Distinction Fiberglass Entry Doors - JB Millworksjbmillworks.com/myfiles/PLASTPRO FULL CATALOG...

Distinction Fiberglass Entry DoorsWhen you purchase a Distinction Door, you are purchasing the assurance of exceptional quality, exquisite craftsmanship, advanced

technology, and lasting beauty that comes with being first in fiberglass. The beneficial features of our products include:

Hydroshield Technology™Our exclusive water-resistant seal protects our doors against water infiltration that causes delamination of the fiberglass skin and buildup

of mold and mildew.

+ Fiberglass Reinforced Door SkinsOur high-impact compression molded skins will neither rot or splinter like wood nor rust or dent like steel. All of our doors have

deep profile panels and wide stiles that result in more prominent shadow lines and more architecturally correct proportions.

+ Composite Stiles & Composite Top/Bottom RailsOur full-length composite stiles and composite top and bottom rails prevent moisture from seeping into our doors. Our rails are also

engineered to accommodate a range of door sweeps.

BTHP Snap-on FramesOur doors come with patented BTHP Snap-on Frames that eliminate the problem of unsightly plugs and screws.

Environmentally Sound Polyurethane Foam CoreOur environmentally responsible CFC-free foam core provides thermal insulation superior to traditional wood doors and has

enhanced soundproofing capabilities.

Backed by Warranty We offer a Limited Lifetime Warranty on our Distinction Rustic, Mahogany, Woodgrian, Fir grain doors and a 25-Year

Limited Warranty on our Smooth Skin and True White Oak doors.

3/0 x 8/0 Rustic2 Panel Square Plank30Rg22S

RUSTIC ................... 1

maHogany ................... 5

FIR gRaIn ................... 7

3/4 ElITE ................... 9

3/4 HERITagE ................... 11

CRaFTSman ................... 13

3/4 lITE W/ 2 PanEl BoTTom ................... 16

FlUSH, 6 PanEl & 2 PanEl ................... 17

8´ DooRS ................... 19

DooR lIST ................... 21

PF FRamES ................... 24

STaInIng & PaInTIng gUIDE ................... 25

3/0 x 6/8 Smooth Skin6 Panel Top Lite Spring Collection30Sg62

3/0 x 6/8 Rustic2 Panel Arch Panel, Arch Top30Rg22RT

3/0 x 6/8 RUSTIC

Rustic

Rg12S1 PanelSquare Plank, Square Top

Rg222 PanelArch Plank, Square Top

Rg22RT2 PanelArch Plank, Arch Top

Rg2B2 PanelSquare Panel, Square Top

Rg2D2 PanelArch Panel, Square Top

1

Rustic

3/6 x 8/0 RUSTIC





2

3/0 x 8/0 RUSTIC





2009_Westpac catalog:Layout 1 10/14/09 2:39 PM Page 2

Rustic

3

PlaSTPRo SPEakEaSy & HIngE STRaP Plastpro has extended its line of authentic door accessories with the

addition of the Hinge Strap and a Speakeasy Kit. Our Hinge Straps and

Speakeasy Kit are handcrafted from durable aluminum that resists rust

and discoloration. The Speakeasy Kit comes with a distinctive

rounded-iron grill that enhances the old world styling of our Rustic Door

Collection and helps to create a personalized look for your new entryway.

DURaBlE PoWDER CoaT FInISH

ComBaTS RUST anD

DISColoRaTIon

BEaUTIFUlly TExTURED

maSTERFUlly HanD CRaFTED

*Speakeasy applied by Plastpro Distributor.

aCCSPky0910kIT *Hinge Strap applied by Plastpro Distributor.

aCCHgSTP18

1-1/4” SqUaRE1-1/2” SqUaRE

1-1/4” RoUnD1-1/2” RoUnD

EaSy To aPPly

SCIEnTIFICally FoRmUlaTED aDHESIvE

unique for fiberglass doors

maSTERFUlly HanDCRaFTED of premium metal alloy

ToUgH & DURaBlE powder coat finish

aCClP14R

aCClP12q aCClP14q

aCClP12R

Plastpro decorative Clavos provide the perfect accent to

some of the most beautiful and highest quality fiberglass

doors in the industry. In addition to providing a distinct and

unique element to any distressed fiberglass door, our

decorative Clavos enhance our fiberglass entry doors, and

provide the perfect “finishing touch” to virtually every

Rustic door we provide.

ClavoS

aCCESSoRIES

3/0 x 6/8 Mahogany 3/4 Oval Deluxe Castile Collection30Mg36OB

3/0 x 6/8 Mahogany 3/4 Oval Deluxe Castile Collection30Mg36OB

Mahogany

3/0 x 6/8 maHogany

3/4 oval DElUxE

BREnTWooD

Bright Zinc

SIx PanEl

SPRIng

Patina

30Mg36OB 12MS36MB 30Mg62TK 12MS32Kn

5

3/0 x 6/8 Fir grain Direct glazed Craftsmanw/ SDL Bar, Dentil Shelf 30Fg1CR, 30FgDenTIL

Fir Grain

3/0 x 6/8 FIR gRaIn

DIRECT glazED CRaFTSman

12Fg1CR30Fg3CR

3 lITE BEvElED glaSS

Patina

30Fg1CRM 30Fg1CRS

6 lITE BEvElED glaSS

Patina

12Fg2CR30Fg6CR

mETRoPolIS

Patina

SPRIng

Patina

12Fg1CRM 12Fg1CRS

7

3/0 x 6/8 Mahogany 3/4 Oval elite Princess Collection30Ag32OY

3/4 Elite

PRInCESS

Patina

12AS32KK30Ag32LK

TIFFany

Patina

12AS32CT30Ag32OT

30Sg32OB 12SS32K2

PRInCESS

Brass

30Sg32Lx 12SS32K7

lUmInanCE

Bright Zinc

3/4 ElITE

*All the glass designs are available in Woodgrain & Smooth Skin

9

3/0 x 6/8 Woodgrain3/4 Heritage Princess Collection30Ag2P

3/0 x 6/8 Woodgrain3/4 Heritage Princess Collection30Ag2P

3/4 Heritage

30Ag2POB 12AS32K2

BREnTWooD

Bright Zinc

30Ag2POY 12AS32K7

CaSTIlE

Patina

30Ag2PLx 12AS32K7

CaSTIlE

Patina

3/4 HERITagE


11

12

3/0 x 6/8 Smooth SkinCraftsman Spring Collection30Sg66


13

Craftsman

SmooTH SkIn

30Sg66

WooDgRaIn

30Ag66

30Ag66H9 12AS32K930Ag66HH 12AS32K2

mETRoPolIS

PatinaBREnTWooD

Bright Zinc

CRaFTSman


14

Craftsman

30Ag66H6 12AS32K530Ag66H3 12AS32K5

BEvEl 3lT

PatinaBEvEl 3lT

Patina

CRaFTSman

30Ag66Hj 12AS32Kj30Ag66Hn 12AS32Kn

SEEDy

PatinaSPRIng

Patina

3/0 x 6/8 Smooth Skin3/4 Lite w/ 2 Panel Bottom Spring Collection

30Sg49An

30Ag49AM 12AS49C9

mETRoPolIS

Patina

3/4 lITE W/ 2 PanEl BoTTom

3/4 Lite w/ 2 Panel Bottom

30Ag49An 12AS49Cn30Ag49Ae 12AS49C4

SPRIng

PatinaBREnTWooD

Bright Zinc


16

3/0 x 6/8 Woodgrain6 Panel30Ag462

30Ag00FQ 12AS32K2

BREnTWooD

Bright Zinc

6 PanEl & FlUSH

Flush, 6 Panel & 2 Panel

30Ag62Tn 12AS12In30Ag62TZ 12AS121Z

SEEDy

PatinamIllEnIUm

Bright Zinc


SmooTH SkIn 2 PanEl

30Sg2B

SqUaRE PanEl

30Sg2D

aRCH PanEl

17

3/0 x 8/0 Woodgrain3 Panel 3/4 Oval Castile Collection3080Ag37Oe

3/0 x 8/0 Woodgrain3 Panel 3/4 Oval Castile Collection3080Ag37Oe

8´ DooRS

3080Ag64HM 1280AS37Kj3080Ag64Wx 1280AS37Bx

SEEDy

PatinaCaSTIlE

Patina


8´ Doors

19

3080Ag37je 1280AS37K2

3080Ag37Oe 1280AS37K2

BREnTWooD

Bright Zinc

BREnTWooD

Bright Zinc

3080Ag37jn 1280AS37Kn3080Ag37j9 1280AS37K9

SPRIng

Patina

mETRoPolIS

Patina

20

8´ Doors

3080Ag82FB 1280AS37BB3080Ag82Fx 1280AS37Bx

CaSTIlE

PatinaBREnTWooD

Bright Zinc


8´ DooRS

SmooTH SkIn 2 PanEl

3080Sg2B

SqUaRE PanEl

3080Sg2D

aRCH PanEl

Two Panel w/ PlankArch Plank,Square Top

Two Panel w/ PlankArch Plank,Arch Top

One Panel w/ PlankSquare Plank,Square Top

One Panel w/ PlankArch Plank,Square Top



Rg22S

3/0

Rg22

3/0Rg22RT

3/0

3/4 Oval Deluxe

Mg36

3/0

Mg36

1/2

6 Panel3/4 Oval DeluxeSidelite

Mg62

3/0

maHogany 6/8 RUSTIC 6/8

Two Panel w/ PlankSquare Plank,Square Top

RUSTIC 8/0

Rg12S

3/0

Rg12

3/0

Rg22S

3/0

Rg22

3/0Rg12S

3/6

Rg12

3/6Rg22S

3/6

Rg22

3/6


Two Panel w/ PlankSquare Plank,Square Top

One Panel w/ PlankArch Plank,Square Top


3/0 x 6/8 Rustic2 Panel w/ Arch Plank, Square TopRg22

21

22

Ag2P

3/0

3/4 Heritage

Ag32

3/0

3/4 elite

AS32

1/2

WooDgRaIn 6/8

True 4 Panel

Ag42

3/0

3/4 4 Panel

Ag49

3/0

Ag49

1/2

3/4 eliteSidelite

3/4 Sidelite Craftsman

Ag66

3/0

AS32

1/2

Flush

Ag00

3/0

6 Panel

Ag62

3/0Ag12

1/2

1 PanelSidelite 6 Panel

Ag63

2/8, 2/6

WooDgRaIn 8/0

6 PanelTwin Top Lite

Ag62SI

3/0

6 PanelTop Lite

Ag62TgT

3/0

Clear Flush glazed

Ag12I

3/0, 2/8, 2/6

10 Lites Flush glazed

Ag12gBg10

3/0, 2/8, 2/6

Clear 1/2 LiteFlush glazed

Ag48

3/0, 2/8

6 Panel

Ag64

3/0

8 Panel Center Arch

Ag82

3/0

3 Panel

Ag37

3/0

3 PanelSidelite

Ag37

1/2

Clear Flush glazed

Ag12I

3/0, 2/8, 2/6

23

Sg2P

3/0

3/4 Heritage

Sg32

3/0

3/4 elite

SS32

1/2

SmooTH SkIn 6/8

True 4 Panel

Sg42

3/0

3/4 4 Panel

Sg49

3/0

SS49

1/2

3/4 eliteSidelite

3/4 Sidelite Craftsman

Sg66

3/0

SS32

1/2

Flush

Sg00

3/0

6 Panel

Sg62

3/0SS12

1/2

1 PanelSidelite 6 Panel

Sg63

2/8, 2/6

SmooTH SkIn 8/0

6 PanelTwin Top Lite

Sg62SI

3/0

6 PanelTop Lite

Sg62TgW

3/0

Clear Flush glazed

Sg12I

3/0, 2/8, 2/6

10 Lites Flush glazed

Sg12gBg10

3/0, 2/8, 2/6

Clear 1/2 LiteFlush glazed

Sg48

3/0, 2/8

6 Panel

Sg64

3/0

3 Panel

Sg37

3/0

3 PanelSidelite

SS37

1/2

Clear Flush glazed

Ag12I

3/0, 2/8, 2/6

2 Panel w/Square Panel

Sg2B

3/0, 2/8,

2 Panel w/Arch Panel

Sg2D

3/0, 2/8

PF Frames

24

PF™ FRamES FEaTURES & BEnEFITS

CLOSeD CeLLuLAR STRuCTuRe ensures doorframe&

molding will not absorb or wick moisture, and prevents

warping, rotting, and splitting

RIgID POLY-FIBeR FORMuLATIOn eliminates the need

for an aluminum support channel

TWICe THe SCReW-HOLDIng POWeR of traditional

wood doorframes

eASILY MACHIneD just like wood frames

VARIOuS LengTHS

4-9/16" DooRFRamE 5-1/4" DooRFRamE 6-9/16" DooRFRamE

7-1/4" DooRFRamE

Wm180 BRICkmolD 3-9/16" mUll PoST

(1-1/2" x 3-9/16" x 2-1/2")

*PF™ Frames shown in primed

PF™ FRamES

A. Lint-free cloth

B. Mineral Spirits

C. Rubber gloves

D. Masking tape

STEP 1: SURFaCE PREPaRaTIon

1. Lay door horizontally on saw horses or a table.

2. Remove all the hardware and mask off anything you don’t want

stained such as the glass insert.

3. DO nOT SAnD gRAIneD FIBeRgLASS

4. Wipe the door with mineral spirits or acetone to clean any dust or

residue from the surface. Allow door surface to dry completely

before applying stain.

e. 3”- 4” soft bristle brush

F. gel Stain, such as ZAR™ Stain, Wood Kote®,

jel’d Stain, Minwax® gel Stain, etc.

STEP 2: STaIn aPPlICaTIon

FIRST CoaT

1. Starting at the center of the door, stain one to two panels at a time.

Apply stain with a 3” to 4” soft bristle brush, or rag. Apply enough

stain to fill the door grain. (Refer to the door staining diagram.)

2. With a clean, lint-free 24 x 24 inch cloth, softly wipe the surface

until you reach your desired tone.

TIP: When the rag becomes saturated with stain, re-fold to work

with a less-saturated section. Be sure to use the same rag for the

whole door.

3. After all the stain is brushed evenly you may add finishing touches

by using a small 1” to 2” brush or cotton swabs.

SEConD CoaT (if desired)

ALLOW THe DOOR TO DRY FOR AT LeAST 48 HRS. BeTWeen COATS.

Repeat as above.

STEP 3: PRoTECTIvE ToP CoaT

Application of polyurethane top coat with uV inhibitors like ZAR™ exterior

polyurethane, Wood Kote® Flagship uV, or Minwax® Fast Drying

Polyurethane for exterior applications

1. After stain has completely dried (48 hours), mix the top coat well and

apply evenly using a clean dry 2” soft bristle brush or 3” foam brush. Be

sure to stop when the grain changes direction.

2. Apply two or three coats of finish, allowing at least 24 hours of drying

time between each application.

nORMAL MAInTenAnCe

even a well-finished fiberglass door will be affected by exposure and weathering from sun, moisture, and air pollutants.

It is considered normal maintenance to re-apply the topcoat approximately every two years.

maTERIalS nEEDED

STaInIng gUIDE: WooDgRaIn

Staining Guide

25

Painting Guide

26

A. Lint-free cloth

B. Acetone

C. Rubber gloves

D. Masking tape

*We recommend using ‘Sherwin-Williams PrepRite® Bonding Primer’ with

compatible acrylic-latex paint for optimal paint adhesion.

maTERIalS nEEDED

e. 4” bristle brush

F. For Water-based application: Acrylic-based

primer*/ acrylic latex-based exterior grade paint.




painted, such as the glass insert.

3. DO nOT SAnD gRAIneD FIBeRgLASS.

4. Wipe the door with acetone to clean any dust or residue from the

surface. Allow acetone to dry from the surface before applying

paint. Do not use hydro-carbon based solvents to clean the surface

as such products may leave a residue.

5. Apply primer with a 4” brush beginning with the panels. Follow the

manufacturer’s instructions for drying time before applying topcoat.

6. The primer must be completely dry before applying the topcoat.

STEP 2: PaInTIng

1. Apply exterior grade paint with 4” brush beginning with the panels.

2. It is common practice to paint both stiles the same color as the exteriorside of the door. If applying a second coat, follow the manufacturer’s instructions for drying time between coats.

CaUTIon

1. When using stains, mineral spirits, paints, or other hazardous materials, always read and

follow the manufacturer’s instructions. Plastpro, Inc. makes no representations as to the

proper use of other manufacturers’ products.

2. When working with paints or solvents, make sure the working area is well ventilated.

3. Keep away from heat and flame as materials may be combustible.

4. Paints or solvents may cause skin and eye irritation. Avoid contact with skin and eyes.

5. Keep out of reach of children.

nORMAL MAInTenAnCe

even a well finished fiberglass door will be affected by exposure and weathering from sun, moisture, and air pollutants. It is con-

sidered normal maintenance to re-apply the topcoat approximately every two years.

PaInTIng gUIDE: WooDgRaIn

Painting Guide

27

nORMAL MAInTenAnCe

even a well finished fiberglass door will be affected by exposure and weathering from sun, moisture, and air pollutants. It is con-

sidered normal maintenance to re-apply the topcoat approximately every two years.

A. Lint-free cloth

B. Acetone

C. Rubber gloves

D. Masking tape

*We recommend using ‘Sherwin-Williams PrepRite® Bonding Primer’ with

compatible acrylic-latex paint for optimal paint adhesion.

maTERIalS nEEDED

e. 4” bristle brush

F. Scotch Brite Pad (Fine) or 320-400 grit sandpaper

g. For Water-based application: Acrylic-based

primer*/ acrylic latex-based exterior grade paint.




painted, such as the glass insert.

3. Lightly scuff sand the surface with a Scotch Brite pad or fine sandpaper.

4. Wipe the door with acetone to clean any dust or residue from the

surface. Allow acetone to dry from the surface before applying

paint. Do not use hydro-carbon based solvents to clean the surface

as such products may leave a residue.

5. Apply primer with a 4” brush beginning with the panels. Follow the

manufacturer’s instructions for drying time before applying topcoat.

6. The primer must be completely dry before applying the topcoat.

STEP 2: PaInTIng

1. Apply exterior grade paint with 4” brush beginning with the panels.

2. It is common practice to paint both stiles the same color as the exteriorside of the door. If applying a second coat, follow the manufacturer’s instructions for drying time between coats.

CaUTIon

1. When using stains, mineral spirits, paints, or other hazardous materials, always read and

follow the manufacturer’s instructions. Plastpro, Inc. makes no representations as to the

proper use of other manufacturers’ products.

2. When working with paints or solvents, make sure the working area is well ventilated.

3. Keep away from heat and flame as materials may be combustible.

4. Paints or solvents may cause skin and eye irritation. Avoid contact with skin and eyes.

5. Keep out of reach of children.

PaInTIng gUIDE: SmooTH SkIn

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