AN

INTEGRATED ALUMINIUM INTEGRATED ALUMINIUM

FACTORYFACTORY

9 / 58

WORKING POSITION: no: 4Article: XYZ12345

Total quantity to extractfrom the skid

Quantity to extract for theorder in execution • FIFO

• LIFO

ORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETEDORDER COMPLETED

A dedicated software management increase the usability of the system

Connection with existing software or Databases used for the planning of other processes.


Connection between automatic store and thermal Connection between automatic store and thermal break break


Operative station semiOperative station semi--profile A & B profile A & B


Station for loading of assembled profiles Station for loading of assembled profiles


Automatic store for Automatic store for 10 00010 000extrusion diesextrusion dies


Automatic store for extrusion dies Automatic store for extrusion dies


Automated guided vehicleAutomated guided vehicle

RESULTS

•• Maximization of Maximization of SPACESPACE and VOLUME and VOLUME

•• Maximization of Maximization of EFFICIENCYEFFICIENCY of all process of all process

lineslines

•• Maximization of PRODUCT PROTECTIONMaximization of PRODUCT PROTECTION

•• Dramatic Dramatic reduction of labour & human errorreduction of labour & human error

•• Quickness in delivery timesQuickness in delivery times

Maximization of the COMPETITIVENESS

Automatic stores

seize the height to

reduce floor space

Self standing structure

placed outdoor

Working principle

SkidSkid

ExampleExampleProfilesProfiles

Load UnitLoad UnitS/R MachineS/R Machine

ExtrusionExtrusion

basketbasket

““UU”” supportsupport

CONCLUSION

• The logistic system will handle at the same time 250 skids

• reaching any point of the full automatic factory.

• The result:

100% working time

0% walking time

Ballotti Sistemi, historical brand in the industrial automation, specialized

in AGVs, was acquired by DimaSimma in the 2009.

The sinergy with the other companies of the Group enabled an

exchange of experiences as well as development of integration

between automatic warehouses and AGVs

REFERENCES AGVs for the METAL INDUSTRY

• Marcegaglia

• Eredi Gnutti

• Kromoss

• Trafileria Gnutti

• Almag

• Inalcoa

REFERENCES and PARTNERSHIP

USA

UK

CANADA

SAMSUNG ENGINEERING

AGVs for HEAVY LOADS UP TO 150 TONS

AGVs for HEAVY LOADS

Complete automatic logistic handling system to transport the aluminium slabs

composed by: • 2 Special AGV for handling of slabs up to 40 Ton;

• 4 Unloading Stations to drop the slabs;

• 1 Complete automatic management system;

• 1 Complete automatic management system composed by

- Automatic battery charging stations;

- Server and Client Control Stations automatically

interfaced with the rest of the factory

- General Software and Interface Management.

REFERENCES AGVs AUTOMOTIVE

AERONAUTICS

AGV with platform for transport of airplane elements

AGV – application in the automotive field

References in MIDDLE EAST

REFERENCESAGVs for HEAVY LOADS

PRESS REPORTS

Internal bulletin of

AIRBUS Madrid after

installation of special

AGVs for wings and

tails stabilizers.

AGV for transport of hanks of raw brass weight: 7.000 kg

AGV for transport of aluminium profiles from/to static shelving or automatic honeycomb warehouses

AGV for transport of coilsup to 40 tons

AGV for transport of heavy load

• www.dimasimma.com

• www.ballottisistemi.com

• [email protected]

• [email protected]

Magazzini automatici e

sistemi integrati di movimentazione

Automatic stores and

material handling system

BOLOGNA: Via dell’Industria - 40064 Ozzano E. - Bo – Italy

Tel. (+39) 051.796.354 – Fax (+39) 051 .796.355

MILANO: Sede legale - Uff. comm. Italia e Servizio assistenza

Via Bernardino Verro, 90 – 20141 Milano - Italy

Tel. (+39) 02.5730.0306 – Fax (+39) 02.4210.8596

e-mail: [email protected] – web www.dimasimma.com

Date post:	24-Jul-2015
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