Program book/Guidelines for SKF Lubrication Systems – SKF Products

Document No.: CL-F-SKF

Version: vG1.0

Original Date: 09-15-2009 Revision Date:

Central Manufacturing Engineering SKF Lubrication Solutions

Page No.: 2 of 47 Document No.: CL-F-SKF Version G1.0 Original Date: 09-15-2009 Revised Date:

Document Management Information The controlled version of this document is the one stored on the GMPT Machinery and Equipment Specifications web site. Any printed copy is an uncontrolled copy. The user shall verify with the web site that he/she is in fact using the appropriate version of the specification for the specific project he/she is working on.

Any questions or comments with respect to this specification should be directed to the project engineer for the specific project in question. .

Revision Date

Version No.

Document Name

Revision

Paragraph Affected

Revised By

09-15-2009 G1.0 CL-F-SKF First Version Released All SKF

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Contents

1.  GENERAL INFORMATION .......................................................................................................................... 5 

1.1.  Scope of Document ................................................................................................................................................. 5 

1.2.  Voltage specifications for AC motors .................................................................................................................... 5 

2.  TECHNICAL, PROJECT AND SALES SUPPORT CONTACTS ................................................................. 6 

2.1.  Technical Support .................................................................................................................................................... 6 

2.2.  Project and Sales Contacts ..................................................................................................................................... 7 

3.  PRODUCT OVERVIEW ................................................................................................................................ 8 

3.1.  Piston distributor system ........................................................................................................................................ 8 

3.2.  Progressive feeder system ..................................................................................................................................... 9 

3.3.  Oil Air Lubrication .................................................................................................................................................. 10 

3.4.  Pumps ..................................................................................................................................................................... 10 

3.5.  Gear and piston pump units with reservoir for oil. ............................................................................................ 11 

3.6.  Pump units or fluid grease .................................................................................................................................... 11 

3.7.  Piston pumps electrically powered for fluid grease and grease ....................................................................... 12 

3.8.  Control and monitoring units ................................................................................................................................ 12 

3.9.  Filters ....................................................................................................................................................................... 12 

4.  SAMPLE LUBRICATION CHARTS ........................................................................................................... 13 

4.1.  Single line parallel piston distributors ................................................................................................................. 13 

4.2.  Single line series progressive system ................................................................................................................. 14 

4.3.  Grease nipple lubrication ...................................................................................................................................... 15 

5.  TECHNICAL DATA / INFORMATION ........................................................................................................ 16 

5.1.  320 Metering units for oil and fluid grease with solderless tube connection ................................................. 16 

5.2.  320 Metering units for oil and fluid grease with quick connectors .................................................................. 17 

5.3.  340 piston distributors for oil with solderless tube connection ....................................................................... 18 

5.4.  340 Piston distributors for oil with quick connectors ........................................................................................ 19 

5.5.  340 Piston distributors for fluid grease with solderless tube connection ....................................................... 20 

5.6.  340 Piston distributors for fluid grease with quick connectors ........................................................................ 21 

5.7.  350 Piston distributors for oil with solderless tube connection ....................................................................... 22 

5.8.  350 Piston distributors for oil with quick connectors ........................................................................................ 23 

5.9.  350 Piston distributors for fluid grease with solderless tube connection ....................................................... 24 

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5.10.  350 Piston distributors for fluid grease with quick connectors ........................................................................ 25 

5.11.  390 Piston distributors for oil with solderless tube connection ....................................................................... 26 

5.12.  390 Piston distributors for fluid grease with solderless tube connection ....................................................... 27 

5.13.  VPG progressive feeder ........................................................................................................................................ 28 

5.14.  VPBG Progressive Feeder – for manual grease - nipple systems only. .......................................................... 29 

5.15.  VPKG Progressive Feeder ..................................................................................................................................... 30 

5.16.  VPG-VEN Zone control valve ................................................................................................................................ 31 

5.17.  Oil + air unit ............................................................................................................................................................ 32 

5.18.  MV Mixing valves for oil+air lubrication MV20x-20-V58-VS ............................................................................... 33 

5.19.  KFG1-5W1-V57+924 Piston pump electrically operated for grease NLGI 1 / 2 ................................................ 34 

5.20.  KFG1-5W2-V57+924 Piston pump electrically operated for fluid grease NLGI 0/00/000 ................................ 35 

5.21.  MFE5-units for oil ................................................................................................................................................... 36 

5.22.  MFE5 –units with reservoir for oil ........................................................................................................................ 37 

5.23.  MFE5-BW7-V58-* .................................................................................................................................................... 38 

5.24.  MFE2 –units for fluid grease ................................................................................................................................. 39 

5.25.  MFE2-KW6F-V58*for fluid grease ......................................................................................................................... 40 

5.26.  KFB1 lube unit for fluid grease with 1 liter reservoir ......................................................................................... 41 

5.27.  P-886-BW* units for oil .......................................................................................................................................... 42 

5.28.  Float switch for minimum level with pre-warning WS35-S30+XXX ................................................................... 43 

5.29.  Float switch for fluid grease BK6.U117-V57 ........................................................................................................ 44 

5.30.  176-190-000 Digital pressure switch .................................................................................................................... 45 

5.31.  Flow monitor, micro flow, elect ronic GS30* - GS40* - 171-*00-*** .................................................................... 46 

5.32.  169-460-185-V57 Filter 25µm ................................................................................................................................. 46 

5.33.  169-460-260-V57 Filter 3µm ................................................................................................................................... 47 

Central Manufacturing Engineering SKF Lubrication Solutions

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1. General Information

1.1. Scope of Document This delivery specification covers basic conditions for the design of lubrication systems for manufacturing equipment and production facilities. This standard promotes machine uptime, system commonality, operating functionality and reduced central lubrication equipment lifecycle costs.

1.2. Voltage specifications for AC motors

Voltage specifications may vary from plant to plant Consult the responsible GMPT Controls Engineer for the correct voltage in accordance with the project requirements

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2. Technical, Project and Sales Support Contacts

2.1. Technical Support North America Europe East Asia

Company SKF Lubrication Systems USA, Inc.

SKF Lubrication Systems Germany

SKF Lubrication Systems Japan Ltd.

Hishie 2-chome 16-20 Address 2115 Aluminum Ave Motzener Str.35/37 Higashi-Osaka-City Hampton, VA. 23661 D-12277 Berlin 578-0984 Osaka Phone 757-951-0370 011-49-30-72002-323 011-81-729-645055 Website www.skf.com/lubrication www.skf.com/lubrication www.skf.jp/lubrication

Local Support Frank Casinelli Eva M Tausend Frank Allgeier Office 757-951-0370 011-49-30-72002-323 011-81-729-645055 Mobile 248-982-7411 n/a n/a Fax 757-951-0369 011-49-30-72002-481 011-81-729-651258 E-mail Frank.P.Casinelli@skf.com eva-maria .tausend@skf.com Frank.Allgeier@skf.com Brazil P.R. China

Company SKF Lubrication Systems Brazil

SKF Lubrication Systems China

Address Estrada do Ingai, 11370 4th Floor, Shi Yan Building, No. 501 Jin Wan Road

Lote Area B1, Setor A - Bairro Ingai

Jinquiao Export Processing Zone Pudong, 201206 Shanghai P.R. China

Phone + 55 11 4619 93 40 +86 21 58 34 53 55 Website www.skf.com/lubrication www.skf.com/lubrication Local Support Mario Ramacciotti n/a Office +55 11 4619 91 11 +86 21 58 34 53 55 Mobile n/a n/a Fax +55 11 4619 91 99 +86 21 58 99 24 92 E-mail Mario.Ramacciotti@skf.com n/a

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2.2. Project and Sales Contacts

North America Europe East Asia

Company Morrell Inc. SKF Lubrication Systems USA, Inc.

SKF Lubrication Systems Germany

SKF Lubrication Systems Japan Ltd.

Address 3333 Bald Mountain Rd. 2115 Aluminum Ave Motzener Str.35/37 Hishie 2-chome 16-20 Auburn Hills, MI 48326 Hampton, VA. 23661 D-12277 Berlin Higashi-Osaka-City 578-0984 Osaka Phone (248) 373-1600 (757) 951-0370 011-49-30-72002-413 011-81-729-645055 Website www.morrellinc.com www.skf.com/lubrication www.skf.com/lubrication www.skf.jp/lubrication Project Contact Dale Pioch Frank Casinelli Andreas Garlipp Frank Allgeier

Office (248) 377-3580 (757) 951-0370 011-49-30-72002-413 011-81-729-645055 Mobile (248) 373-0612 (248) 982-7411 +49 (0) 175 22 1 44 45 n/a Fax (248) 373-0612 (757) 951-0369 011-49-30-72002-261 011-81-729-651258 E-mail DPioch@morrellinc.com Frank.P.Casinelli@skf.com andreas.garlipp@skf.com Frank.Allgeier@skf.com Project Contact Dennis Gibbons

Office (989) 792-3311 Mobile (586) 242-6422 Fax (959) 792-5393 E-mail DGibbons@morrellinc.com Brazil

Company SKF Lubrication Systems Brazil

Address Estrada do Ingai, 11370

Lote Area B1, Setor A - Bairro Ingai

Phone + 55 11 4619 93 40 Website www.skf.com/lubrication Project Contact Franklin Dias

Office +55 11 4619 93 40 Mobile +55 11 9480 55 37 Fax +55 11 4619 91 99 E-mail Franklin.Dias@skf.com

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3. Product Overview 3.1. Piston distributor system

Section No.

Section Title Symbol SKF-No. Remark GM-No.

3.1.1 Single line parallel systems piston distributors for oil with quick connector

320-401-3-VS 320-402-3-VS 320-403-3-VS 320-406-3-VS 320-410-3-VS 320-416-3-VS 342-1xx-000-V57* 343-1xx-x00-V57* 345-1xx-xxx* 352-0xx-000-VS-V57* 353-0xx-x00-VS-V57* 355-0xx-xxx-VS-V57*

0,01 cm³ 0,02 cm³ 0,03 cm³ 0,06 cm³ 0,10 cm³ 0,16 cm³ see drawing

3.1.2 Single line parallel systems piston distributors for oil with solderless tube connection

320-401-3 320-402-3 320-403-3 320-406-3 320-410-3 320-416-3 342-4xx-000-V57* 343-4xx-x00-V57* 345-4xx-xxx-V57* 352-0xx-000-V57* 353-0xx-x00-V57* 355-0xx-xxx-V57* 392-00x-000-V57* 393-0xx-x00-V57*

0,01 cm³ 0,02 cm³ 0,03 cm³ 0,06 cm³ 0,10 cm³ 0,16 cm³ see drawing

3.1.3 Single line parallel systems piston distributors for fluid grease with quick connectors

321-403-2-VS 321-406-2-VS 321-410-2-VS 342-9xx-000-V57* 343-9xx-x00-V57* 345-9xx-xxx-V57* 352-1xx-000-VS-V57* 353-1xx-x00-VS-V57* 355-1xx-xxx-VS-V57*

0,03 cm³ 0,06 cm³ 0,10 cm³ see drawing

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Section No.

Section Title Symbol SKF-No. Remark GM-No.

3.1.4 Single line parallel system piston distributors for fluid grease with solderless tube connection

321-403-2 321-406-2 321-410-2 342-5xx-000-V57* 343-5xx-x00-V57* 345-5xx-xxx-V57* 352-1x0-000-V57* 353-1xx-x00-V57* 355-1xx-xxx-V57* 392-1xx-000-V57* 393-1xx-x00-V57*

0,03 cm³ 0,06 cm³ 0,10 cm³ see drawing

3.2. Progressive feeder system

Section No.

Section Title Symbol SKF-Nr. Remark GM No..

3.2.1 Progressive feeder section feeder

VPG-3-xxx VPG-4-xxx VPG-5-xxx VPG-6-xxx VPG-7-xxx VPG-8-xxx VPG-9-xxx VPG-10-xxx

3.2.2 Progressive feeder Section feeder (for gantries only)

VPKG-3-xxx VPKG-4-xxx VPKG-5-xxx VPKG-6-xxx VPKG-7-xxx VPKG-8-xxx VPKG-9-xxx VPKG-10-xxx

3.2.3 Progressive feeder Block feeder (for manual grease - nipple systems only)

VPBG-3-xxx VPBG-4-xxx VPBG-5-xxx VPBG-6-xxx VPBG-7-xxx VPBG-8-xxx VPBG-9-xxx VPBG-10-xxx

3.2.4 Zone control valve

VPG-VEN-S1-V57+924

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G

Section No.

Section Title Symbol SKF-Nr. Remark GM No..

3.2.4 Blockage indicator for VPG

VPG-UE16-2 VPG-UE32-2 VPG-UE50-3 VPG-UE63-2 VPG-UE80-2 VPG-UE100-2

16 bar 32 bar 50 bar 63 bar 80 bar 100 bar

3.2.5 Cycle indicator Auxiliary equipment Pin 1: :+24V Pin 3: 0V Pin4: output

177-300-094 177-300-095 177-300-097

VPG VPKG VPBG

3.3. Oil Air Lubrication

Symbol SKF No. Remark GM No. Section Section Title No. 3.3.1 Oil+air mixing valves MV202-20-V58-VS

MV203-20-V58-VS MV204-20-V58-VS MV205-20-V58-VS MV206-20-V58-VS MV207-20-V58-VS MV208-20-V58-VS

3.3.2 Oil+air unit see drawing OLA**..V58+***

3.4. Pumps Title Symbol SKF No. Remark GM No. Section Section

No. 3.4.1 Oil gear , gerotor and vane see drawing MFE*-V58-*+***

pumps

MF2-V58*+*** FLMF*-V58+***143-012-***+***

3.4.1 gear pumps *** Fluid grease MFE2-F-***V58+

3.4.2 Piston pump for piston disributor P-886 30 /stroke

pneumatcally operatet for oil

cm³

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3.5. Gear and piston pump units with reservoir for oil. Section No.

Section Title Symbol SKF No. Remark GM No.

3.5.1 Oil gear pump units for piston-distributor with plastic reservoir

see drawing MFE5-KW3-V58*+***...MFE5-KW6-V58*+***...

3.5.2 Oil gear pump units for progressive feeder with plastic reservoir

MF*-KW6-V58*+*** MFE*-KW3-V58*+***

3.5.3 Oil gear pump units for piston-distributor with metal reservoir

see drawing MFE5-BW*-V58*+***..

3.5.4 Oil gear pump units for progressive feeder with metal reservoir

MF*-BW*-V58*+*** MFE*-BW*-V58*+***

3.5.5 Oil piston pump units for assembly lubrication

see drawing P-886-BW*-V58*

3.6. Pump units or fluid grease

Section No.

Section Title Symbol SKF No. Remark GM No.

3.6.1 Gear pump unit with plastic reservoir for fluid grease for Parallel systems with piston distributors (The signal of level switch must be evaluated as prewarning signal. The machine has to be switched off after 300 working cycles by PLC) (Minimum-level)

MFE2-KW3F-V58*+***

3.6.2 Gear pump unit with plastic reservoir for fluid grease for piston distributor

see drawing MFE2-KW6F-V58*+***

3.6.3 Compact unit for gantries for fluid grease

see drawing KFB1-M-W+924

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3.7. Piston pumps electrically powered for fluid grease and grease Section No.

Section Title Symbol SKF No. Remark GM No.

3.7.1 Piston pumps with capacitive level switch for fluid grease

see drawing KFG1-5W2-V57+924 KFG3-5W2-V57+924

2 kg 5 kg

3.7.2 Piston pumps with mechanical level switch for grease:

see drawing

KFG1-5W1-V57+924 KFG3-5W1-V57+924 KFA1-M-W-V57+924

2 kg 5 kg 1 kg

3.8. Control and monitoring units Section No.

Section Title Symbol SKF No. Remark GM No.

LP

F

3.8.1 Level switch for oil

WS35-S30+***

3.8.2 Level switch for fluid grease

BK6.U117-V57

3.8.3 Oil pressure switch, electronic

176-190-000 IFM: PN7002

3.8.4 Flow monitor micro flow, electronic

GS30** GS40** 171-100-*** 171-200-***

3.9. Filters

Section No.

Section Title Symbol SKF No. Remark GM No.

3.9.1 Oil filter 169-460-185-V57 25µm

3.9.2 Oil filter for oil+air-systems

169-460-260-V57 3 µm

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4. Sample lubrication charts

4.1. Single line parallel piston distributors

P

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4.2. Single line series progressive system

L

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4.3. Grease nipple lubrication

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5. Technical data / information

5.1. 320 Metering units for oil and fluid grease with solderless tube connection

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5.2. 320 Metering units for oil and fluid grease with quick connectors

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5.3. 340 piston distributors for oil with solderless tube connection

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5.4. 340 Piston distributors for oil with quick connectors

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5.5. 340 Piston distributors for fluid grease with solderless tube connection

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5.6. 340 Piston distributors for fluid grease with quick connectors

`

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5.7. 350 Piston distributors for oil with solderless tube connection

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5.8. 350 Piston distributors for oil with quick connectors

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5.9. 350 Piston distributors for fluid grease with solderless tube connection

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5.10. 350 Piston distributors for fluid grease with quick connectors

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5.11. 390 Piston distributors for oil with solderless tube connection

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5.12. 390 Piston distributors for fluid grease with solderless tube connection

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5.13. VPG progressive feeder

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5.14. VPBG Progressive Feeder – for manual grease - nipple systems only.

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5.15. VPKG Progressive Feeder

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5.16. VPG-VEN Zone control valve

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5.17. Oil + air unit

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5.18. MV Mixing valves for oil+air lubrication MV20x-20-V58-VS

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5.19. KFG1-5W1-V57+924 Piston pump electrically operated for grease NLGI 1 / 2

L

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5.20. KFG1-5W2-V57+924 Piston pump electrically operated for fluid grease NLGI 0/00/000

L

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5.21. MFE5-units for oil

North America/Brasil Europe Asia MFE5-V58N+*** MFE5-V58E+*** MFE5-V58A+***

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5.22. MFE5 –units with reservoir for oil

North America/Brasil Europe Asia MFE5-BW3-V58N+*** MFE5-BW3-V58E+*** MFE5-BW3-V58A+*** MFE5-KW3-V58N+*** MFE5-KW3-V58E+*** MFE5-KW3-V58A+*** MFE5-BW7-V58N+*** MFE5-BW7-V58E+*** MFE5-BW7-V58A+*** MFE5-BW16-V58N+*** MFE5-BW16-V58E+*** MFE5-BW16-V58A+***

MFE5-BW30-V58N+*** MFE5-BW30-V58E+*** MFE5-BW30-V58A+*** Voltage keys +*** depends on the plants/projects

MIN

Part no. A B C D E F MFE5-BW3-V58* 220x110 240 170 380 295 170 MFE5-BW7-V58* 300x140 320 220 430 375 250 MFE5-BW16-V58* 400x124 430 305 510 465 285 MFE5-BW30-V58* 430x240 500 380 600 510 430

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5.23. MFE5-BW7-V58-*

MIN

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5.24. MFE2 –units for fluid grease

North America/Brasil Europe Asia MFE2-KW3F-V58N+*** MFE2-KW3F-V58E+*** MFE2-KW3F-V58A+*** MFE2-KW3F-V58N+*** MFE2-KW3F-V58E+*** MFE2-KW3F-V58A+*** Voltage keys +*** depends on the plants/projects

min

max

LL

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5.25. MFE2-KW6F-V58*for fluid grease

min

max

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5.26. KFB1 lube unit for fluid grease with 1 liter reservoir

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5.27. P-886-BW* units for oil

G

F

CD

BA

G1/2

G1/2

E

Part no.

A B C D E F G

P-886-BW7-V58* 300x140 270 223 343 219 145 320 P-886-BW16-V58* 400x124 426 255 430 250 176 453 P-886-BW30-V58* 430x240 490 397 520 324 250 500

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5.28. Float switch for minimum level with pre-warning WS35-S30+XXX

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5.29. Float switch for fluid grease BK6.U117-V57

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5.30. 176-190-000 Digital pressure switch

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5.31. Flow monitor, micro flow, electronic GS30* - GS40* - 171-*00-*** 5.32. 169-460-185-V57 Filter 25µm

μ

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5.33. 169-460-260-V57 Filter 3µm

μ