Document No. : CL-F-SKF Version: vG1...specific project in question. Revision Date Version No....

Program book/Guidelines for SKF Lubrication Systems – SKF Products

Document No. : CL-F-SKF

Version: vG1.1

Original Date: 9-15-2009 Revision Date: 11-01-2010

Central Manufacturing Engineering SKF Lubrication Solutions

Page No.: 2 of 49 Document No.: CL-F-SKF Version G1.1 Original Date: 09-15-2009 Revised Date: 11-01-2010

Document Management Information

The controlled version of this document is the one stored on the GMPT Machinery and Equipment Specifications website. Any printed copy is an uncontrolled copy. The user shall verify with the website that he/she is using the appropriate version of the specification for the specific project he/she is working on. Any questions or comments with respect to this specification should be directed to the project engineer for the specific project in question.

Revision Date

Version No.

Document Name

Revision

Paragraph Affected

Revised By

09-15-2009 G1.0 CL-F-SKF First Version Released All SKF

11-01-2010 G1.1 CL-F-SKF Filtration level changed to 10 micron from 25 micron on several units. Updated several part numbers. Added float switch

3.4.1, 3.4.2, 3.5.3, 3.5.5,3.6.3 5.21, 5.22, 5.23, 5.24, 5.29, 5.32, 5.33, 5.34

Dan Schultz



Contents

1. GENERAL INFORMATION....................................................................................................................................5

1.1. Scope of Document................................................................................................................................................5

1.2. Voltage specifications for AC motors..................................................................................................................5

2. TECHNICAL, PROJECT AND SALES SUPPORT CONTACTS...........................................................................6

2.1. Technical Support.................................................................................................................................................6

2.2. Project and Sales Contacts……………………………………………………...............................…........................7

3. PRODUCT OVERVIEW…………………………………………………………………....………….............................8

3.1. Piston distributor system…………………………………………………...........………...........................................8

3.2. Progressive feeder system…………………………………………………………....................................................9

3.3. Oil Air Lubrication…………………………………………………………........……….............................................10

3.4. Pumps………………………………………………………………………............………...........................................10

3.5. Gear and piston pump units with reservoir for oil………………………….........…….......................................11

3.6. Pump units for fluid grease…………….…………………………………..........…….............................................11

3.7. Piston pumps electrically powered for fluid grease and grease……..........………........................................12

3.8. Control and monitoring units………………………………………..............………..............................................12

3.9. Filters……………………………………………………………………….............……..............................................12

4. SAMPLE LUBRICATION CHARTS………………………………………………………...…...................................13

4.1. Single line parallel piston distributors……………………………………...........….............................................13

4.2. Single line series progressive system……………………………………..........……….......................................14

4.3. Grease nipple lubrication……………………………………………………..........…..............................................15

5. TECHNICAL DATA / FORMATION……………………………………………………….....…….............................16

5.1. 320 Metering units for oil and fluid grease with solderless tube connection................................................16

5.2. 320 Metering units for oil and fluid grease with quick connectors…...........……...........................................17

5.3. 340 Piston distributors for oil with solderless tube connection………...........……........................................18

5.4. 340 Piston distributors for oil with quick connectors…………………...…......................................................19

5.5. 340 Piston distributors for fluid grease with solderless tube connection.........…........................................20

5.6. 340 Piston distributors for fluid grease with quick connectors…..............…................................................21

5.7. 350 Piston distributors for oil with solderless tube connection……....………...............................................22

5.8. 350 Piston distributors for oil with quick connectors………….......................................................................23

5.9. 350 Piston distributors for fluid grease with solderless tube connection.....................................................24



5.10. 350 Piston distributors for fluid grease with quick connectors…………...……….....................................25

5.11. 390 Piston distributors for oil with solderless tube connection………………..……..................................26

5.12. 390 Piston distributors for fluid grease with solderless tube connection…..……....................................27

5.13. VPG progressive feeder…………………..……………………………………......………...................................28

5.14. VPBG progressive feeder………………………………………………………......………..................................29

5.15. VPKG progressive feeder……………………………………………………………..……...................................30

5.16. VPG-VEN Zone control valve……………………………………………………………….……………………….31

5.17. Oil + Air unit………………………………………………………………………………….…................................32

5.18. MV Mixing valves for oil+air lubrication MV20x-20-V58-VS…………………………....................................33

5.19. KFG1-5W1-V57+924 Piston pump electrically operated for grease NLGI 1/2……....................................34

5.20. KFG1-5W2-V57+924 Piston pump electrically operated for fluid grease NLGI 0/00/000..........................35

5.21. MFE5 – Units for oil…………………………………………………...………………......…..................................36

5.22. MFE5 – units with reservoir for oil……………………………………………………...…..................................37

5.23. MFE5-BW7-V59-*………………………...……………………………………………….........................................38

5.24. MFE2 – units for fluid grease…………………………………………………………..…....................................39

5.25. MFE2-KW6F-V58E* for fluid grease…………………………………………………….….................................40

5.26. KFB1 lube unit for fluid grease with 1 liter reservoir…………………………………....................................41

5.27. P-886-BW* units for oil…………………………………………………………………..……................................42

5.28. Float switch for minimum level with pre-warning WS35-S30+XXX…………………...................................43

5.29. Float switch for minimum level with pre-warning WS35-2-XXX-V71………………………………………....44

5.30. Float switch for fluid grease BK6.U117-V57………………………………………….......................................45

5.31. 176-190-000 digital pressure switch………………………………………………………..................................46

5.32. Flow monitor, micro flow, electronic GS30* - GS40* - 171-*00-***……………....................................…….47

5.33. 169-460-185 Filter 25μm…………………………………………………………………………………………47

5.34. 169-460-185-V57 Filter; 10μm……………………………….................................…………...……….………….48

5.35. 169-460-260-V57 Filter; 3μm………...................................………………………………………………............49



1. General Information

1.1. Scope of Document

This delivery specification covers basic conditions for the design of lubrication systems for manufacturing equipment and production facilities. This standard promotes machine uptime, system commonality, operating functionality and reduced central lubrication equipment lifecycle costs.

1.2. Voltage specifications for AC motors

Voltage specifications may vary from plant to plant. Consult the responsible GMPT Controls Engineer for the correct voltage in compliance with the project requirements.



2. Technical, Project and Sales Support Contacts

2.1. Technical Support

North America Europe East Asia

Company SKF Lubrication Systems USA, Inc.

SKF Lubrication Systems Germany

SKF Lubrication Systems Japan Ltd.

Hishie 2-chome 16-20

Address 2115 Aluminum Ave Motzener Str.35/37 Higashi-Osaka-City

Hampton, VA. 23661 D-12277 Berlin 578-0984 Osaka Phone 757-951-0370 011-49-30-72002-152 011-81-729-645055 Website www.skf.com/lubrication www.skf.com/lubrication www.skf.jp/lubrication

Local Support Frank Casinelli Eva M. Tausend Frank Allgeier

Office 757-951-0370 011-49-30-72002-323 011-81-729-645055 Mobile 248-982-7411 n/a n/a

Fax 757-951-0369 011-49-30-72002-481 011-81-729-651258

E-mail [email protected] [email protected] [email protected]

Brazil P.R. China

Company SKF Lubrication Systems Brazil SKF Lubrication Systems China

Address Estrada do Ingai, 11370 4th Floor, Shi Yan Building, No. 501 Jin Wan Road

Lote Area B1, Setor A - Bairro Ingai

Jinquiao Export Processing Zone Pudong, 201206 Shanghai P.R. China

Phone + 55 11 4619 93 40 +86 21 58 34 53 55

Website www.skf.com/lubrication www.skf.com/lubrication

Local Support Mario Ramacciotti n/a

Office +55 11 4619 91 11 +86 21 58 34 53 55

Mobile n/a n/a

Fax +55 11 4619 91 99 +86 21 58 99 24 92

E-mail [email protected] n/a

mailto:[email protected]



mailto:[email protected]?subject=GM%20Powertrain%20Project%20book



2.2. Project and Sales Contacts

North America Europe East Asia

Company Morrell Inc.

SKF Lubrication Systems USA, Inc.

SKF Lubrication Systems Germany

SKF Lubrication Systems Japan Ltd.

Address 3333 Bald Mountain Rd. 2115 Aluminum Ave. Motzener Str. 35/37 Hishie 2-chome 16-20 Auburn Hills, MI. 48326 Hampton, VA. 23661 D-12277 Berlin Higashi-Osaka

578-0984 Osaka Phone (248) 373-1600 (757) 951-0370 011-49-30-72002-152 011-81-729-645055 Website www.morrellinc.com www.skf.com/lubrication www.skf.com/lubrication www.skf.jp/lubrication Project Contact

Dale Pioch Frank Casinelli Andreas Garlipp Frank Allgeier

Office (248) 377-3580 (757) 951-0370 011-49-30-72002-413 011-81-729-645055 Mobile (248) 373-0612 (248) 982-7411 NA NA FAX (248) 373-0612 (757) 951-0369 011-49-30-72002-261 011-81-729-651258 E-Mail [email protected] [email protected] [email protected] [email protected]

Project Contact

Dennis Gibbons

Office (989) 792-3311 Mobile (586)242-6422 FAX (959)792-5393 E-Mail [email protected]

Brazil Company SKF Lubrication Systems

Brazil Address Estrada do Ingai, 11370

Lote Area B1, Setor A- Bairro Ingai

Phone +55 11 4619 93 40

Website www.skf.com/lubrication

Project Contact

Franklin Dias

Office +55 11 4619 93 40 Mobile +55 11 9480 55 37 Fax +55 11 4619 91 99 Email [email protected]

http://www.morrellinc.com/

http://www.skf.com/lubrication

http://www.skf.com/lubrication

http://www.skf.jp/lubrication






www.skf.com/lubrication


Central Manufacturing EngineeringSKF Lubrication Solutions


3. Product Overview

3.1. Piston distributor system Section

No. Section Title Symbol SKF – No. Remark GM – No.

3.1.1.

Single line parallel systems piston distributors for oil with quick connector

320-401-3-VS 320-402-3-VS 320-403-3-VS 320-406-3-VS 320-410-3-VS 320-416-3-VS 342-1XX-000-V57* 343-1XX-X00-V57* 345-1XX-XXX* 352-0XX-000-VS-V57* 353-0XX-X00-VS-V57* 355-0XX-XXX-VS-V57*

0,01 cm³ 0,02 cm³ 0,03 cm³ 0,06 cm³ 0,10 cm³ 0,16 cm³ see drawing

3.1.2. Single line parallel systems piston distributors for oil with solderless tube connection

320-401-3 320-402-3 320-403-3 320-406-3 320-410-3 320-416-3 342-4xx-000-V57* 343-4xx-x00-V57* 345-4xx-xxx-V57* 352-0xx-000-V57* 353-0xx-x00-V57* 355-0xx-xxx-V57* 392-00x-000-V57* 393-0xx-x00-V57*

0,01 cm³ 0,02 cm³ 0,03 cm³ 0,06 cm³ 0,10 cm³ 0,16 cm³ see drawing

3.1.3. Single line parallel systems piston distributors for fluid grease with quick connectors

321-403-2-VS 321-406-2-VS 321-410-2-VS 342-9xx-000-V57* 343-9xx-x00-V57* 345-9xx-xxx-V57* 352-1xx-000-VS-V57* 353-1xx-x00-VS-V57* 355-1xx-xxx-VS-V57*

0,03 cm³ 0,06 cm³ 0,10 cm³ see drawing



Section No.

Section Title Symbol SKF – No. Remark GM – No.

3.1.4.

Single line parallel system piston distributors for fluid grease with solderless tube connection

321-403-2 321-406-2 321-410-2 342-5xx-000-V57* 343-5xx-x00-V57* 345-5xx-xxx-V57* 352-1x0-000-V57* 353-1xx-x00-V57* 355-1xx-xxx-V57* 392-1xx-000-V57* 393-1xx-x00-V57*

0,03 cm³ 0,06 cm³ 0,10 cm³ see drawing

3.2. Progressive feeder system

Section No.

Section Title Symbol SKF-No. Remark GM – No.

3.2.1 Progressive feeder section feeder

VPG-3-xxx VPG-4-xxx VPG-5-xxx VPG-6-xxx VPG-7-xxx VPG-8-xxx VPG-9-xxx VPG-10-xxx

3.2.2 Progressive feeder Section feeder (for gantries only)

VPKG-3-xxx VPKG-4-xxx VPKG-5-xxx VPKG-6-xxx VPKG-7-xxx VPKG-8-xxx VPKG-9-xxx VPKG-10-xxx

3.2.3 Progressive feeder Block feeder (for manual grease-nipple systems only)

VPBG-3-xxx VPBG-4-xxx VPBG-5-xxx VPBG-6-xxx VPBG-7-xxx VPBG-8-xxx VPBG-9-xxx VPBG-10-xxx

3.2.4 Zone control valve

VPG-VEN-S1-V57+924



G

Section No.

Section Title Symbol Remark GM – No.

3.2.4 Blockage indicator for VPG

VPG-UE16-2 VPG-UE32-2 VPG-UE50-3 VPG-UE63-2 VPG-UE80-2 VPG-UE100-2

16 bar 32 bar 50 bar 63 bar 80 bar 100 bar

3.2.5 Cycle indicator Auxiliary equipment Pin 1: :+24V Pin 3: 0V Pin4: output

177-300-094 177-300-095 177-300-097

VPG VPKG VPBG

3.3. Oil Air Lubrication

3.4. Pumps

rk GM – No. SectionNo.

Section Title Symbol SKF – No. Rema

3.4.1 Oil gear, gerotor and vane pumps ing ***See draw MFE*-V58-+ MF2-V58+***

*FLMF*-V58+*** 143-012-***+**

3.4.2 Fluid grease gear pumps *** MFE2-F-***-V58+

3.4.3 Piston pump for piston distributor pneumatically operated for oil

0 cm³/stroke

P-886 3

Symbol SKF – No. Remark GM – No. Section No.

Section Title

3.3.1 Oil+air mixing valves 58-VS MV202-20-V MV203-20-V58-VS MV204-20-V58-VS MV205-20-V58-VS MV206-20-V58-VS MV207-20-V58-VS MV208-20-V58-VS

3.3.2 Oil+air unit See drawings OLA**..V58+***

http://www.skf.com/medialibrary/asset/0901d1968005024e

http://www.skf.com/medialibrary/asset/0901d1968005024e

http://www.skf.com/medialibrary/asset/0901d19680077053



3.5. Gear and piston pump units with reservoir for oil

3.6. Pump units for fluid grease

e t n Section Title Symbol SKF – No. Remark GM – No.

S c ioNo. 3.6.1 Gear pump unit with 3L plastic

reservoir for fluid grease

e prewarning signal. The

r

drawing

F-V58E+***

for Parallel systems with pistondistributors (The signal of level switch must bevaluated asmachine has to be switched off afte300 working cycles by PLC) (Minimum-level)

See MFE2-KW3

3.6.2 rvoir for fluid

See drawing

MFE2-KW6F-V58E+***Gear pump unit with 6L plastic resegrease for piston distributor

3.6.3 t unit for gantries Walther quick

See drawing

FB1-M-W-S2+924Compacfor fluid grease. Withdisconnect.

K

No. SKF – No. Remark GM – No. Section Section Title Symbol

3.5.1 Oil gear pump units for piston-distributor with plastic reservoir drawing

-V59+***See MFE5-KW3 MFE5-KW6-V59+***

3.5.2 Oil gear pump units for progressive feeder with plastic reservoir

MF2-KW6-V59+*** MFE2-KW3-V59+***

3.5.3 Oil gear pump units for piston distributor with metal reservoir

ee drawing S MFE5-BW*-V59+***

3.5.4 Oil gear pump units for progressive feeder with metal reservoir

MF*-BW*-V59+*** MFE*-BW*-V59+***

3.5.5 Oil piston pump units for assembly lubrication

See drawing

P-886-BW*-V59



3.7. Piston pumps electrically powered for fluid grease and grease

Remark GM – No. Section Section Title Symbol SKF – No. No.

3.7.1 Piston pumps with or

See drawing KFG1-5W2-V57+924

capacitive level switch ffluid grease

2 kg KFG3-5W2-V57+924 5 kg

3.7.2

itch for

See drawing KFG1-5W1-V57+924

LP

F

Piston pumps with mechanical level swgrease:

2 kg

KFG3-5W1-V57+924 KFA1-M-W-V57+924

5 kg 1 kg

3.8. Control and monitoring units

Symbol SKF – No. Remark GM – No. Section Section Title No. 3.8.1 Level switch for oil -V71WS35-S-XXX

WS35-S30+***

3.8.2 Level switch for fluid BK6.U117-V57 grease

3.8.3 ch,

76-190-000Oil pressure switelectronic

1

IFM: PN7002

3.8.4 Flow monitor micro flow, GS30**

electronic GS40**

171-100-***171-200-***

3.9. Filters

ion Title Symbol SKF – No. Remark GM – No. Section SectNo. 3.9.1 Oil filter

169-460-185 25 µm

3.9.2 Oil filter 169-460-087-V57 10 µm

3.9.3 Oil filter for ms

169-460-260-V57 3 µm oil + air syste





4. Sample lubrication charts

4.1. Single line parallel piston distributors



4.2. Singe line series progressive system



4.3. Grease nipple lubrication



5. Technical data / information

5.1. 320 Metering units for oil and fluid grease with solderless tube connection



5.2. 320 metering units for oil and fluid grease with quick connectors



5.3. 340 piston distributors for oil with solderless tube connection



5.4. 340 Piston distributors for oil with quick connectors



5.5. 340 Piston distributors for fluid grease with solderless tube connection



5.6. 340 Piston distributors for fluid grease with quick connectors



5.7. 350 Piston distributors for oil with solderless tube connection



5.8. 350 Piston distributors for oil with quick connectors






5.10. 350 Piston distributors for fluid grease with quick connectors



5.11. 390 Piston distributors for oil with solderless tube connection






5.13. VPG progressive feeder



5.14. VPBG Progressive feeder – for manual grease – nipple systems only



5.15. VPKG Progressive feeder



5.16. VPG-VEN Zone control valve



5.17. Oil + Air unit



5.18. MV Mixing valves for Oil+air lubrication MV20X-20-V58-VS



5.19. KFG1-5W1-V57+924 Piston pump electrically operated for grease NLGI 1/2



5.20. KFG1-5W2-V58+924 Piston pump electrically operated for fluid grease NLGI 0/00/000



5.21. MFE5 – units for oil

MFE5-V59E+***



5.22. MFE5 – units with reservoir for oil

Voltage keys +*** depends on the plants/projects

MFE5-BW3-V59+***

MFE5-KW3-V59+***

MFE5-BW7-V59+***

MFE5-BW16-V59+***

MFE5-BW30-V59+***

Part no. A B C D E F

MFE5-BW3-V59* 220x110 240 170 380 295 170

MFE5-BW7-V59* 300x140 320 220 430 375 250

MFE5-BW16-V59* 400x124 430 305 510 465 285

MFE5-BW30-V59* 430x240 500 380 600 510 430



5.23. MFE5-BW7-V59+***



5.24. MFE2 – units for fluid grease

MFE2-KW3F-V58E+***

MFE2-KW6F-V58E+***

Voltage keys +*** depends on the plants/projects



5.25. MFE2-KW6F-V58E* for fluid grease



5.26. KFB1 lube unit for fluid grease with 1 liter reservoir



5.27. P-886-BW* units for oil

Part no.

A B C D E F G

P-886-BW7-V58* 300x140 270 223 343 219 145 320

P-886-BW16-V58* 400x124 426 255 430 250 176 453

P-886-BW30-V58* 430x240 490 397 520 324 250 500



5.28. Float switch for minimum level with pre-warning WS35-S30+XXX

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5.29.



Float switch for minimum level with pre-warning WS35-2-XXX-V71



5.30. Float switch for fluid grease BK6.U117-V57



5.31. 176-190-000 Digital pressure switch



5.32. Flow monitor, micro flow, electronic GS30* - GS40* - 171-*00-*** 5.33. 169-460-185 Filter 25μm




5.34. 169-460-087-V57 Filter 10μm



5.35. 169-460-260-V57 3μm

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Document No. : CL-F-SKF Version: vG1...specific project in question. Revision Date Version No....

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