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Dlg Assembly Manual

Date post: 07-Nov-2014
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example of the build process for a DLG RC glider. pictures and explanations
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Hobby King DLG build menu 1. packing list: 2 pieces of wing 1 pod 1 carbon boom 1 tail group 1 bag of accessories PDF created with pdfFactory Pro trial version www.pdffactory.com
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Page 1: Dlg Assembly Manual

Hobby King DLG build menu

1. packing list:

2 pieces of wing

1 pod

1 carbon boom

1 tail group

1 bag of accessories

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Page 2: Dlg Assembly Manual

1. wing install

1.1 paste up the mask tape on the bottom of the wing

1.2 draw the servo outline on the mask tape

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Page 3: Dlg Assembly Manual

1.3 cut the outline with hobby knife,and remove the

fiberglass.

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Page 4: Dlg Assembly Manual

1.4 cut the servo holes

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Page 5: Dlg Assembly Manual

1.5 put the wing on the pod and draw line

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1.5 cut the holes. The deepth is 10 mm.

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1.6 drill the sero wire holes.

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Page 8: Dlg Assembly Manual

1.7 mix 30 min exoxy with micro-balloons filler and

put it in the holes cutted.

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Page 9: Dlg Assembly Manual

1.8 after it curing,cut the half holes

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1.9 put the mask tape on the wing,then sand the surface

of the wing.

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Page 11: Dlg Assembly Manual

1.10 put the mask tape on the bottom of the wing and

jion 2 pieces of wing

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1.11 stick 2 piecesof wings with 30 mins epoxy.one side

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height is 162mm.let it cure.

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1.12 after curing ,cut 2 pieces of carbon fiber ,width

is 25mm ,185mm length.

1.13 put the the mask tape on the wing,and stick carbon

fiber on the wing with 3m spray.

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Page 15: Dlg Assembly Manual

1.14 wet the carbon fiber with finishing resin.

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1.14 remove the extra finishing resin with tiolet paper,and

put the plastic on wing wing.let it cure.

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1.15 sand the peg at the jion area,and cut the hole for

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Page 18: Dlg Assembly Manual

installing the peg.

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1.16 cut 2 pieces of carbon fiber and stick them on the

bothe sides of the wing tip. Put the finishing resin

on it ,press it with clip ,don't forget put the plastic

on the carbon fiber first.

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Page 21: Dlg Assembly Manual

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1.17 cut the hole and bond the peg.now we finsh the

wing jion.

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2. pod install

2.1 clean and sand the end of the pod.

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Page 24: Dlg Assembly Manual

2.2 stick the mask tape on the end of the boom.draw

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center line,then cut it with saw blade.

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2.3 romove the fiberglass on the slot,and sand the

horn,then bond it with rudder.

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Page 29: Dlg Assembly Manual

2.4 put the mask tape on the rudder and the boom,sand

them.then bond them togther.

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2.5 draw center line on the bottom of elevator with mark

on it,snad the horn.bond them

toghter.

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2.6 cut 2 pieces of balsa block(length 25mm),bond it,

sand

it. . ,

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2.7 snad the mark area ,boom.then bond them.

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2.8 bond the elevator with CA.

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2.9 Cut 3 pieces of fiberglass ,put them the the area

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Page 43: Dlg Assembly Manual

with 3m spray.then wet them

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Page 44: Dlg Assembly Manual

3 radio install

3.1 remove the plug of the servos.let the servos wire

cross the hole.

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3.2 cut the slots of the horns.

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3.3 connect the extend wire with the Connector.

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3.4 drill 4 hole on the servo jig. Bond in the

pod.

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3.5 drill 2 hole on the pod for the teflon tube.

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Page 54: Dlg Assembly Manual

3.6 put the wing with the pod toghter ,and bond the

tails groups toghter

3.7 install ther servo in the pod.

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3.8 bond the teflon tube with the boom with the CA.

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3.9 finish

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