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Dip coating techniques - unisalento.it · Dip coating techniques If the withdrawal speed is chosen...

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Ceramic science and technology Dip coating techniques If the withdrawal speed is chosen such that the sheer rates keep the system in the Newtonian regime, the coating thickness can be calculated by the Landau-Levich equation using: h = coating thickness h = viscosity g LV = liquid-vapour surface tension r = density g = gravity
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Page 1: Dip coating techniques - unisalento.it · Dip coating techniques If the withdrawal speed is chosen such that the sheer rates keep the system in the Newtonian regime, the coating thickness

Ceramic science and technology

Dip coating techniques

If the withdrawal speed is chosen such that the sheer rates keep the system in the Newtonian regime, the coating thickness can be calculated by the Landau-Levich equation using:

h = coating thickness h = viscositygLV = liquid-vapour surface tension r = densityg = gravity

Page 2: Dip coating techniques - unisalento.it · Dip coating techniques If the withdrawal speed is chosen such that the sheer rates keep the system in the Newtonian regime, the coating thickness

Ceramic science and technology

Dip coating

Gelation process during dip coating process, obtained byevaporationof the solvent and subsequent destabilization of the sol

Page 3: Dip coating techniques - unisalento.it · Dip coating techniques If the withdrawal speed is chosen such that the sheer rates keep the system in the Newtonian regime, the coating thickness

Ceramic science and technology

Capillary coating

• Capillary or laminar flow coating process has been developed by Floch and CONVAC Co. which combines the high optical quality of the dip coating process with the advantage that all the coating liquid can be exploited. In figure 7 the capillary coating process is shown schematically.

Page 4: Dip coating techniques - unisalento.it · Dip coating techniques If the withdrawal speed is chosen such that the sheer rates keep the system in the Newtonian regime, the coating thickness

Ceramic science and technology

Spin coating

the substrate spins around an axis which should be perpendicular to the coating area. The spin-on process has been developed for the so-called spin-on glasses in microelectronics and substrates with a rotational symmetry, e.g. optical lenses or eye glass lenses.final thickness of a spin coated layer on the processing and materials parameters like angular velocity, viscosity and solvent evaporation rate by the semi-empirical formula

Page 5: Dip coating techniques - unisalento.it · Dip coating techniques If the withdrawal speed is chosen such that the sheer rates keep the system in the Newtonian regime, the coating thickness

Ceramic science and technology

Electrochromic cell

Page 6: Dip coating techniques - unisalento.it · Dip coating techniques If the withdrawal speed is chosen such that the sheer rates keep the system in the Newtonian regime, the coating thickness

Ceramic science and technology

Hydrolysis and polycondensation

Page 7: Dip coating techniques - unisalento.it · Dip coating techniques If the withdrawal speed is chosen such that the sheer rates keep the system in the Newtonian regime, the coating thickness

Ceramic science and technology

Un vetro antiriflesso attraverso speciali trattamenti superficiali permette di ridurre fino a dieci volte la quantità di luce riflessa

Uncoatedside

ARCoated Il processo sviluppato è stato

industrializzato e sta per entrare in produzione

Uncoatedside

ARCoated

Page 8: Dip coating techniques - unisalento.it · Dip coating techniques If the withdrawal speed is chosen such that the sheer rates keep the system in the Newtonian regime, the coating thickness

Ceramic science and technology

Glass Strength improvement

Compressive stress coatings can be obtained by densifying ceramic or glass coating systems, having a lower thermal coefficient of expansion than the substrate glass and at the same time can be densified below the Tg of glass. So it has been shown that borosillicate sol-gel coatings after densification can improve the bending strength of float glass by the factor of 4. Inorganic-organic composite coatings also show that the strength of glass bottles can be improved substantially.


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