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DNM 5AX series - Dematec · 2018. 1. 19. · DNM 200/5AX DNM 350/5AX Cutting Performance From...

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5-Axis Vertical Machining Center DNM 5AX series DNM 200/5AX DNM 350/5AX ver. EN 160623 SU DNM 5AX series
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  • 5-Axis Vertical Machining Center

    DNM 5AX seriesDNM 200/5AXDNM 350/5AX

    ver. EN 160623 SU

    DNM 5AX series

  • DNM/5AXseries

    DNM 5AX seriesThe DNM 5AX Series are high performance 5 axes vertical machining centers designed for easy operation, even for users who have no previous experience of 5 axis machining.

    02 /

    Basic Information

    Basic Structure

    Cutting

    Performance

    Detailed

    Information

    Options

    Capacity Diagram

    Specifications

    Customer Support

    Service

    Product Overview

  • Optimized Column and Bed Design

    High feedrate and precision have been realized by optimized column and bed design with 3D simulation technique.

    Direct Coupled Spindle

    Direct-coupled spindle minimized noise and vibration. High speed and heavy-duty cutting can be performed with a single setting.

    DNM 5AX series High-precision Travel SystemRoller-type LM guideways and high-rigidity coupling have been adopted to ensure excellent rigidity and accuracy of the X, Y and Z linear travel system.

    Contents

    02 Product Overview

    Basic Information

    04 Basic Structure07 Cutting Performance

    Detailed Information

    08 Standard / Optional Specifications

    12 Capacity Diagram15 Machine / NC Unit Specifications

    18 Customer Support Service

    03 02 /

  • DNM/5AXseries

    High Rigid Roller-type linear guideway

    Rigidity and accuracy of feed system are improved

    with roller type linear guideway and coupling.

    Roller type linear guideways

    High feederate and precision cutting achieved by optimized column and bed design.

    -

    Basic Structure

    Axis drive system

    High-precision Machine Structure

    High speed cutting & the highest accuracy with high precision machine structure.

    High-precision Travel System

    High rigidity and precision of the X,Y,Z axis drive systems are achieved by using roller type linear guideways and highly rigid couplings. Speed and accuracy are further enhanced with the nut cooling system which minimizes thermal error of ball screws. (Nut cooling system : Only DNM 350/5AX)

    Oil Cooler

    Ball screw nut cooling (DNM 350/5AX : )

    Rigid Coupling

    Item X Y Z

    DNM 200/5AXTravels

    mm

    (inch)

    400 (+200, -200)

    (15.75 (+7.87, -7.87))

    435 (+180, -255)

    (17.13 (+7.09, -10.04))

    500

    (19.69)

    Rapid traverse m/min (ipm) 36 (1417.3) 36 (1417.3) 30 (1181.1)

    DNM 350/5AXTravels mm (inch) 600 (23.62) 655 (25.79) 500 (19.69)

    Rapid traverse m/min (ipm) 36 (1417.3) 36 (1417.3) 30 (1181.1)

    Product Overview

    Basic Information

    Basic Structure

    Cutting

    Performance

    Detailed

    Information

    Options

    Capacity Diagram

    Specifications

    Customer Support

    ServiceDNM 200/5AX Machine Structure

    standard

    4 / 04 /

  • Wide machining area for vairous workpiece and machine set up.

    Rotary table

    Max. workpiece swing diameter x height

    Ø300 x 200mmTable loading capacity (A-axis 0°)

    60kg

    DNM 200/5AX

    Max. workpiece swing diameter x height

    Ø400 x 335mmTable loading capacity

    250kg

    DNM 350/5AX

    Max. Size & Weight of Work

    Rotary Table

    - Applied with high-rigidity, high-precision axial and radial roller bearings- Backlash reduced with higher structural stability- A and C axes are hydraulically clamped for maximum rigidity

    Rotary Encoder

    A-axis C-axis

    * Actual appearance of the DNM 200/5AX rotary table may differ

    from the above picture.

    * Actual appearance of the DNM 350/5AX rotary table may differ

    from the above picture.

    Automatic Tool Changer (ATC)

    Enhanced productivity achieved with the CAM-type tool changer that supports faster tool changing.

    Along with rapid toolchange that enableshigher productivity, awide range of choicesis available for toolmagazines.

    Tool Changer

    ItemNumber of tools (ea)

    T-T-T (s)

    DNM 200/5AX 30 (40) 1.3

    DNM 350/5AX 30 (40, 60) 1.3

    (11.8 / 7.9 inch)

    (132.3 lb)

    (551.1 lb)

    (15.7 / 13.2 inch)

    Item A-axis C-axis

    DNM 200/5AXTravels (deg) 150 (+30, -120) 360

    Rapid traverse (r/min) 20 30

    DNM 350/5AXTravels (deg) 150 (+30, -120) 360

    Rapid traverse (r/min) 20 30

    4 / 05 04 /

  • DNM/5AXseries

    Direct Coupled High Precision Spindle

    Direct coupled, high precision spindles supports high speed and heavy duty cutting in a single set up. Machining performance is optimised by minimising vibration and noise, while power loss at high speed is also minimised.Direct-coupled spindle

    head minimizes noise and vibration.

    Spindle

    Max. spindle speed

    Spindle motor power

    12000r/min

    18.5 / 11kW

    (DNM 350/5AX : 20000 r/min )

    Spindle Cooling

    High-accuracy oil cooler minimizes thermal error of the spindle by removing the heat generated at the bearings and motor.

    Dual Contact Spindle

    Tool rigidity is enhanced by firm clamping with the spindle, while tool life cycle and cut-surface roughness are improved due to reduced vibration realized by dual contact spindle.

    BIG-PLUS PAT. CONVENTIONAL

    CONTACT SPACE

    Product Overview

    Basic Information

    Basic Structure

    Cutting

    Performance

    Detailed

    Information

    Options

    Capacity Diagram

    Specifications

    Customer Support

    Service(24.8 / 14.8 Hp)

    06 /

  • DNM 200/5AX

    DNM 350/5AX

    Cutting Performance

    From high-speedmachining to heavy dutycutting, diversemachining processesare applicable forcomplex-shapedworkpiece. Drill Carbon steel (SM45C)

    ø32mm Drill (2Z)

    Spindle speed Feed rate

    1200 r/min120 mm/min

    (4.7 ipm)

    Face mill Carbon steel (SM45C)

    ø80mm Face Mill (5Z)

    Machining removal rate Spindle speed Feed rate

    365 cm3/min

    (22.3 inch3)1500 r/min

    1900 mm/min

    (74.8 ipm)

    Tap Carbon steel (SM45C)

    ø73mm Drill (2Z)

    Tool Spindle speed

    M30 x 3.5 212 r/min

    Tap Carbon steel (SM45C)

    ø73mm Drill (2Z)

    Tool Spindle speed

    M30 x 3.5 212 r/min

    Face mill Carbon steel (SM45C)

    ø80mm Face Mill (6Z)

    Machining removal rate Spindle speed Feed rate

    269 cm3/min

    (16.42 inch3)1500 r/min

    2100 mm/min

    (82.7 ipm)

    64mm(2.5 inch)

    32mm (1.3 inch)

    64mm(2.5 inch)

    Drill Carbon steel (SM45C)

    ø40mm Drill (2Z)

    Spindle speed Feed rate

    1200 r/min180 mm/min

    (7.09 ipm)

    40mm (1.6 inch)

    * The results, indicated in this catalogue are provides as example. They may not be obtained due to differences in cutting conditions and environmental conditions during measurement.

    07 06 /

  • DNM/5AXseries

    Standard Optional X N/A

    ✽More options will require consultation with Doosan.

    Diverse optional features are available to meet specific customer requirements.

    Standard / Optional Specifications

    Product Overview

    Basic Information

    Basic Structure

    Cutting

    Performance

    Detailed

    Information

    Options

    Capacity Diagram

    Specifications

    Customer Support

    Service

    NO. Description Features DNM 200/5AX

    DNM 350/5AX

    1 Air blower

    2 Air gun

    3

    Automatic tool changer

    30 Tools

    4 40 Tools

    5 60 Tools X

    6 Automatic tool measurement TS27R : RENISHAW

    7 Automatic workpiece

    measurement

    NONE

    8 OMP60_RENISHAW

    9 Chip conveyor Hinge / Scraper / Drum filter type

    10 Coolant gun

    11 Coolant Tank

    12

    Easy Operation Package

    Tool load monitor

    13 Alram / M-code / G-code / ATC recovery help

    14 Table moving for setup / Easy work coordinate setting

    15 Electric cabinet air conditioner

    16 Electric cabinet light

    17 Electric cabinet line filter

    18

    Linear scale

    X Axis

    19 Y Axis

    20 Z Axis

    21

    MPG

    1 MPG_PORTABLE TYPE

    22 1 MPG_PORTABLE_W/ENABLE TYPE

    23 3 MPG_PORTABLE

    24

    NC System

    DOOSAN FANUC i

    25 FANUC 31iB5 X

    26 HEIDENHAIN X

    27NC system lcd size

    10.4 inch_FANUC (Color)

    28 15.1 inch_HEIDENHAIN (Color) X

    29 Oil Skimmer Belt Type

    30 Power transformer

    31 Shower coolant

    32

    Spindle motor power

    18.5 / 11 kW (24.8 / 14.8 Hp)

    33 22 / 18.5 kW (29.5 / 24.8 Hp) X

    34 22 / 11 kW (29.5 / 14.8 Hp) X

    35Spindle speed

    12000 r/min

    36 20000 r/min X

    37 Test bar

    38

    Through spindle coolant

    NONE

    39 1.5 KW_2.0 MPA

    40 4.0 KW_2.0 MPA

    41 5.5 KW_7.0 MPA_DUAL BAG FILTER

    42 Work & tool counter WORK / TOOL

    08 /

  • Peripheral Equipment

    Intelligent Kinematic Compensation for 5-axis Recommended OptionFor high accuracy 5-axis machining, Intelligent Kinematic Compensation function is recommended. This function minimizes error in complex 5-axis machining applications by

    maintaining tip of the tool in correct position in respect to the workpiece. In order to properly utilize this function, following four optional items are required.

    Recommended optional items

    1. Software

    2. Receiver 3. Touch Probe 4. Datum ball

    FANUC NC: DCP-i (Developed by DOOSAN) Heidenhain NC: Kinematic opt

    5.Auto-door type top coverThe top cover helps enhancing convenience

    when loading /unloading heavy workpiece on the

    processing table.

    6.Internal screw conveyor

    3.Shower coolant

    4.Coolant system

    Easier chip disposal with box-type filter

    1.Chip conveyor

    2.Large capacity coolant tank built-in with chip pan and box filter

    Coolant tank capacity 360L

    Hinge type Scraper type

    Drum filter type

    09 08 /

  • DNM/5AXseries

    Operator convenience and work efficiency have been improved with adoption of various convenient control functions and ergonomic design.

    Convenience Operating Console

    Convenient Absolute Feed

    The current position of the machine is stored and maintained using battery power. Zero point return is not necessary after a power cycle.

    System Condition Indicator LED Indoor Work Light

    LED lamp provides higher brightness and longer life with reduced energy consumption.

    Warning lampReports abnormal operating

    condition of the machine

    Work completion indicatorIndicates that the work is

    finished

    In-progress lampIndicates that the work is

    being carried out

    Product Overview

    Basic Information

    Basic Structure

    Cutting

    Performance

    Detailed

    Information

    Options

    Capacity Diagram

    Specifications

    Customer Support

    Service

    100°

    1

    2

    5

    4

    1.10.4" Color TFT LCD Monitor

    4.Hot Key

    2.Membrane Keyboard

    3.Portable MPG

    5.Swiveling Operation PanelThe operation panel can swivel up to 100° improving

    user convenience.

    10.4"

    LCD Portable MPG Handle

    10 /

  • Easy Operation Package (E.O.P)

    These Doosan software packages have been customized to provide fast and easy setup of tooling, workpiece, and program. These functions minimize the idle time caused by process setup and maximize the machine's productivity.

    Adaptive Feed Control (AFC)

    Function to control feedrate so that the cutting can be carried out at a constant load(To adapt to the spindle load set up with constant load feedrate control function)

    Tool Load Monitor

    Function to automatically monitor tool load(Different loads can be set for one tool according to M700 ~ M704)

    Work Offset Setting

    Function to configure various work offset settings

    Tool Management

    Function to manage tool information[Tool information]- Tool No. / Tool name- Tool condition : normal, large diameter,

    worn/damaged, used for the first time, manual

    Pattern Cycle & Engraving

    Function to create frequently-used cutting programs automatically- Pattern Cycle: creates a program for a pre-

    defined shape- Engraving: creates a program for cutting a shape

    described with characters

    Alarm Guidance

    Function to show detailed info on frequently triggered alarms and recommended actions

    ATC Recovery

    Function to view detailed info with recommended actions and to perform step-by-step operation manually(when an alarm is triggered during an ATC operation)

    Sensor Status Monitor

    Function to view sensor conditions of the machine

    11 10 /

  • DNM/5AXseries

    Max. spindle speed : 12000 r/min

    Spindle motor power : 18.5 / 11 kW (24.8 / 14.8 Hp)

    DNM 200/5AX & DNM 350/5AX

    DNM 350/5AX

    11.9(8.8)

    8.8(6.5)

    0.0 1500 4000 8000 12000

    70.0(51.7)

    96.0(70.8)

    118.0(87.1) 18.5(24.8)

    15.0(20.1)

    11.0(14.8)

    S3, 25%S3, 25%

    S3, 25%S3, 25%

    Cont. Cont.

    60 (44.3)15 (20.1)

    13 (17.4)

    11 (14.8)

    7.2 N·m

    6.2 N·m

    5.2 N·m

    17502300

    4000 6000

    11 kW (14.8 Hp) (Cont.)

    15 kW (20.1 Hp) (30min)

    18.5 kW (24.8 Hp) (10min)

    11 kW (14.8 Hp)

    7.5 kW (10.1 Hp)

    35 N.m (25.8 ft-lbs) (10min)

    24 N·m (17.7 ft-lbs) (30min)

    12 N·m (8.9 ft-lbs)

    9.5 N·m (7.0 ft-lbs )

    7 N.m (5.2 ft-lbs)18 N·m (13.3 ft-lbs) (Cont.)

    29 N.m (21.4 ft-lbs) (10min)

    22 kW (29.5 Hp) (S3 15%, 10min)

    12000 15000 20000

    46 (33.9)

    31 (22.9)

    Spindle

    Spindle Power – Torque Diagram

    Max. spindle speed : 20000 r/min (Only DNM 350/5AX)

    Spindle motor power : 22 / 11 kW (29.5 / 14.8 Hp)

    Product Overview

    Basic Information

    Basic Structure

    Cutting

    Performance

    Detailed

    Information

    Options

    Capacity Diagram

    Specifications

    Customer Support

    Service

    Torq

    ue :

    N. m

    (ft-

    lbs)

    Out

    put :

    kW

    (Hp)

    Spindle speed : r/min

    Torq

    ue :

    N. m

    (ft-

    lbs)

    Out

    put :

    kW

    (Hp)

    Spindle speed : r/min

    12 /

  • External Dimensions

    Unit: mm (inch)DNM 200/5AX

    Top View

    Front View

    B(S

    tand

    ard

    Mac

    hine

    Siz

    e)

    (Standard Machine Size)

    A

    C

    Model A [with Chip Conveyor] B C

    DNM 200/5AX 2490 [3447] (98.0 [135.7]) 2835 (111.6) 3091 (121.7)

    DNM 350/5AX 3150 [4085] (124.0 [160.8]) 3209 (126.3) 3190 (125.6)

    13 12 /

  • DNM/5AXseries

    Machining Area

    Unit: mm (inch)Unit: mm (inch)

    Unit: mm (inch) Unit: mm (inch)

    Table dimension

    DNM 200/5AX

    DNM 200/5AX

    DNM 350/5AX

    DNM 350/5AX

    Ø10

    5(4.

    1) +0

    .035 0

    204(

    8.0)

    12(0.5)31.4(1.2)

    R2

    60°

    45° 45°

    6-M10 TAP DP` 20

    75(3.

    0)

    0-0.

    2 12(0.5) +0.05 0

    20(0.8)

    17(0

    .7)

    8(0.

    3)

    PCD

    Ø18

    0.0

    (7.1

    ) ±0

    .1

    Ø 350(13.8)

    Ø 30(1.2)

    14(0.6)

    23(0.9)

    20(0

    .8)

    20(0

    .8)

    9(0.

    4)

    +0.021 0

    +0.027 0

    400(15.7) (X-STROKE) 435(17.1) (Y-STROKE)

    180(7.1)

    A-AXIS CENTER +30°

    -120

    °

    255(10.0)

    500(

    19.7

    ) (Z-

    STRO

    KE)

    30(1

    .2)

    200(7.9)

    Ø300(11.8)(MAX. WORK DIA.)

    (MAX

    . WO

    RK

    HEIG

    HT)

    330(

    13.0

    )20

    0(7.

    9)

    120(

    4.7)

    380(

    15.0

    )

    200(7.9)

    400(15.7) (X-STROKE) 435(17.1) (Y-STROKE)

    180(7.1)

    A-AXIS CENTER +30°

    -120

    °

    255(10.0)

    500(

    19.7

    ) (Z-

    STRO

    KE)

    30(1

    .2)

    200(7.9)

    Ø300(11.8)(MAX. WORK DIA.)

    (MAX

    . WO

    RK

    HEIG

    HT)

    330(

    13.0

    )20

    0(7.

    9)

    120(

    4.7)

    380(

    15.0

    )

    200(7.9)

    600(23.6) (X-STROKE) 655(25.8) (Y-STROKE)400(15.7) 200(7.9) 335(13.2)

    110(4.3)

    65(2

    .6)

    320(12.6)

    (MAX

    . WO

    RK

    HEIG

    HT)

    215(

    8.5)

    335(

    13.2

    )

    500(

    19.7

    ) (Z-

    STRO

    KE)

    50(2

    .0)

    120(

    4.7)

    380(

    15.0

    )

    Ø400(15.7)75(3.0) 95(3.7)

    (MAX. WORK DIA.)

    A-AXIS CENTER 30°

    120°

    600(23.6) (X-STROKE) 655(25.8) (Y-STROKE)400(15.7) 200(7.9) 335(13.2)

    110(4.3)

    65(2

    .6)

    320(12.6)

    (MAX

    . WO

    RK

    HEIG

    HT)

    215(

    8.5)

    335(

    13.2

    )

    500(

    19.7

    ) (Z-

    STRO

    KE)

    50(2

    .0)

    120(

    4.7)

    380(

    15.0

    )

    Ø400(15.7)75(3.0) 95(3.7)

    (MAX. WORK DIA.)

    A-AXIS CENTER 30°

    120°

    Product Overview

    Basic Information

    Basic Structure

    Cutting

    Performance

    Detailed

    Information

    Options

    Capacity Diagram

    Specifications

    Customer Support

    Service

    A AXIS 0˚ FRONT VIEW

    A AXIS 90˚ RIGHT VIEW A AXIS 90˚ RIGHT VIEW

    A AXIS 0˚ FRONT VIEW

    14 /

  • Machine Specifications

    DNM 5AX series

    Description Unit DNM 200/5AX DNM 350/5AX

    TravelTravel distance

    X mm (inch) 400 (15.7) 600 (23.6)

    Y mm (inch) 435(+180, -255) (17.1 (+7.1, -10.0)) 655 (25.8)

    Z mm (inch) 500 (19.7)

    A deg 150 (+30 ~ -120)

    C deg 360

    Distance from spindle nose to table top mm (inch) 30 ~ 530 (1.2 ~ 20.9) 50 ~ 550 (2.0 ~ 21.7)

    Feedrate

    Rapid traverse rate

    X m/min (ipm) 36 (1417.3)

    Y m/min (ipm) 36 (1417.3)

    Z m/min (ipm) 30 (1181.1)

    A r/min 20

    C r/min 30

    Cutting feedrateX, Y, Z m/min (ipm) 15000 (590.6)

    A, C deg/min 7200

    Table

    Table size mm (inch) Ø200 (7.9) Ø350 (13.8)

    Table loading capacity kg (lb)40 (88.2) (Horizontal) /

    60 (132.3) (Vertical)250 (551.1)

    Table type - T-SLOT (12H8) T-SLOT (14H8)

    Spindle

    Max. spindle speed r/min 12000 12000 (20000)

    Spindle taper - ISO #40, 7/24 TAPER

    Max. spindle torque N·m (ft-lbs) 117 (86.3) 117 { 167 / 60 } (86.3 {123.2 / 44.3})

    Automatic

    tool

    changer

    Type of tool shank

    - MAS403 BT 40

    - { CAT 40 }

    - { DIN 69871-A40 }

    Tool storage capacity ea 30 { 40 } 30 { 40, 60 }

    Max. tool diameter (Continuous) mm (inch) 30 Tools : 80 / 40 Tools : 76

    Max. tool diameter (Near port empty) mm (inch) 30 Tools : 125 / 40 Tools : 125

    Max. tool length mm (inch) 300 (11.8)Ø80 : 270 / Ø125 : 210

    (3.15 : 10.6 / 4.9 : 8.3)

    Max. tool weight kg (lb) 8 (17.6)

    Method of tool selection - Memory Random

    Tool change time ( tool-to-tool ) s 1.3

    Tool change time ( chip-to-chip ) s 3.7

    MotorSpindle motor power kW (Hp)

    18.5 / 11

    (24.8 / 14.8)

    18.5 / 11 (22 / 18.5 or 22 / 11)

    (24.8 / 14.8 (29.5 / 24.8 or 29.5 / 14.8))

    Coolant pump motor power kW (Hp) 0.25 (0.3) 0.4 (0.5)

    Power

    source

    Electric power supply kVA 31.3 40.6 (45.7)

    Compressed air supply Mpa (psi) 0.54 (78.3)

    Tank

    capacity

    Coolant pump capacity L (galon) 5.5 (1.5) 13 (3.4)

    Lubrication tank capacity L (galon) 3.1 (0.8)

    Machine

    size

    Height mm (inch) 3091 (121.7) 3190 (125.6)

    Length mm (inch) 2835 (111.6) 3209 (126.3)

    Width mm (inch) 2490 (98.0) 3150 (124.0)

    Weight kg (lb) 5500 (4059.0) 8500 (6273.0)

    NC System - DOOSAN FANUC iDOOSAN FANUC i / FANUC 31i-5 /

    HEIDENHAIN

    15 14 /

  • DNM/5AXseries

    Product Overview

    Basic Information

    Basic Structure

    Cutting

    Performance

    Detailed

    Information

    Options

    Capacity Diagram

    Specifications

    Customer Support

    Service

    FANUC

    NC Unit Specifications

    No. Division Item Spec.DOOSAN FANUC i

    FANUC 31i-5

    1

    AXES CONTROL

    Controlled axes 3 ( X,Y,Z ) X, Y, Z, C, A X, Y, Z, C, A2 Additional controlled axes 5 axes in total 3 Least command increment 0.001 mm / 0.0001" 4 Least input increment 0.001 mm / 0.0001" 5 Interpolation type pitch error compensation 6

    INTERPOLA-TION & FEED FUNCTION

    2nd reference point return G30 7 3rd / 4th reference return 8 Inverse time feed 9 Cylinderical interpolation G07.1 10 Helical interpolation B Only Fanuc 30i - 11 Smooth interpolation - 12 NURBS interpolation - 13 Involute interpolation - 14 Helical involute interpolation -

    15 Bell-type acceleration/deceleration before look ahead interpolation

    16 Smooth backlash compensation 17 Automatic corner override G62 18 Manual handle feed Max. 3unit 1 unit 1 unit19 Manual handle feed rate x1, x10, x100 (per pulse) 20 Handle interruption 21 Manual handle retrace 22 Manual handle feed 2/3 unit - 23 Nano smoothing AI contour control II is required. 24 AICC II 200 BLOCK 25 AICC II 400 BLOCK - 26 High-speed processing 600 BLOCK - 27 Look-ahead blocks expansion 1000 BLOCK -

    28 DSQ I AICC II (200block) + Machining condition selection function -

    29 DSQ IIAICC II (200block) + Machining condition selection function + Data server(1GB)

    -

    30 DSQ IIIAICC II with high speed processing (600block) + Machining condition selection function + Data server (1GB)

    -

    31 SPINDLE & M-CODE FUNCTION

    M- code function 32 Retraction for rigid tapping 33 Rigid tapping G84, G74 34

    TOOL FUNCTION

    Number of tool offsets 64 ea - 64 ea35 Number of tool offsets 99 / 200 ea - 36 Number of tool offsets 400 ea 400 ea 37 Number of tool offsets 499 / 999 / 2000 ea - 38 Tool nose radius compensation G40, G41, G42 39 Tool length compensation G43, G44, G49 40 Tool life management 41 Addition of tool pairs for tool life management 42 Tool offset G45 - G48 43

    PROGRAM-MING & EDITING FUNCTION

    Custom macro 44 Macro executor 45 Extended part program editing 46 Part program storage 256KB( 640m) - 640m47 Part program storage 512KB (1,280m) 1280m 48 Part program storage 1MB (2,560m) - 49 Part program storage 2MB (5,120m) 50 Part program storage 4MB (1,0240m) - 51 Part program storage 8MB (2,0480m) - 52 Inch/metric conversion G20 / G21 53 Number of Registered programs 400 ea 400 ea -54 Number of Registered programs 500 ea - 500 ea55 Number of Registered programs 1000 / 4000 ea - 56 Optional block skip 9 BLOCK 57 Optional stop M01 58 Program file name 32 characters - 59 Program number O4-digits -60 Playback function 61 Addition of workpiece coordinate system G54.1 P1 - 48 (48 pairs) 48 pairs 48 pairs62 Addition of workpiece coordinate system G54.1 P1 - 300 (300 pairs) - 63

    OTHERSFUNCTIONS( Operation,setting& Display,etc )

    Embeded Ethernet 64 Graphic display Tool path drawing 65 Loadmeter display 66 Memory card interface 67 USB memory interface Only Data Read & Write 68 Operation history display 69 DNC operation with memory card 70 Optional angle chamfering / corner R 71 Run hour and part number display 72 High speed skip function 73 Polar coordinate command G15 / G16 74 Polar coordinate interpolation G12.1 / G13.1 - 75 Programmable mirror image G50.1 / G51.1 76 Scaling G50, G51 77 Single direction positioning G60 78 Pattern data input

    Standard Optional X N/A

    16 /

  • NC Unit Specifications

    HEIDENHAIN

    Standard Optional X N/A

    NO. Division Item Spec. iTNC 530

    1

    Axes

    Controlled axes 3 axes / 4 axes /5 axes X2 Least command increment 0.0001 mm (0.0001 inch), 0.0001° X3 Least input increment 0.0001 mm (0.0001 inch), 0.0001° X, Y, Z, C, A4 Maximum commandable value ±99999.999mm (±3937 inch) 5 MDI / DISPLAY unit 15.1 inch TFT color flat panel 6 Program memory for NC programs SSDR 7 Block processing time 8 Cycle time for path interpolation CC 61xx 21GB9 Encoders Absolute encoders 0.5 ms10 Commissioning

    and diagnosticsData interfaces

    Ethernet interface 3 ms11 USB interface (USB 2.0) EnDat 2.2

    12 Machine functions

    Look-aheadIntelligent path control by calculating the path speed ahead of time (max. 1024 blocks.)

    13 HSC filters 14 Switching the traverse ranges 15

    User functions

    Program inputAccording to ISO

    16 With smarT.NC 17

    Position entry

    Nominal positions for lines and arcs in Cartesian coordinates 18 Incremental or absolute dimensions 19 Display and entry in mm or inches

    20Display of the handwheel path during machining with handwheel superimpositioning

    21 Paraxial positioning blocks 22

    Tool compensation

    In the working plane and tool length

    23Radius-compensated contour lookahead for up to 99 blocks (M120)

    24 Three-dimensional tool radius compensation 25

    Tool tableCentral storage of tool data

    26 Multiple tool tables with any number of tools 27 Cutting-data table Calculation of spindle speed and feed rate based on stored tables 28 Constant contouring speed relative to the path of the tool center or to the tool's cutting edge 29 Parallel operation Creation of a program while another program is being run 30 Tilting the working plane with Cycle 19

    31Tilting the working plane with the PLANE function

    32 Manual traverse in tool-axis direction after interruption of program run 33 Function TCPM Retaining the position of tool tip when positioning tilting axes 34

    Rotary table machiningProgramming of cylindrical contours as if in two axes

    35 Feed rate in distance per minute 36 FK free contour programming for workpieces not dimensioned for NC programming 37

    Program jumpsSubprograms and program section repeats

    38 Calling any program as a subprogram 39 Program verification graphics Plan view, view in three planes, 3-D view 40 Programming graphics 3-D line graphics 41 Program-run graphics (plan view, view in three planes,3-D view) 42 Datum tables Saving of workpiece-specific datums 43 Preset table Saving of reference points 44 Freely definable table after interruption of program run 45

    Returning to the contourWith mid-program startup

    46 After program interruption (with the GOTO key) 47 Autostart 48 Actual position capture 49 Enhanced file management 50 Context-sensitive help for error messages 51 TNCguide Browser-based, context-sensitive helpsystem 52 Calculator 53 Entry of text and special characters 54 Comment blocks in NC program 55 "Save As" function 56 Structure blocks in NC program 57

    Entry of feed rates

    FU (feed per revolution) 58 FZ (tooth feed per revolution) 59 FT (time in seconds for path) 60 FMAXT (only for rapid traverse pot: time in seconds for path) 61

    Fixed cycles

    Working plane Cycle 19 62 Cylinder surface Cycle 27 63 Cylinder surface slot milling Cycle 28 64 Cylinder surface ridge milling Cycle 29 65 Cycles for

    automatic workpiece inspection

    Calibrate TS 66 Calibrate TS length

    67 Measure axis shift

    68

    Options

    Software option 1 69 Rotary table machining Programming of cylindrical contours as if in two axes70 Feed rate in mm/min71 Coordinate transformation Tilting the working plane, PLANE function72 Interpolation Circular in 3 axes with tilted working plane73 Software option 2 74 3-D machining 3-D tool compensation through surface normal vectors75 Tool center point management (TCPM)76 Keeping the tool normal to the contour77 Tool radius compensation normal to the tool direction78 Interpolation Line in 5 axes (subject to export permit)79 Spline: execution of splines (3rd degree polynomial)

    17 16 /

  • DNM/5AXseries

    Responding to Customers Anytime, Anywhere

    Global Service Support Network

    Technical Center: Sales Support, Service Support, Parts Support

    5Corporations

    3Factories

    18Technical Centers

    122Dealer Networks

    AMERICA EUROPE

    18 /

    Product Overview

    Basic Information

    Basic Structure

    Cutting

    Performance

    Detailed

    Information

    Options

    Capacity Diagram

    Specifications

    Customer Support

    Service

  • Doosan Machine Tools’ Global Network, Responding to Customer’s Needs nearby, Anytime, AnywhereDoosan machine tools provides a system-based professional support service before and after the machine tool sale by responding quickly and efficiently to customers’ demands.By supplying spare parts, product training, field service and technical support, we can provide top class support to our customers around the world.

    We help customers to achieve

    success by providing a variety of

    professional services from pre-

    sales consultancy to post-sales

    support.

    Customer Support Service

    - On site service- Machine installation and testing- Scheduled preventive maintenance- Machine repair

    Field Services

    - Supports machining methods and technology

    - Responds to technical queries- Provides technical consultancy

    Technical Support

    - Programming / machine setup and operation

    - Electrical and mechanical maintenance

    - Applications engineering

    Training

    - Supplying a wide range of original Doosan spare parts

    - Parts repair service

    Supplying Parts

    Domestic Service Support Network

    2Integrated Support Centers 7

    Sales Branch Offices

    6Post-Sales Service Centers 31

    Designated Repair Service Centers

    CHINA (Yantai)

    CHINA (Shanghai)

    INDIA

    Changwon FactoryHead Office

    JAPAN

    19 18 /

  • Major Specifications

    DNM 5AX series Description UNIT DNM 200/5AX DNM 350/5AXMax. spindle speed r/min 12000 12000

    Spindle motor power kW (Hp) 18.5 / 11 (24.8 / 14.8)

    Tool shank Taper ISO #40, 7/24 TAPER

    Travels (X, Y, Z) mm (inch)400 / 435 / 500

    (15.8 / 17.1 / 19.7)600 / 655 / 500

    (23.6 / 25.8 / 19.7)

    Number of tools ea 30

    Table size mm (inch) Ø200 (Ø7.9) Ø350 (Ø13.8)

    Travels (A, C) deg 150 / 360

    NC system - DOOSAN-FANUC i FANUC / HEIDENHAIN

    Doosan Machine Tools

    Head OfficeYeonkang Bldg., 6th FL., 270, Yeonji-dong,

    Jongno-gu, Seoul, Korea

    Tel +82-2-3670-5345 / 5362Fax +82-2-3670-5382

    Doosan Machine Tools America19A Chapin Rd., Pine Brook, NJ 07058, U.S.A.

    Tel +1-973-618-2500 Fax +1-973-618-2501

    http://www.doosanmachinetools.com www.facebook.com/doosanmachinetools

    Doosan Machine Tools ChinaRoom 101,201,301, Building 39 Xinzhuan Highway

    No.258 Songjiang District,China Shanghai(201612)

    Tel +86 21-5445-1155Fax +86 21-6405-1472

    Doosan Machine Tools EuropeEmdener Strasse 24, D-41540 Dormagen, Germany

    Tel +49-2133-5067-100 Fax +49-2133-5067-111

    Doosan Machine Tools Japan#2412, Mita Kokusai Bldg. 1-4-28 Mita,

    Minato-ku, Tokyo 108-0073, Japan

    Tel +81 3 5730 9013Fax +81 3 5730 9016

    Doosan Machine Tools India106 / 10-11-12, Amruthahalli, Byatarayanapura,

    Bellary road, Bangalore-560 092, India

    Tel +91-80-4266-0122 / 121 / 100

    For more details, please contact Doosan Machine Tools. The specifications and information above-mentioned may be changed without prior notice. Doosan Machine Tools Co., Ltd. is a subsidiary of MBK Partners. The trademark is used under a licensing agreement with Doosan Corporation,

    the registered trademark holder.


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