DOUBLE CONTAINMENT SYSTEM INDUSTRIAL PIPING SYSTEM.

DOUBLE CONTAINMENT SYSTEM

INDUSTRIAL PIPING SYSTEM

• Installation Methods

• Supply Range

• Leak detection

outside pipe(cover pipe)

spacers

PEHDPP

PVDFECTFE

PEHDPP

PVDFECTFE

monitored space room

inside pipe(containment pipe)

• Application Range and References

DOUBLE CONTAINMENT PIPING SYSTEM

INSTALLATION METHODSINDUSTRIAL PIPING SYSTEM

• Piping for transport of dangerous chemicals and waste water

Underground Installation Above ground Imstallation

• Transport pipelines for dangerous and corrosive medias through ground water protection areas

- in industrial plants

- in the chemical industry

- in the pharmaceutical industry

- in the semi conductor Fabs

- in the PV Fabs

• Waste Water Piping system Pharmaceutical and Biotech Industry

• Waster Water and Waste chemical Piping in Industry (Petrochemical plants, Aerospace industry, etc.)


• Supply Range

• Leak detection


INSTALLATION PROCEDURES

• SIMULTANOUS - WELDING

• STAGGERED - WELDING


• Supply Range

• Leak detection


INSTALLATION METHODS

Method 1: Simultaneous welding (butt welding)

butt welding seam outside pipe

inside pipe


• Supply Range

• Leak detection



• SIMULTANOUS - WELDING

1. Control the offset at the inside pipe and afterwards planing the inside and outside pipe


• Supply Range

• Leak detection



2. Preheating of the jointing area

• SIMULTANOUS - WELDING:• Installation Methods

• Supply Range

• Leak detection



3.Welding of the inside & outside pipe

• SIMULTANOUS - WELDING• Installation

Methods

• Supply Range

• Leak detection



Method 2: Cascade welding (butt welding)

butt welding seam outside pipe

inside pipe

10 - 15 cm


• Supply Range

• Leak detection




1. Welding of the inside pipe


• Supply Range

• Leak detection



2. Welding of the outside pipe with a splitted heating element



• Supply Range

• Leak detection



3. Control of the welding beat at the outside pipe

• STAGGERED - WELDING• Installation Methods

• Supply Range

• Leak detection



butt welding seam

outside pipe

inside pipe

10 - 15 cm

sliding socket hot gas welding seam

Method 3: Joining of the outside pipe with sliding socket• Installation

Methods

• Supply Range

• Leak detection



butt welding seam

outside pipe

inside pipe

10 - 15 cm

electric socket

Method 4: Welding of the outside pipe by means of electric socket


• Supply Range

• Leak detection


SYSTEM FEATURES

• STAGGERED – WELDING

• SIMULTANOUS – WELDING

In principal no control of The inside pipe welding seam possible

Control of the inside welding seam possible

Less time spent for a welding ( low installing costs)

Outside and inside pipe out of the same material

Difficult installation of theleak detection cable

Higher time expenditure per welding (higher installing costs)

Outside and inside pipes can be a different material

Easier installation of theleak detection cable


• Supply Range

• Leak detection


SUPPLY RANGEINDUSTRIAL PIPING SYSTEM

SUPPLY RANGE

SIMULTANOUS - WELDING

PEHD/PEHDPP/PP

STAGGERED - WELDING

PEHD/PPPEHD/PVDFPP/PVDF


• Supply Range

• Leak detection


PEHD/PEHD – PP/PP

FOR SIMULTANOUS – WELD INSTALLATIONS

90 – 32 SDR 17-11 110 - 63 SDR 33-11

160 - 90 SDR 33-17160 - 90 SDR 33-11

STANDARD

200 - 110 SDR 33-17200 - 110 SDR 33-11

280 - 160 SDR 33-11

315 - 200 SDR 33-11355 - 250 SDR 33-11

STANDARD


• Supply Range

• Leak detection


DOUBLE CONTAINMENT FITTINGS FOR SIMULTANOUS – WELD INSTALLATIONS

BENDS 90° BENDS 45° TEES

REDUCERS END CAPS SPIDER-CLIP DISC-CLIP


• Supply Range

• Leak detection


DOUBLE CONTAINMENT – „DOG BONES“ FOR

SIMULTANOUS – WELD INSTALLATIONS

TYP I

TYP I-A with connection to single pipe

TYP II with outside shoulder

TYP II-Awith outside shoulder andwith connection to single pipe

Standard design without “CUTOUT”

Variant C: with “CUTOUT”

DB - with connectionfor leakage control


• Supply Range

• Leak detection


DIMENSIONS FOR STAGGERED – WELDING

90 – 32 SDR 17-21

125 – 63 SDR 17-21

160 – 90 SDR 17-33

200 – 110 SDR 17-33

280 – 160 SDR 17-33

STANDARD PE/PVDF

90 – 32 SDR 17-11

125 – 63 SDR 17-11

160 – 90 SDR 17-11

200 – 110 SDR 17-11

280 – 160 SDR 17-11

STANDARD PE/PP


• Supply Range

• Leak detection


DOUBLE CONTAINMENT FITTINGS

FOR STAGGERED – WELDING

SPIDER-CLIP

BENDS 90° BENDS 45° TEES

REDUCTION E-SOCKET


• Supply Range

• Leak detection


DOUBLE CONTAINMENT – „DOG BONES“ FOR

STAGGERED – WELDING

Standard design without “CUTOUT”

Variant C: with “CUTOUT”

Dog bone TYP III

Dog bone TYP III-Awith connection to single pipe


• Supply Range

• Leak detection


DOUBLE CONTAINMENT SPECIAL FITTINGS

OUTSIDE CONTROLLED VALVE

ACCES TEE

LATERALSTEEREDUCED


• Supply Range

• Leak detection


SPECIAL FITTINGOUTSIDE CONTROLLED BALL VALVE


• Supply Range

• Leak detection


SUPPLY RANGE

Inside and outside pipe are fixed againstthe surrounded area

Inside and outside pipe are fixed againstthe surrounde area

Inside and outside pipe arefixed together

1. RIGIDE SYSTEM WITHOUT POSSIBILITY OF HEAT EXPANSION

2. RIGIDE SYSTEM WITH HINDERED HEAT EXPANSION


• Supply Range

• Leak detection



3. FLEXIBLE SYSTEM


• Supply Range

• Leak detection



Result of a NOT very well installed piping system !• Installation Methods

• Supply Range

• Leak detection


STRESS ANALYSES SOFTWARE

1. input data 2. calculation 3. result• Installation Methods

• Supply Range

• Leak detection


PRESSURE TEST

P inside

P=0

Pressure test on the internal pipe

P outside

P=P outside

Pressure test on the outside pipe

It is necessary that the inner pipe remains under pressure

during testing of the outer pipe to prevent collapsing of

the carrier pipe.

The internal pipe has to be tested first. Upon successful completion of the inner pipe test the outer pipe can be

tested.


• Supply Range

• Leak detection


LEAK DETECTION METHODSINDUSTRIAL PIPING SYSTEM

LEAK DETECTION METHODS

• LEAKAGE SENSOR

• VISUAL LEAKAGE CONTROL

• LEAK DETECTION CABLE

NEW – INTELLIGENT - SYSTEMNEW – INTELLIGENT - SYSTEM


• Supply Range

• Leak detection



LEAKAGE SENSOR example for underground installation

DF 1000i DF 1030i DF 1030i DF 1037i

NEW – INTELLIGENT - SYSTEMNEW – INTELLIGENT - SYSTEM


• Supply Range

• Leak detection



• LEAKAGE SENSOR example for above gound installation

DF 1000i

DF 1010i

DF 1010i

DF 1017i

NEW – INTELLIGENT - NEW – INTELLIGENT - SYSTEMSYSTEM


• Supply Range

• Leak detection


APPLICATION RANGE AND REFERENCES

INDUSTRIAL PIPING SYSTEM


Project: Boeing/USA


• Supply Range

• Leak detection



Project: CNC PP/PP


• Supply Range

• Leak detection



Project: ABBOTT LABS ECTFE/PP


• Supply Range

• Leak detection



Project: brewery Zipf / Zipf PEHD/PEHD


• Supply Range

• Leak detection



Project: PWN Andijk PEHD/PEHD

VINK_NL


• Supply Range

• Leak detection



Project: CORUS BV PEHD/PVDF


• Supply Range

• Leak detection



Project: Petrochemica de Venezuela PP/ECTFE 250/160 & 315/200 • Installation

Methods

• Supply Range

• Leak detection



References in the PV IndustryReferences in the PV Industry

• Global Solar, AZ• Evergreen Solar, MA & MI• Suniva, GA• Hemlock Solar, MI• Heliovolt, TX • Sunpower, Phillipines• Conergy / Germany• First Solar/Malaysia• Wacker/Germany• Suntech/China


• Supply Range

• Leak detection



References in the Industry

USAUSA AT&T/Macungie PA, Bell Labs/Naperville IL, Cessna Air/Wichita KS, Dupont/Niagara Falls NY, Ford Motor Company/Detroit MI, General Motors/Trenton NJ, IBM/Austin TX, Motorola/Chandler AZ, Texas Instruments/Dallas TX, Boeing/Seattle

EUROPE EUROPE Frauenhofer Institut/Germany, Voest Alpine/Austria, Flockton/GB, Philips/The Netherlands, Ciba Geigy/Switzerland

ASIAASIA Sharp/Japan, Samsung/Korea, Tech/Singapore Posco Hüls/Korea, Silterra Malaysia, IMFS Singapore


• Supply Range

• Leak detection


APPLICATION RANGE AND REFERENCESReferences in the Pharmaceutical Industry:References in the Pharmaceutical Industry:

PROJEKT DIMENSION PRESSURE RATE MATERIAL

Novartis 355/250 - 250/160 - 160/110 PN 4 / PN 4 PPH/PPH

Yamanouchi 315/225 - 250/160 - 160/110 PN 3,2 / PN 6 PPH/PPH

Leo Laborities 160/110 PN 6 / PN 6 PPH/PPH

Abbott Ireland 315/200 - 250/160 - 160/110 PN 3,2 / PN 6 PPH/PPH

Pharmacia & Upjohn 355/250 - 315/200 - 250/160 - 160/110 PN 3,2 / PN 6 PPR/PPR

Warner Lambert Export Ltd. 355/280 - 315/200 - 250/160 - 160/110 PN 3,2 / PN 6 PPR/PPR

Pfizers 500/355 - 450/315 - 355/250 - 250/160 - 160/110 PN 3,2 / PN4 PPR/PPR

SIFA 160/110 - 110/63 PN 3,2 / PN 6 PPH/PPH

Schering 110/63 PN 10 / PN 10 PPH/PPH

110/50 PN 16 / PN 10 PVDF/PVDF

Uniklinik Jena 110/63 - 160/110 PN 3,2 / PN 6 PEHD/PEHD

Further customers: Johnson & Johnson, Wyeth, Glaxo ..


• Supply Range

• Leak detection


AGRU Kunststofftechnik GmbHIng.-Pesendorfer-Str. 31

A-4540 Bad HallAustria / EU

www.agru.at

T +43 (0) 7258 790 - 0F +43 (0) 7258 3863E [email protected]

Subject to errors of typesetting, misprints and modifications. Illustration are generic and for reference only!

THANKS FOR YOUR ATTENTION

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DOUBLE CONTAINMENT SYSTEM INDUSTRIAL PIPING SYSTEM.

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