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DL B series (Inch) 11-21-2012

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ITEM SPECIFICATIONS FANUC-0i Mate TD FANUC-0i TD FANUC-31i - A CONTROL AXIS FUNCTION SPINDLE FUNCTION AXIS CONTROL FUNCTION TOOL FUNCTION PROGRAM EDIT FUNCTION TAPE FUNCTION OTHER FUNCTION 0-150%(10% unll) G27,G28,G30 - Max,4axes G21.1,G31.1 T4-digit G40~G42 G70~G76 G01,G03 10 folds nested G52~G59 +-99999.999mm/(+-9999.9999inch) G10 RS-232C Auto running time & Parts No. display Embedded ethernet function Control axis Feedrate override Reference position return Rapid traverse override Cs control Simultaneously control axis expansion (Total) Polar coordinate interpolation Tool number command Tool nose radius compensation Tool offsets Tool life management Automatic tool offset Multi repetitive canned cycle Circular interpolation Sub program call Work coordinate system selection Maximum command dimension Continuous thread cutting Programmable data input I/O interface Part program storage length No. of Registered programs MDI/DISPLAY unit Running time / parts number display Optional block skip Ethernet function F0/25/50/100% 512kB 400EA 8.4" LCD X,Z,Y,B,C,A F0,F5,F25/F50,F100% Max. 6 axis 512kB(1~8MB Option) 500EA 10.4" Color LCD - TURNING CENTER www.kiraamerica.com MACHINE TOOLS www.kiraamerica.com KDL B SERIES NC Specifications Kira Technical Center 21299 Carlo Drive Clinton Township, MI 48038 U.S.A Phone : (586) 307-3414 Fax : (586) 307-3719 Kira America Corporate 4133 Courtney St Unit #3 Franksville, WI 53126 Phone : (262) 835-9272 Fax : (262) 835-9273 ※ Design and specifications are subject to change without prior notice. ※ We do not take responsibility for the difference between the information in catalogues and the actual machine. x,z,c x,z -
Transcript
Page 1: DL B series (Inch) 11-21-2012

ITEM SPECIFICATIONS FANUC-0i Mate TD FANUC-0i TD FANUC-31i - A

CONTROL AXIS

FUNCTION

SPINDLE FUNCTION

AXIS CONTROL FUNCTION

TOOL FUNCTION

PROGRAM EDIT FUNCTION

TAPE FUNCTION

OTHER FUNCTION

0-150%(10% unll)G27,G28,G30

-

Max,4axesG21.1,G31.1

T4-digitG40~G42

G70~G76G01,G03

10 folds nested G52~G59

+-99999.999mm/(+-9999.9999inch)

G10

RS-232C

Auto running time & Parts No. display

Embedded ethernet function

Control axis

Feedrate overrideReference position returnRapid traverse override

Cs control

Simultaneously control axis expansion (Total)Polar coordinate interpolation

Tool number commandTool nose radius compensationTool offsetsTool life managementAutomatic tool offset

Multi repetitive canned cycleCircular interpolationSub program callWork coordinate system selectionMaximum command dimensionContinuous thread cutting Programmable data input

I/O interfacePart program storage lengthNo. of Registered programsMDI/DISPLAY unit

Running time / parts number displayOptional block skipEthernet function

F0/25/50/100%

512kB400EA

8.4" LCD

X,Z,Y,B,C,A

F0,F5,F25/F50,F100%

Max. 6 axis

512kB(1~8MB Option)500EA

10.4" Color LCD

○- ○

TURNING CENTERwww.kiraamerica.com

MACHINE TOOLS

www.kiraamerica.com

KDL B SERIES

NC Specifications

Kira Technical Center 21299 Carlo DriveClinton Township, MI 48038 U.S.APhone : (586) 307-3414 Fax : (586) 307-3719

Kira America Corporate 4133 Courtney St Unit #3Franksville, WI 53126Phone : (262) 835-9272 Fax : (262) 835-9273

※ Design and specifications are subject to change without prior notice.※ We do not take responsibility for the difference between the information in catalogues and the actual machine.

x,z,c

x,z

-

Page 2: DL B series (Inch) 11-21-2012

90degree

Bed with 6-face arresting box-way sliding structure prevents distortion and ensures great performance.

KDL B SERIES

High speed, High precision, High productivityHigh accuracy and powerful turning center

equipped with box guideways.

Kira America / 2, 3

Guideway & Operation panel

KD

L B SER

IES

(X/Z axis)

High-speed, High-accuracy, High-productivity

KDL 22 A / B / LA / LB / MA / MB / LMA / LMB

Ergonomic design for control panelGuideway

The centralized swivel operation panel can turn up to 90 degrees, providing operators with easy access to the control panel whileworking on the machine.

High-rigidity structure

AC servo motors of each axis ( X / Z ) connect to ball screws to ensure zero backlash and vibration.In addition, the double-anchored, large-pretension ball screw minimizes heat distortion.Sturdy and solid slant bed design reduces vibration in heavy duty cutting.Easy chip clean-up and high-accuracy precision machining add up to greater productivity.

StrokeModel X ZKDL 22 A / BKDL 22 LA / LBKDL 22 MA / MBKDL 22 LMA / LMB

(inch)

8.27”

8.27”

7.87”

7.87”

16.93”

22.83”

16.14”

20.87”

X axis 945 ipmZ axis 945 ipm

X axis 8.27 inchZ-axis 22.83 inch (DL 22 LA)

Rapid traverse

Maximum stroke

Page 3: DL B series (Inch) 11-21-2012

KDL B series

Kira America / 4, 5

CNC TURNING CENTER

Turret

High-speed, High-accuracy, High-productivity

High-rigidity headstock

Main spindle view

Main spindle power & Torque diagram

The 12-position turret enables various combinations ofO.D./I.D. tool holders in all positions.FANUC servo motor index and 3-piece curvic coupling provide rapid and reliable tool change.

Integrated BMT55 (Mill Turret)

Head body

Spindle cartridge

Spindle cartridge fixed at the centerHeat distortion minimized

Spindle cartridge fixed at the centerHeat distortion minimized

Groove finishing cutting using Y-axis

Simultaneous X, Y, Z axis feed control, C axis funtion, and X/Y axis circular interpolation function are available, making complex-shaped workpiece machining easy at high accuracy.

With live tools C-axis, Y-axis capability, and subspindle,complex machining operations can be done in just oneset-up, reducing set-up time and significantly improving machining accuracy and productivity.

Off centered milling Y&X axis circular interpolation

Multi face machining

High performance Y- axis

axis

axis

axis

axis

axis

axis

axis axis

Special grease lubrication system and heat radiating ribs are integrated by meehanite casting, which minimizes thermal distortion of the spindle.The headstock is supported by 2 high-precision cylindrical roller bearings at both front/back sides, with an additional double angular thrust ball bearing inserted between for optional stability in machining.This meehanite cast comes with a custom grease lubrication system and heat-radiating fan, minimizing heat distortion.

KDL 22 B / MB / LA / LMBKDL 22 A / MA / LA / LMA

15 / 20 HP

X axis 4 HPZ axis 4 HP

4,000 rpm (22 A)3,500 rpm (22 B)

750 1000 1750 2000 3000 3500

OU

TPU

T (

Hp)

SPINDLE SPEED (rpm)

5.5

11

16

21 20 Hp / 15min

15 Hp / Cont.

12 Hp

10 Hp60 min

T=121 ft.Ibs

T=164 ft.Ib

s

T=90

ft.Ib

s

857 1143 2000 3000 4500

OU

TPU

T (

Hp)

SPINDLE SPEED (rpm)

5.5

11

16

21 20Hp / 15min

15Hp / Cont.

12 Hp

10 Hp60 min

T=90 ft.Ibs

T=123 ft.Ib

sT=

68 ft.I

bs

Spindle motor

Servo motor

Spindle speed

Tool quantity12EA

Turret indexSERVO

Tool sizeO.D : 1 inch I.D : 1½ inch

Y-axis stroke3.15 inch

Y-rapid traverse394 ipm

Page 4: DL B series (Inch) 11-21-2012

KDL B series

Kira America / 6,7

CNC Turning Center High-speed, High-accuracy, High-productivity

Working rangeTooling diagram

KDL 22 MA / MB

▶I.D tool▶O.D tool

▶I.D tool▶O.D tool

▶Axial(z axis) driven tool▶ Radial (x axis) driven tool

KDL 22 A / B

4.45(B)4.06(A)

HEAD

STOC

KSU

RFAC

E

1.97 21.38

17.72

2.76 2.44 9.2117.32(A), 16.93(B)

8.27: X

-AXIS

STRO

KE1.3

88.2

7:X-AX

IS ST

ROKE

2.76

16.93 : Z-AXIS STROKE 0.2816.93: Z-AXIS STROKE 1.57

2.36

0.59

3.07

3.15:QUILL STROKE4.74

9.884.338.586.89

29.69

4.33

Ø3.94

Ø2.56

8.52.44

8.27:

X-AXIS

STRO

KE

9.212.442.76

2.68

16.34

4.74

29.67

3.15:QUILL STROKE

HEAD

STOC

KSU

RFAC

E

3.23

1.89

4.45(B)4.06(A)

1.97 21.3817.32(A), 16.93(B)

16.93: Z-AXIS STROKE 5

Ø2.56

Ø3.94

6.5

16.54

HEAD

STOC

KSU

RFAC

E

16.14: Z-AXIS STROKE

3.15

1.38 4.5

3

5.51

15.43(A), 15.04(B)19.49 3.54

4.06(A)1.97

4.45(B)

3.15:QUILL STROKE4.74

16.14: Z-AXIS STROKE

7.87: X

-AXIS

STRO

KE7.8

7: X-

AXIS

STRO

KE3.2

36.8

1

8.152.78.622.36

2.95

6.42

1.46

4.92

26.34

Ø2.56

Ø3.94

HEAD

STOC

KSU

RFAC

E

3.15:QUILL STROKE

26.33

1.97

4.74

16.54

15.43 3.5419.49

6.5

9.82

16.14: Z-AXIS STROKE

7.87:

X-AX

IS ST

ROKE

7.28

1.97

2.36

2.36

0.59

7.68

Ø3.94

Ø2.56

HEAD

STOC

KSU

RFAC

E

3.15:QUILL STROKE

26.34

1.97

4.74

16.53

15.43 3.5419.49

6.5

5.0815.66

16.14: Z-AXIS STROKE

7.87:

X-AXIS

STRO

KE

3.62

4.25

2.36

4.21 2.2

41.9

7

5.83

Ø3.94

Ø2.56

Ø0.63

3.74

4.13

HEAD

STOC

KSU

RFAC

E

3.15:QUILL STROKE

26.34

1.97

16.14: Z-AXIS STROKE

4.74

7.87:

X-AX

IS S

TROK

E

16.54

15.43 3.5419.49

6.5

7.91

2.36

3.45

6.69

1.062.36

Ø3.94

Ø2.56

12st Turret

I.D TOOL HOLDER (H1.57)

Face Tool Holder

O.D Tool Clamper

O.D Tool □1

U-DRILL Cap(OPT.) (H1.57)

Drill SocketsMT#1-H1.57MT#2-H1.57MT#3-H1.57

U-Drill Sleeves(OPT.)Φ¾-H1.57Φ1-H1.57Φ1¼-H1.57

Boring Bar

Φ1½ Boring Bar

U-Drill

Drill

Boring Bar SleevesΦ⅜-H1.57 Φ½-H1.57Φ⅝-H1.57 Φ¾-H1.57Φ1-H1.57

KDL 21 A / B / LA / LB

KDL 21 MA / MB / LMA / LMB

Boring Bar SleevesΦ⅜-H1.57 Φ½-H1.57Φ⅝-H1.57 Φ¾-H1.57

U-Drill Sleeves(OPT.)Φ¾0-H1.57 Φ1-H1.57

U-DRILL Cap (OPT.)(H1.57)

I.D TOOL HOLDER(H1.57)

Φ1¼-H1.57

Drill SocketsMT#1-H1.57 MT#2-H1.57MT#3-H1.57

Φ1-H1.57

Drill (OPT.)Φ5/16 Φ⅜ Φ½ Φ⅝

12st Turret ( BMT 55)

Face Tool Holder

O.D Tool Clamper

O.D Tool□1

Boring Bar

Φ1½ Boring Bar

U-Drill

Drill

RADIAL T/MILL HOLDER

AXIAL T/MILL HOLDER

ER25(OPT.)

Page 5: DL B series (Inch) 11-21-2012

KDL B series

Kira America / 8, 9

Tool interference diagram

CNC Turning Center

KDL 22 A / B / LA / LB KDL 22 MA / MB / LMA / LMB

Machine lay-out

High-speed, High-accuracy, High-productivity

Working range

KDL 22 A / B / MA / MB

KDL 22 LA / LB / LMA / LMB

7.281.57

1.38

8.66

22.18(MAX. TOOL SWING)

15.35

16.939.97

7.68

2.36

7.28

8.27(X-AXIS TRAVEL)

8.28

8.28

8.28

8.28

8.62

0.59

Head Stock Center

▶I.D tool▶O.D tool

▶I.D tool▶O.D tool

▶Axial(z axis) driven tool▶ Radial(x axis) driven tool

KDL 22 LA / LB

KDL 22 LMA / LMB

9.212.442.76

7

16.34

22.83: Z-AXIS STROKE

HEAD

STOC

KSU

RFAC

E

7.32

23.23(A), 22.83(B)27.281.97

1.38

8.27: X

-AXIS

STRO

KE

0.59

3.15:QUILL STROKE4.53

34.33

Ø3.15

Ø4.53

4.06(A)4.45(B)

22.83: Z-AXIS STROKE 1.57

4.33

8.27:X

-AXIS

STRO

KE2.3

6

1.57 3.0

7

8.624.33

Ø3.15

Ø4.53

1.89 3.2

3

HEAD

STOC

KSU

RFAC

E

22.83: Z-AXIS STROKE

16.342.6

8

0.2

8.27: X

-AXIS S

TROK

E

2.443.15:QUILL STROKE

4.5334.33

9.122.442.7627.28

23.236.021.97

7.2410

.04

4.53

HEAD

STOC

KSU

RFAC

E

20.87: Z-AXIS STROKE

16.54

3.54

6.5

10.2420.47

20.55(A), 20.16(B)16.731.97

5.51

2.36

3.15:QUILL STROKE 4.53

33.94

200: X

-AXIS

STRO

KE1.3

83.1

5

Ø3.15

Ø4.23

173

200: X

-AXIS

STRO

KE3.2

3

20.87: Z-AXIS STROKE

4.06(A)4.45(B)

1.06

1.77

1.46

6.42

10.711.57

Ø4.53Ø3

.1510

.04

2.361.06

6.69

3.35

2.95

10

6.5

24.63.5420.55

16.54

7.87:

X-AX

IS S

TROK

E

4.53

20.87: Z-AXIS STROKE

6.021.97

33.94

HEAD

STOC

KSU

RFAC

E

4.53

3.35

3.15:QUILL STROKE

6.69

1.18

Ø3.15

Ø4.53

7.68

2.56

3.54

5.31

7.87:

X-AX

IS S

TROK

E

20.87: Z-AXIS STROKE

24.613.5420.55

16.54

6.021.97

HEAD

STOC

KSU

RFAC

E

3.15:QUILL STROKE

4.5333.94

6.52.3

6

1.97

7.68

0.2

11.91

Ø0.63

Ø115Ø3

.15

5.2 2.76

2.09

4.84

1.97

3.62

4.25

20.87: Z-AXIS STROKE

6.5

24.613.5420.55

16.54

6.02

HEAD

STOC

KSU

RFAC

E

7.87:

X-AXIS

STRO

KE

2.68

4.53

3.15:QUILL STROKE

33.94

10.04

7.19

Ø19.69

6.5 4.53 7.875.51 2.36

Ø17.72

Ø8.19

Ø8.19

Ø9.45

Ø9.37

1.38

18.916.54

Ø22.05

Ø11.02(Max. Turning Dia.)

MAX. TOOL SWING

▶Front view ▶Side view▶Top view

▶Front view ▶Side view▶Top view

55.

08

36.4

629

.15

111.025.12116.14 46.49

32.68 43.31109.06 48.45

102.7697.64 5.12

61.4

6

116.14

30.3

97.

54

39.655.5934.06

104.13

2.87 13.7864.49

41.570

.63(

74.6

1)

28.74 35.4322.05

55.0

836

.46

29.1

5

41.2297.24

97.645.12102.76 46.49

64.49

13.782.87 61.61

41.3

4

46.3

471.2

63.

1574

.41

39.6634.06 5.60

1.97

Page 6: DL B series (Inch) 11-21-2012

KDL B series

Kira America / 10, 11

CNC Turning Center High-speed, High-accuracy, High-productivity

Standard / optional accessoriesMachine major specifications

Hydraulic chuck

Door interlock

Foot switch

Soft jaw

Coolant supply equipment

Tool & tool box

Worklight

Hydraulic unit

Levelling bolt & plate

Auto door

Tool presetter

Chip conveyor (side)

Transformer

Special chuck

Air gun

Collet chuck

Chip air blow

Chip bucket

Oil Skimmer

Tool counter

Oil mist collector

Parts catcher

C-axis

Barfeeder interface

Automatic power turn-off fuction

Additional tool holder & sleeve

Coolant gun

Standard accessories

Optional accessories

Auto Door Collet Chuck Parts Catcher

Tool Pre-setter

Chip conveyor (side) Coolant gun Oil cooler

Chip Air Blow C-Axis

20.87

20.47

3 / 5

116.14

19.29

2.91

10"

3,500

A2-8

Φ5.12

Φ3.39

10,031

19.69

2.56

8"

4,000

A2-6

Φ4.33

Φ2.99

10,141

18.90

2.91

10"

3,500

A2-8

Φ5.12

Φ3.39

10,251

Φ21.65

Φ14.17

Φ11.02

0.001

BELT

6"

6,000

7.87

21.65

3.15(±1.57) / 21.65

945

945

394 / 945

Box guide

Servo

12 / BMT55

□1

Φ1½

9,817

0.2

5,000

-

-

-

15/20 [ 20 / 25]

7 / 10

4

4

4

3 / 5

40

74.02

124.02

64.96

F 31i - A

20.08

2.56

8"(BIG)

4,000

A2-6

Φ4.33

Φ2.99

9,921

0.001

7.87

12 / BMT55

9,817

5,000

30

74.02

F 0i - TD

KDL 22A KDL 22B KDL 22LA KDL 22LB

SubSPINDLE

inch

inch

inch

inch

inch

inch

rpm

-

inch

inch

deg

-

rpm

inch

inch

inch

ipm

ipm

ipm

-

-

ea

inch

inch

lbs

sec

inch

MT

inch

HP

HP

HP

HP

HP

kVA

inch

inch

inch

inch

lbf

BELT

-

-

-

945

945

-

Box guide

SERVO

□1

Φ1½

0.2

Φ3.15x3.15

MT#4

15/20 [ 20 / 25 ]

-

4

4

-

-

64.96

22.83

20.47

116.14

16.93

15.75

104.33

16.14

2.56

8"(BIG)

4,000

A2-6

Φ4.33

Φ2.99

8,818

Φ21.65

Φ14.17

Φ13.78

15.35

2.95

10"

3,500

A2-8

Φ5.12

Φ3.39

8,929

21.65

2.56

8"(BIG)

4,000

A2-6

Φ4.33

Φ2.99

9,700

20.87

2.95

10"

3,500

A2-8

Φ5.12

Φ3.39

8,818

X-axis

Z-axis

Y/B-axis

X-axis

Z-axis

Y/B-axis

O.D

I.D

X-axis

Z-axis

Y/B axis

Length

Width

KDL 22MA KDL 22MB KDL 22LMA KDL 22LMB KDL 22LMSY

16.14

15.75

104.33

13.39

2.56

8"(BIG)

4,000

A2-6

Φ4.33

Φ2.99

8,929

Φ21.65

Φ14.17

Φ11.02

13.39

2.91

10"

3,500

A2-8

Φ5.12

Φ3.39

9,149

Swing over bed

Swing over carriage

Max. cutting diamter

Max. cutting length

Bar capacity

Chuck size

Max. spindle speed

Spindle nose

Bearing diameter(Front)

Spindle bore diameter

C-Axis spindle index angle

Driving way

Chuck size

Spindle speed

Axis stroke

Rapid traverse rate

Slide way(X/Z/Y/B)

Turret index

No. of tools

Tool size

Turret clamp

Turret indexing time(1st swivel)

Rotating tool speed

Tail stock quill dia. X traverse

Tail stock quill taper

Tail stock body traverseCont/30min

Main spindle

Sub spindle

Serovo

Rotating tool motor

Power capacity

Machine height

Floor space

Machine weight

CNC Controller

ITEM UNIT

CAPACITY

SPINDLE

TRAVEL

TURRET

TAIL STOCK

MOTOR

MACHINE

8.27

12

10,831

-

27

70.08

F 0i - mate TD

[ ]Option


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