DL405 Installation and I/O Manual - AutomationDirect...G e t t i n g S t a r t e d 1--2 Getting...

DL405

Installation and I/O Manual

Manual Number D4--INST--M

WARNING

Thank you for purchasing automation equipment from Automationdirect.com. We want your new DirectLOGICautomation equipment to operate safely. Anyone who installs or uses this equipment should read this publication (andany other relevant publications) before installing or operating the equipment.

To minimize the risk of potential safety problems, you should follow all applicable local and national codes that regulatethe installation and operation of your equipment. These codes vary from area to area and usually change with time. It isyour responsibility to determine which codes should be followed, and to verify that the equipment, installation, andoperation is in compliance with the latest revision of these codes.

At a minimum, you should follow all applicable sections of the National Fire Code, National Electrical Code, and thecodes of the National Electrical Manufacturer’s Association (NEMA). There may be local regulatory or governmentoffices that can also help determine which codes and standards are necessary for safe installation and operation.

Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes andstandards. We do not guarantee the products described in this publication are suitable for your particular application,nor do we assume any responsibility for your product design, installation, or operation.

If you have any questions concerning the installation or operation of this equipment, or if you need additionalinformation, please call us at 1--770--844--4200.

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1Manual RevisionsIf you contact us in reference to this manual, be sure and include the revision number.

Title: DL405 Installation and I/O ManualManual Number: D4--INST--M

Issue Date Effective Pages Description of Changes

Original 12/99 Cover/CopyrightContents1-1 -- 1-42-1 -- 2-93-1 -- 3-64

Original Issue

1 iTable of ContentsGetting StartedAbout This Manual 1--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

The Purpose of this Manual 1--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Supplemental Manuals 1--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Technical Support 1--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Key Topics for Each Chapter 1--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Chapters 1--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conventions Used 1--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DL405 System Components 1--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bases 1--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I/O Configuration 1--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I/O Modules 1--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

InstallationSafety Guidelines 2--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Plan for Safety 2--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Safety Techniques 2--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Orderly System Shutdown 2--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .System Power Disconnect 2--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting Guidelines 2--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Base Dimensions 2--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Panel Layout & Clearances 2--5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Enclosures 2--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Agency Approvals 2--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Environmental Specifications 2--7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Power 2--7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing DL405 Bases 2--8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Three Sizes of Bases 2--8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Mounting the Base 2--8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Installing Components in the Base 2--9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Base Wiring 2--9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

I/O Wiring and SpecificationsI/O Wiring Strategies 3--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DL405 System Isolation Boundaries 3--2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Powering I/O Circuits Using Separate Supplies 3--3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Sinking / Sourcing Concepts 3--4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I/O “Common” Terminal Concepts 3--5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Connecting DC I/O to “Solid State” Field Devices 3--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Solid State Input Sensors 3--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Solid State Output Loads 3--6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Relay Output Guidelines 3--8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Prolonging Relay Contact Life 3--8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

iiTable of Contents

I/O Module Wiring and Specifications 3--10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Module Placement 3--10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I/O Module Status Indicators 3--10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Color Coding of I/O Modules 3--10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wiring a Module with a Terminal Block 3--11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wiring a Module using a Ribbon Cable/Solder Type Connector 3--12. . . . . . . . . . . . . . . . . . . . . . . . . .Part Numbers for Module Connectors 3--13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Vendors For the Parts Used in the Terminal Block Configuration 3--13. . . . . . . . . . . . . . . . . . . . . . . . .Ribbon Cable 3--14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Ribbon Cable Connectors 3--14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Interface Terminal Block 3--14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I/O Wiring Checklist 3--15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DL405 Discrete Input Module Chart 3--16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .DL405 Discrete Output Module Chart 3--16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Special Input Module Chart 3--17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Analog Input Module Chart 3--17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Analog Output Module Chart 3--18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Glossary of Specification Terms 3--19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--08ND3S DC Input 3--20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--16ND2 DC Input 3--20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--16ND2F DC Input 3--21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--16SIM Input Simulator 3--21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--32ND3--1, 24VDC Input 3--22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--32ND3--2 5--12VDC Input 3--22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--64ND2, 24 VDC Input Module 3--23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--08NA 110--220VAC Input 3--24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--16NA 110VAC Input 3--24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--16NA--1 220VAC Input 3--24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4-16NE3 12--24VAC/DC Input 3--25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4-08NE3S 90--150VAC/DC Input 3--25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--08TD1 12--24 VDC Output 3--26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4-08TD1S 24--150 VDC Isolated Output 3--26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4-16TD1 5-24 VDC Output 3--27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4-16TD2, 12--24 VDC Output 3--27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--32TD1, 5--24VDC Output 3--28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--32TD1--1, 5--15VDC Output 3--28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--32TD2, 12--24 VDC Output Module 3--29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--64TD1, TTL/CMOS/5--24 VDC Output Module 3--30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--08TA, 18--220VAC Output 3--31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--16TA, 18--220VAC Output 3--31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--08TR, Relay Output 3--32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--08TRS--1, Relay Output 3--32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--08TRS--2, Relay Output 3--33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--16TR, Relay Output 3--33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--04AD 4--Channel Analog Input Specifications 3--34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--04AD 4--Channel Analog Input Module 3--35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--04ADS 4--Channel Isolated Analog Input Specifications 3--36. . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--04ADS 4--Channel Isolated Analog Input Module 3--37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

iiiTable of Contents

F4--08AD 8--Channel Analog Input Specifications 3--38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--08AD 8--Channel Analog Input Module 3--39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--02DA 2--Channel Analog Output Specifications 3--40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D4--02DA 2--Channel Analog Output Module 3--41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--04DA 4--Channel Analog Output Specifications 3--42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--04DA 4--Channel Analog Output Module 3--43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--04DA--1 4--Channel Analog Current Output Specifications 3--44. . . . . . . . . . . . . . . . . . . . . . . . . .F4--04DA--1 4--Channel Analog Current Output Module 3--45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--04DA--2 4--Channel Analog Voltage Output Specifications 3--46. . . . . . . . . . . . . . . . . . . . . . . . . . .F4--04DA--2 4--Channel Analog Voltage Output Module 3--47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--04DAS--1 4--Channel 4--20mA Isolated Analog Output Specifications 3--48. . . . . . . . . . . . . . . . .F4--04DAS--1 4--Channel 4--20mA Isolated Analog Output Module 3--49. . . . . . . . . . . . . . . . . . . . . . .F4--08DA--1 8--Channel Analog Current Output Specifications 3--50. . . . . . . . . . . . . . . . . . . . . . . . . .F4--08DA--1 8--Channel Analog Current Output Module 3--51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--08DA--2 8--Channel Analog Current Output Specifications 3--52. . . . . . . . . . . . . . . . . . . . . . . . . .F4--08DA--2 8--Channel Analog Current Output Module 3--53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--16DA--1 16--Channel Analog Current Output Specifications 3--54. . . . . . . . . . . . . . . . . . . . . . . . .F4--16DA--1 16--Channel Analog Current Output Module 3--55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--16DA--2 16--Channel Analog Current Output Specifications 3--56. . . . . . . . . . . . . . . . . . . . . . . . .F4--16DA--2 16--Channel Analog Current Output Module 3--57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--08THM 8--Channel Thermocouple Input Specifications 3--58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--08THM 8--Channel Thermocouple Input Module 3--59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--08THM--n 8--Channel Thermocouple Input Specifications 3--60. . . . . . . . . . . . . . . . . . . . . . . . . . .F4--08THM--n 8--Channel Thermocouple Input Module 3--61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--08RTD 8--Channel RTD Input Specifications 3--62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F4--08RTD 8--Channel RTD Input Module 3--63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11Getting Started

In This Chapter. . . .— About This Manual— Conventions Used— DL405 System Components

Get

ting

Sta

rted

1--2Getting Started

About This Manual

This manual is written for the user ofnon-traditional CPU-slot controllers or I/Ocontrollers who are also using our DL405I/O products. This manual shows you howto install and wire the equipment. Itprovides specifications for input andoutput modules. It also helps youunderstand how to interface theseproducts to other devices in a controlsystem.

In addition to this manual, you will want to have the appropriate manual for yourCPU-slot controller and for the PC-based control software you will be using.

We strive to make our manuals the best in the industry. We rely on your feedback tolet us know if we are reaching our goal. If you cannot find the solution to yourparticular application, or, if for any reason you need additional technical assistance,please call us at

770--844--4200.

The technical support group is glad to work with you in answering your questions.They are available weekdays from 9:00 a.m. to 6:00 p.m. Eastern Time. Pleasevisit our site on the worldwide web where you can find technical and nontechnicalinformation about our products and our company.

http://www.automationdirect.com.

If you have a comment or question about any of our products, services, or manuals,please fill out and return the ‘Suggestions’ card that was shipped with this manual.

The Purpose ofthis Manual

SupplementalManuals

Technical Support

Getting

Started

1--3Getting Started

The beginning of each chapter will list thekey topics that can be found in thatchapter.

1

The main contents of this manual are organized into the following three chapters:

Getting Startedintroduces the various components of a DL405 system. Alsoincludes tips on getting started and how to design asuccessful system.

Installation and Wiringshows how to prepare for system installation, and givessafety guidelines to help protect your personnel andmachinery

I/O Wiring andSpecifications Includes system and I/O wiring diagrams, and discrete I/O

module specifications.

Conventions Used

When you see the “light bulb” icon in the left-hand margin, the paragraph to itsimmediate right will give you a special tip.The word TIP: in boldface will mark the beginning of the text.

When you see the “notepad” icon in the left-hand margin, the paragraph to itsimmediate right will be a special note.The word NOTE: in boldface will mark the beginning of the text.

When you see the “exclamation mark” icon in the left-hand margin, the paragraph toits immediate right will be a warning. This information could prevent injury, loss ofproperty, or even death (in extreme cases).The word WARNING: in boldface will mark the beginning of the text.

Key Topics forEach Chapter

Chapters

1

2

3

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1--4Getting Started

DL405 System ComponentsThree base sizes are available in the system: 4 slot, 6 slot and 8 slot.

The CPU slot controllers can support up to 512 I/O points in an eight slot base with upto three expansion bases.

The DL405 family provides some of the most powerful modules in the industry.There is a complete range of discrete modules which support 24 VDC, 125 VDC,110/220 VAC and up to 10A relay outputs. Analog modules provide 12 and 16 -bitresolution and several selections of input and output signal ranges (includingbipolar).

At this time, only the D4--HSC High Speed Counter Specialty Module is supported;no other intelligent modules are supported.

The controllers available at the time this manual was printed are:

S Ethernet Base Controller− H4--EBC− H2--EBC--F

H4--EBC H4--EBC--F

Bases

I/O Configuration

I/O Modules

12Installation

In This Chapter. . . .— Safety Guidelines— Mounting Guidelines— Installing DL405 Bases

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Installation

Safety Guidelines

WARNING: Providing a safe operating environment for personnel and equipment isyour responsibility and should be a primary goal during system planning andinstallation. Automation systems can fail and may result in situations that can causeserious injury to personnel or damage to equipment. Do not rely on the automationsystem alone to provide a safe operating environment. Use externalelectromechanical devices, such as relays or limit switches, that are independent ofthe DL405 system to provide protection for any part of the system that may causepersonal injury or damage.

Every automation application is different, therefore, there may be specialrequirements for your particular application. Be sure to follow all National, State, andlocal government requirements for the proper installation and use of yourequipment.

The best way to provide a safe operating environment is to make personnel andequipment safety part of the planning process. Examine every aspect of the systemto determine which areas are critical to operator or machine safety.If you are not familiar with system installation practices, or your company does nothave established installation guidelines, you should obtain additional informationfrom the following sources.

• NEMA — The National Electrical Manufacturers Association, located inWashington, D.C., publishes many different documents that discussstandards for industrial control systems. You can order thesepublications directly from NEMA. Some of these include:ICS 1, General Standards for Industrial Control and SystemsICS 3, Industrial SystemsICS 6, Enclosures for Industrial Control Systems

• NEC — The National Electrical Code provides regulations concerningthe installation and use of various types of electrical equipment. Copiesof the NEC Handbook can often be obtained from your local electricalequipment distributor or your local library.

S Local and State Agencies — many local governments and stategovernments have additional requirements above and beyond thosedescribed in the NEC Handbook. Check with your local ElectricalInspector or Fire Marshall office for information.

The publications mentioned provide many ideas and requirements for systemsafety. It is recommended to follow these regulations as a minimum. Using thetechniques listed below will further help reduce the risk of safety problems.

• Orderly system shutdown sequence in the control program.• System power disconnects (guard limits, emergency stop switches, etc.)

Plan for Safety

Safety Techniques

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The control program can provide the firstlevel of protection when used to identifymachine problems. After analyzing yourapplication, identify any shutdownsequences that must be performed.Typical problems include part jams,empty bins, etc. that do not pose a risk ofpersonal injury or equipment damage.

WARNING: The control program mustnot be the only form of protection for anyproblems that may result in a risk ofpersonal injury or equipment damage.

Turn offSawJam

DetectRST

RST

RetractArm

By using electro-mechanical devices such as master control relays and/or limitswitches, you can prevent accidental equipment startup. When installed properly,these devices will prevent any machine operations from occurring.For example, if the machine has a jammed part the control program can turn off thesaw blade and retract the arbor. However, since the operator must open the guard toremove the part, you must include a disconnect switch that removes all systempower any time the guard is opened.The machine operator must also have a quick and easy method of manuallydisconnecting all system power. This is accomplished with a mechanical device thatis clearly labeled as an Emergency Stop switch.

OutputModule Saw

Arbor

E STOPMasterRelay

MasterRelay

Contacts

To disconnect PLC Power

EmergencyStop

Power On

Master Relay Contacts

To disconnect outputmodule power

Use E-Stop and Master Relay

GuardLimitGuard Limit Switch

MasterRelay

Contacts

After an Emergency shutdown or any other type of power interruption, there may berequirements that must be met before the control program can be restarted. Forexample, there may be specific register values that must be established (ormaintained from the state prior to the shutdown) before operations can resume. Inthis case, you may want to use retentive memory locations, or include constants inthe control program to ensure a known starting point.

Orderly SystemShutdown

System PowerDisconnect

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Installation

Mounting Guidelines

In addition to the panel layout guidelines, other specifications can affect theinstallation of a DL405 system. Always consider the following:

• Environmental specifications• Power supply specifications• Regulatory Agency Approvals• Enclosure Selection and Component Dimensions

The following diagram shows the outside dimensions and mounting hole locationsfor the 4-slot, 6-slot, and 8-slot bases. Make sure you follow the installationguidelines to allow proper spacing from other components.

4 Slot Base 6 Slot Base

8 Slot Base

11.54”293mm10.83”275mm

5.91”150mm

14.45”367mm13.74”349mm

17.36”441mm16.65”423mm

4.69”119mm

4.312”110mm

4 holes, clearancefor M4 screw

0.75”19 mm

0.47”12 mm

5.91”150mm

4.69”119mm

0.75”19 mm

0.47”12 mm0.28”

7 mm

Base mountingdimensions given toupper (fully seated)

location

Mounting holeclose-up

1.37”34.8mm

Controller Module

Base Dimensions


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There are many things to consider when designing the panel layout. The following itemscorrespond to the diagram shown. Note: there may be additional requirements,depending on your application and use of other components in the cabinet.

1. The bases must be mounted horizontally to provide proper ventilation.2. There should be a minimum of 7.2” (183mm) and a maximum of 13.75”

(350mm) between bases.3. A minimum clearance of 2” (50mm) between the base and the top, bottom

and right side of the cabinet should be provided.4. A minimum clearance of 3” (75mm) between the base and the left side of

the cabinet should be provided.5. There must be a minimum of 2” clearance between the panel door and the

nearest DL405 component.

Earth GroundPanel Ground

Terminal

DL405 CPU Base slot controller

DL405 Local Expansion Base

PowerSource

TemperatureProbe

Star Washers

Ground BraidCopper Lugs

Panel orSingle Point

Ground

Star

´

´

BUS Bar

À

À

Note: there is a minimum of 2” (50mm)clearance between the panel door

and the nearest DL405 component.

Ã3”

75mmmin.

2”50mmmin.Â

Ç

Â2”

50mmmin.

Á 7.2” -- 13.75”183 -- 350mm

É

2”50mmmin.

ÂÄ

ÅÆ

Not to scale

Panel

Washers

6. Connect the ground terminal on the DL405 base to a single point ground.Use copper stranded wire to achieve a low impedance. Copper eye lugsshould be crimped and soldered to the ends of the stranded wire to ensuregood surface contact. Remove anodized finishes and use copper lugs andstar washers at termination points. A rule of thumb is to achieve 0.1 ohm ofDC resistance between the DL405 base and the single point ground.

Panel Layout &Clearances

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Installation

7. There must be a single point ground (i.e. copper bus bar) for all devices inthe panel requiring an earth ground return. The single point of ground mustbe connected to the panel ground termination.The panel ground termination must be connected to earth ground. For thisconnection you should use #12 AWG stranded copper wire as a minimum.Minimum wire sizes, color coding, and general safety practices shouldcomply with appropriate electrical codes and standards for your area.A good common ground reference (Earth ground) is essential for properoperation of the DL405, which include:

a) Installing a ground rod as close to the panel as possible.b) Connection to incoming power system ground.

8. Installations where the ambient temperature may approach the lower orupper limits of the specifications should be evaluated properly. To do thisplace a temperature probe in the panel, close the door and operate thesystem until the ambient temperature has stabilized. If the ambienttemperature is not within the operating specification for the DL405 system,measures such as installing a cooling/heating source must be taken to getthe ambient temperature within the DL405 operating specifications.

9. Device mounting bolts and ground braid termination bolts should be #10copper bolts or equivalent. Tapped holes instead of nut--bolt arrangementsshould be used whenever possible. To assure good contact on terminationareas impediments such as paint, coating or corrosion should be removedin the area of contact.

10. The DL405 system is designed to be powered by 110/220 VAC normallyavailable throughout an industrial environment. Isolation transformers andnoise suppression devices are not normally necessary, but may be helpfulin eliminating/reducing suspect power problems.

Your selection of a proper enclosure is important to ensure safe and properoperation of your DL405 system. Applications of DL405 systems vary and mayrequire additional features. The minimum considerations for enclosures include:

• Conformance to electrical standards• Protection from the elements in an industrial environment• Common ground reference• Maintenance of specified ambient temperature• Access to equipment• Security or restricted accessS Sufficient space for proper installation, cooling, and maintenance

Some applications require agency approvals. The DL405 agency approvals forwhich DL405 products are submitted are;

• UL (Underwriters’ Laboratories, Inc.)• CE EMC (Electromagnetic Compatibility)• CUL (Canadian Underwriters’ Laboratories)

A complete listing of agency approvals for each product in the DL405 family isavailable in the sales catalog, or you may call 1--770--844--4200.

Enclosures

Agency Approvals


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The following table lists the environmental specifications that generally apply to theDL405 system (Slot Controller, Expansion Unit, Bases, I/O Modules). I/O moduleoperation may fluctuate depending on the ambient temperature and yourapplication. Please refer to the appropriate I/O module specifications for thetemperature derating curves applying to specific modules.

Specification Rating

Storage temperature --4° F to 158° F (--20° C to 70° C)

Ambient operating temperature 32° F to 140° F (0° C to 60° C)

Ambient humidity 5% -- 95% relative humidity (non--condensing)

Vibration resistance MIL STD 810C, Method 514.2

Shock resistance MIL STD 810C, Method 516.2

Noise immunity NEMA (ICS3--304)

Atmosphere No corrosive gases

The external power source must be capable of suppling voltage and currentcomplying with the power supply specifications.

Specifications

Voltage withstand(dielectric strength)

1 min. @ 1500 VAC between primary,secondary, field ground and run relay

Insulation resistance > 10MO at 500 VDC

Input voltage rangeH4--EBC (--F)/ D4--EX

85--132 VAC (110 range) / 170--264 VAC (220range)

Input voltage range D4--EXDC 20--29 VDC (24VDC) less than 10% ripple

Input voltage range D4--EXDC--2 90--146 VDC (125 VDC) less than 10% ripple

Maximum inrush current H4--EBC (F) /D4--440 / D4--EX

20A

Maximum inrush current D4--EXDC 10A

Maximum inrush current D4--EXDC--2 20A

Maximum power H4--EBC (F)/D4--EX 50VA

Maximum power D4--EXDC 38W

Maximum power D4--EXDC--2 30W

24VDC Auxiliary Power SupplyH4--EBC (F)/D4--EX

20--28 VDC @ 0.4A maximum, ripple > 1V p-p

EnvironmentalSpecifications

Power

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Installation

Installing DL405 Bases

All I/O configurations of the DL405 will use a selection of either 4, 6 or 8 slot base(s).Local and expansion bases can be 4, 6, or 8-slot in size. Local and expansion basesdiffer only in how they are wired in a system.

Expansion cableinput connection

Expansion cableoutput connection

Expansion

ExpansionPower

8 slot base

6 slot base

4 slot base

cable

Supplies

Local Base

Expansion Bases

WARNING: To minimize the risk of electrical shock, personal injury, or equipmentdamage, always disconnect the system power before installing or removing anysystem component.

The CPU slot controller/Expansion Unit must always be installed in the left-most slotin a base. This slot is marked on the base as P/S, CPU. The I/O modules can beinstalled in any remaining slots. It is not necessary for all slots to be filled for yoursystem to work correctly. You may use filler modules to fill the empty slots in the base.

The base is secured to the equipment panelor machine using four M4 screws in thecorner locations shown to the right. Themounting cut-outs allow removal of the baseafter installation, without completelyremoving the mounting screws. Fullmounting template dimensions are given inthe previous section on MountingGuidelines.

Base mounting holes,4 locations

Mounting holeclose-up

Three Sizes ofBases

Mountingthe Base


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1. Note the components have plastic tabsat the bottom and a screw at the top.

2. With the device tilted slightly forward,hook the plastic tabs into the notch onthe base.

3. Then gently push the top of thecomponent back toward the base untilit is firmly installed into the base.

4. Now tighten the screw at the top of thedevice to secure it to the base.

Spring loadedsecuring screw

WARNING: To minimize the risk of electrical shock, personal injury, orequipment damage, always disconnect the system power before installing orremoving any system component.

The main power terminal connections are under the front covers of the controllers.Please refer to the applicable User manual for the base wiring guidelines.

InstallingComponents in theBase

Base Wiring

13I/O Wiring andSpecifications

In This Chapter. . . .— I/O Wiring Strategies— I/O Module Wiring and Specifications— Glossary of Specification Terms— I/O Module Wiring diagrams

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I/O Wiring and Specifications

I/O Wiring Strategies

The DL405 system is very flexible and will work in many different wiringconfigurations. By studying this section before actual installation, you should find thebest wiring strategy for your application . This will help to lower system cost, wiringerrors, and avoid safety problems.DL405 system circuitry is divided into three main regions separated by isolationboundaries, shown in the drawing below. Electrical isolation provides safety, so thata fault in one area does not damage another. A transformer in the power supplyprovides magnetic isolation between the primary and secondary sides.Opto-couplers provide optical isolation in Input and Output circuits. This isolateslogic circuitry from the field side, where factory machinery connects. Note that thediscrete inputs are isolated from the discrete outputs, because each is isolated fromthe logic side. Isolation boundaries protect the operator interface (and the operator)from power input faults or field wiring faults. When wiring a DL405 system, it isextremely important to avoid making external connections that connect logic sidecircuits to any other.

CPU

InputModuleMain

PowerSupply

Inputs

Outputs

Power Input

OutputModule

Primary Side Secondary, or Logic side Field Side

DL405 System

Programming Device,Operator Interface, or Network

IsolationBoundary

IsolationBoundary

(backplane)

(backplane)

The next figure shows the physical layout of a DL405 system, as viewed from thefront. In addition to the basic circuits covered above, AC-powered units include anauxiliary +24VDC power supply with its own isolation boundary. Since the supplyoutput is isolated from the other three circuits, it can power input and/or outputcircuits!

Input Module

CPU

Comm.

MainPowerSupply

Auxiliary+24VDCSupply

To ProgrammingDevice, Operator

Inputs Commons CommonsOutputs

+24VDC Out

Power Input

SystemDL405

Interface, Network

Output Module

InternalBackplane

Supply forOutput Circuit

Primary Side Secondary, orLogic side

Field Side

DL405 SystemIsolationBoundaries

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3--3I/O Wiring and Specifications

In some cases, using the built-in auxiliary +24VDC supply can result in a costsavings for your control system. It can power combined loads up to 400 mA. Becareful not to exceed the current rating of the supply. If you are the system designerfor your application, you may be able to select and design in field devices which canuse the +24VDC auxiliary supply.In most applications it will be necessary to power the input devices from one powersource, and to power output loads from another source. Loads often requirehigh-energy AC power, while input sensors use low-energy DC. If a machineoperator is likely to come in close contact with input wiring, then safety reasons alsorequire isolation from high-energy output circuits. It is most convenient if the loadscan use the same power source as the DL405 system, and the input sensors can usethe auxiliary supply, as shown to the left in the figure below.If the loads cannot be powered from the system supply, then a separate supply mustbe used as shown to the right in the figure below.

Input ModuleAuxiliary+24VDCSupply

Power Input DL405 System

Output Module

Loads

AC Power

+ --

Inputs Com. Outputs Com.



Output Module

Loads

AC Power

+ --


LoadSupply

A worst-case scenario, from a cost and complexity view-point, is an applicationwhich requires separate power sources for the DL405 system, input devices, andoutput loads. The example wiring diagram below on the right shows how this canwork, but also that the auxiliary supply output is an unused resource.



Output Module

Loads

AC Power

+ --


LoadSupply

InputSupply

Powering I/OCircuits UsingSeparate Supplies

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This next section helps to provide a solid understanding of “sinking” and “sourcing”concepts. Use of these terms occurs frequently in input or output circuit discussions.It is the goal of this section to make these concepts easy to understand, furtherensuring success in installation.

Sinking = provides a path to supply ground (--)Sourcing = provides a path to supply source (+)

Sinking and sourcing terminology only applies to DC input and output circuitsbecause of the reference to (+) and (--) polarities. Input and output points that aresinking or sourcing only can conduct current in only one direction. This means it ispossible to connect the external supply and field device to the I/O point with currenttrying to flow in the wrong direction, and the circuit will not operate. However, you cansuccessfully connect the supply and field device every time by understanding“sourcing” and “sinking”.

For example, the figure to the rightillustrates a “sinking” input. To properlyconnect the external supply, we just haveto connect it so the input provides a path toground (--). Start at the DL405 systeminput terminal, follow through the inputsensing circuit, exit at the commonterminal, and connect the supply (--) to thecommon terminal. By adding the switch,between the supply (+) and the input, wehave completed the circuit. Current flowsin the direction of the arrow when theswitch is closed.

+

--

InputSensing

DL405 SystemInput

Common

(sinking)

By applying the circuit principle above to the four possible combinations ofinput/output sinking/sourcing types, you have the four circuits as shown below. TheI/O module specifications at the end of this chapter list the input or output type.

+

--

InputSensing

Load

Sinking Input Sinking Output

Sourcing Input Sourcing Output

DL405 SystemInput

Common

+

--

OutputSwitch

DL405 SystemOutput

Common

+

--

InputSensing

Load

DL405 System

Input

Common

+

--

OutputSwitch

DL405 System

Output

Common

Sinking / SourcingConcepts

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In order for an I/O circuit to operate,current must enter at one terminal and exitat another. This means at least twoterminals are associated with every I/Opoint. In the figure to the right, the Input orOutput terminal is the main path for thecurrent. One additional terminal mustprovide the return path to the powersupply.

+

--

I/OCircuit

DL405 System

(I/O Point)

Return Path

FieldDevice

Main Path

If there was unlimited space and budgetfor I/O terminals, then every I/O pointcould have two dedicated terminals as thefigure above shows. However, providingthis level of flexibility is not practical oreven necessary for most applications.Most Input or Output points are in groupswhich share the return path (calledcommons). The figure to the right shows agroup (or bank) of 4 input points whichshare a common return path. In this way,the four inputs require only five terminalsinstead of eight.

+

--

InputSensing

DL405 System

Input 4

Common

Input 3

Input 2

Input 1

NOTE: In the circuit above, the current in the common path is 4 times any channel’sinput current when all inputs are energized. This is important in output circuits whereheavier gauge wire is sometimes necessary on commons.

Most DL405 input and output modulesgroup their I/O points into banks that sharea common return path. The best indicationof I/O common grouping is on the wiringlabel, such as the one shown to the right.The miniature schematic shows two circuitbanks with eight input points in each. Thecommon terminal for each is labeled “CA”and “CB”, respectively.In the wiring label example, the positiveterminal of a DC supply connects to thecommon terminals. Some symbols youwill see on the wiring labels, and theirmeanings are:

0123

4567

ATB

12--24VDC

D4--16ND2

0123

4567

B

INPUT

CA04152637

CB40516273

10.2--26.4VDC4--12mA

L

AC supply AC or DC supply

Input Switch Output Load

DC supply

+--

I/O “Common”Terminal Concepts

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In the previous section on Sourcing and Sinking concepts, we explained that DC I/Ocircuits sometimes will only allow current to flow one way. This is also true for many ofthe field devices which have solid-state (transistor) interfaces. In other words, fielddevices can also be sourcing or sinking. When connecting two devices in a seriesDC circuit, one must be wired as sourcing and the other as sinking.Several DL405 DC input modules are flexible in that they detect current flow in eitherdirection, so they can be wired as either sourcing or sinking. In the following circuit, afield device has an open-collector NPN transistor output. It sinks current from theinput point, which sources current. The power supply can be the +24 auxiliary supplyor another supply (+12 VDC or +24VDC), as long as the input specifications are met.

Field Device

+--

DL405 System DC InputOutput

Ground

Input

Common

Supply

(sinking) (sourcing)

In the next circuit, a field device has an open-emitter PNP transistor output. Itsources current to the input point, which sinks the current back to ground. Since thefield device is sourcing current, no additional power supply is required.

Field DeviceDL405 System DC Input

Output (sourcing)

Ground

Input

Common

+V

(sinking)

Sometimes an application requires connecting an output point to a solid state inputon a device. This type of connection is usually made to carry a low-level controlsignal, not to send DC power to an actuator.Several of the DL405 DC output modules are the sinking type. This means that eachDC output provides a path to ground when it is energized. In the following circuit, theoutput point sinks current to the output common when energized. It is connected to asourcing input of a field device input.

Field Device

Output

Ground

Input

Common

+V

DL405 System DC Sinking Output

+DC pwr

+

--

(sourcing)(sinking)

Power

10--30 VDC

Connecting DC I/Oto “Solid State”Field Devices

Solid StateInput Sensors

Solid StateOutput Loads

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In the next example a sinking DC output point is connected to the sinking input of afield device. This is different, because both the DL405 system output and field deviceinput are sinking type. Since the circuit must have one sourcing and one sinkingdevice, a sourcing capability is added to the system output by using a pull-upresistor. In the circuit below, connect Rpull-up from the output to the DC output circuitpower input.

Field Device

Output

Ground

Input

Common

DL405 System DC Output

+DC pwr

+

--

(sourcing)

(sinking)

Power

(sinking)

pull-up

Supply

R

inputR

NOTE 1: DO NOT attempt to drive a heavy load (>25 mA) with this pull-up methodNOTE 2: Using the pull-up resistor to implement a sourcing output has the effect ofinverting the output point logic. In other words, the field device input is energizedwhen the DL405 system output is OFF, from a ladder logic point-of-view. Your ladderprogram must comprehend this and generate an inverted output. Or, you maychoose to cancel the effect of the inversion elsewhere, such as in the field device.

It is important to choose the correct value of R pull-up. In order to do so, the nominalinput current to the field device (I input) when the input is energized needs to beidentified. If this value is not known, it can be calculated as shown (a typical value is15 mA). Then use I input and the voltage of the external supply to compute R pull-up.Next calculate the power Ppull-up (in watts), in order to size R pull-up properly.

pull-upR inputR=supplyV -- 0.7

--inputI

inputI =input (turn--on)V

inputR

pull-upP =supplyV

2

pullupR

The easiest way to drive a sinking input field device as shown below is to use a DCsourcing output module. The Darlington NPN stage will have about 1.5 V ON-statesaturation, but this is not a problem with low-current solid-state loads.

Field Device

Output

Ground

Input

Common

DL405 System DC Sourcing Output

+DC pwr

+

--

(sourcing)(sinking)

Supply

inputR

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Four output modules in the DL405 I/O family feature relay outputs: D4--08TR,F4--08TRS--1, F4--08TRS--2, D4--16TR. Relays are best for the followingapplications:

S Loads that require higher currents than the solid-state outputs candeliver

S Cost-sensitive applicationsS Some output channels need isolation from other outputs (such as when

some loads require different voltages than other loads)Some applications in which NOT to use relays:

S Loads that require currents under 10 mAS Loads which must be switched at high speed or heavy duty cycle

Relay outputs in the DL405 outputmodules are available in two contactarrangements, shown to the right. TheForm A type, or SPST (single pole, singlethrow) type is normally open and is thesimplest to use. The Form C type, orSPDT (single pole, double throw) type hasa center contact which moves and astationary contact on either side. Thisprovides a normally closed contact and anormally open contact.Some relay output module’s relays sharecommon terminals, which connect to thewiper contact in each relay of the bank.Other relay modules have relays whichare completely isolated from each other. Inall cases, the module drives the relay coilwhen the corresponding output point is on.

Relay with Form A contacts

Relay with Form C contacts

Relay contacts wear according to the amount of relay switching, amount of sparkcreated at the time of open or closure, and presence of airborne contaminants.However, there are some steps you can take to help prolong the life of relay contacts:

S Switch the relay on or off only when the application requires it.S If you have the option, switch the load on or off at a time when it will

draw the least current.S Take measures to suppress inductive voltage spikes from inductive DC

loads such as contactors and solenoids (circuit given below).

Inductive Field Device

+ --

DL405 Relay Output

Output

Common

Input

Common

Supply

R

C

Relay OutputGuidelines

Prolonging RelayContact Life

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Specifications


Adding external contact protection may extend relay life beyond the number ofcontact cycles listed in the specification tables for relay modules. High currentinductive loads such as clutches, brakes, motors, direct-acting solenoid valves, andmotor starters will benefit the most from external contact protection.The RC network must be located close to the relay module output connector. To findthe values for the RC snubber network, first determine the voltage across thecontacts when open, and the current through them when closed. If the load supply isAC, then convert the current and voltage values to peak values:

R (O ) =C (µF) =10

I 2 V

10 x I x, where x=

50

V1 +

C minimum = 0.001 µF, the voltage rating of C must be = V, non-polarizedR minimum = 0.5 O , 1/2 W, tolerance is ? 5%

For example; a relay contact drives a load at 120VAC, 1/2 A. Since this example hasan AC power source, first, calculate the peak values:

Ipeak = Irms x 1.414, = 0.5 x 1.414 = 0.707 Amperes

Vpeak = Vrms x 1.414 = 120 x 1.414 = 169.7 Volts

Now, finding the values of R and C:

R (O ) =

C (µF) =10

I 2

V

10 x I x, where x=

50

V1 +

=10

0.707 2

= 0.05 µF, voltage rating = 170 Volts

x=50

169.71 + = 1.29 R (O ) =

169.7

10 x 0.707 1.29= 16 O , 1/2 W, ? 5%

If the contact is switching a DC inductive load, add a diode across the load as near toload coil as possible. When the load is energized the diode is reverse-biased (highimpedance). When the load is turned off, energy stored in its coil is released in theform of a negative-going voltage spike. At this moment the diode is forward-biased(low impedance) and shunts the energy to ground. This protects the relay contactsfrom the high voltage arc that would occur just as the contacts are opening.For best results, follow these guidelines in using a noise suppression diode:

S DO NOT use this circuit with an AC power supply.S Place the diode as close to the inductive field device as possible.S Use a diode with a peak inverse voltage rating (PIV) at least 100 PIV, 3A

forward current or larger. Use a fast-recovery type (such as Schottkytype). DO NOT use a small-signal diode such as 1N914, 1N941, etc.

S Be sure the diode is in the circuit correctly before operation. If installedbackwards, it short-circuits the supply when the relay energizes.

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I/O Module Wiring and Specifications

Before wiring the I/O modules in yoursystem to field devices, it’s very importantto make sure each I/O module is in theright slot and base in the system. Costlywiring errors may be avoided by doing thefollowing:

?S Perform the power budget calculations for each base to verify the base

power supply can power all the modules in the base.S Whenever possible, keep modules with high voltage and current wiring

away from sensitive analog modules.

NOTE: Please refer to the applicable Base Controller User manual for the powerbudget requirements and worksheets.

The diagram below shows the status indicator location for common I/O modules.

Display status

Blown fuse(non-replaceable)

indicator

Loose terminalblock indicator

Status indicators

(selects a groupof signals to

be displayed)

Wire tray

(Output modules only)

The DL405 family of I/O modules have acolor-coded stripe on the front bezel tohelp identify whether the module type isinput, output, or special module. The colorcode description is listed below:

0

1

2

3

4

5

6

7

A

TB

110VAV

D4--16NA

0

1

2

3

4

5

6

7

B

INPUT

CA

0

80--132VAC

80--20mA

50/60Hz

Color Bar

Module TypeDiscrete/Analog OutputDiscrete/Analog InputOther

Color CodeRedBlueWhite

å

Module Placement

I/O ModuleStatus Indicators

Color Codingof I/O Modules

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You must first remove the front cover of the module prior to wiring. To remove thecover depress the bottom tab of the cover and tilt the cover up to loosen from themodule.All DL405 I/O module terminal blocks are removable for your convenience. Toremove the terminal block loosen the retaining screws and and lift the terminal blockaway from the module. When you return the terminal block to the module make surethe terminal block is tightly seated. Be sure to tighten the retaining screws. Youshould also verify the loose terminal block LED is off when system power is applied.

WARNING: For some modules, field device power may still be present on theterminal block even though the system is turned off. To minimize the risk of electricalshock, disconnect all field device power before you remove the connector.

Push tab andlift to remove

Retaining screwTerminal screws

Retaining screw

Loose terminal blockLED indicator

I/O modulewiring tray

Wiring a Modulewith a TerminalBlock

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The 32 point and 64 point modules use a different style of connector due to theincreased number of I/O points. There are two types of connectors used with thehigher density modules. One is a D-shell connector, which requires soldering. Theother is a ribbon cable type of connector which simply crimps onto a ribbon cable.

For the 64 point modules, you must either use ribbon cable connectors, or specialsolder type connectors designed specifically for the 64 point modules. Order partnumber D4--IO3264S, which includes 2 solder-type connectors in the pack, or orderD4--IO32R, which contains 2 ribbon cable type connectors in the pack.

NOTE: For another alternative wiring solution, consider usingAutomationdirect.com’s ZIPLink Connection systems. The ZIPlink cables plugdirectly into a Automationdirect.com I/O module. The opposite end is connected to aZIPlink connector module. Please refer to our catalog for more information on theseproducts.

32 pt. Module

Ribbon connector

Ribbon cable

Terminal block

OR

D-sub type connector

64pt. Module

Wiring a Moduleusing a RibbonCable/Solder TypeConnector

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iringand

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Both types of connectors are available from Automationdirect.com. These sameconnectors are also available from other Fujitsu Microelectronics, Inc. Use thefollowing part numbers to order these connectors.Automationdirect.com Part Numbers

S D4--IO3264R — Ribbon cable connectors, 2 in a pack. Can be used oneither 32 point or 64 point modules.

S D4--IO3264S — Solder type connector, 2 in a pack. Can be used oneither 32 point or 64 point modules.

Fujitsu Part NumbersFor connectors made by Fujitsu, you may contact Fijitsu at the following address:Fujitsu Microelectronics, Inc.Electronic Components Division3545 North First StreetSan Jose, CA 95134--1804 USA408--922--9000

S FCN--367J040--AU/F, or --AG/F — 32 / 64 point ribbon cable connectorS FCN--361J040--AU, or --AG — 32 / 64 point solder type connector

(AU connectors use gold over palladium plating. AG connectors use silver plating.)

If you wish to use a terminal block with your 32 or 64 point module, here is a partial listof vendors who can provide the parts you will need to build the configuration shownearlier consisting of a ribbon cable, a ribbon cable connector and a terminal block.

Vendors

3M Electronic Products Division6801 River Place Blvd.Austin, TX 78726--9000800--225--5373

DuPont Connector SystemsBarley Mill PlazaWilmington, DE 19898--0019800--237--2374

Augat/RDI525 Randy Rd.Carol Stream, IL 60188708--682--4100

Phoenix Contacts ProductsP.O. Box 4100Harrisburg, PA 17111--0100717--944--1300

AMP IncorporatedP.O. Box 3608Harrisburg, PA 17105--3608717--564--0100

Thomas & Betts Electronics Div.200 Executive Center DriveGreenville, SC 29616803--676--2900

Cooper Industries, Belden Div.P.O. Box 1980Richmond, IN 47375317--983--5200

Weidmuller, Inc.821 Southlake Blvd.Richmond, VA 23236804--794--2877

Newark Electronics4108 North Ravenswood Ave.Chicago, Il 60640312--784--5100

(Newark Electronics is a distributorfor all of the above product manufac-turers except for Phoenix ContactsProducts)

Part Numbers forModuleConnectors

Vendors For theParts Used in theTerminal BlockConfiguration

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The chart below lists cables which can be used to connect the terminal block with a32 I/O module. The cables are 40 conductors with a .050” pitch PVC stranded ribboncable.

Description/Type Vendor Part Number

Gray / 26 AWG 3M 3801 / 40

Gray / 26 AWG Belden 9L260 40

Gray / 28 AWG Belden 9L280 40

Gray / 28 AWG DuPont 76825--040

Gray / 28 AWG AMP 499116--5

Color coded / 26 AWG 3M 3811 / 40

Color coded / 28 AWG Belden 9R280 40

Color coded / 28 AWG DuPont 76177--040

The ribbon cable connectors listed below are for attaching the ribbon cable to theterminal block. The cables are all .100” x .100” 2 x20 female ribbon connectors with acenter bump.


ConnectorStrain Relief

3M3M

3417--76403448--3040

ConnectorStrain Relief

3M3M

3417--76403448--3040

Connector (pre-assembled) 3M 89140--0103--T0Connector (pre-assembled)Strain Relief

3M3M

89140--0103--T03448--89140

Connector (with strain relief) Thomas & Betts 622--4041

Connector (pre-assembled) AMP 746286--9Connector (pre-assembled)Strain Relief

AMPAMP

746286--9499252--1

Connector (with strain relief) DuPont 66902--240

Connector (with strain relief) Molex 15--29--9940

Below are terminal blocks which can be used to transition a 40 conductor ribboncable to 40 discrete field wires. The terminal block features are: 2 x 20 .100” x .100”pin center (male) connector head terminals (.2” centers) accepting 22--12 AWG, nofuses.


Panel Mount Weidmuller RI--40A /914897Panel MountRail Mount

Weidmuller RI--40A /914897RI--40A /914908

Rail Mount Phoenix Contacts FLKM 40 / 2281076

Special Mount(DIN rail compatible)includes ribbon connector

Augat/RDI 2M40FC

Ribbon Cable

Ribbon CableConnectors

Interface TerminalBlock

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Use the following guidelines when wiring the I/O modules in your system.Step1 -- Note the limits to the size of wire the modules can accept. The

table below lists the maximum AWG for each module type. Smaller AWG isacceptable to use for each of the modules.

Module type Maximum AWG

8 point 12

16 point 14

32 point -- common 20

32 point -- other 24

64 point 24 (requires ribbon cable)

F4--08THM--X 10 (Thermocouple wire)

Note: 12 AWG Type TFFN or Type MTW can be used on 8pt. modules.14 AWG Type TFFN or Type MTW can be used on 16pt. modules.

Step2 -- Always use a continuous length of wire. Do not splice wires toattain a needed length.

Step3 -- Use the shortest possible wire length.Step4 -- Where possible use wire trays for routing .Step5 -- Avoid running wires near high energy wiring.Step6 -- Avoid running input wiring close to output wiring where

possible.Step7 -- To minimize voltage drops when wires must run a long distance,

consider using multiple wires for the return lines.Step8 -- Where possible avoid running DC wiring in close proximity to

AC wiring.Step9 -- Avoid creating sharp bends in the wires.Step10 -- IMPORTANT! To help avoid having a module with a blown fuse,

we suggest you add external fuses to your I/O wiring. A fast blow fuse, witha lower current rating than the I/O module fuse can be added to eachcommon, or a fuse with a rating of slightly less than the maximum currentper output point can be added to each output.

External Fuses(shown with DIN Rail,

fuse blocks)

NOTE: For modules which have soldered-in or non-replaceable fuses, werecommend that you return your module to us and let us replace your blown fuse(s)since disassembling the module will void the warranty.

I/O WiringChecklist

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The following table lists the available DL405 input modules.

DL405Input Module Type

Number ofInput Points

DC CurrentSink Input

DC CurrentSource Input

AC Input

D4--16ND2 16 4

D4--16ND2F 16 4

D4--32ND3--1 32 4 4

D4--32ND3--2 32 4 4

D4--64ND2 64 4

D4--08NA 8 4

D4--16NA (--1) 16 4

D4--16NE3 16 4 4 4

F4--08NE3S 8 4 4 4

D4--08ND3S 8 4 4

The following table lists the available DL405 output modules. Specifications beginafter the input modules’ specifications.

DL405Output Module Type

Number ofOutput Points

DC CurrentSink Output

DC CurrentSourceOutput

AC Output

D4--08TD1 8 4

F4--08TD1S 8 4

D4--16TD1 16 4

D4--16TD2 16 4

D4--32TD1 32 4

D4--32TD1--1 32 4

D4--32TD2 32 4

D4--64TD1 64 4

D4--08TA 8 4

D4--16TA 16 4

D4--08TR 8 4 4 4

F4--08TRS--1 8 4 4 4

F4--08TRS--2 8 4 4 4

D4--16TR 16 4 4 4

DL405 DiscreteInput Module Chart

DL405 DiscreteOutput ModuleChart

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Specification F4--08THM--n F4--08RTD

Channels 8 8

Input Ranges Type E: --270/1000_C (--450/1832_F)Type J: --210/760_C (--350/1390_F)Type K: --270/1370_C (--450/2500_F)Type R: 0/1768_C (--32/3214_F)Type S: 0/1768_C (--32/3214_F)Type T: --270/400_C (--450/752_F)Type C: 0/2320_C (--32/4208_F)Type B: 141/1820_C (286/3594_F)Type P: --99/1395_C (--146/2543_F)--1: 0 to 50mV--2: 0 to 100mV--3: 0 to 25mV

Pt100Ω: --200.0/850.0_C(--328/ 562_F)

Pt1000Ω: --200.0/595.0_C(--328/1103_F)

jPt100Ω: --38.0/450.0_C(--36/842_F)

Cu. 25Ω, Cu. 10Ω:--200.0/260.0_C

(--328/500_F)

Resolution 12 bit (1 in 4096) 15 bit (1 in 32768)

Maximum Inaccuracy ±1° C type J,K,E,T thermocouples±3° C type R,S,B,C,P thermocouples

±0.2% at 25°C (77°F)

Specification F4--08THM

Channels 8

Input Ranges Type J: --190/760_C (--310/1400_F)Type E: --210/1000_C (--346/1832_F)Type K: --150/1372_C (--238/2502_F)Type R: 65/1768_C (149/3214_F)Type S: 65/1768_C (149/3214_F)Type T: --230/400_C (--382/752_F)Type B: 529/1820_C (984/3308_F)Type N: --70/1300_C (--94/2372_F)Type C: 65/2320_C (149/4208_F)--1: 0 to 50mV--2: 0 to 100mV--3: 0 to 25mV

Resolution 16 bit (1 in 65535)

Maximum Inaccuracy ±3° C (excluding thermocouple error)

Specification F4--04AD F4--04ADS F4--08AD

Channels 4 4 8

Input Ranges 0--20 mA, 4--20 mA,1--5V, 0--5V, 0--10V,±5V, ±10V

0--20 mA, 4--20 mA,1--5V, 0--5V, 0--10V,±5V, ±10V

0--20 mA, 4--20 mA,1--5V, 0--5V, 0--10V,±5V, ±10V

Resolution 12 bit (1 in 4096) 12 bit (1 in 4096) 12 bit (1 in 4096)

Input Type Single ended Isolated Single ended

Maximum Inaccuracy ±0.4% at 25°C (77°F)±0.55% at 0° to 60° C

(32° to 140°F)

±0.4% at 25°C (77°F)±0.7% at 0° to 60°C

(32° to 140°F)

±0.3% at 25°C (77°F)±0.5% at 0° to 60°C

(32° to 140°F)

Special InputModule Chart

Special InputModule Chart

Analog InputModule Chart

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Specification D4--02DA F4--04DA F4--04DA--1

Channels 2 4 4

Output Ranges 4--20 mA, 1--5V, 0--10V 4--20 mA, 0--5V, 0--10V,±5V, ±10V

4--20mA


Output Type Independent Single ended Single ended

MaximumInaccuracy

±0.2% at 25°C(77°F)

±0.5% at 60°C (unipo.)±0.7% at 60°C (bipol.)±0.8% at 60°C (curr.)

±0.1 % at 25°C (77°F)±0.3 % at 0 to 60°C

(32 to 140°F)

Specification F4--04DA--2 F4--08DA--1 F4-16DA-1

Channels 4 8 16

Output Ranges 0--5V, 0--10V, ±5V,±10V

4--20mA 4--20 mA


Output Type Single ended Single ended Single ended

MaximumInaccuracy

±0.2 % at 25°C (77°F)± 0.4% at 0° to 60°C

(32° to 140°F)

±0.2% at 25°C (77°F)±0.4% at 0° to 60°C

(32° to 140°F)

±0.2 % at 25°C (77°F)±0.4 % at 0° to 60°C

(32° to 140°F)

Specification F4--04DAS--1 F4--08DA--2 F4-16DA-2

Channels 4 8 16

Output Ranges 4--20 mA 0--5v, 0--10v 0--5v, 0--10v,Combination of both


Output Type Single ended Single ended Single ended

MaximumInaccuracy

±0.07 % at 25°C(77°F)± 0.18% at 0° to 60°C

(32° to 140°F)

±0.2% at 25°C (77°F)±0.4% at 0° to 60°C

(32° to 140°F)

±0.2 % at 25°C (77°F)±0.4 % at 0° to 60°C

(32° to 140°F)

Analog OutputModule Chart

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Glossary of Specification TermsInputs or Outputs PerModule

Indicates number of electrical input or output points per module and designatescurrent sinking, current sourcing, or either.

Commons Per Module Number of electrical commons per module. A common is a connection to an inputor output module which is shared by multiple I/O circuits. It is ususally in the returnpath to the power supply of the I/O circuit.

Input Voltage Range The operating voltage range of an input circuit, measured from an input point to itscommon terminal, when the input is ON.

Output Voltage Range The output voltage range of an output circuit, measured from an output point to itscommon terminal, when the output is OFF.

Peak Voltage Maximum voltage allowed for an input or output circuit for a short duration.

AC Frequency AC modules are designed to operate within a specific frequency range.

ON Voltage Level The minimum voltage level at which an input point will turn ON.

OFF Voltage Level The maximum voltage level at which an input point will turn OFF.

Input Impedance The electrical resistance measured between an input point and its common point.Since this resistance is non-linear, it may be listed for various input currents.

Input Current Typical operating current for an active (ON) input.

Minimum ON Current The minimum current for the input circuit to operate reliably in the ON state.

Maximum OFF Current The maximum current for the input circuit to operate reliably in the OFF state.

Minimum Load The minimum load current required for an output circuit to operate properly.

External DC Required Some output modules require external power for the output circuitry.On Voltage Drop Sometimes called “saturation voltage”, it is the voltage measured from an output

point to its common terminal when the output is ON, at max. load.

Maximum LeakageCurrent

The maximum current a connected maximum load will receive when the outputpoint is OFF.

Maximum Inrush Current The maximum current used by a load for a short duration upon an OFF to ONtransition of a output point. It is greater than the normal ON state current and ischaracteristic of inductive loads in AC circuits.

Base Power Required The +5VDC power from the base required to operate the module. Be sure toobserve the base power budget calculations.

OFF to ON Response The time the module requires to process an OFF to ON state transition.

ON to OFF Response The time the module requires to process an ON to OFF state transition.

Status Indicators The LEDs that indicate the ON/OFF status of an input or output point. These LEDsare electrically located on the logic (CPU) side of the I/O interface circuit.

Terminal Type Indicates whether the module’s connector is removable or non-removable.

Weight Indicates the weight of the module.

Fuses Protective device for an output circuit, which stops current flow when currentexceeds the fuse rating current. It may be replaceable or non-replaceable, orlocated externally or internally.

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D4--08ND3S DC Input D4--16ND2 DC InputInputs per module 8 (sink/source) Inputs per module 16 (current sourcing)

Commons per module 8 (isolated) Commons per module 2 (isolated)

Input voltage range 20--52.8VDC Input voltage range 10.2--26.4VDC

Peak voltage 52.8VDC Peak voltage 26.4VDC

ON voltage level >18 V ON voltage level > 9.5VDC

OFF voltage level < 7V OFF voltage level < 4.0 VDC

Input impedance 4.8 K O Input impedance 3.2 KO @ 12VDC2.9 KO @24VDC

Input current @ 24 / 48 VDC 5 mA / 10 mA Input current @ 12 / 24VDC 3.8 mA / 8.3 mA

Minimum ON current 3.5 mA Minimum ON current 3.5 mA

Maximum OFF current 1.5 mA Maximum OFF current 1.5 mA

Base power required 5V 100 mA max Base power required 5V 150 mA max

OFF to ON response 3--10 ms OFF to ON response 1--7 ms (2.3 typical)

ON to OFF response 3--12 ms ON to OFF response 2--12 ms (4.6 typical)

Terminal type Removable Terminal type Removable

Status indicators Logic Side Status indicators Logic Side

Weight 8.8 oz. (250 g) Weight 8.8 oz. (250 g)

0123

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TB

24--48VDC

D4--08ND3S

INPUT

C0

0

20--52.8VDC4--12mA

C1

1

C2

2

C3

3

C4

4

C5

5

C6

6

C7

7

Derating Chart

0

2

4

6

8Points

0 10 20 30 40 50 60

Ambient Temperature (°C/°F)32 50 68 86 104 122 140

C°F°

C00

C11

C22

C33

C44

C55

C66

C77

-- +

-- +

-- +

-- +

+ --

+ --

+ --

+ --

OpticalIsolator

Common

Input

+--

To LED

Current sourcing configuration shown

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ATB

12--24VDC

D4--16ND2

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B

INPUT

CA

0

4

1

5

2

6

3

7

CB

4

0

5

1

6

2

7

3

10.2--26.4VDC4--12mA

Derating Chart

0

4

8

12

16Points

0 10 20 30 40 50 60


C°F°

CA0

41

52

63

7CB

40

51

62

73

-- +

-- +12--24VDC

12--24VDC

Current Flow

Optical

Common

Isolator

-- +12--24VDC

To LED

Input

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D4--16ND2F DC Input D4--16SIM Input SimulatorInputs per module 16 (current sourcing) Inputs per module 8 or 16, selectable

Commons per module 2 (isolated) Base power required 5V 150 mA Max

Input voltage range 10.2--26.4VDC Terminal type None

Peak voltage 26.4VDC Status indicators Logic Side

ON voltage level > 9.5VDC Weight 8.8 oz. (250 g)

OFF voltage level < 4.0VDC

Input impedance 3.2 K O @ 12VDC2.9 K O @ 24VDC

Input current @ 12 / 24 VDC 3.8 mA / 8.3 mA

Minimum ON current 3.5 mA

Maximum OFF current 1.5 mA

Base power required 5V 150 mA max

OFF to ON response 1 ms

ON to OFF response 1 ms

Terminal type Removable

Status indicators Logic Side

Weight 8.8 oz. (250 g)

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ATB

12--24VDC

D4--16ND2F

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B

INPUT

CA

0

4

1

5

2

6

3

7

CB

4

0

5

1

6

2

7

3

10.2--26.4VDC4--12mA

CA0

41

52

63

7CB

40

51

62

73

-- +

-- +10.2--26.4VDC

Current Flow

Derating Chart

0

4

8

12

16Points

0 10 20 30 40 50 60


C°F°

Optical

Common

Isolator

-- +12--24VDC

To LED

Input

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A8 16

INPUT SIMULATOR

D4--16SIM

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B

A0

A1

A2

A3

A4

A5

A6

A7

B0

B1

B2

B3

B4

B5

B6

B7

OFF ON

8 or 16 input point selectionswitch is located on the backof the module

Switch position is indicatedby the LEDs above the inputswitches

10.2--26.4VDC

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D4--32ND3--1, 24VDC Input D4--32ND3--2 5--12VDC InputInputs per module 32 (sink/source) Inputs per module 32 (sink/source)


Input voltage range 20--28VDC Input voltage range 4.75--13.2VDC (TTL, CMOS)

Peak voltage 30VDC Peak voltage 15VDC

ON voltage level > 19V ON voltage level > 4 V (use pullup R for TTL in)

OFF voltage level < 10 V OFF voltage level < 2 V

Input impedance 4.8 K O Input impedance 1.6 KO

Input current 5 mA Input current 3.1 mA @ 5V, 7.5 mA @ 12V

Minimum ON current 3.5 mA Minimum ON current 1.8 mA

Maximum OFF current 1.6 mA Maximum OFF current 0.8 mA


OFF to ON response 2--10 ms OFF to ON response 1--4 ms

ON to OFF response 2--10 ms ON to OFF response 1--4 ms

Terminal type Removable, 40 pin conn. Terminal type Removable, 40 pin conn.



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A/CA-B C-D

24VDC

D4--32ND3--1

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B/D

INPUT

A4A0A5A1A6A2A7A3CICIB4B0B5B1B6B2B7B3CIICIIC4C0C5C1C6C2C7C3CIIICIIID4D0D5D1D6D2D7D3CIVCIV

DISPLAYSELECT A - B

C - D

4.2--5.8mA20--28VDC, CLASS2

A4A0

A5A1

A6A2

A7A3

COM I

B4B0

B5B1

B6B2

B7B3

COM II

C4C0

C5C1

C6C2

C7C3

COM III

D4D0

D5D1

D6D2

D7D3

COM IV

Current Flow

+

--User

Supply

+

--UserSupply

Current Flow

+

--User

Supply

Current Flow

Current Flow

Derating Chart

048

121620242832

Points

0 10 20 30 40 50 60


C°F°

Optical

Common

Isolator

+ --24 VDC

To LED

InputCurrent sinking config. shown

Use Display Select switch to view(A0--A7, B0--B7) or (C0--C7, D0--D7)

0123

4567

A/CA-B C-D

5--12VDC

D4--32ND3--2

0123

4567

B/D

INPUT

A4A0A5A1A6A2A7A3CICIB4B0B5B1B6B2B7B3CIICIIC4C0C5C1C6C2C7C3CIIICIIID4D0D5D1D6D2D7D3CIVCIV

DISPLAYSELECT

4.75--13.2VDC, CLASS23.1--8.2mA

A - B

C - D

Derating Chart

048

121620242832

Points

A4A0

A5A1

A6A2

A7A3

COM I

B4B0

B5B1

B6B2

B7B3

COM II

C4C0

C5C1

C6C2

C7C3

COM III

D4D0

D5D1

D6D2

D7D3

COM IV

Current Flow

+

--User

Supply

+

--UserSupply

Current Flow

+

--User

Supply

Current Flow

Current Flow

Optical

Common

Isolator

+ --5--12 VDC

To LED

Input Current sinking config. shown

Use Display Select switch to view(A0--A7, B0--B7) or (C0--C7, D0--D7)

0 10 20 30 40 50 60


C°F°

Getting

Started

I/OW

iringand

Specifications


D4--64ND2, 24 VDC Input ModuleModule Location CPU base only * Base power required 5V 300 mA max

Inputs per module 64 (current sourcing) External power required(optional)

24VDC ? 10%,320mA max

Commons per module 8 (isolated) OFF to ON response 2.5 ms (typical)

Input voltage range 20 -- 28 VDC ON to OFF response 5.0 ms (typical)

Peak voltage 30 VDC Terminal type 2, Removable40 pin connectors

ON voltage level > 20 V40 pin connectors(sold separately)

OFF voltage level < 13 V Status indicators Logic Side

Input impedance 4.8 K O Weight 7.8 oz. (220 g)

Input current 5.0 mA @ 24 VDC

Minimum ON current 3.6 mA

Maximum OFF current 2.6 mA

COM

COM

COM

COM

Current Flow

+

--

24VDC

+

--24VDC

+

--24VDC

Current Flow

Current Flow

0123

4567

A/C

24VDC

D4--64ND2

B/D

INPUT

Derating Chart

0

32

64

Points

DISPLAYSELECT

4.2--5.8mA CLASS2CN1

Optical

Common

Isolator-- +24VDC

0 10 20 30 40 50 60


C°F°

To LED

A - B

C - D

Input

Since there are only 32 LEDs on the module, youcan only display the status for 32 points at onetime. In the A - B position the status of the firstgroup of 32 input points (A0--A17, B0--B17) aredisplayed (connector 1). In the C - D position thestatus of the second group of 32 input points(C0--C17, D0--D17) are displayed (connector 2).

0123

4567

0123

4567

0123

4567

20--28VDC

CN2

EXT24VDC

+--

Wiring per 32pts.with 24V on Connector

OpticalIsolator

To LED

Input

+--

--

+24VDC Ext

0V

Wiring per 32pts.using EXT 24VDC Connector

A1A0

A3A2

Current Flow

Current Flow

Current Flow

Current Flow

A5A4

A7A6

A11A10

A13A12

A15A14

A17A16

B1B0

B3B2

B5B4

B7B6

B11B10

B13B12

B15B14

B17B16

C1C0

C3C2

C5C4

C7C6

C11C10

C13C12

C15C14

C17C16

D1D0

D3D2

D5D4

D7D6

D11D10

D13D12

D15D14

D17D16

0v

0v

0v

0v

InternallyConnected

Common

Connector Pins

C1 0V

C2 0V

C3 0V

C4 0V

C5 0V

C6 0V

C7 0V

C8 0V

--

+

0V * Module location -- this module placement isrestricted to the local base on DL430/DL440systems. It may also be placed in expansionbases in DL450 systems that are using the new(--1) bases.

Get

ting

Sta

rted

I/OW

iring

and

Spe

cific

atio

ns3--24


D4--08NA 110--220VAC Input D4--16NA 110VAC InputInputs per module 8 Inputs per module 16


Input voltage range 80--265VAC Input voltage range 80--132VAC

Peak voltage 265VAC Peak voltage 132VAC

AC frequency 47--63 Hz AC frequency 47--63 Hz

ON voltage level > 70V ON voltage level > 70V

OFF voltage level < 30 V OFF voltage level < 20 V

Input impedance 12 K O Input impedance 8 K O

Input current 8.5 mA @100VAC20 mA @ 230VAC

Input current 14.5 mA @120VAC

Minimum ON current 5 mA Minimum ON current 7 mA

Maximum OFF current 2 mA Maximum OFF current 2 mA


OFF to ON response 5--30 ms OFF to ON response 5--30 ms

ON to OFF response 10--50 ms ON to OFF response 10--50 ms




0123

4567

TB

110--220VAC

D4--08NA

INPUT

CA

0

1

2

3

CB

4

5

6

7

80--265VAC10--30mA50/60Hz

CA

0

1

2

3

CB

4

5

6

7

110--220 VAC

110--220 VAC

OpticalIsolator

Common

To LED

Input

110--220 VAC

0123

4567

ATB

110VAC

D4--16NA

0123

4567

B

INPUT

CA

0

4

1

5

2

6

3

7

CB

4

0

5

1

6

2

7

3

80--132VAC80--20mA50/60Hz

Derating Chart

0

4

8

12

16Points

0 10 20 30 40 50 60


C°F°

CA0

41

52

63

7CB

40

51

62

73

110 VAC

110 VAC

OpticalIsolator

Common

To LED

Input

110 VAC

Derating Chart

0

2

4

6

8Points

0 10 20 30 40 50 60


C°F°

Getting

Started

I/OW

iringand

Specifications


D4--16NA--1 220VAC InputInputs per module 16

Commons per module 2 (isolated)

Input voltage range 187--238VAC

Peak voltage 265VAC

AC frequency 47--63 Hz

ON voltage level > 150V

OFF voltage level < 40 V

Input impedance 22 K O

Input current 10.0 mA @220VAC

Minimum ON current 7 mA

Maximum OFF current 2 mA

Base power required 5V 150 mA max

OFF to ON response 5--30 ms

ON to OFF response 10--50 ms

Terminal type Removable

Status indicators Logic Side

Weight 9.5 oz. (270 g)

0123

4567

ATB

110VAC

D4--16NA

0123

4567

B

INPUT

CA

0

4

1

5

2

6

3

7

CB

4

0

5

1

6

2

7

3

220VAC10--20 mA50/60Hz

Derating Chart

0

4

8

12

16Points

0 10 20 30 40 50 60


C°F°

CA0

41

52

63

7CB

40

51

62

73

OpticalIsolator

Common

To LED

Input

220 VAC

Get

ting

Sta

rted

I/OW

iring

and

Spe

cific

atio

ns3--26


D4-16NE3 12--24VAC/DC Input F4-08NE3S 90--150VAC/DC InInputs per module 16 (sink/source) Inputs per module 8 (sink/source)


Input voltage range 10.2--26.4VAC/VDC Input voltage range 90--150 VAC/VDC

Peak voltage 37.5VAC/VDC Peak voltage 350 peak < 1ms


ON voltage level > 9.5V ON voltage level > 90 VDC / 75VAC

OFF voltage level < 3.0V OFF voltage level < 60 VDC / 45VAC

Input impedance @ 12V/24V 3.2 K O / 2.9 K O Input impedance 22 K O

Input current @ 12V / 24V 3.8 mA / 8.3 mA Input current 5.5 mA @ 120V

Minimum ON current 4 mA Minimum ON current 4 mA

Maximum OFF current 1.5 mA Maximum OFF current 2 mA


OFF to ON response 5--40 ms OFF to ON response 8 ms

ON to OFF response 10--50 ms ON to OFF response 15 ms



Weight 8.8 oz. (250 g) Weight 9 oz. (256 g)

Derating Chart

0

4

8

12

16Points

0 10 20 30 40 50 60


C°F°

0123

4567

ATB

12--24VAC/DC

D4--16NE3

0123

4567

B

INPUT

CA

0

4

1

5

2

6

3

7

CB

4

0

5

1

6

2

7

3

10.2--26.4V

4--18mA50/60 Hz/DC

AC/DC

CA0

41

52

63

7CB

40

51

62

73

Common

Current sourcing configuration shown

+To LED

OpticalIsolator

--

Input

TB

90--150VAC/DC

F4--08NE3S

INPUT

90--150VDC90--150VAC

0123

4567

IN0

IN0

IN2

IN2

IN4

IN4

IN6

IN6

IN1

IN1

IN3

IN3

IN5

IN5

IN7

IN7

Derating Chart

0

2

4

6

8Points

0 10 20 30 40 50 60


C°F°

IN0

IN0

IN2

IN2

IN4

IN4

IN6

IN6

IN1

IN1

IN3

IN3

IN5

IN5

IN7

IN7

+

To LED

OpticalIsolator

--

Common

Input

Getting

Started

I/OW

iringand

Specifications


D4--08TD1 12--24 VDC Output F4-08TD1S 24--150 VDC Isolated OutOutputs per module 8 (current sinking) Outputs per module 8 (current sinking)

Commons per module 2 internally connected Commons per module 4 (isolated)

Operating voltage 10.2--26.4VDC Operating voltage 24--150VDC

Output type NMOS FET (open drain) Output type MOS FET

Peak voltage 40VDC Peak voltage 200 VDC, <1mS

ON voltage drop 0.5VDC @ 2A, 0.2 VDC @1A ON voltage drop 1VDC @ 2A

Max current (resistive) 2A / point, 5A / common Max current 2A / point, 4A / common

Max leakage current 0.1mA @ 40VDC Max leakage current 5 µA

Max inrush current 12A for 10 ms, 6A for 100 ms Max inrush current 30A /1ms, 6A / 10ms, 3A / 100ms

Minimum load 0.2mA Minimum load N/A

Base power required 5V 150mA max Base power required 5V 295 mA max

External DC required 24VDC ? 10%@35 mA External DC required None

OFF to ON response 1 ms OFF to ON response 25 µs

ON to OFF response 1 ms ON to OFF response 25 µs



Weight 8.4 oz. (240 g) Weight 10 oz. (282 g)

Fuses (non-replaceable) 1 (7A) per common Fuses (non-replaceable) 1 (3A) per output

0123

4567

TB FU

12--24VDC

D4--08TD1

OUTPUT

C

0

1

2

3

C

4

5

6

7

10.2--26.4VDC0.2mA--2A

L

L

24VDC

24V

C

Derating Chart

0

2

4

6

8Points

0 10 20 30 40 50 60


C°F°

Output Current1.25A/point

Output Current2A/point

(5A/common)

C

0

1

2

3

C

4

5

6

7

+ --

L

L

L

L

+ --

L

L

L

L

24VDC-- +

ToCommons

12--24 VDC

12--24 VDC

Common

L

12--24+--

+

--

24VDC

VDC

To LED

OpticalIsolator

+24V

Output

Internallyconnected

TB OPEN FUSE

24--150VDC

F4--08TD1S

OUTPUT

24--150VDC2A

0123

4567

0123

4567

SUPA

COM0

COM1

OUT2

OUT3

SUPC

COM4

COM5

OUT6

OUT7

OUT0

OUT1

SUPB

COM2

COM3

OUT4

OUT5

SUPD

COM6

COM7

Derating Chart

0

2

4

6

8Points

0 10 20 30 40 50 60


C°F°

OutputCurrent

1.5A/pointOutput Current2.0A/point


L

L

L

L

L

L

L

L

--+

--+

--+

--+

OUT0

OUT1

SUPA

COM0

COM1SUP

B

COM2

COM3

OUT4

OUT5

SUPD

COM6

COM7

OUT2

OUT3

SUPC

COM4

COM5

OUT6

OUT7

OpticalIsolator

+ --

L

To LED

3A

Supply

Common

Output

Get

ting

Sta

rted

I/OW

iring

and

Spe

cific

atio

ns3--28


D4-16TD1 5-24 VDC Output D4-16TD2, 12--24 VDC OutputOutputs per module 16 (current sinking) Outputs per module 16 (current sourcing)

Commons per module 2 internally connected Commons per module 2 (isolated)

Operating voltage / peak 4.5--26.4VDC, 40 VDC Peak Operating voltage / peak 10.2--26.4 VDC, 40 VDC Peak

Output type NPN Open collector Output type NPN Emitter Follower

ON voltage drop 0.5V @ 0.5A, 0.2V @ 0.1A ON voltage drop 1.5 VDC @ 0.5A

Max current (resistive) 0.5A / point, 3A / common Max current (resistive) 0.5A / point, 3A / common @50° C, 2.5A /common @ 60°C

Max leakage current 0.1mA @ 40VDC Max leakage current 0.1mA @ 40 VDC

Max inrush current 2A for 10 ms, 1A for 100 ms Max inrush current 2A for 10 ms, 1A for 100 ms

Minimum load 0.2mA Minimum load 0.2mA

Base power required 5V 200mA max Base power required 5V 400mA max

External DC required 24VDC ? 10% @125mA External DC required None

OFF to ON response 0.5 ms OFF to ON response 1 ms

ON to OFF response 0.5 ms ON to OFF response 1 ms




Fuses (non-replaceable) 1 (5A) per common Fuses (non-replaceable) 1 (5A) per common

0123

4567

ATB FU

5--24VDC

D4--16TD1

0123

4567

B

OUTPUT

CA

0

4

1

5

2

6

3

7

CB

4

0

5

1

6

2

7

3

5V--26.4VDC0.2mA--0.5A

L

L

L

L

24VDC+ --

24V

CA0

41

52

63

7CB

40

51

62

73

+ --

LL

LL

LL

LL

LL

LL

LL

LL

+ --

24VDC+ --

Internallyconnected

5--24 VDC

5--24 VDC

Derating Chart

0

4

8

12

16Points

0 10 20 30 40 50 60


C°F°



(3A/common)

Common

L

+

--

+

--24VDC

To LED

OpticalIsolatorOutput

--

+

24V

5--24 VDC

0123

4567

ATB FU

12--24VDC

D4--16TD2

0123

4567

B

OUTPUT

CA

0

4

1

5

2

6

3

7

CB

4

0

5

1

6

2

7

3

10.2--26.4VDC0.5A

L

L

L

L

CA0

41

52

63

7CB

40

51

62

73

-- +

LL

LL

LL

LL

LL

LL

LL

LL

-- +12--24 VDC

12--24 VDC

Derating Chart

0

4

8

12

16Points

0 10 20 30 40 50 60


C°F°



(3A/common)

2.5A/common

0.3A/point

Common

L

12--24+-- VDC

To LED

OpticalIsolator

Output

Getting

Started

I/OW

iringand

Specifications


D4--32TD1, 5--24VDC Output D4--32TD1--1, 5--15VDC OutputOutputs per module 32 (current sinking) Outputs per module 32 (current sinking)


Operating voltage 4.75--26.4 VDC Operating voltage 5--15 VDC

Output type NPN Open Collector Output type NPN Open Collector (w / pullup)

Peak voltage 36 VDC Peak voltage 16.5 VDC

ON voltage drop 0.6 VDC @ 0.2A ON voltage drop 0.4 VDC @ 0.1A

Max current (resistive) 0.2A / point, 1.6A / common Max current (resistive) 0.09A/pt, 0.72A/com, 2.88A/ mod.

Max leakage current 0.1mA @ 36 VDC Max leakage current 0.01mA @ 16.5 VDC

Max inrush current 1A for 10 ms, 0.5A for 100 ms Max inrush current 0.5A for 10ms, 0.2A for 100ms

Minimum load 0.1mA Minimum load 0.1mA

Base power required 5V 250mA max Base power req., 5V 250mA max

External DC required 24VDC ? 10%, 140mA max External DC required 5--15VDC ? 10%, 700mA max

OFF to ON response 0.1 ms OFF to ON response 0.1 ms

ON to OFF response 0.1 ms ON to OFF response 0.1 ms




Fuses None Fuses None

0123

4567

A/CA-B C-D

5--24VDC

D4--32TD1

0123

4567

B/D

OUTPUT

A4A0A5A1A6A2A7A3VICIB4B0B5B1B6B2B7B3VIICIIC4C0C5C1C6C2C7C3VIIICIIID4D0D5D1D6D2D7D3VIVCIV

DISPLAYSELECT A - B

C - D

5--26VDC,CLASS 20.2A

Derating Chart

048

121620242832

Points

0 10 20 30 40 50 60


C°F°

Output current0.1A / point


L

+--24 VDC

Common

Output

OpticalIsolator

To LED

V+

A4A0

A5A1

A6A2

A7A3

V ICOM I

B4B0

B5B1

B6B2

B7B3

V IICOM II

C4C0

C5C1

C6C2

C7C3

V IIICOM III

D4D0

D5D1

D6D2

D7D3

V IVCOM IV

Current Flow

+

--24VDC

LL

LL

LL

LL

LL

LL

LL

LL

LL

LL

LL

LL

LL

LL

LL

LL

24 VDC

24 VDC

24 VDC

+

--

+

--

+

--

0123

4567

A/CA-B C-D

5--15VDC

D4--32TD1--1

0123

4567

B/D

OUTPUT


DISPLAYSELECT A - B

C - D

5--15VDC, CLASS 20.09A

5--15VDC

5--15VDC

5--15VDC

5--15VDC

A4A0

A5A1

A6A2

A7A3

V ICOM I

B4B0

B5B1

B6B2

B7B3

V IICOM II

C4C0

C5C1

C6C2

C7C3

V IIICOM III

D4D0

D5D1

D6D2

D7D3

V IVCOM IV

Current Flow

+

--

LL

LL

LL

LL

LL

LL

LL

LL

LL

LL

LL

LL

LL

LL

LL

LL

+

--

+

--

+

--

Derating Chart

048

121620242832

Points

0 10 20 30 40 50 60


C°F°



Outputcurrent0.06A /point

L

+

--5--15VDC

Common

OutOpticalIsolator

To LED

V+

1.5K

Get

ting

Sta

rted

I/OW

iring

and

Spe

cific

atio

ns3--30


D4--32TD2, 12--24 VDC Output Module

Outputs per module 32 (current sourcing) External DC required 10.8--26.4VDC1A / commonCommons per module 4 (isolated) 1A / commonincluding load

Operating voltage 10.8--26.4 VDCincluding load

Output type PNP Open Collector OFF to ON response < 0.2 ms

Peak voltage 30 VDC ON to OFF response < 0.2 ms

ON voltage drop 0.6 VDC @ 0.2A Terminal type Removable

Max current (resistive) 0.2A / point1.0A / common

Status indicators Logic Side1.0A / common4.0A / module Weight 6.7 oz. (190 g)

Max leakage current 0.01mA @ 26.4 VDC Fuses None

Max inrush current 500 mA for 10 ms

Minimum load 0.2mA

Base power required 5V 350mA max

0123

4567

A/CA-B C-D

12--24VDC

D4--32TD2

0123

4567

B/D

OUTPUT Derating Chart for D4--32TD2

048

121620242832

Points

Output current0.2 A /pt

(1A /common)


DISPLAYSELECT A - B

C - D

11--26VDC, CLASS20.2A

A4A0

A5A1

A6A2

A7A3

V ICOM I

B4B0

B5B1

B6B2

B7B3

V IICOM II

C4C0

C5C1

C6C2

C7C3

V IIICOM III

D4D0

D5D1

D6D2

D7D3

V IVCOM IV

Current Flow

--

+

--

+

12--24VDC

LL

LL

LL

LL

LL

LL

LL

LL

--

+

--

+

LL

LL

LL

LL

LL

LL

LL

LL

12--24VDC

12--24VDC

12--24VDC

0 10 20 30 40 50 60


C°F°

L

+

--12--24VDC

Common

Output

OpticalIsolator

To LED

V+

Only 16 status points can be displayed at one time on the front of the module.In the A - B position the status of the first group of 16 output points (A0--A7, B0--B7) is displayed.In the C - D position the status of the second group of 16 output points (C0--C7, D0--D7) is displayed.

Getting

Started

I/OW

iringand

Specifications


D4--64TD1, TTL/CMOS/5--24 VDC Output ModuleModule Location CPU base only * Minimum load 0.1mAOutputs per module 64 (current sinking) Base power required 5V 800mA maxCommons per module 8 (isolated)

Base power required 5V 800mA max

Operating voltage 4.75--26.5 VDCOutput type NPN Open Collector External DC required 24VDC ? 10%,

(800mA + 50mA percommon)7.0A total max

Peak voltage 36 VDC OFF to ON response < 0.1 msON voltage drop 0.6 VDC @ 0.1A ON to OFF response < 0.2 msMax current (resistive) 0.1A / point

1.0A / common8.0A / module

Terminal type 2, Removable 40-pinconnectors (sold sep.)1.0A / common

8.0A / module Status indicators Logic SideMax leakage current 0.01mA @ 36 VDC Weight 7.4 oz. (210 g)Max inrush current 1A for 1 ms

700mA for 100 msFuses None

0

1

2

3

4

5

6

7

A/C

5--24VDC

D4--64TD1

B/D

OUTPUT

DISPLAYSELECT

0.1A CLASS2CN1

A - B

C - D

0

1

2

3

4

5

6

7

0

1

2

3

4

5

6

7

0

1

2

3

4

5

6

7

5--26V

CN2

EXT24VDC

+--

Derating Chart

08

16243240485664

Points

0 10 20 30 40 50 60


C°F°


Only 32 status points can be displayed at one time on the front of themodule. In the A - B position the status of the first group of 32 outputpoints (A0--A17, B0--B17) are displayed (connector 1). In the C - Dposition the status of the second group of 32 output points (C0--C17,D0--D17) are displayed (connector 2).

COM

COM

COM

COM

Current Flow

+--24VDC

+--5--26VDC

+--

5--26VDC

Current Flow

Current Flow

Wiring per32pts.

with 24V onConnector

OpticalIsolator

To LED

V

+--

--

+24VDC Ext

Wiring per 32pts.using EXT 24VDC

Connector

A1

A0

A3

A2

Current Flow

Current Flow

Current Flow

Current Flow

A5

A4

A7

A6

A11

A10

A13

A12

A15

A14

A17

A16

B1

B0

B3

B2

B5

B4

B7

B6

B11

B10

B13

B12

B15

B14

B17

B16

C1

C0

C3

C2

C5

C4

C7

C6

C11

C10

C13

C12

C15

C14

C17

C16

D1

D0

D3

D2

D5

D4

D7

D6

D11

D10

D13

D12

D15

D14

D17

D16

+V

+V

+V

+V

InternallyConnected

Connector Pins

C1 V1

C2 V2

C3 V3

C4 V4

C5 V5

C6 V6

C7 V7

C8 V8

LL

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

LOutput

Common

LL

LL

LL

LL

LL

LL

LL

LL

L

LL

LL

LL

L

LL

LL

LL

LL

+V

+V

+V

+V

InternallyConnected

OpticalIsolator

To LED+--

--

+

24VDC

LOutput

Common

24VDC Ext

COM

COM

COM

COM

Current Flow

+--5--26VDC

+--5--26VDC

+--

5--26VDC

Current Flow

Current Flow

Wiring per 32pts.using EXT 24VDC

Connector and5--26VDC Load

Supply

LL

LL

LL

LL

LL

LL

LL

LL

L

LL

LL

LL

L

LL

LL

LL

LL

+V

+V

+V

+V

InternallyConnected

OpticalIsolator

To LED+

--

--

+

5--26VDC

LOutput

Common

24VDC Ext+--

+V

+V

+

* Module location -- this module placement is restricted to the localbase on DL430/DL440 systems. It may also be placed in expansionbases in DL450 systems that are using the new (--1) bases.

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D4--08TA, 18--220VAC Output D4--16TA, 18--220VAC OutputOutputs per module 8 Outputs per module 16


Operating voltage 15--265VAC Operating voltage 15--265VAC

Output type SSR (triac) Output type SSR (triac)

Peak voltage 265VAC Peak voltage 265VAC


ON voltage drop 1.5VAC @ 2A ON voltage drop 1.5 VAC @ 0.5A

Max current 2A / point, 5A / com. @ 30°C2A / common @ 60 °C

Max current 0.5A / pt, 3A / common @ 45 °C2A / common @ 60 °C

Max leakage current 5mA @ 265VAC Max leakage current 4mA @ 265VAC

Max inrush current 30A for 10 ms, 10A for 100 ms Max inrush current 15A for 10 ms, 10A for 100 ms

Minimum load 10 mA Minimum load 10 mA


OFF to ON response 1 ms OFF to ON response 1 ms

ON to OFF response 1 ms +1/2 AC cycle ON to OFF response 1 ms +1/2 AC cycle




Fuses (non-replaceable) 1 (8A) per common Fuses (non-replaceable) 1 (5A) per common

0123

4567

TB FU

18--220VAC

D4--08TA

OUTPUT

CA

0

1

2

3

CB

4

5

6

7

15--265VAC10mA--2A

L

50/60Hz

L

CA

0

1

2

3

CB

4

5

6

7

L

L

L

L

L

L

L

L

18--220 VAC

18--220 VAC

Derating Chart

0

2

4

6

8

Points

0 10 20 30 40 50 60


C°F°



(5A/common)

OutputCurrent

0.5A/point

(2A/common)

Common

L

To LED

Optical IsolatorOutput

18--220 VAC

0123

4567

ATB FU

18--220VAC

D4--16TA

0123

4567

B

OUTPUT

CA

0

4

1

5

2

6

3

7

CB

4

0

5

1

6

2

7

3

15--265VAC10mA--0.5A

L

L

L

L

50/60Hz

CA0

41

52

63

7CB

40

51

62

73

LL

LL

LL

LL

LL

LL

LL

LL

18--220 VAC

18--220 VAC

Derating Chart

0

4

8

12

16

Points

0 10 20 30 40 50 60


C°F°



OutputCurrent

0.25A/point

(2A/common)

3A/common

Common

L

To LED

OpticalIsolatorOutput

18--220 VAC

Getting

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iringand

Specifications


D4--08TR, Relay Output F4--08TRS--1, Relay OutputOutputs per module 8 relays Outputs per module 8 relays


Operating voltage 5--30VDC / 5--250VAC Operating voltage:12--30VDC, 12--125VAC, 125--250VAC*

Output type Form A (SPST--NO) Output type: 4, Form C (SPDT), 4, Form A (SPST--NO)

Peak voltage 30VDC / 256VAC Peak voltage 30VDC / 250VAC @10A


Max current (resistive) 2A / point, 5A / common Max current (resistive) 10A / point, 40A / module

Max leakage current 0.1mA @ 265VAC Max leakage current 0.1mA @ 265VAC

Max inrush current 2A Max inrush current 10A

Minimum load 5mA Minimum load 100mA @12 VDC

Base power required 5V 550mA max Base power required 5V 575mA max

External DC required None External DC required None

OFF to ON response 12 ms OFF to ON response 7 ms

ON to OFF response 12 ms ON to OFF response 9 ms




Fuses (non-replaceable) 1 (8A) per common Fuses (non-replaceable) 1 (10A/125V) per common

0123

4567

TB FU

RELAY

D4--08TR

OUTPUT

CA

0

1

2

3

CB

4

5

6

7

L

L

5--250VAC2A 50/60Hz5--30VDC5mA--2A

Typical Relay Life (Operations)

Maximum Resistiveor Inductive Inrush

Load Current

2A resistive2A inductive0.5A resistive0.5A inductive

Operating Voltage

30VDC

100K800K

125VAC300K80K1M

250VAC100K

300K 300K

200K60K800K200K

CA

0

1

2

3

CB

4

5

6

7

L

L

L

L

+ --

L

L

L

L

Derating Chart

0

2

4

6

8

Points

0 10 20 30 40 50 60


C°F°

OutputCurrent

1.25A/point


(5A/common)

Common

LRELAY

To LED

Output

TB

RELAY

F4--08TRS--1

OUTPUT

12--250VAC10A 50/60Hz

0123

4567

0C

0NC

1N0

2C

2NC

3NO

4C

5C

6C

7C

0NO

1C

1NC

2NO

3C

3NC

4NO

5NO

6NO

7NO

12--30VDC10mA--10A

TB



Load Current

1/4 HP10.0A5.0A3.0A

Operating Voltage

30VDC

50K200K

125VAC25K50K100K

250VAC

325K 125K 50K0.5A >50M

0C0

01

11

22

23

33

44

55

66

-- +L

L

L

L-- +

LL

NC

NO

C

NC

NO

C

C

C7C

NO

C

NC

NO

C

NC

NO

NO

NO7

NO

LL

-- +L

L-- +

L

L

+ --

+ --

+ --

+ --

Derating Chart

0

2

4

6

8Points

0 10 20 30 40 50 60


C°F°


8A/point

10A/point

L

10ACommon

NO

NCL

Maximum DC voltagerating is 120 VDC @0.5A, 30,000 cyclestypical. Motor startersup to and includingNEMA size 3 can beused with this module.

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F4--08TRS--2, Relay Output D4--16TR, Relay OutputOutputs per module 8 relays Outputs per module 16 relays


Operating voltage 12--30VDC, 12--250VAC Operating voltage 5--30VDC / 5--250VAC

Output type: 4 Form C (SPDT), 4 Form A (SPST--NO) Output type Form A (SPST--NO)

Peak voltage 30VDC / 250VAC @5A Peak voltage 30VDC / 256VAC


Max current (resistive) 5A / point, 40A / module Max current (resistive) 1A / point, 5A / common

Max inrush current 10A Max leakage current 0.1mA @ 265VAC

Minimum load 100mA @12 VDC Max inrush current 4A

Base power required 5V 575mA max Minimum load 5mA

External DC required None Base power required 5V 1000mA max

OFF to ON response 7 ms External DC required None

ON to OFF response 9 ms OFF to ON response 10 ms

Terminal type Removable ON to OFF response 10 ms

Status indicators Logic Side Terminal type Removable

Weight 13.8 oz. (390 g) Status indicators Logic Side

Fuses, (user replaceable) 1 (10A, 250V) per common19379--K--10A Wickman

Weight 10.9 oz. (310 g)19379--K--10A Wickman Fuses (non-replaceable) 1 (8A) per common

0123

4567

ATB FU

RELAY

D4--16TR

0123

4567

B

OUTPUT

CA

0

4

1

5

2

6

3

7

CB

4

0

5

1

6

2

7

3

5--250VAC1A 50/60Hz

L

L

L

L

5--30VDC5mA--1A



Load Current

5.0A3.0A.05A

Operating Voltage

28VDC

325K>50M

120VAC100K125K

240VAC200K

50K

TB

FU

RELAY

F4--08TRS--2

OUTPUT

12--250VAC5A 50/60Hz

0123

4567

0C

0NC

1NO

2C

2NC

3NO

4C

5C

6C

7C

0NO

1C

1NC

2NO

3C

3NC

4NO

5NO

6NO

7NO

12--30VDC10mA--5A

TB

0C0

01

11

22

23

33

44

55

66

-- +L

L

L

L-- +

LL

NC

NO

C

NC

NO

C

C

C7C

NO

C

NC

NO

C

NC

NO

NO

NO7

NO

LL

-- +L

L-- +

L

L

+ --

+ --

+ --

+ --

Derating Chart

0

2

4

6

8Points

0 10 20 30 40 50 60


C°F°


(40A/module)

L

5ACommon

NO

NC

Sample Relay Output Circuit (1 of 4)L

L

5A

Common

NO

Sample Relay Output Circuit (1 of 4)



Load Current

1A resistive1A inductive0.5A resistive0.5A inductive

Operating Voltage

30VDC

400K>2M

125VAC500K200K800K

250VAC>1M

>1M 300K

300K100K500K200K

CA0

41

52

63

7CB

40

51

62

73

LL

LL

LL

LL

LL

LL

LL

LL

+ --

Derating Chart

0

4

8

12

16Points



(5A/common)

Common

LRELAY

To LED

Output

Maximum DC voltagerating is 120 VDC @0.5A, 30,000 cyclestypical. Motor starters upto and including NEMAsize 3 can be used withthis module.

0 10 20 30 40 50 60


C°F°

Getting

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iringand

Specifications


F4--04AD 4--Channel Analog Input

Number of Channels 4

Input Type Single-ended or differential

Input Ranges 0--5, 1--5, 0--10, ±5, ±10 VDC, 0--20, 4--20 mA.

Resolution 12 bit (0 to 4095), unipolar 13 bit (±4095), bipolar

Input Impedance 20 MΩ minimum, voltage input

250 Ω, 1/2W, ±0.1%, 25 ppm/_ C current input

Max. Continuous Overload ±50 VDC, voltage input, ±45 mA, current input

Recommended External Fuse 0.032A, Series 217 fast acting, current inputs

Common Mode Voltage Range ±10V maximum

Linearity ±0.025% of span (±1 count maximum, unipolar)

Input Stability ±1/2 count

Cross Talk --80 dB, 1/2 count maximum

Full Scale Calibration Error ±12 counts maximum, voltage input

±16 counts maximum, at 20.000 mA current input

Offset Calibration Error ±1 count maximum, voltage input

±2 counts maximum, at 4.000 mA current input

Maximum Inaccuracy 0.4% maximum @ 25_C (77° F)

0.55% maximum @ 0 to 60_C (32 to 140° F)

Conversion Time < 6 mS per selected channel

Noise Rejection Ratio Normal mode: --3 dB @ 50 Hz, --6 dB / octave

Common mode: --70 dB, DC to 12 kHz

PLC Update Rate 4 channel per scan max.

Digital Input Points Required16 or 32-bit mode

16 or 32 (X) input points12 data bits, 4 bits optional for two’scomplement mode, 4 channel select bits,12 bits unused in 32 bit mode

Power Budget Requirement 85 mA (power from base)

External Power Supply 24 VDC, ±10%, 100 mA, class 2

Operating Temperature 0 to 60_C (32° to 140° F)

Storage Temperature --20 to 70_C (--4° to 158° F)

Relative Humidity 5 to 95% (non-condensing)

Environmental air No corrosive gases permitted

Vibration MIL STD 810C 514.2

Shock MIL STD 810C 516.2

Insulation Resistance 10 MΩ, 500 VDC

Noise Immunity NEMA ICS3-304

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F4--04AD 4--Channel Analog Input Module

+--

OV

NOTE 1: Shields should be grounded at the signal source.NOTE 2: Unused channels should be shorted for best noise immunity.NOTE 3: When a differential input is not used, 0V should be connected to C of the channel.

VC

IOV

VC

IOV

VC

IOV

VC

IOV

+

--

+

-- OV

+ --

CH4Not Used

CH1Single-ended Voltage

CH3Differential Current

Transmitter

CH2Differential Voltage

User Supply 21.6 -- 26.4 VDC

Transmitter

Transmitter

250 ohms

See NOTE 2

SeeNOTE 3

OV

UserSupplyReturn

OV

+--

A to DConvertor

InternalModuleWiring

(front end)

Analog

Sw

itch

Channel select

See NOTE 1

Class 2

250 ohms

250 ohms

250 ohms

V

C

I

OV

V

C

I

OV

V

C

I

OV

V

C

I

OV

1248

163264128

TB

ANALOG

F4--04AD

INPUT

DISPLAYCH

24VDATA

25651210242048

CH1CH2CH3CH4

0--10VDC1--5VDC

--10--+10VDC4mA--20mA

24VDC 0.1ACLASS 2

CH1

CH2

CH3

CH4

RUN NEG

F4--04AD

Getting

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iringand

Specifications


F4--04ADS 4--Channel Isolated Analog Input


Input Ranges 0--5V, 0--10V, 1--5V, ±5V, ±10V,0--20 mA, 4--20 mA


Conversion Method Successive approximation

Input Type Differential

Max. Common Mode Voltage ±750V peak continuous transformer isolation

Noise Rejection Ratio Common mode: --100 dB at 60Hz

Active Low-Pass Filtering --3 dB at 20Hz, --12 dB per octave

Input Impedance 250O ±0.1%, 1/2W current input200KO voltage input

Absolute Maximum Ratings ±45 mA, current input±100V, voltage input

Conversion Time 1 mS per selected channel

Linearity Error ±1 count (0.025% of full scale) maximum

Full Scale Calibration Error ±8 counts maximum (Vin = 20 mA)

Offset Calibration Error ±8 counts maximum (Vin = 4 mA)


Digital Input Points Required 12 binary data bits, 4 active channelindicator bits

Accuracy vs. Temperature ±100 ppm / _C maximum full scale (including maximumoffset)

Power Budget Requirement 270 mA @ 5 VDC (from base)

External Power Supply 24 VDC, ±10%, 120 mA, class 2

Recommended Fuse 0.032 A, Series 217 fast-acting, currentinputs

Operating Temperature 0 to 60_C (32 to 140°F)

Storage Temperature --20 to 70_C (--4 to 158° F)





Noise Immunity NEMA ICS3--304

InputSpecifications

GeneralSpecifications

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ns3--38


F4--04ADS 4--Channel Isolated Analog Input Module

4 CHANNELS

ANALOG

F4--04ADS

INPUT

CH1+V

CH1R

CH2+V

CH2R

CH3+V

CH3R

CH4+V

CH4R

24V

CH1C

CH2C

CH3C

CH4C

0V

24VDC 0.5A

NOTE 1: Shields should be grounded at the signal source.

VC

R

VC

R

VC

R

VC

R

+--

+--

CH4

CH1Voltage

Transmitter

CH32-wire 4--20mA

Transmitter

2-wire 4--20mATransmitter

+--

250 ohms

250 ohms

250 ohms

250 ohms

Analogswitch

See NOTE 2CH2 Not Used

See NOTE 1

0--10VDC0--5VDC1--5VDC+10VDC+5VDC4--20mA

+ --User

Supply

21.6 - 26.4 VDC

+--

NOTE 2: Unused channels should have V & C & R of the channels jumpered together.

WiringDiagram

Getting

Started

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iringand

Specifications


F4--08AD 8--Channel Analog Input

Number of Channels 8, single ended (one common)

Input Ranges 0--5V, 0--10V, 1--5V, ±5V, ±10V,0--20 mA, 4--20 mA


Active Low-pass Filtering --3 dB at 20Hz, --12 dB per octave

Input Impedance 250 ohms ±0.1%, 1/2W current input>20 Megohms voltage input, 1 Megohm minimum

Absolute Maximum Ratings ± 45 mA, current input±75V, voltage input

Conversion Time 0.4ms per channel (module conversion)1 ms per selected channel minimum (CPU)

Linearity Error (End to End) ±1 count (0.025% of full scale) maximum

Input Stability ±1/2 count

Full Scale Calibration Error (Offset er-ror not included)

±12 counts maximum , voltage input±12 counts maximum, @ 20mA current input

Offset Calibration Error ±2 counts maximum, unipolar voltage input

±4 counts maximum, bipolar voltage input

±4 counts maximum, 4 mA current input

PLC Update Rate 8 Channel per scan max.

Digital Input Points Required 16 (X) input points total12 binary data bits, 3 active channel bits,

Power Budget Requirement 75 mA (power from base)

External Power Supply 18--30 VDC, 90 mA, class 2

Recommended Fuse 0.032 A, Series 217 fast-acting, currentinputs

Accuracy vs. Temperature ±50 ppm / _C maximum full scale (including maximumoffset change of 2 counts)

Operating Temperature 0 to 60_C (32 to 140° F)

Storage Temperature --20 to 70_C (--4° F to 158° F)


Environmental Air No corrosive gases permitted




One count in the specification table is equal to one least significant bit of the analog data (1 in 4096).

InputSpecifications


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ns3--40


F4--08AD 8--Channel Analog Input Module

8 CHANNELS

ANALOG

F4--08AD

INPUT

CH1IN

CH2IN

CH3IN

CH4IN

CH5IN

CH6IN

CH7IN

CH8IN

24V

0V

24VDC 0.1A

CH1COM

CH2COM

CH3COM

CH4COM

CH5COM

CH6COM

CH7COM

CH8COM

0--10VDC0--5VDC1--5VDC+10VDC+5VDC4--20mA

+

--

CH1

CH2

CH3

CH4

CH5

CH6

CH7

CH8

+

--

CH1

CH72-wire

4--20mATransmitter

CH2

Optional

VoltageTransmitter

VoltageTransmitter

250 ohms

OV

A to DConvertor

InternalModuleWiring

Analog

Sw

itchIN

IN

IN

IN

IN

IN

IN

IN

CH1

CH2

CH3

CH4

CH5

CH6

CH7

CH8

0V

0V

0V

0V

0V

0V

0V

0V

+--

+ --ExternalP/S

(24VDCtypical)

CH3

CH4

CH5

CH6

CH83-wire

4--20mATransmitter

18-30VDC

250 ohms

250 ohms

250 ohms

250 ohms

250 ohms

250 ohms

250 ohms

Jumpers forCH5, 7 & 8are installed

Channels 3--6 are not used,See NOTE 2

More than one external power supply can be used (see channel 8).

If the power supply common of an external power supply is not connected to 0V on themodule, then the output of the external transmitter must be isolated. To avoid “ground loop”errors, recommended 4--20mA transmitter types are:

2 or 3 wire: Isolation between input signal and power supply.Isolation between input signal, power supply, and 4--20mA output.4 wire:

See NOTE 1

0V

24V

NOTE 1: Shields should be grounded at the signal source.NOTE 2: Unused channels should be connected to 0V

or have current jumpers installed.

Getting

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iringand

Specifications


D4--02DA 2--Channel Analog Output

Number of Channels 2 (independent)

Output Ranges 0--10V, 1--5V, 4--20 mA


Output Type Single ended

Output Impedance 0.5Ω maximum, voltage output

Output Current 5 mA maximum, voltage output

Load Impedance 550Ω max., 5.0Ω min.,current output,2KΩ minimum, voltage output

Linearity ±0.1% maximum

Accuracy vs. Temperature ±70 ppm / _C maximum

Maximum Inaccuracy ±0.2% maximum at 25_ C

Conversion Method Integration

Conversion Time Start of scan, 30µS + one scan

PLC Update Rate 1 or 2 channels per scan

Digital Output Points Required 32 (Y) output points12 binary data bits per channel (24 bits total with 8 un-used bits)

Power Budget Requirement 250 mA (from base)

External Power Supply 24VDC, ±10%, 300 mA, class 2


Storage Temperature --20 to 70_C (--4 to 158°F)





Insulation Resistance 10 MO , 500 VDC


OutputSpecifications

General ModuleSpecifications

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ns3--42


D4--02DA 2--Channel Analog Output Module

1248

163264

128

TB CH2

ANALOG

D4--02DA

OUTPUT

+I

--I

+V

--V

+I

--I

+V

--V

0--10VDC

DISPLAYCH

24V CH1DATA

25651210242048

CH1

CH2

24VDC 0.3A

1--5VDC4mA--20mA

+I

--I

+V

--V

+I

--I

+V

--V

Shielded

Shielded

5 to 550 ohms

2K ohmsor greater

User Load

24V

0V

See NOTE 2

Channel 1 is wired forcurrent output

Channel 2 is wired forvoltage output

NOTE 1: Shields should be connected to the 0Vterminal of the module or power supply.

NOTE 2: Unused voltage and current outputsshould remain open (no connections).

OV

V+

V+

NC

CH1

CH2

D/A

D/A

See NOTE 1

+ --User

Supply

21.6 -- 26.4 VDC CLASS 2D4--02DA

User Load

Getting

Started

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iringand

Specifications


F4--04DA 4--Channel Analog Output


Output Ranges 0--5V, 0--10V, ±5V, ±10V, 4--20 mA


Conversion Method Successive Approximation

Output Type Single ended, 1 common

Output Impedance 0.2Ω typical, voltage output

Load Impedance 2KΩ minimum, voltage output0Ω minimum, current output

Maximum Load / Voltage 680Ω/18V, 1KΩ/24V, 1.5KΩ/36V,current output

Voltage Output Current 5 mA sink or source

Short-Circuit Current 15 mA typical, voltage output

Linearity Error ±1 count (±0.025%) maximum

Gain Calibration Error ±8 counts maximum, voltage output--8 to +11 counts maximum, current output

Offset Calibration Error ±2 counts maximum, voltage output--5 to +9 counts maximum, current output

Conversion Time 5 µs maximum, settling time0.3 ms maximum, digital out to analog out

Digital Output Points Required 16 point (Y) outputs,12 bits binary data, 4 channel select bits


External Power Supply 24 VDC, 100 mA, class 2 ±10%(add 20 mA for each current loop used)

Accuracy vs. Temperature ±50 ppm / _C maximum full scale±25 ppm / _C maximum offset








One count in the specification table is equal to one least significant bit of the analog data value (1 in4096).



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F4--04DA 4--Channel Analog Output Module

NOTE 1: Shields should be connected to the 0V terminal of the module or power supply.

NOTE 2: Unused voltage and current outputs should remain open (no connections).

CH1 +I

CH1

Min.2K ohms

0--1K ohms

CH1 +V

CH2 +I

CH2 +V

CH3 +I

CH3 +V

CH4 +I

CH4 +V

CH1 --I

CH1 --V

CH2 --I

CH--V

CH3 --I

CH3 --V

CH4 --I

CH4 --V

CH3

CH4

0--1K ohms

24V

0V

Voltage Output

Current

4--20mA curr. sinking

volt. sink/source4--20mA curr. sinking

volt. sink/source

volt. sink/source

volt. sink/source

D/A

Internal module circuitry

User WiringSee NOTE 1

D/A

D/A

D/A

UserSupply

21.6--26.4 VDC

TransmitterSupply

18--30 VDC

ANALOG

F4-04DA

OUTPUT

0-10VDC0-5VDC

CH1+I

CH1+V

CH2+I

CH2+V

CH3+I

CH3+V

CH4+I

CH4+V

24V0

V

4mA-20mA

24VDC 0.1A

CH1-I

CH1--V

CH2--I

CH2--V

CH3--I

CH3--V

CH4--I

CH4--V

±5VD±10VDC

Output

CurrentOutput



CH2

Min.2K ohms

Wiring Diagram

Getting

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Specifications


F4--04DA--1 4--Channel Analog Current Output


Output Range 4--20 mA


Output Type Outputs sink 4-20 mA from external supply

External Load Resistance 0O minimum

Maximum Loop Supply 30 VDC

Peak Output Voltage 40 VDC (clamped, transient suppressed)

Maximum Load / Power Supply 620O /18V, 910O /24V, 1200O /30V

Linearity Error (best fit) ±1 count (±0.025%) maximum

Gain Calibration Error ±5 counts maximum

Offset Calibration Error ±3 counts maximum

Maximum Inaccuracy ±0.1% @ 25_C (77°F)±0.3% @ 0 to 60_C (32 to140°F)


Digital Output Points Required 16 point (Y) outputs,12 bits binary data and 4 active channel bits


External Power Supply 21.6--26.4 VDC, 75 mA, class 2(add 20 mA for each current loop used)

Accuracy vs. Temperature ±57 ppm / _C full scale calibration range(including maximum offset change, 2 counts)










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F4--04DA--1 4--Channel Analog Current Output Module

ANALOG

F4--04DA--1

OUTPUT

CH1+I

CH2+I

CH3+I

CH4+I

24V0

V

4mA--20mA

24 V @ 75 mA

CH1--I

CH2--I

CH3--I

CH4--I

NOTE 1: Shields should be connected to the 0V terminal of the module terminal block.

CH1 +ICH1

CH2 CH2 +I

CH3 +I

CH4 +I

CH1 --I

CH2 --I

CH3 --I

CH4 --I

CH3

CH4

24V

0V

18--30 VDCOptional 2ndUser Supply

Add 20mA for each4--20mA loop poweredfrom the module.

CurrentOutput

CurrentOutput

CurrentOutput





D/A


Typical User Wiring

See NOTE 1

D/A

D/A

D/A

0--1K ohms

NOTE 2: Unused current outputs should remain open (no connections).

InternalDC/DC Converter

21.6 -- 26.4 VDC75 mA

+ --User Supply

+ --

CurrentOutput

0--1K ohms

0--1K ohms

0--1K ohms

Wiring Diagram

Getting

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iringand

Specifications


F4--04DA--2 4--Channel Analog Voltage Output


Output Ranges 0--5, 0--10, ±5 , ±10 VDC


Load Impedance 2KO minimum

Load Capacitance 0.01 uF maximum

Voltage Output Current 5.0 mA sink or source

Short-circuit Current 15 mA typical

Linearity Error (end to end)and Relative Accuracy

±1 count (±0.025%) maximum

Offset Calibration Error ±3 counts maximum, unipolar±4 counts maximum, bipolar

Full Scale Calibration Error ±8 counts maximum, (offset error included)

Maximum Inaccuracy ±0.2% @ 25_C (77°F)±0.4% @ 0 to 60_ C (32 to140°F)


Digital Output Points Required 16 point (Y) outputs,12 bits binary data, 4 active channel bits or 2 activechannel bits and 1 sign bit for bipolar


External Power Supply 21.6--26.4 VDC, 90 mA, class 2(outputs fully loaded)

Accuracy vs. Temperature ±57 ppm / _C full scale calibration change(including maximum offset change, 2 counts)









GeneralModuleSpecifications

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F4--04DA--2 4--Channel Analog Voltage Output Module

ANALOG

F4--04DA--2

OUTPUT

0--10VDC0--5VDC

CH1+V

CH2+V

CH3+V

CH4+V

24V0

V

24 V @ 75 mA

CH1--V

CH2--V

CH3--V

CH4--V

NOTE 1: Shields should be connected to the 0V terminal of the module or power supply.

CH1

2K ohm min

CH2

CH1 +V

CH2 +V

CH3 +V

CH4 +V

CH1 --V

CH2 --V

CH3 --V

CH4 --V

CH3

CH4

24V

0V

21.6 -- 26.4 VDC

90mA

VoltageOutput volt. sink/source

D/A

Internal module circuitryUser Wiring See NOTE 1

D/A

D/A

D/A

”10VDC”5VDC

NOTE 2: Unused voltage outputs should remain open (no connections).

InternalDC/DC

+ --

2K ohm min

2K ohm min

2K ohm min

VoltageOutput

volt. sink/source

volt. sink/source

volt. sink/source

Converter

Wiring Diagram

Getting

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iringand

Specifications


F4--04DAS--1 4--Channel 4--20mA Isolated Analog Output

Number of Channels 4, isolated current sourcing

Output Ranges 4--20mA current


Output Type Outputs source 4--20 mA from external supply

Isolation Voltage ±750V continuous, channel to channel, channel to logic

Load Impedance 0O -- 1375O

Loop Supply 12--32VDC

Output Loop Compliance Vin--2.5V

Max. Load/Power Supply 375O /12V, 975O /24V, 1375O /32V

PLC Update Rate 1 channel per scan min.,4 per scan max.

Linearity Error (end to end)and Relative Accuracy

±10 count (±0.015%) maximum

Offset Calibration Error ±13 counts (±0.02%)

Gain Calibration Error ±32 counts maximum, (offset error included)

Maximum Inaccuracy ±0.07% @ 25_C (77°F)±0.18% @ 0 to 60_ C (32 to140°F)

Conversion Time 3ms to 0.1% of full scale

Digital Output Points Required 32 point (Y) outputs,16 bits binary data, 2 channel identification bits and 1output enable


External Power Supply 50 mA per channel

Accuracy vs. Temperature ±50 ppm / _C full scale calibration change(including maximum offset change, 2 counts)










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F4--04DAS--1 4--Channel 4--20mA Isolated Analog OutputModule

4 CHANNELS

ANALOG

F4--04DAS--1

OUTPUT

+V1

+I1

0V2

--I2

+V3

+I3

--I4

+I4

0V4

0V1

--I1

+V2

+I2

0V3

--I3--I

+V4

NOTE 1: Shields should be connected to the 0V.

NOTE 2: Load must be within compliance voltage.

N/C

CH1

0--1375Ω

CH2

+V1

+I1

0V2

+V3

+I3

--I1

0V1

+I2

0V3

--I3

+V4

CH3

CH4

--I4

+14

4--20mA current sourcing



D/A


User Wiring

D/A

D/A

D/A

N/C

+V2

N/C0V4

N/C

--I2

+--Transmitter

Supply12--32VDC

+--Transmitter

Supply12--32VDC

0--1375 Ω

0--1375 Ω

0--1375Ω

+--Transmitter

Supply12--32VDC

+--Transmitter

Supply12--32VDC


4mA--20mA

Note 3

100Ω

100Ω

100Ω

100Ω

NOTE 3: For non--isolated outputs, connect all 0V’s together(0V1 .......0V4) and connect all +V’s together(+V1 .......+V4).

Note 2

Note 2

Note 2

Note 2

Wiring Diagram

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Specifications




Output Range 4--20 mA current


Output Type Outputs sink 4--20 mA from external supply

Peak Output Voltage 40 VDC (no transient voltage suppression)

External Load Resistance 0--480O at 18V, 220--740O at 24V,1550--1760O at 48V

Maximum Loop Supply 48 VDC (with load resistance in proper range)

Crosstalk --70 dB, ±1 count maximum

Linearity Error (end-to-end) and Rela-tive Accuracy

±1 count maximum

Full Scale Calibration Error(offset error included)

±8 counts maximum (20mA at 25_C)

Offset Calibration Error ±3 counts maximum (4mA at 25_C)

Maximum Inaccuracy ±0.2% at 25_C (77°F)±0.4% at 0 to 60_C (32 to140°F)

Conversion Time 400 µs maximum, for full scale change2.25 to 4.5 mS for digital output to analog out

Digital Output Points Required 16 point (Y) outputs,12 bits binary data, 3 bits channel select,1 bit output enable

Power Budget Requirement 90 mA at 5 VDC (supplied by base power supply)

External Power Supply 21.6-26.4 VDC, 100 mA, class 2(add 20 mA for each current loop used)






Vibration MIIL STD 810C 514.2





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ANALOG

F4--08DA--1

OUTPUT

CH1--I

CH5--I

+

--

4mA--20mA

24 VDC 90mA

CH2--I

CH6--I

NOTE 1: Shields should be connected to the 0V of the User

CH1

CH1

0--1K ohms

CH2

CH5

CH8

24V0V

18--48 VDCOptional

Loop Supply

Add 20mA for each4--20mA loop powered

from this supply.

CurrentOutput

4--20mA current sinking D/A


Typical User Wiring

See NOTE 1

0--1K ohms

0--1K ohms


InternalDC/DC

21.6 -- 26.4 VDC100mA

+ --User Supply

+ --

CH3--I

CH7--I

0V

CH4--I

CH8--I

0V

D/AD/A

D/A

D/A

D/A

D/A

D/A4--20mA curr. sinking

(same)

(same)

CH3

CH7

(same)

CH2

CH6

CH4

CH8

0V

0V

CurrentOutput

CurrentOutput

Converter

Power Supply at the module terminal block.

Wiring Diagram

Getting

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Specifications




Output Range 0--5VDC, 0--10VDC


Output Type OVoltage Sourcing 10mA maximum

External Load Resistance 1kO maximum /10kO minimum


Linearity Error (end-to-end) andRelative Accuracy

±1 count maximum (10VDC at 25_C)


±6 counts maximum (10VDC at 25_C)

Offset Calibration Error ±3 counts maximum (0VDC at 25_C)


Conversion Time 400 µs maximum, for full scale change4.5 to 9 mS for digital output to analog out

Digital Output Points Required 16 point (Y) outputs,12 bits binary data, 3 bits channel select,1 bit output enable













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ANALOG

F4--08DA--2

OUTPUT

CH1+V

CH5+V

+

--

0--5VDC

24 VDC 150mA

CH2+V

CH6+V

NOTE 1: Shields should be connected to the 0V terminal of the User

CH1

CH1

CH2

CH5

CH8

24V0V

VoltageOutput

0--10 V Sourcing D/A


Typical User Wiring

See NOTE 1

1k--10kΩ

InternalDC/DC

21.6 -- 26.4 VDC150mA

+ --User Supply

CH3+v

CH7+V

0V

CH4+V

CH8+V

0V

D/AD/A

D/A

D/A

D/A

D/A

D/A0--10 V Sourcing

(same)

(same)

CH3

CH7

(same)

CH2

CH6

CH4

CH8

0V0V

VoltageOutput

VoltageOutput

Converter

Power Supply at the module terminal block.

0--10VDC

1k--10kΩ

1k--10kΩ

Getting

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iringand

Specifications




Output Range 4--20 mA current


Output Type Outputs sink 4--20 mA from external supply

Peak Output Voltage 40 VDC (no transient voltage suppression)

External Load Resistance 0--480O @ 18V, 220--740O @ 24V,1550--1760O @ 48V

Maximum Loop Supply 48 VDC (with load resistance in proper range)


Linearity Error (end-to-end) and Rela-tive Accuracy

±1 count maximum (20mA at 25_C)


±8 counts maximum (20mA at 25_C)

Offset Calibration Error ±3 counts maximum (4mA at 25_C)

Maximum Inaccuracy ±0.2% @ 25_C (77°F)±0.4% @ 0 to 60_C (32 to 140°F)


Digital Output Points Required 32 point (Y) outputs,2 sets each of 12 bits binary data, 3 bits channel select,1 bit output enable

Power Budget Requirement 90 mA @ 5 VDC (supplied by base)

External Power Supply 21.6 -- 26.4 VDC, 100 mA, class 2(add 20 mA for each current loop used)











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ANALOG

F4--16DA--1

OUTPUT

CH1--I

CH5--I

CH9--I

CH13--I

+

--

4mA--20mA

24 VDC 90mA

CH2--I

CH6--I

CH10--I

CH14--I

NOTE 1: Shields should be connected to the 0V of the User Power

CH1

CH1

CH2

CH5

CH9

CH13

CH16

24V0V

18--48 VDCOptional

Loop Supply

Add 20mA for each4--20mA loop powered

from this supply

CurrentOutput

4--20mA current sinkingD/A


Typical User Wiring

See NOTE 1

0--1K ohms


InternalDC/DC

21.6 -- 26.4 VDC100mA

+ --User Supply

+ --

CH3--I

CH7--I

CH11--I

CH15--I

0V

CH4--I

CH8--I

CH12--I

CH16--I

0V

D/AD/A

D/A

D/A

D/A

D/A

D/A

D/A

D/A

D/A

D/A

D/A

D/AD/A

D/A4--20mA curr. sink.

(same)

(same)

CH3

CH7

CH11

CH15

(same)

CH2

CH6

CH10

CH14

CH4

CH8

CH12

CH16

0V

0V

Supply at the module terminal block.

Converter

CurrentOutput

CurrentOutput

0--1K ohms

0--1K ohms

Wiring Diagram

Getting

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iringand

Specifications


F4--16DA--2 16--Channel Analog Voltage Output


Output Range 0--5VDC, 0--10VDC


Output Type Voltage Sourcing 10mA maximum

External Load Resistance 1kO maximum /10kO minimum


Linearity Error (end-to-end) andRelative Accuracy

±1 count maximum (10VDC at 25_C)


±6 counts maximum (10VDC at 25_C)

Offset Calibration Error ±3 counts maximum (0VDC at 25_C)



Digital Output Points Required 32 point (Y) outputs,two sets each of 12 bits binary data, 3 bits channel se-lect, 1 bit output enable













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NOTE 1: Shields should be connected to the 0V terminal of the User Power

CH1

CH1

CH2

CH5

CH9

CH13

CH16

24V0V

VoltageOutput

0--10 V SourcingD/A


Typical User Wiring

See NOTE 1

1kΩ--10kΩ

InternalDC/DC

21.6 -- 26.4 VDC275mA

+ --User Supply

D/AD/A

D/A

D/A

D/A

D/A

D/A

D/A

D/A

D/A

D/A

D/A

D/AD/A

D/A0--10 V Sourcing

(same)

(same)

CH3

CH7

CH11

CH15

(same)

CH2

CH6

CH10

CH14

CH4

CH8

CH12

CH16

0V0V

Supply at the module terminal block.

Converter

VoltageOutput

VoltageOutput

1kΩ--10kΩ

1kΩ--10kΩ

ANALOG

F4--16DA--2

OUTPUT

CH1+V

CH5+V

CH9+V

CH13+V

+

--

0--5VDC

24 VDC 275mA

CH2+V

CH6+V

CH10+V

CH14+V

CH3+V

CH7+V

CH11+V

CH15+V

0V

CH4+V

CH8+V

CH12+V

CH16+V

0V

0--10VDC

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Specifications


F4--08THM 8--Channel Thermocouple Input

Number of Channels 8, differential inputs

Input Ranges Type J: --190/760 _C, --310/1400 _FType E: --210/1000 _C, --346/1832 _FType K: --150/1372 _C, --238/2502 _FType R: 65/1768 _C, 149/3214 _FType S: 65/1768 _C, 149/3214 _FType T: --230/400 _C, --382/752 _FType B: 529/1820 _C, 984/3308_FType N: --70/1300 _C, --94/2372_FType C: --65/2320 _C, --146/4208 _F

Display Resolution ±0.1° C or ±0.1° FInput Impedance 1MOAbsolute Maximum Ratings Fault-protected input, ±50 VDC

Cold Junction Compensation Automatic

Conversion Time 100ms per channel, minimumLinearity Error ±.05° C maximum, ±.01° C typical

Full Scale Calibration Error ±13 counts typical, ±33 counts max.

Maximum Inaccuracy* ±.02% @ 25° C


Digital Input Points Required 16 (X) input points, including , 2 channel ID bits,4 diagnostic bit


External Power Supply 60 mA maximum, 18 to 26.4VDC

Operating Temperature 0° to 60° C (32° to 140° F)

Storage Temperature --20° to 70° C (--4° to 158° F)

Accuracy vs. Temperature ±57 ppm / _C maximum full scale






InputSpecifications


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F4--08THM 8--Channel Thermocouple Input Module

C

--1

+1

--2

+2

--3

+3

--4

+4

C

--5

+5

--6

+6

--7

+7

--8

+8

COM

24V+

CH1

CH3

CH4

CH8

Examples of groundedThermocouple wiring

Examples of differentialThermocouple wiring

AnalogSwitch

A/D

Note 1: Terminate shields at the respective signalsource.Note 2: Leave unused channels open (no connection). Internal Module Wiring

0V

CH5

+--

User Supply

24VDC+ 10% Class 2

See Note 1 8 CHANNELS

F4--08THM

COMCH1 --CH1+CH2--CH2+CH3--CH3+CH4--CH4+

CH5--CH5+CH6--CH6+CH7--CH7+CH8--CH8+COM24V0V

THERMOCOUPLE INPUT

COM

24V @40mA

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iringand

Specifications


F4--08THM--n 8--Channel Thermocouple Input

Number of Channels 8, differential inputs

Input Ranges Type E: --270/1000 _C, --450/1832 _FType J: --210/760 _C, --350/1390 _FType K: --270/1370 _C, --450/2500 _FType R: 0/1768 _C, 32/3214 _FType S: 0/1768 _C, 32/3214 _FType T: --270/400 _C, --450/752 _FType C: 60/2320 _C, 149/4208_FType B: 529/1820 _C, 984/3594_FType P: --99/1395 _C, --146/2543 _F--1: 0--50 mV--2: 0--100 mV--3: 0--25 mV

Resolution 12 bit (1 in 4096)Input Impedance 27KO DCAbsolute Maximum Ratings Fault-protected input, 130 Vrms or 100 VDC

Cold Junction Compensation Automatic

Conversion Time 15ms per channel, minimum1 channel per CPU scan

Converter Type Successive approximationLinearity Error ±1 count (0.03% of full scale) maximum

Full Scale Calibration Error 0.35% of full scale

Maximum Inaccuracy* ±1° C type J,K,E,T thermocouples

±3° C type R,S,B,C,P thermocouples

* Maximum Inaccuracy is guaranteed for temperatures above --220°C for types E,T, J, and K, and above +100°C for types R and S.


Digital Input Points Required 16 (X) input points, including 12 binary data bits, 3 chan-nel ID bits, 1 sign bit


External Power Supply 24 VDC ±10%, 50 mA current

Operating Temperature 0° to 60° C (32° to 140° F)

Storage Temperature --20° to 70° C (--4° to 158° F)

Accuracy vs. Temperature ±57 ppm / _C maximum full scale






InputSpecifications


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F4--08THM--n 8--Channel Thermocouple Input Module

C

--1

+1

--2

+2

--3

+3

--4

+4

C

--5

+5

--6

+6

--7

+7

--8

+8

COM

24V+

CH1

CH3

CH4

CH8

Examples of groundedThermocouple wiring

Examples of differentialThermocouple wiring

AnalogSwitch

A/D

Note 1: Terminate shields at the respective signalsource.Note 2: Leave unused channels open (no connection). Internal Module Wiring

0V

CH5

+--

User Supply

24VDC+ 10% Class 2

See Note 1

TEMPERATURE INPUT

F4--08THM

COMCH1 --CH1+CH2--CH2+CH3--CH3+CH4--CH4+

CH5--CH5+CH6--CH6+CH7--CH7+CH8--CH8+COM24V0V

THERMOCOUPLE

COM

24V @40mA

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iringand

Specifications


F4--08RTD 8--Channel RTD Input

Number of Channels 8 differential inputs

Input Ranges Pt100 --200°C/850°C (--328°F/1562°F)

Pt 1000 --200°C/595°C (--328°F/1103°F)

jPt100 --38°C/450°C (--36°F/842°F)

10ΩCu. --200°C/260°C (--328°F/500°F)

25ΩCu. --200°C/260°C (--328°F/500°F)

Display Resolution ±0.01 °C, ±0.01 °F (±3276.7)

Resolution 15-bit (1 in 32768)

Absolute Maximum Ratings Fault-protected input, ±22 VDC

Converter Type Charge balancing, 24-bit

Sampling Rate 160 msec per channel

Temperature Drift ±5ppm per °C (maximum)

Common Mode Range 0--5 VDC

Linearity Error ±.05° C maximum, ±.01° C typical

Full Scale Calibration ±1° C

PLC Update Rate 8 Channels/Scan max. DL440/DL450 CPUs1 Channel/Scan max. DL430 CPU

Digital Input Points Required 32 (X) input points, 16 binary data bits,3 channel ID bits, 8 fault bits


Operating Temperature 0° to 60°C (32° to 140°F)

Storage Temperature --20° to 70°C (--4° to 158°F)






InputSpecifications


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F4--08RTD 8--Channel RTD Input Module

A/D+−

Ch1 +

Ch2 +

Ch3 --

Ch4 --

Ch5 --

Ch6 --

Ch7 +

Ch8 +

Ch1 −

Ch2 −

Ch3 +

Ch4 +

Ch5 +

Ch6 +

Ch7 −

Ch8 −

CC

CC

200 µACurrentSource

200 µACurrentSource

Ref.Adj.A

NA

LOG

MU

LTIPLE

XE

R

xNote 2

Note 18 CHANNELS

RTD INPUT

F4--08RTD

CH1+

CH2+

COM

CH3+

CH4+

CH5+

CH6+

COM

CH1--

CH2--

COM

CH3--

CH4--

CH5--

CH6--

COM

CH7+CH7

-- CH8+

CH8--

F4--08RTD

RTDINPUT

Notes:1. The three wires connecting the RTD to the module must be the same type and length. Do not use the

shield or drain wire for the third connection.2. If a RTD sensor has four wires, the extra plus (+) sense wire should be left unconnected as shown.

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