DMU/DMC 210–340 P/U/FD gantry series...DMU / DMC 210 – 340 P / U / FD Gantry series Mould making...

www.gildemeister.com DMG – innovative technologies

Mega-Milling Centres

DMU / DMC 210 –340P/ U/ FD gantry series

PRO_D4532_0109_DMU_DMC_P_U_FD_uk:UK 05.05.2009 13:40 Uhr Seite 3

02 | 03 Applications and Parts

04 | 05 Gantry Design

06 | 11 Machine and Technology / Mould making

12 | 21 Machine and Technology / Workpiece manufacturing

22 | 23 Control Technology

24 | 31 Floor Plans / Performance Diagrams / Technical Data and Options

Large-scale machining centres:

Size, newly defined – the large-scale

machining centres of the 210 and

340 series allow highly productive

5-axis milling for workpieces with

weights up to 20 t.


DMU / DMC 210 – 340 P / U / FD Gantry series Applications and Parts

Size – intelligently defined: The 210 and 340 of the DMU P/FD and DMC U/FD series.

2

1

3

|1| Hydro-forming tool / Automobile industry |2| Integral component / Aerospace

|3| Turbo housing |4| Core attachment for bumper / Automobile industry

4

The strengths of the 210 and 340 Universal Milling Centres become immediately

evident for large workpieces that need to be manufactured in series such as in heavy

tool and mould making, large automotive, prototype or fixture manufacture, as well

as many applications in the aerospace industry.

This generation of large-scale machines provides ambitious users of Mega-

Milling Centres machines that are both all-purpose and highly productive. Heavy

and bulky workpieces manufactured in series can be completely machined in

a single setup with 5-sided and / or in 5-axis operation. The FD configuration also

makes turning applications possible at speeds of up to 250 rpm.

The 210 and 340 machines of the DMU P / FD and DMC U / FD series are well

proven and will clearly redefine your production of large, difficult and bulky workpieces.


DMU / DMC 210 – 340 P / U / FD Gantry series Gantry design

The optimal machine design for large workpieces: The gantry design.

The 210 and 340 series machines are engineered on the solid basis of the tried and

tested portal design with vertical guidways and the rigid FEM-optimised machine

bed with three-point support.

The thermo-symmetric construction with liquid-cooled ball screw drives and

cooled feed motors in all axes ensures long service life. The direct transmission of

power leads to high chip removal performance at maximum sturdiness.

Due to the rigid machine construction with three-point support, no special

machine foundation is required, and the Mega-Milling Centres can be installed

and put in to production quickly and easily.

Advantages of the gantry design_ Liquid-cooled ball screw drives and cooled feed drives in all axes

_ Thermo-symmetrical construction

_ Continuous cooling of the spindle head, control cabinet, ballscrew drives

and feed motors

_ Vertically traversable crossbeam with hydraulic weight compensation

_ Direct measuring systems in all axes

_ Fixed ballscrew spindles with rotating spindle nuts

_ Linear guideways with re-circulating roller bearings

_ Three-point support


1

DMU / DMC 210 – 340 P / U / FD Gantry series Gantry design 04 | 05

2

|1| Liquid-cooled ball ballscrew and cooled feed drives

|2| Sturdy machine design with three-point support (machine bed shown below)

Gantry DMC 340 U:

With vertically traversing crossbeam in

sturdy cast-iron construction and dual

ballscrew drive.


DMU / DMC 210 – 340 P / U / FD Gantry series Mould making

Unrivalled performance in mould making: The DMU 210 P.

Although compact in overall dimensions, the DMU 210 P features a large work area of

almost 5 m3 that is designed with perfect ergonomics and allowing a table load of up to

8 t (higher load upon request). Highlights of this machine design are the platform that

encircles the entire machine, a second control panel at the tool changer, the vertically

traversable crossbeam, as well as cabinet enclosures designed to optimise chip disposal

and overall ease-of-operation. The NC rotary table, combined with the automatic swivel

milling head in the standard version, permits 5-sided complete machining. Whether you

chose an NC-controlled B or A-axis swivel head or the 5X torqueMASTER® power

spindle as a B-axis with transmission, each configuration allows for simultaneous 5-axis

milling. The optional aerospace motor spindle delivers a chip removal rate of up to

10,000 cm3/min.

Digitally-controlled feed drives with rapid traverse speeds up to 60 m/min and

excellent acceleration values, as well as tool changers with double grippers for the

re-duction of production and idle-times, are additional features of a machining centre

that is impressive in every detail: The DMU 210 P – is a versatile and productive

solution for every task.


DMU / DMC 210 – 340 P / U / FD Gantry series Mould making 06 | 07

1 2

|1| Interchangeable pick-up spindle with 30,000 rpm

|2| Automatic swivel milling head (horizontal / vertical) in the standard version for the DMU/DMC 210 P / U

DMU 210 P Highlights In the standard version:

_ New design: Excellent ease-of-use, optimal access, better visibility into the work area

_ DMG ERGOline® Control with a 19" screen and state-of-the-art 3D-software:

Siemens 840D powerline, Heidenhain iTNC 530 or MillPlus iT

_ Up to 150 mm longer travel in the linear axes, 1,800 x 2,100 x 1,250 mm (X / Y / Z)

_ Up to 100% increased axis dynamics: feed and rapid traverse up to 60 m/min,

faster rotary axes, B axis: 30 rpm and a C-axis with 12 rpm

_ Gantry design: Large vertical travel of 1,480 mm, vertically mounted guideways

hydraulic weight compensation for superb precision and dynamics

_ 60% higher table load: now 8 t*, table diameter 1,700 mm

_ 5-sided machining with the NC rotary table and automatic swivel milling head

_ Larger and heavier tools: 650 mm / 250 mm / 30 kg (L / ø / weight)

_ Thermo-symmetrical design and three-point support for fast startup and excellent

long-lasting precision

Optional:

_ NC-controlled swivel milling head as an A or B-axis

_ 5X torqueMASTER® (B-axis) with 6,300 rpm and 1,550 Nm torque

_ Pick-up motor spindle (30,000 rpm / HSK-A50) – additional clamping on the milling

head via hydro-mechanical three-point support

_ Tool chain magazine with up to 180 tool pockets

* Higher loads are available upon request



DMU 340 P Unimould: New standards in 5-axis mould making.

With its size, the DMU 340 P Unimould sets new standards for mould manufactur-

ing. With travels of 2,800 x 3,400 x 1,600 mm, it belongs to one of the Giga-Milling

Machines from DECKEL MAHO and allows machining of heavy workpieces with

weights up to 16 t (optionally 20 t). The NC rotary table and the universal swivel milling

head with a driven B-axis, make the DMU 340 P Unimould suitable for 5-sided and up

to 5-axis simultaneous milling.

Apart from the standard-equipped SK50 motor spindle with 44 kW and 10,000 rpm,

there are options for a 12,000 rpm motor spindle, a powerful 5X torqueMASTER®

with 1,550 Nm and an aerospace motor spindle with 15,000 rpm and a chip removal

rate of 10,000 cm3/min, as well as an exchangeable HSK-A63 pickup-spindle.



|1| 5-axis machining with workpiece weights up to 16 t (optionally 20 t)

|2| 5-axis machining with an NC-controlled swivel rotary head as a B-axis

|3| Adjustable pick-up spindle with 24,000 rpm – with a precise and very

sturdy machine interface |4| Tool magazine expandable to 240 pockets

(180 with a pickup spindle)

21

3 4

DMU 340 P Unimould HighlightsIn the standard version:

_ Gantry design with vertically traversable cross-beam and hydraulic

weight compensation for superb precision and dynamics

_ High axis-acceleration, feed and rapid traverse up to 60 m/min

_ NC-controlled swivel milling head as a B-axis and an NC-rotary table

(ø 2,600 x 2,200 mm) for 5-sided / 5-axis machining and simultaneous

5-axis milling

_ Machining of workpieces up to 16 t (optionally 20 t)

_ Three-point support for fast machine startup and excellent long-lasting

precision

Optional:

_ SK50 motor spindle with 12,000 rpm

_ 5X torqueMASTER® with 6,300 rpm and 1,550 Nm torque

_ Pick-up motor spindles for smooth machining in mould making

(24,000 rpm, HSK-A63)

_ Tool chain magazine with up to 180 pockets

_ 3D quickSET for monitoring and adjusting axis-accuracy in the work area

(only in combination with the measuring probe option)



1

2 3

|1| The power spindle (5X torqueMASTER®) is inte-

grated into the B-axis, and with up to 1,550 Nm and

6,300 rpm it makes the gantry series machines power-

ful enough for any type of heavy-duty machining,

including 5-axis applications

|2| Interchangeable pick-up spindle with 24,000 rpm

|3| Tool measurement in the work area via a laser beam


Your option for added value: The mould-making expansion-options for the 200 and 340-series machines.

Already in the standard version, the DMU 210 P, DMU 340 P and DMU 340 P Uni-

mould Universal Machining Centers come with an array of impressive high-tech

features that can be expanded with customized automation options at any time.

These include universal milling heads with integrated 44 kW motor spindles, tool

changers with double grippers, tool magazines with 60 pockets and process-opti-

mising production packages. Just as individual industrial sectors have varying

demands, the configuration of these machines can also be adapted to meet each

specific requirement.

Depending on the machine type and individual preference, you can choose

from optional features such as the 5x torqueMASTER® with 1,550 Nm, a motor

spindle with 12,000 rpm, 18,000 rpm, or the interchangeable pickup spindle with

24,000 rpm or 30,000 rpm, and an integrated laser-touch probe. Additions, such

as pressurised air through the spindle center or a radio touch probe are additional

options that ensure productivity increases. And last but not least, you can add

the OMATIVE innovative control system, which monitors real-time cutting condi-

tions and adjusts the feed power to the maximum optimum value for each machin-

ing operation.

Whether you chose ATC-software, for the simple tuning of the feed drives,

or 3D quickSET for monitoring and correcting the axis precision in the work area

combined with an optional measuring probe, we offer a solution for every need –

giving you an efficient option for added value every time.


Application Tuning Cycle

Optimal precisionOptimal speed

Optimal surface quality

Leave the ordinary behind and achieve the

maximum: adjust machining performance to

desired parameters.

Simple turning of the feed-drives at the press of a buttonThree settings (surface, speed, precision) are

made available and can be freely selected from

anywhere within a workpiece program. Your

benefit: minimises machining time combined

with quality of the desired parameter is max-

imised (also in relation to workpiece weight).


DMU / DMC 210 – 340 P / U / FD Gantry series Workpiece manufacturing

Precision workpiece manufacturing for traverse paths up to 2.1 m: DMU 210 P and DMC 210 U

Die DMC 210 U:

the high-performance machining center

for workpieces up to 5,000 kg per pallet.

The DMU 210 P and DMC 210 U machines are the smallest in the gantry-design

series, with traverse paths of 1,800 x 2,100 x 1,250 mm. Their impressive standard

equipment and numerous expansion options make them ideally suited for the manu-

facturing of precision workpieces. In the standard version, the DMU 210 P and

DMC 210 U comes with an automatic swivel milling head, an integrated motor spin-

dle with a maximum rotational speed of 10,000 rpm and 288 Nm torque, as well

as a production package consisting of 980-l coolant tank, internal coolant supply

(40 bar) as well as a spin window and chip conveyor.

The central aim of the continued development of the machine was the systematic

expansion of an already impressive range of options. To name just a few examples:

the 5x torqueMASTER® spindle with a rotational speed of 6,300 rpm and 1,550 Nm

torque, the universal milling head with a controlled A or B-axis, and an application

package for highly precise machining with coolant temperature control.


The DMC 210 U is orientated towards automation, for high-volume serial

production in the heavy-duty machining sector: it is equipped with a produc-

tivity-improving pallet changer with two pallets, which allows setup parallel

to production time – a unique feature in this machine class. Optionally, the

RS3 rotary magazine with 3 additional pallets can be considered.

1

|1| Machining with the NC-controlled

swivel milling head as an A-axis

|2 | Machining with an NC-controlled

B-axis |3| Additional productivity

increases due to the automatic pallet

changing system

2

3


DMU / DMC 210 – 340 P / U / FD Gantry series Workpiece manufacturing 12 | 13 | 14

DMC 210 U HighlightsIn the standard version:

_ Gantry design with vertically traversable cross-beam and hydraulic weight compensation for superb

dynamics and precision

_ Best axis dynamics – feed and rapid traverse up to 60 m/min, C-axis 30 rpm, C-axis 12 rpm

_ NC-rotary table and automatic swivel rotary head for 5-sided machining

_ Automatic pallet changing system with 2 pallets for best productivity for workpieces

up to 5 t (higher load weights upon request)

_ 3-point support for fast machine startup and excellent long-lasting precision

Optional:

_ NC-controlled swivel milling head as an A or B-axis (negative angles, maximum rigidity),

plus 5x torqueMASTER® power spindle with 6,300 rpm and 1,550 Nm torque

_ Pick-up motor spindles with an additional clamping on the milling head via hydro-mechanical 3-point

support for contouring tasks in mould machining (30,000 rpm / HSK-E50)

_ Aerospace motor spindles: Chip removal performance with up to 10,000 cm3/min (15,000 rpm / 100 kW)

_ RS3 rotary magazine with three additional pallets (for a total of five pallets)

_ Tool chain magazine with up to 180 pockets


DMU / DMC 210 – 340 P / U / FD Gantry series Workpiece manufacturing 15

Simultaneous 5-axis milling in impeller

manufacturing with the NC-rotary

table and an A-axis, often possible only

by taking advantage of the ability to

machine negatives angles.



|1| DMC 340 U with a pallet changer and two pallets in the standard

version, optionally available with an RS2 rotary magazine for a total of

four pallets |2| Machining of a cast-iron machine bed

1 2


DMU / DMC 210 – 340 P / U / FD Gantry series Workpiece manufacturing 16 | 17

DMU 340 P / DMC 340 U: Re-defining the manufacturing of large workpieces.

The new DMU 340 P and DMC 340 U Giga-Milling Centers are based on the same

gantry design as the machines of the 210 series. Nevertheless, these machines set

new productivity- and precision standards for complete machining of workpieces with

weights up to 16 t (optionally 20 t) with traverse paths of 2,800 mm in X, 3,400 mm in

Y, and 1,600 in Z. Their unique features include rapid traverse speeds up to 60 m/min,

chip-to-chip times of 15 sec. and shelf magazines up to 240 tools. The standard ver-

sion comes with a production package including a 2,500 l coolant tank and internal

coolant supply (40 Bar) plus a chip conveyor unit.

In terms of design and technology, the DMC 340 U is the exact equivalent of the

DMU 340 P, but it has been expanded with a productivity-increasing pallet changing

system for flexible serial production. The NC-rotary table (2,000 x 2,500 mm clamping

area and 10 t table load) plus a fully automatic pallet changer, allows flexible setup

parallel to production time. Two pallets (optionally four) can be placed in the maga-

zine positions or in the setup area.

DMC 340 U HighlightsIn the standard version:

_ Gantry design with vertically traversable cross beam

_ Feed and rapid traverse up to 60 m/min

_ NC-rotary table and NC-controlled swivel milling head as a B-axis

for 5-sided and simultaneous 5-axis machining of workpieces with

weights up to 10 t *

_ Automatic pallet changing system

_ 3-point support for fast machine installation

Optional:

_ NC-controlled swivel milling head as an A-axis

_ 5x torqueMASTER® with 6,300 rpm and 1,550 Nm

_ Pick-up motor spindles for smooth machining in mould making

(24,000 rpm / HSK-A63)

_ Aerospace motor spindles up to 10,000 cm3/min

(15,000 rpm / 100 kW)

_ RS2 rotary magazine with two additional pallets

_ Tool shelf magazine with up to 240 pockets



Get twice the performance in a single setup: DMU/DMC 210 FD and DMU/DMC 340 FD.

With the Milling / Turning Centres, DECKEL MAHO combines two technologies in

a single machine. With a single setup, a workpiece can be machined in a 5-sided

and / or 5-axis milling application, as well as a turning application, and all of this for

workpiece weights up to 7 t (DMU 340 FD). This complete solution not only saves

money and time, but also achieves greater flexibility and more precise results.

The new “turning” NC rotary table is the component that combines turning

and milling by becoming a DirectDrive table with 50 kW in the 210 class and 59 kW

in the 340 class. With table rotational speeds of 250 rpm, a torque of 7,900 Nm or

10,800 Nm, and a holding torque of 10,000 Nm, this highly productive unit

masters a previously unattainable range of horizontal and vertical milling / turning

applications.

In addition, these machines are fully functional milling machines and in no way

inferior to machines designed exclusively for milling.


Milling / Turning Centres Highlights_ 5-axis milling and -turning in a single setup

_ Setup location with motor-driven rotating pallet

_ Concentric alignment at the setup location (DMC 210 / 340 FD)

_ Electronic balancing on the machine

_ New FD drives with DirectDrive Technology, rotational speeds

up to 250 rpm, more torque up to 10,800 Nm, higher performance

up to 59 kW and max. table load up to 7 t (DMU 340 FD)

_ Heavy-duty chip removal with the 5X torqueMASTER®, 6,300 rpm / 1,550 Nm

_ Combined tool measurement for fixed and rotating tools



|1| Milling and turning in a single setup. NC-rotary table

in DirectDrive Technolgoy with speeds up to 250 rpm.

Electronic balancing with Heidenhain MillPlus iT and

Siemens 840D powerline FD ShopMill Classic

|2| Combined tool measurement: Measurement of

rotating milling tools via laser beam |3| Combined

tool measurement: Measurement of the turning tools

via a touch probe

1 2

3



1 2

3 4


|1| Swivel milling head as a controlled A-axis for simultaneous 5-axis machining |2| Tool magazine

expandable to 240 pockets |3| 100 kW aerospace motor spindle with 15,000 rpm and a chip removal volume

of up to 10,000 cm3/min (not for FD machines) |4| The mechanical tool taper cleaning unit is included

with the HSK tool fitting option and the tool chain magazine |5| The 5X torqueMASTER® power spindle is

integrated into the B-axis, and with up to 1,550 Nm and 6,300 rpm it makes the gantry machines powerful

enough for every demand of heavy-duty machining, even during 5-axis operations |6| Automation: Increased

productivity and flexibility with the RS3 rotary magazine and a total of five pallets in the system.


Your option for added value: The expansion options for precision workpiece machining.

Apart from the standard configuration with a 10,000 rpm motor spindle, a 60-pocket

tool magazine and a production package including a chip conveyor, coolant tank and

internal coolant supply (40 bar), the DMU 210 P, DMC 210 U, DMU 340 P, DMC 340 U

machines and their respective turning / milling variations come with a wide range

of additional expansion options. As a result, every machine becomes a customer-

specific all-round solution.

Depending on your individual needs, you can choose between a motor spindle

with 12,000 rpm, 18,000 rpm, or the aerospace spindle with 15,000 rpm and 100 kW

for maximum chip removal output, as well as the 5X torqueMASTER® with 44 kW

output and a torque of 1,550 Nm. To mention only a few of the many additional

options for the gantry series, these include a shelf magazine for up to 240 tools,

a rotary magazine with two or three additional pallets and the application package

for high-precision machining.

This extensive selection of custom-tailored solutions helps you achieve im-

proved productivity goals, such as maximum productivity, cost and machining time

reductions and the highest level of precision.

5 6



DMU / DMC 210 – 340 P / U / FD Gantry series Control technology

Siemens 840Dsolutionline / powerline*

_ Fast network integration

_ Processing from the hard drive

_ Fast editing of large programs

_ Simple, visually-supported setup

_ Extensive tool management

_ Easy, interactive programming

_ DECKEL MAHO ATC (optional)

_ HPC (Head Precision Control) and

TPC (Table Precision Control)

* Control allocation depending on the machine type

State-of-the-art control technology:DMG ERGOline®-Control with 3D-workpiece simulation.

CollisionMonitoring – onthe Heidenhain iTNC 530.

_ Optimum protection of the machine

from collision

_ Dynamic monitoring and best utilisation

of the work area

_ instills operator confidance

MonitoringMonitoringollisionollisionollisionollisionMonitoringMonitoring

MONITORINGOLLISIONOLLISIONMONITORING

1 2

|1| DMG ERGOline® Control with DMG SOFTkeys® – customer defined hotkeys for frequently

used screen content or operational sequences |2| DMG SMARTkey® – Electronic access control

for the personalised authorisation of the operator with user-specific access privileges for the

control and machine


DMU / DMC 210 – 340 P / U / FD Gantry series Control technology 22 | 23

ATC: Easy tuning of the feed drives at the press of a button.

Three settings (surface, speed, precision) are made available and can be

freely selected from anywhere within a workpiece program.

Your benefit: Minimum machining time combined with maximum quality

(programming available in relation to workpiece weight).

Optimal precision

Optimal speed

Optimal surface quality

Application Tuning Cycle

Heidenhain iTNC 530*_ Shop floor or DIN/ISO programming

_ 3D-workpiece simulation

_ Visual programming

_ Tool management

_ Fast program creation through plain

text programming

_ Extensive cycle selection

_ DECKEL MAHO spindle sensor

technology




_ CollisionMonitoring in the standard

version for 5-axis version

Heidenhain MillPlus iT*_ Ease-of-operate

_ Contour programming

_ Measuring cycles

_ Fast batch-production

_ Increased operator confidance

through familiar DIN/ISO

programming

_ Clear layout of the graphic

user-interface

_ DECKEL MAHO spindle sensor

technology




Simple monitoring and correction

of axis-precision in the work area:

As a result, easy calibration of the

kinematics at the press of a button.

quickSETquickSETquickSETquickSET

3D quickSET.

HeidenhainMillPlus iT V600*

_ New, future-oriented functions with

the “look and feel” of the proven

Heidenhain MillPlus iT

_ Intuitive operation

_ Clearly laid-out program structure

_ Fast loading and editing of memory

intensive programs

_ High-level language (HLL) elements

_ USB functionality

_ New mould making functions


DMU / DMC 210 – 340 P / U / FD Gantry series Floor plans

Floor plans and machine dimensions

DMU 210 P

1480

1001250

Tran

spor

t he

ight

: 385

6

4900

1396

100

Z-t

rave

l: 12

5013

0

Band filter unit 980l

8743

5502

5844

766

764 180 tool pockets

120 tool pockets

60 tool pockets

1900

1332

Y-travel: 2100


DMU / DMC 210 – 340 P / U / FD Gantry series Floor plans 24 | 25

DMC 210 U

1350

1001250

1596

100

Z-t

rave

l: 12

50

130

Y-travel: 2100

Band filter unit 980l

1900

1734

7520

2100

5842

10925 611

9666

865

865

180 tool pockets

120 tool pockets

240 tool pockets

5100


Floor plans and machine dimensions

DMU 340 P

Z-t

rave

l

Y-travel 3400

P-connection

120

tool

s

E-connection

240

tool

s

180

tool

s

1900

20

1750

1730

1600

1899

1400

1800

4517

6054

157

8617

10313

6807

4445

2715

3580

BFU 2500 L

DMU / DMC 210 – 340 P / U / FD Gantry series Floor plans


Z-t

rave

l

Y-travel 3400

Rol

ler

pass

age

Sh

elf

120

tool

s

Sh

elf

180

tool

s

2400

2199

1750

1730

1600

1900

1900

20

130

157

1420

4517

6354

1800

13842

BFA 2500 L

3825

1232

0

2840

5398

3940

6812

4400

4445

3580

2715

DMC 340 U

DMU / DMC 210 – 340 P / U / FD Gantry series Floor plans 26 | 27


Performance diagrams

Standard version: Motor spindle 10,000 rpm

Optional: Motor spindle 18,000 rpm

Optional: Motor spindle 12,000 rpm

Optional: Transmission spindle 6,300 rpm

Optional: Motor spindle 24,000 rpm (pick-up)

25

174

270

38

100% 40%

0.6

2.5

1

5

20

32

60 44

10

29

630

288 187 147 96 75

38

5

10

20

63

100

160

250

500

1365

10

00

2480

4060

8000

10

000

Wye operation Delta operation

100%

40%

104

S1 S3 – 40

S3 – 40

S1

0.6

28

1

5

19

40

10

2 25

50

121

630 400

200

82

19

5

10

Wye operation Delta operation

20

50

100

200

500

1000

2200

4300

1400

0 18

000

Optional: Motor spindle 30,000 rpm (pick-up)

1

4

3 3.2

2.55

2.1

1.6

5

5

1

8

9

7

6

4

3

2

10

S6 – 40%

S6 – 40%

S1 – 100%

20

5000

1000

0

1500

0

2000

0

2500

0

3000

0

25

129

323

1007 1550

797 522

211

93

47

5

10

40% 100%

0.6

25 32

1

5

20

44

10

2

20

100

180

260

455

754

1126

1971

3266

6300

Tran

smis

sion

sw

itch

Del

ta-w

ye s

witc

h

Del

ta-w

ye s

witc

h

40% 100%

S1 – 100%

S3 – 40%

S6 – 40%

S1 – 100%

0.6

16

1

5

20.5

40

10

2

26 33

167

315

200

100

50

20

10

2.5

5

20Nm

15 Nm

6.5 Nm

20

50

100

200

500

1000

2000

4000

6000

1200

0

2400

0

630 400 288 40%

25

170

260

104

100%

38 40% 60 44

32 25

10

5

2

1

0.6

100% 187 148 97 75

38 29 20

10

5

20

50

100

250

500

1000

14

00

2450

4060

8000

10

000

1200

0

DMU / DMC 210 – 340 P / U / FD Gantry series Performance diagrams


Technical Data

DMU 210 P DMU 210 FD DMU 340 P DMU 340 P DMU 340 FD

DMC 210 U DMC 210 FD Unimould DMC 340 U DMC 340 FD

Work area

X / Y / Z-axis mm 1,800 / 2,100 / 1,250 2,800 / 3,400 / 1,600

Max. feed rate X / Y / Z mm/min 60,000 / 40,000 / 40,000 60,000 / 30,000 / 40,000

Max. rapid traverse speed X / Y / Z m/min 60 / 40 / 40 60 / 30 / 40

Tool changer

Tool fitting SK50 HSK-A100 SK50 SK50 HSK-A100

Tool magazine / Changer Type Chain / Vertical Chain / Vertical Chain / Vertical Shelf / Horizontal Shelf / Horizontal

Number of magazine pockets No. of units 60 60 60 60 60

Chip-to-chip time sec. 10 (vertical) 10 (vertical) 15 (vertical) 15 (horizontal) 15 (horizontal)

Milling head

Automatic swivel milling head h/v � – – – –

Universal milling head with a

controlled B-axis (SK40 / SK50 / HSK-A100) � � � � �

Swivel range (0 = vertical / 180 = horizontal) Degrees -30 / +180 -30 / +180 -30 / +180 -30 / +180 -30 / +180

Max. rapid traverse and feed rpm 30 30 14 14 14

Main drive

Integrated motor spindle (SK50 / HSK-A100) � � � � �

Output / Torque (40% DC) kW / Nm 44 / 288 44 / 288 44 / 288 44 / 288 44 / 288

Max. spindle speed rpm 10,000 10,000 10,000 10,000 10,000

Tables

NC-rotary table (DMU) � – � � –

Dimensions table surface mm ø 1,700 2,600 x 2,200 2,600 x 2,200

Max. load kg 8,000** 16,000** 16,000**

Max. rapid traverse and feed rpm 12 5 5

NC-rotary table with a pallet mount (DMC) � – – � –

Pallet dimensions mm 1,400 x 1,600 2,000 x 2,500

Max. load kg 5,000** 10,000**

Max. rapid traverse and feed rpm 12 5

NC rotary table (DMU) – � – – �

Dimensions table surface mm ø 1,850 ø 2,500

Max. load kg 5,000** 7,000**

Rapid traverse for milling / turning operation rpm 20 / 250 20 / 120

NC milling / turning table with pallet mount (DMC) – � – – �

Pallet dimensions mm ø 1,850 ø 2,500

Max. load kg 5,000** 6,000**

Rapid traverse for milling / turning operations rpm 20 / 250 20 / 120

Production package

Coolant tank contents 980 l � � – – –

Coolant tank contents 2,500 l � � � � �

Thro' Spindle Coolant Supply bar 40 40 40 40 40

Chip conveyor, rotating viewing glass � � � � �

Electronic hand wheel � � � � �

** Higher loads available upon request


Options


DMC 210 U DMC 210 FD Unimould DMC 340 U DMC 340 FD

DMU / DMC 210 – 340 P / U / FD Gantry series Technical data and options 28 | 29 | 30

3D-CNC control MillPlus iT – – � � �*

3D-CNC control MillPlus iT V600 � �* – – –

3D CNC control iTNC 530 � – � � –

3D-CNC control Siemens 840D powerline � �* � � �*

� Standard version

� Available as an option

– Not available

* FD design

Main drive

Integrated motor spindle 12,000 rpm

(SK50 / HSK-A100) � – � � –

Output (40 / 100% DC) kW 44 / 32 44 / 32 44 / 32

Max. torque (40 / 100% DC) Nm 288 / 187 288 / 187 288 / 187

Integrated motor spindle 18,000 rpm (SK40) � – – – –

Output (40 / 100 % DC) kW 28 / 19

Max. torque (40 / 100 % DC) Nm 121 / 82

Gearbox Spindle – 6,300 rpm

(SK50/HSK-A100) � � � � �

Output (40 / 100 % DC) kW 44 / 32 44 / 32 44 / 32 44 / 32 44 / 32

Max. torque (40 / 100 % DC) Nm 1,550 / 1,000 1,550 / 1,000 1,550 / 1,000 1,550 / 1,000 1,550 / 1,000

Interchangeable motor spindle 24,000 rpm /

Pick-up (HSK-A63) – – � – –

Output (40 / 100 % DC) kW 20 / 16

Max. torque (40 / 100 % DC) Nm 33 / 26

Interchangeable motor spindle 30,000 rpm

Pick-up (HSK-A50) only DMU 210 P � – – – –

Output (40 / 100 % DC) kW 10 / 8

Max. torque (40 / 100 % DC) Nm 3,2 / 2,5

Milling head

NC-controlled swivel milling head (A-axis)

(SK40 / SK50 / HSK-A100) � � – � �

Swivel range (0 = vert. / -90 = horiz.) Degrees 130 (-120 / +10) 130 (-120 / +10) 130 (-120 / +10) 130 (-120 / +10)

Max. rapid traverse and feed rpm 25 25 25 25


DMU / DMC 210 – 340 P / U / FD gantry series Technical Data and Options 31

Options


DMC 210 U DMC 210 FD Unimould DMC 340 U DMC 340 FDTool magazine

Chain 120 / 180 pockets �* �* � – –

Shelf 120 / 180 / 240 pockets �** �** – � �

Table / pallet

NC workpiece unit RW / NC 300 (DMU) � – – – –

Chuck hydraulics for the NC rotary table / pallet � – � � –

RS3 rotary pallet magazine (DMC) � � – –

RS2 rotary pallet magazine (DMC) – – – � �

Automation / Measurement / Control

Infrared touch probe (Heidenhain / Renishaw) � � – � �

Funk touch probe (M & H) � � � � �

SDS spindle diagnostics system for

motor spindles 10,000 / 12,000 rpm � � � � �

Tool measurement in the work area

Laser measurement (Blum) � � � � �

Combined tool measurement (Blum)

Laser for rotating tools /

Measuring probe for fixed tools – � – – �

Broken tool detection (mechanical) � � � � �

Tool detection (TDS) � � � � �

3D quickSET � � � � �

Signal lamp, 4-colour � � � � �

Coolant media / Chip disposal

Oil and emulsion-mist separator unit � � � � �

Minimum quantity lubrication � � � � �

Air / coolant Changeover � � � � �

Coolant temperature control � � � � �

Rinsing pistol with pump (1 Bar, 40 l/min) � � � � �

Control options iTNC 530 / MillPlus iT

Second processor card � � � � �

OMATIVE adaptive Control � � � � �

NFS server � � � � �

Control options include all controls

Application Tuning Cycle ATC � � � � �

General options

Shatterproof viewing glass � � � � �

Switched-in isolating transformer � � � � �

Operating mode 4 � � � � �

� In the standard version

� Available as an option: * Only for the DMU, ** Only for DMC

– Not available


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DMG Vertriebs und Service GmbH: Gildemeisterstraße 60, D-33689 Bielefeld, Tel.: +49 (0) 52 05 / 74 - 40 00,Fax: +49 (0) 52 05 / 74 - 40 40, [email protected], www.gildemeister.com

Always close by! www.gildemeister.com

HeadquartersDMG Vertriebs und Service GmbHGildemeisterstraße 60 · D-33689 BielefeldTel.: +49 (0) 52 05 / 74 - 0Fax: +49 (0) 52 05 / 74 - 40 40

DMG Europe Holding GmbHOberes Ried 11 · A-6833 KlausTel.: +43 (0) 55 23 / 6 91 44 - 0Fax: +43 (0) 55 23 / 6 91 44 - 100

GermanyDMG BerlinEgelpfuhlstraße 42 a · D-13581 BerlinTel.: +49 (0) 30 / 35 19 06 - 0Fax: +49 (0) 30 / 331 20 18Service Turning: +49 (0) 3 71 / 815 01 - 26 to 27Service Milling: +49 (0) 3 71 / 815 01 - 22 to 24Service Fax: +49 (0) 3 71 / 815 01 - 10

DMG ChemnitzSüdstraße 1 · D-09221 NeukirchenTel.: +49 (0) 3 71 / 81 50 1 - 0Fax: +49 (0) 3 71 / 81 50 1 - 11

DMG BielefeldGildemeisterstraße 60 · D-33689 BielefeldTel.: +49 (0) 52 05 / 74 - 22 33Fax: +49 (0) 52 05 / 74 - 22 39Service Tel.: +49 (0) 52 05 / 74 - 22 22Service Fax: +49 (0) 52 05 / 74 - 22 19

DMG FrankfurtSteinmühlstraße 12 d · D-61352 Bad HomburgTel.: +49 (0) 61 72 / 495 57 - 0Fax: +49 (0) 61 72 / 495 57 - 30Service Turning: +49 (0) 61 72 / 49 55 7 - 21Service Milling: +49 (0) 61 72 / 49 55 7 - 20and +49 (0) 61 72 / 49 55 7 - 27Service Fax: +49 (0) 61 72 / 49 55 7 - 40

DMG HildenIm Hülsenfeld 23 · D-40721 HildenTel.: +49 (0) 21 03 / 57 01 - 0Fax: +49 (0) 21 03 / 57 01 - 40Service Turning: +49 (0) 21 03 / 57 01 - 31Fax: +49 (0) 21 03 / 57 01 - 39Service Milling: +49 (0) 21 03 / 57 01 - 21Fax: +49 (0) 21 03 / 57 01 - 44

DMG MünchenLausitzer Straße 7 · D-82538 GeretsriedTel.: +49 (0) 81 71 / 81 7 - 51 50Fax: +49 (0) 81 71 / 81 7 - 51 59Service Turning: +49 (0) 81 71 / 81 7 - 51 80Service Milling: +49 (0) 81 71 / 81 7 - 51 70Service Fax: +49 (0) 81 71 / 81 7 - 51 79

DMG StuttgartRiedwiesenstraße 19 · D-71229 LeonbergTel.: +49 (0) 71 52 / 90 90 - 0Fax: +49 (0) 71 52 / 90 90 - 20 00Service Turning: +49 (0) 71 52 / 90 90 - 12 10Service Milling: +49 (0) 71 52 / 90 90 - 12 20Service Fax: +49 (0) 71 52 / 90 90 - 22 08

GILDEMEISTER Italiana DeutschlandRiedwiesenstraße 19 · D-71229 LeonbergTel.: +49 (0) 71 52 / 90 90 - 11 51Fax: +49 (0) 71 52 / 90 90 - 21 75Service multi-spindle automatic lathes:+49 (0) 71 52 / 90 90 - 12 36Service long and short turning automatics:+49 (0) 71 52 / 90 90 - 12 37

DMG Trainings-AkademieGildemeisterstraße 60 · D-33689 BielefeldTel.: +49 (0) 52 05 / 74 - 25 01Fax: +49 (0) 52 05 / 74 - 25 02

DMG GebrauchtmaschinenLausitzer Straße 7 · D-82538 GeretsriedTel.: +49 (0) 81 71 / 817 - 826Fax: +49 (0) 81 71 / 817 - 878

_ BielefeldGildemeisterstraße 60 · D-33689 BielefeldTel.: +49 (0) 52 05 / 74 - 38 92Fax: +49 (0) 52 05 / 74 - 38 91

EuropeDMG AustriaOberes Ried 11 · A-6833 KlausTel.: +43 (0) 55 23 / 6 91 41 - 0Fax: +43 (0) 55 23 / 6 91 41 - 100

DMG Benelux_ Nederland

Wageningselaan 48 · NL-3903 LA VeenendaalTel.: +31 (0) 318 - 55 76 11Fax: +31 (0) 318 - 52 44 29Service Turning: +31 (0) 318 - 55 76 - 24Service Milling: +31 (0) 318 - 55 76 - 33 / -34Service Fax: +31 (0) 318 - 55 76 - 10

_ BelgiumHermesstraat 4B · B-1930 ZaventemTel.: +32 (0) 2 / 7 12 10 - 90Fax: +32 (0) 2 / 7 12 10 - 99Service: +32 (0) 2 / 7 12 10 - 94

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_ SlovenskoBrnianska 2 · SK-91105 TrenčínTel.: +421 326 494 824 · Fax: +421 326 524 232

DMG France4 avenue du Parana, BP 60F-91942 Courtaboeuf CedexTel.: +33 (0) 1 / 69 18 60 00Fax: +33 (0) 1 / 69 28 75 50Service Fax: +33 (0) 1 / 69 28 55 73

_ LyonZI de Chesnes Le Loup · 13 rue du MorellonF-38070 Saint Quentin FallavierTel.: +33 (0) 4 / 74 94 53 82Fax: +33 (0) 4 / 74 94 51 52

_ Haute SavoieEspace Scionzier · 520 avenue des LacsF-74950 ScionzierTel.: +33 (0) 4 / 50 96 41 62Fax: +33 (0) 4 / 50 96 41 30

DMG Hungary KftBártfai u. 54. · H-1119 BudapestTel.: +36 1 430 1614 Fax: +36 1 430 1615

DMG Ibérica BarcelonaPol. Ind. Els Pinetons · Avenida Torre Mateu 2-8Nave 1 · E-08291 Ripollet · BarcelonaTel.: +34 93 586 30 86Fax: +34 93 586 30 91

DMG IbéricaAvda. Fuentemar 20 · Nave B4E-28823 Coslada · MadridTel.: +34 91 66 99 865Fax: +34 91 66 93 834

DMG Italia BergamoVia G. Donizetti 138I-24030 Brembate di Sopra (BG)Tel.: +39 035 62 28 201Fax: +39 035 62 28 210Service Hotline: +39 199 177 811Service Fax: +39 035 6228 250

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DMG Middle East FZEJebel Ali Free Zone · JAZFZA TowersLob 18 · Office 2403PO Box 262 607 · Dubai, U.A.E.Tel: +971-4-88 65 740Fax: +971-4-88 65 741

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DMG RusslandNowohohlowskaja-Strasse 23 / 1RU-109052 MoskauTel.: +7 495 225 49 60Fax: +7 495 225 49 61

DMG Scandinavia_ Danmark

Gammelgårdsvej 87 B th · DK-3520 FarumTel.: +45 49 12 74 10Fax: +45 49 17 77 00Service: +45 49 12 74 19Service Fax: +45 49 17 78 00

_ SverigeSidensvansvägen 8 · S-192 55 SollentunaTel.: +46 850 38 38 00Fax: +46 850 38 38 90

_ Norge A/SBjerkehagevegen 19 d · N-1405 LanghusTel.: +47 63 01 00 20Fax: +47 63 01 00 21

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DMG South East Europe E.P.E.9th km. National Road Thessalonikis-MoudanionPO Box: 20596 · GR-55104 ThessalonikiTel.: +30 2310 47 44 86 Fax: +30 2310 47 44 87

DMG TurkeyE-5 Üzeri, Küçükyalı Yanyol · Irmak SokakKüçükyalı İfl Merkezi · E Blok No: 5TR-34852 Maltepe · İstanbulTel.: +90-216-489 75 76Fax: +90-216-489 18 09

DMG UKUnitool House, 151 Camford WaySundon Park · GB Luton LU3 3ANTel.: +44 (0) 15 82 - 57 06 61Fax: +44 (0) 15 82 - 59 37 00Service Fax: +44 (0) 15 82 - 44 55 38

DMG Gebrauchtmaschinen CZ s.r.o.Areál ZD Zálesí · CZ-763 41 Biskupice u LuhačovicTel.: +420 577 / 136 268Fax: +420 577 / 136 273

AsiaDMG Asia Pacific Pte Ltd.3 Tuas Link 1 · Singapore 638584Tel.: +65 66 60 66 88 · Fax: +65 66 60 66 99Service Hotline: +65 66 60 66 66Service Fax: +65 66 60 66 67

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DMG Vietnam Representative OfficeUnit #302, Blue Star Building · 93 Linh Lang Str.Ba Dinh District · Hanoi · VietnamTel.: +84 4 7665 924, +84 4 7665 925Fax: +84 4 7665 926

DMG (Thailand) Co., Ltd.315 Bangna-Trad Road · Kwaeng BangnaKhet Bangna · Bangkok 10260 · ThailandTel.: +662 396 13 15Fax: +662 396 13 16

DMG (Malaysia) Sdn BhdNo. 57 Jalan Pentadbir U1 / 30 · Seksyen U1Hicom-Glenmarie Industrial Park40150 Shah Alam · Selangor · MalaysiaTel.: +603 55 69 52 82 · Fax: +603 55 69 52 86

DMG Machinery Taiwan Ltd.No. 12-3, Industrial 33rd Road · Industrial ParkTaichung City, 407 · Taiwan R.O.C.Tel.: +886 4 23 55 - 64 90Fax: +886 4 23 55 - 65 05Service Hotline: +886 2 2162 6565

DMG India_ Bangalore

Al-Latheef II · No. 2 / 1 Union Street,Off Infantry Road · Bangalore 560 001 · IndiaTel.: +91 80 41 13 12 81Fax: +91 80 41 13 12 85Service Hotline: +91 80 41 13 12 83

_ New Delhi407 · Ansals Majestic Tower · VikaspuriNew Delhi 110018 · IndiaTel.: +91 11 415 867 61Fax: +91 11 415 867 60

DMG China178 Yin Du Road (West)Shanghai 201612 · P.R. ChinaTel.: +86 21 6764 8876 · Fax: +86 21 6764 9033Service Hotline: 800 820 0969

_ DMG Shanghai (Branch Office)178 Yin Du Road (West)Shanghai 201612 · P.R. ChinaTel.: +86 21 6764 8876Fax: +86 21 6764 9033

_ DMG Beijing (Branch Office)Room 1605 · Tower BBeijing Global Trade CenterNo. 36 North Third Ring Road EastDongcheng DistrictBeijing 100013 · P.R. ChinaTel.: +86 10 5825 6006Fax: +86 10 5825 6007

_ DMG Xi’an (Branch Office)Room 609 · Block CZhicheng BusinessNo. 17 Gaoxin 4th Road · Xi'anShanxi Province 710075 · P.R. ChinaTel.: +86 29 8833 5706Fax: +86 29 8833 5705

_ DMG Chongqing (Branch Office)12F Room C2 · Tower B · Langgao Kaiyue Office Building · No. 2 Nanping West RoadNan'an District · Chongqing 400060 ChinaTel.: +86 23 6295 6876Fax: +86 23 6295 6903

_ DMG Shenyang (Branch Office)Block A · No 18 Feiyun RoadHunnan New District · ShenyangLiaoning Province 110168, P.R.ChinaTel.: +86 24 2382 6999Fax: +86 24 2382 6191

_ DMG Guangdong (Branch Office)1st Floor · Juhe International MachineMould Metal TownJinxia Yilong Rd. · Changan TownDongguan CityGuangdong Province 523852P.R. ChinaTel.: +86 769 8188 5988Fax: +86 769 8188 5981Service Fax: +86 769 8188 5982

DMG Korea Co., Ltd.Siheung-si1F. 110 · Kofomo Techno Center II3 Na 505-3 · Shihwa Industrial complexJeongwang-dong · Siheung-siGyeonggi-do · Korea · 429-932Tel.: +82 31 488 0500 (Res)Fax: +82 31 488 0567Service Hotline: +82 80 67 74 751

DMG Nippon K.K.Yokohama2-15-1, Fukuura · Kanazawa-KuYokohama 236-0004 · JapanTel.: +81 45 7 91 - 34 00Fax: +81 45 7 91 - 34 01Service Hotline: +81 3 -57 67-60 17

DMG Australia Pty Ltd.Unit 3, 25 Howleys RoadNotting Hill · Victoria 3168 · AustraliaTel.: +61 3 85 404 600Fax: +61 3 85 404 601Service Hotline: +61 3 85 404 602

DMG Training Academy AsiaLocated at DMG Asia Pacific Pte Ltd.3 Tuas Link 1 Singapore 638584Tel.: +65 66 60 66 88Fax: +65 66 60 66 99

DMG Training Academy AsiaLocated at DMG Technology Trading(Shanghai) Co., Ltd.178 Yin Du Road (West)201612 Shanghai · P.R. ChinaTel.: +86 21 6764 88 76Fax: +86 21 6764 94 47

DMG Used Machine Division3 Tuas Link 1Singapore 638584Tel.: +65 66 60 66 63Fax: +65 66 60 66 68

AmericaDMG Chicago Inc.265 Spring Lake DriveItasca, IL 60143 · USATel.: +1 (630) 227 - 3900Fax: +1 (630) 227 - 3975Service Fax: +1 (630) 227 - 3978

DMG Boston Inc.20 Mall Rd., Suite 440Burlington, MA 01803 · USATel.: +1 (781) 229 - 0044Fax: +1 (781) 229 - 0014

DMG Charlotte Inc.13509 South Point Blvd.Charlotte, NC 28273 · USATel.: +1 (704) 583 - 1193Fax: +1 (704) 583 - 1149Service Fax: +1 (704) 583 - 1466

DMG Houston Inc.16511 Hedgecroft, Suite 212Houston, TX 77060 · USATel.: +1 (281) 999 - 3641Fax: +1 (281) 934 - 8443

DMG Los Angeles Inc.5980 Lakeshore DriveCypress, CA 90630 · USATel.: +1 (714) 527 - 4981Fax: +1 (714) 527 - 4986

DMG Canada Inc.165 Admiral Blvd.Mississauga, ON L5T 2T3CanadaTel.: +1 (905) 795 - 2891Fax: +1 (905) 795 - 0393

DMG MéxicoAcceso III #14, Bodega 11Parque Industrial Benito Juarez Queretaro, Qro. C.P. 76120MéxicoTel.: +52 (442) 209 - 5072Fax: +52 (442) 209 - 5073

DMG BrazilRua Dr. Luiz Migliano · 17305711-000 São Paulo · BrazilTel.: (+55) 11 / 3742 - 5000Fax: (+55) 11 / 3773 - 8855


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DMU/DMC 210–340 P/U/FD gantry series...DMU / DMC 210 – 340 P / U / FD Gantry series Mould making...

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