Tecnomatix Plant Simulation Worldwide User Conference 2015
Siemens Industry Software
Dolce Anna ChocolatePlant Simulation Warehousing and Logistics
Auke Nieuwenhuis MSc, June 17 2015
Introduction; Dolce Anna ChocolatePlant Simulation Warehousing and Logistics / March 2015
Tecnomatix Plant Simulation Worldwide User Conference 2015
Siemens Industry Software
24 June 2015Page 3
© cards PLM Solutions 2015 All rights reserved.
Agenda
• Introduction to cards PLM Solutions
• Warehouse and Logistics Library, a short overview
• Welcome to Dolce Anna’s Chocolate
• Problem presentation
• Solution presentation
• In conclusion
24 June 2015Page 4
© cards PLM Solutions 2015 All rights reserved.
Short introduction to cards PLM SolutionsIntroduction; Dolce Anna Chocolate
Tecnomatix Plant Simulation Worldwide User Conference 2015
Siemens Industry Software
24 June 2015Page 5
© cards PLM Solutions 2015 All rights reserved.
Company in numbers
1999ESTABLISHED
IN BEST
405LOYAL
CUSTOMERS
98GLOBAL
FOOTPRINT
22PROFESSIONAL
CONSULTANTS
21COUNTRIES
ACTIVE
3XPLATINUM
SIEMENS PARTNER
30HARDWORKING
EMPLOYEES
2SUBSIDIARIES
BEST(NL) | GENK (B)
24 June 2015Page 6
© cards PLM Solutions 2015 All rights reserved.
Mission
Aerospace MedicalAutomotive Consumer Electronics Energy Machinery Marine
• cards PLM Solutions is the Benelux market leader within thearea of delivering PLM software and services.
• We collaborate with organizations, often with a globalfootprint, transforming more ideas into successful products.
Tecnomatix Plant Simulation Worldwide User Conference 2015
Siemens Industry Software
24 June 2015Page 7
© cards PLM Solutions 2015 All rights reserved.
Core Values
PARTNERSHIP INNOVATION
ACCOUNTABLE FOCUS
24 June 2015Page 8
© cards PLM Solutions 2015 All rights reserved.
Global presence
Shaded areas indicate countries where projects werecompleted by cards PLM Solutions BV
Tecnomatix Plant Simulation Worldwide User Conference 2015
Siemens Industry Software
24 June 2015Page 9
© cards PLM Solutions 2015 All rights reserved.
Warehouse and Logistics Library, a shortoverview
Introduction; Dolce Anna Chocolate
24 June 2015Page 10
© cards PLM Solutions 2015 All rights reserved.
Warehouse equipment
Storage racking Handlingequipment
Automation 2D and 3Dvisualization
Tecnomatix Plant Simulation Worldwide User Conference 2015
Siemens Industry Software
24 June 2015Page 11
© cards PLM Solutions 2015 All rights reserved.
Integrated Warehouse Management System (WMS)
• Inventory control• Order management• Shipment management• Backorder management• Resource to job / trip allocation• Storage strategy• Routing strategy• Staging strategy• Replenish strategy• Dock allocation• Yard management• Traffic management• …
24 June 2015Page 12
© cards PLM Solutions 2015 All rights reserved.
Supply chain objects
• Supplies goods to thewarehouse
• Random or Historicalorder generation
• Based on actualdemand data
Supplier
• Manages transport fromsupplier to warehouseto consumer
• Fleet management• Milk run• Routing
• Places customer ordersat the warehouse
• Random or Historicalorder generation
• Based on actualdemand data
Transport managementConsumer
Tecnomatix Plant Simulation Worldwide User Conference 2015
Siemens Industry Software
24 June 2015Page 13
© cards PLM Solutions 2015 All rights reserved.
Typical situations
Greenfielddesign Optimization
Benchmark Detailed design
24 June 2015Page 14
© cards PLM Solutions 2015 All rights reserved.
Benefits
90%Faster modelling
time
BuildModels within
minutes
NOSimtalk knowledge
required
IFPowerful what-if
analysis
ResultAccurate and
realistic
AgreePowerful
communication tool
UtilizeOptimize resource
utilization
2D/3DNo 3D data required
Tecnomatix Plant Simulation Worldwide User Conference 2015
Siemens Industry Software
24 June 2015Page 15
© cards PLM Solutions 2015 All rights reserved.
Welcome to Dolce Anna ChocolateIntroduction; Dolce Anna Chocolate
24 June 2015Page 16
© cards PLM Solutions 2015 All rights reserved.
Dolce Anna Chocolate facts
Dolce Anna Chocolate
• Founded in 1860, over 150 years chocolateexperience
• Manufacturer and distributer of luxury chocolateand candy products
• Company statement ‘Sweet dreams’
In numbers
• 200 chocolate and candy products in stock• 20 product groups• 5 business segments• 3 days in stock• 1 large European Distribution Center (EDC)
Tecnomatix Plant Simulation Worldwide User Conference 2015
Siemens Industry Software
24 June 2015Page 17
© cards PLM Solutions 2015 All rights reserved.
European Distribution Centre (EDC)
• 28128 pallet spots• 100m2 staging floor• 35 Robots• 24 automated cranes• 16 Reach trucks• 8 Pallet jacks• 20 docks
CO
MPL
EXIT
YTI
ME
TOM
ARK
ET
24 June 2015Page 18
© cards PLM Solutions 2015 All rights reserved.
Problem presentationIntroduction; Dolce Anna Chocolate
Tecnomatix Plant Simulation Worldwide User Conference 2015
Siemens Industry Software
24 June 2015Page 19
© cards PLM Solutions 2015 All rights reserved.
• Pallet jacks and reach trucksblock each other at stagingfloor, in front of the docks andat the ASRS infeed conveyer
• Too many resources areallocated to the same area inthe warehouse
• That results in huge efficiencyloss of almost 20%!
Traffic blocking
24 June 2015Page 20
© cards PLM Solutions 2015 All rights reserved.
Traffic Blocking
Tecnomatix Plant Simulation Worldwide User Conference 2015
Siemens Industry Software
24 June 2015Page 21
© cards PLM Solutions 2015 All rights reserved.
Solution presentationIntroduction; Dolce Anna Chocolate
24 June 2015Page 22
© cards PLM Solutions 2015 All rights reserved.
Team up!
• Resources team up• Only one team allocated to a
shipment• Allocate ASRS robot infeed
iteratively• Reduce number of
resources in a dedicatedarea
• That result in Smallerutilization of resources
• And• More pallets handled in less
time!
Tecnomatix Plant Simulation Worldwide User Conference 2015
Siemens Industry Software
24 June 2015Page 23
© cards PLM Solutions 2015 All rights reserved.
Traffic Blocking - Solution
24 June 2015Page 24
© cards PLM Solutions 2015 All rights reserved.
SummaryIntroduction; Dolce Anna Chocolate
Tecnomatix Plant Simulation Worldwide User Conference 2015
Siemens Industry Software
24 June 2015Page 25
© cards PLM Solutions 2015 All rights reserved.
Summary
More pallets! Less time!
Less complex! No investment!
24 June 2015Page 26
© cards PLM Solutions 2015 All rights reserved.
Contact
Auke NieuwenhuisProduct Managercards PLM Solutions
De Maas 22a | 5684PL Best
T: +31 499 371990 | F: +31 499 372690 | M: +31 6 2282 7426
[email protected] | www.cardsplmsolutions.com
From good to great, from great to Best.