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Dimensional Metrology
Dimensional Metrology Program
Steve Phillips
Program Manager
DOD Body Armor Study
A high value measurement analysis
using MEL expertise in:
• Coordinate Metrology
• Measurement Uncertainty
• Laser Scanners
Dimensional Metrology
The Problem: The Inspector General of the Pentagon and the Government Accountability Office issue extensive reports on problems in Army body armor testing
GAO Finds Flaws in Army Body Armor TestsCBS News: October 16, 2009
GAO finds mistakes in Army test of body armor Associated Press: October 18, 2009
Army recalls 16,000 body armor sets amid testing disputeCNN: January 29, 2009
Audit: Army unsure of some body armor safetyUSA Today: April 2, 2008
Dimensional Metrology
The Issue MEL Addressed: New measurement technology has unknown accuracy when used for body armor tests
The Fallout: The next phase of body armor production is delayed until the issue is resolved affecting up to $8B in contracts
Dimensional Metrology
The Measurement Problem: GAO states that the new measurement technology using an articulating arm CMM with a laser scanner has unknown accuracy when used for body armor tests
(left) The articulating arm CMM equipped with a laser scanner probe(middle) Scanning the pre-impact contoured clay surface. (right) Body armor attached to contoured clay surface
Dimensional Metrology
The measurand is to determine the depth of the impact deformation relative to the pre-impact surface
(left) Projectile impact in body armor(middle) Scanning the post-impact deformation in the clay surface. (right) Detail of the complicated nature of the impact deformation
Dimensional Metrology
DOD contracted NIST to resolve:
1. Measurand stability
2. Measurement accuracy
3. Data reporting
4. Measurement reliability
5. Test conditions
Dimensional Metrology
Some of the “depth” measurands
Pre-impact surface
Post-impact surface
Point of Aim
REFERENCEDIRECTION
Dimensional Metrology
Measurement Accuracy
Dimensional Metrology
Conclusion:
NIST issues Final Report (2-17-2010) resolving measurement related issues
Dimensional Metrology
Q & A
Disclaimer:
Data on commercial products are only provided for the sake of describing experimental results. NIST does not endorse or recommend any commercial products or imply that this equipment is the best for any particular application.