DOUBLE MITER SAW IM-300 PL

OPER

ATIO

NS M

ANUA

L DOUBLE MITER SAWIM-300 PL/ IM-300PL AL

05040235SAP: 370/371

Http://www.inmes.com.br

!!! For your safety !!!

Read the manual instructions.

Congratulation for choosing the IM-300PL and thanks for your confidence in Inmes products. The IM-300PL was especially designed for cutting Wood, Plastic and Aluminum profiles providing high quality, productivity and perfect square corners. Make sure to choose the proper sawblade for each type of material. The IM-300P leaves the factory ready to start operating. However, some safety advises most be carrying out with attention. So, please, read the instruction manual carefully and follow all safety advises.

Visit our website and check out our range of products.

http://www.inmes.com.br

We kindly ask you to right in block below the serial number of your machine.

Obs.: INMES Industrial LTDA reserves the right to change this manual without previously notice.

INMES Industrial Ltda – Double Miter Saw IM-300PL 2

http://www.inmes.com.br/


INDEX 1 - SAFETY INSTRUCTIONS ........................................................................................................................................................... 6

1.1 – Safety Signals .......................................................................................................................................................................... 6 1.2 - Before using the machine ...................................................................................................................................................... 6 1.3 - Blade requirements ................................................................................................................................................................. 7 1.4 - When installing the machine ................................................................................................................................................. 7 1.5 - Before each use ....................................................................................................................................................................... 7 1.6 – To reduce risk of injury ......................................................................................................................................................... 8 1.7 - Protections .............................................................................................................................................................................. 10 1.8 - Before leaving the machine ................................................................................................................................................. 10

2 – UNPACKING AND CHECKING CONTENTS .......................................................................................................................... 10 2.1 – Unpacking the machine ......................................................................................................................................................... 10 2.2 - Optional accessories ............................................................................................................................................................. 11

3 – GET TO KNOW YOUR DOUBLE MITER SAW ...................................................................................................................... 12 4 – TECHNICAL SPECIFICATIONS: ............................................................................................................................................ 13 5 – INSTALLATION .......................................................................................................................................................................... 14

5.1 – Electric Installation .............................................................................................................................................................. 14 5.2 – Correct rotation of electrical motors .............................................................................................................................. 14 5.3 – Lubricant oil level .................................................................................................................................................................. 15 5.4 - Air Supply ............................................................................................................................................................................... 16

6 - OPERATION.................................................................................................................................................................................. 16 6.1 – Cutting adjustments ............................................................................................................................................................. 16

6.1.1 – Minimum lenght of the profile to be cut ................................................................................................................... 16 6.2 – Safety Shields Adjustment................................................................................................................................................ 17 6.3 - Clamping System ................................................................................................................................................................... 17 6.4 - Blades Descent Speed Adjustments ................................................................................................................................ 18 6.5 – Lubricant Spray (only for IM-300PL AL) ........................................................................................................................ 19 6.6 – Cutting the profile ............................................................................................................................................................... 20

6.6.1 – Recommendations .......................................................................................................................................................... 22 7 – MAINTENANCE .......................................................................................................................................................................... 22

7.1 – Changing the saw blade ....................................................................................................................................................... 23 7.2 – Adjustment of the saw belts ............................................................................................................................................ 25 7.3 – Lubrification ......................................................................................................................................................................... 26

8 – TROUBLESHOOTING ............................................................................................................................................................... 27 9- SPARE PARTS OF IM-300PL/ IM-300PL AL ........................................................................................................................ 28 Part Drawing ....................................................................................................................................................................................... 30 Pneumatic Diagram ............................................................................................................................................................................ 37 Electric Diagram ................................................................................................................................................................................ 38 10 – ASSEMBLING THE EXTENSION TABLES (OPTIONAL) .............................................................................................. 48 11 – ALIGNING THE EXTENSION TABLE ................................................................................................................................. 49 12 – ASSEMBLING THE ADDITIONAL RIGHT EXTENSION TABLE ................................................................................ 50 13 – SPARE PARTS LIST .................................................................................................................................................................. 51 Part Drawing ....................................................................................................................................................................................... 52 14 – LEFT/RIGHT ROLLING ARM EXTENSION ....................................................................................................................... 53 15 – ASSEMBLING RIGHT AND LEFT ADDITIONAL EXTENSION TABLE IM-300P/PL ............................................ 54 16 – RIGHT ROLLING ARM EXTENSION SAPRE PARTS LIST ........................................................................................... 55 17 – LEFT ROLLING ARM EXTENSION SAPRE PARTS LIST ............................................................................................... 55 18 – RIGHT ADDICTIONAL ROLLING ARM EXTENSION SAPRE PARTS LIST ............................................................. 55 19 – LEFT ADDICTIONAL ROLLING ARM EXTENSION SAPRE PARTS LIST ................................................................ 56


Part Drawing ....................................................................................................................................................................................... 57 20 – GET KNOWING THE MOLDING STOP FLIP-FLOP ......................................................................................................... 59 21 – ASSEMBLNG THE MOLDING STOP FLIP-FLOP .............................................................................................................. 59 21.1 – Installing the flip-flop valve ............................................................................................................................................. 59 21.2 – Flip-Flop Molding Stop Switch ........................................................................................................................................ 60 22 – WORK WIHT THE MOLDING STOP FLIP-FLOP .............................................................................................................. 61 23 – SPARE PARTS LIST................................................................................................................................................................. 63 Part Drawing ....................................................................................................................................................................................... 64 24 – ASSEMBLING THE DUST COLLECTOR ............................................................................................................................. 65 25 – SPARE PARTS LIST................................................................................................................................................................. 66 Part Drawing ....................................................................................................................................................................................... 67 Warranty Term .................................................................................................................................................................................. 68


1 - SAFETY INSTRUCTIONS For operator safety and durability of your equipment, the instructions described in this manual must be

carried out with great care when installing and operating your machine, staying alert and learn how to use the IM-300PL.

1 . 1 – Safety Signals

It means if the safety instructions are not followed the operator could be seriously injured or killed. If the safety instructions are not followed the operator will be seriously injured. Safety instructions if not carried out with care might injury the operator.

1 . 2 - Before using the machine

W AR N IN G

The instructions described in this manual it is for both, IM-300P and IM-300PL. The model IM-300P

was exclusively developed for cutting plastic or wood, while the model IM-300P AL was developed for cutting only aluminum..

W AR N IN G

Read the instructions manual before operating the equipment; The instructions manual must be kept close to the machine with easy access and in a place

known to the operators; Never touch any objects instead of the profile when cutting; Wear safety goggles; Keep hands out of the saw blade path. Turn off the saw and unplug it from power source then wait complete stop of the saw blades before accomplishing any adjustment and service. Before connecting the machine to the power source it must be installed a properly circuit

breaker according to item 1.4 described in this instruction manual; The manufacturer advise that you should make sure the circuit is properly grounded by

using the green/yellow wires for this purpose; The machine must be mounted on a flat surface in an appropriate work area, well lighted

and enough air. This machine only uses saw blades with the diameter of 300mm with the thickness of maximum 3.4mm. In order to obtain high performance at work make sure that you read the instructions manual.

D A N G E R

W A R N IN G

CAUTION


1 . 3 - Blade requirements Saw blade must follow the specifications bellow: External diameter (A): 300mm; Saw blade hole(B): 25,4 or 30 mm; Maximum thickness(C): 3,4mm; Saw blade rotation: at least 3400rpm; Appropriated for each specific material (wood, plastic or alumi-

num). Fig. 01

1 . 4 - When installing the machine

The machine must be mounted on a flat surface in an appropriate work area, well lighted and enough air; In order to move the machine make sure to use a forklift as

shown in fig. 02. Inmes Industrial does recommend to install a circuit breaker* of

15A (IEC Standard) for machines 220/380V threephases, and a circuit breaker* of 25A (IEC Standard) for machines singlephas-es/Dualphases. Make sure to have this equipment installed before plugging to electricit and also, make sure the circuit is properly grounded using the green/yellow wires.

* The circuit Breaker is not supplied with the machine. Fig. 02

Before switching on the machine verify the local frequency and voltage complies with your machine; The electrical installation must be made by an electrician as well as questions or problems you may have

with your electrical installation should be resolved by an electrician. 1 . 5 - Before each use

Make sure before operating that all parts and connections are tight; Remove any existing foreign objects or tool placed on the machine; Verify blade spreader before start the machine and make sure the blades are in a good shape.


1 . 6 – To reduce risk of injury

Keep hands out of the saw blade path; Hold the profile firmly to the fence; Be careful when cutting small pieces, the profile or small scrap may move and break the blade or even dam-

age other parts, fig 03 and 04;

Fig. 03 Fig. 04

When cutting long profiles, it’s necessary to use extension table (see page 48); Let the blade get full speed before cutting; Do not use saw blades which are not in a good shape, for instance: broken teeth, because they are out of

balance and will not provide good cuts, as well as creating hazard to the operator; Before starting the machine make sure that no objects have been left on the base; Damaged and adapted parts must not be used for the IM-300PL; Ao detectar qualquer anomalia na máquina desligue-a, desconecte-a da rede elétrica e providencie a manu-

tenção adequada; If any part is missing, bent or broken in any way, or electrical part does not work properly, turn the saw

off, unplug the saw from the power source and provide proper maintenance; Never use your machine if you observe something which can cause an accident or damage the machine; Only use sharp blade; Keep the saw blade clean; Keep work area around clean, sawdust can make the floor slippery; Never use the machine near inflammable liquids, dust, steam or gases; Never cut more than one work piece at a time; Any time the saw blade is removed for replacement or maintenance make sure that the machine is un-

plugged from the power source; After replacing make sure the blade is properly tight; Keep visitors and children away when using the machine; The IM-300PL is designed for professional use. The operator has to be qualified to read and understand

the instructions manual; Properly adjust the protection entrance when you cut different mouldings (see page 16 item 6.2); After replacing the blade, make sure it be rotating on the right direction as shown in Fig. 05 and 06.

W AR N IN G

Never use your machine if some original part or protection be missing.


Fig. 05 Fig. 06 While working with the profile, never position it more than 5,00mm after the center of the table (Fig 07).

When necessary, make sure it cross at least 150,00mm as shown in fig. 08. This is necessary once the clamping system needs to press both sides at the same time, ensuring that the profile be firmly tight.

Fig. 07 Fig. 08

The existing safety protection must not be removed. The infringement of these recommendations may

cause serious injury to the operator and damage to the machine;

Any operator must receive full training by an specialized operator before starting working with this equipment;

D A N G E R

Never place your hands near the blades. If it is necessary to remove any scrap, turn the saw off unplug it from the power source, and then remove the scrap.

D A N G E R


1 . 7 - Protections While operating the equipment: Do not wear loose clothing, gloves or jewelry, neckties. They can caught you and draw you against the

moving parts; Tie back long hair; Wear ear plugs or muffs; Always wear safety goggles; Remember: Always remember that a careless fraction of a second is enough to cause serious injury;

1 . 8 - Before leaving the machine

Turn the saw off and wait for all moving parts stop; Unplug the general switch; Clean your machine for the day operation.

2 – UNPACKING AND CHECKING CONTENTS

2. 1 – Unpacking the machine

The IM-300P is shipped from the factory packed in a wooden crate and positioned on a pallet in a vertical position. This way it can be easy loaded or unloaded with a standard forklift. Make sure that all items are included with your machine:

01 Double Miter Saw IM-300PL or IM-300PL AL; 01 Allen Key 6 mm; 01 Molding Stop ; 01 Allen Key 5 mm. 01 Instructions Manual; 01 Wrench 24/27 mm

Right after the wooden hood is removed from the machine, proceed as following:

1) Raise the machine using a forklift as shown in Fig. 02. 2) Using a wrench of 5/16 POL loose the bolts used to hold the

machine on the pallet 3) Then using the forklift put the machine on the ground; 4) Place the machine at the desired location and using a wrench

of 24,00mm leveling it (fig. 09). Fig. 09


Important: Before assembling the machine, make sure that you have all parts that are included with the machine If you are missing any part described above, do not assemble the saw and immediately contact the dealer that

you have purchased the machine Whenever it is necessary to order spare parts use the exploded view of part list that can be found by the end

of this instructions manual. Always order parts by their codes. This instructions manual will be extremely important to order parts when its make necessary, therefore make

sure to keep it in an appropriate place. In case that you have more than one equipment with the same model, identify it by the serial number on the page 02.

2. 2 - Optional accessories

Dust Colector; Right arm Extension; Left arm extension; Additional right arm extension; Moulding Stop (Flip-Flop).

W AR N IN G

If you are missing any part described above, do not assemble the saw and immediately contact the dealer that you have purchased the machine

CAUTION

This is a heavy saw, to reduce the risk of injury the manufacturer recommends to use a forklift to make any movement as shown in fig. 02. Place the saw on a secure stationary work surface and look the saw over care-fully.

The ground, on which the machine has to be loaded, must be perfectly flat.

D A N G E R

To reduce the risk of injury from unexpected starting or electrical shock, do not plug the power cord into a power source outlet during unpacking and assembly.


3 – GET TO KNOW YOUR DOUBLE MITER SAW

Fig. 10

01 – Pedal; 02 – General Switch; 03 – Electrical Panel Door; 04 – Pneumatic Box; 05 – On/Off Panel; 06 – Blade Speed Adjustments; 07 – Moulding Stop; 08 – Security Handle; 09 – Upper Hood; 10 – Window; 11 – Hand Protection; 12 – Hand Button Starter; 13 – Maintenance hood; 14 – Clamping System Regulator; 15 – Scrap Output; 16 – Front Door; 17 – Lower Hood.


4 – TECHNICAL SPECIFICATIONS:


5 – INSTALLATION

W AR N IN G

Read the manual and the safety instructions carefully before connecting the plug to the power source. As the electrical screws can loose during transportation the manufacturer recommends tightening them

back before installing the machine

5. 1 – Electric Installation

D A N G E R

1) The electrical service must be performed by a certified electrician; 2) Before installing the machine, make sure to install the circuit breaker as specified on item 1.4 (Pag. 7); 3) Before accomplish any electrical service/installation verify and use the electrical drawing connections

included in final part of this instruction manual; 4) The machine must be mounted on a flat and dry surface in an appropriate work area, well lighted and

with enough air; 5) Never touch any of the electrical terminal when the machine is connected to the electrical power

source; 6) Overloading can occur if the operator makes too many starts/stops in a short time; 7) To reduce electrical shocks or damage to the machine, unplug it from the power source before any

maintenance; 8) If the power cord is worn, cut or damage in any way you must replace it right way.

5. 2 – Correct rotation of electrical motors

Once the electrical connections have been made, verify the correct rotation of the saw blades as shown in fig. 08. This operation is made by running the machine for a few seconds and looking through the inspection window. If the rotation is incorrect have your certified electrician fixes the problem, as instructions below

Fig. 11

To invert the direction rotation in three phase machines its necessary the inversion the two of the three

wires from the power source, changing one for another. This procedure has to be done by a qualified service technician (Fig. 12).

To invert the direction rotation in single phase machines it’s necessary to change the wires position T5 and T8 (change one for another) inside the connection box. This procedure has to be done by a qualified service technician. (Fig. 12).


Fig. 12 5. 3 – Lubricant oil level

The products developed by Inmes offer long durability and high performance, in order to guarantee total satisfaction of our customers. Our quality control department test every machine before it be packaged. However, they are delivered without pneumatic oil which it is recommended to be refuel. Follow the instructions below to refuel:

1) Shut air supply 01 (Fig. 13); 2) Unscrew the filter glass by turning clockwise direction, 02 (Fig. 13); 3) Fill the container with pneumatic oil, just more than a half; 4) Screw the lubricator glass back on making sure the O-ring is sitting correctly in the housing.

The number of drops of pneumatic oil is adjusted at the factory. It is usually unnecessary to adjust after-wards. We recommend the customers verify that after every 25to30 actions of the foot pedal ONE drop should fall. In order to ajust the lubricator, proceed as follow:

Turn the knob 03 fig. 13 until it is completely closed. And then open it back about 1/4 to reach the correct adjustment. Finally make sure that after every 25to30 actions of the foot pedal ONE drop should fall. Make sure to use pneumatic oil according to ISO VG 10. Fig. 13


5. 4 - Air Supply

As requirement to work properly, it is necessary to use air compressor at least 2ft³/min. It can be in-stalled using a compressor with a greater output, but not smaller.

The operating pressure should be between 6 bar (Kg/cm²) and 8 bar (Kg/cm²).

6 - OPERATION

6. 1 – Cutting adjustments

First of all the operator must select the moulding that he wants to cut. Before making any adjustments make sure the machine is in turned OFF for operator safety.

6. 1 . 1 – Minimum lenght of the profile to be cut

For a small profile it is necessary to follow some procedures as described below: When the moulding stop is leaning on the part 01 (fig. 14) the measure “A” it is 244mm, if necessary to cut a smaller profile than 244mm, remove the part 01 using a 5mm Allen wrench to loosen the screws 02 (not re-move). The 5mm Allen wrench it is not supplied with the equipment. Now, sliding the part 01 to the right to remove it. Now slide the moulding stop next to the part 03 (fig. 15). This way the measure “B” will be 94mm.

Fig. 14 Fig. 15

Importante:

Choose the proper blade for each type of material to be cut.

W AR N IN G

The IM-300PL is designed to use blades with the diameter of 300mmn central hole of 30mm and the thickness cannot exceed 3,4mm.

D A N G E R

Never use your machine if you observer something

which can cause an accident. Make sure all the safety protections are in perfect working condi-tion.

After changing or servicing the blades double check and make sure the blades are properly tightened before turning the machine on.


6. 2 – Safety Shields Adjustment

The IM – 300P has a hand protection system that provides maximum safety while working. Follow the in-

struction bellow as requirement to the safety shields work properly:

1) Loosen the handle 01; 2) Position the shields (02) up or down, just over the frame

to be cut, fig. 16; 3) Tighten the handle 01.

Fig. 16

6. 3 - Clamping System Position the moulding and proceed as follow:

Loosen the handle 01 (Fig. 17); Position the clamping system over the frame, leaving a 10 mm gap (Fig. 18 e 19). Tighten the handle 01; Make sure the workpiece be pressed against the fence as shown in fig Fig. 20.

Fig. 17 Fig. 18 Fig. 19

D A N G E R

Do not operate the saw without the safety guards in place and adjusted.


Fig. 20

W AR N IN G

Make sure the clamping system clamp the workpiece properly.

6. 4 - Blades Descent Speed Adjustments In order to guarantee the quality of our products, every equipment are tested before leaving the factory. However, for your own security we delivery the machines with all switches on the OFF position as shown in Fig. 21 and 22. To adjust the blade descent speed is necessary to turn the button shown in fig 21 to the position 1 and the button shown in fig, 23 to the position of lubricant ON. Even turning ON all switches mentioned above, for your own safety, the machine will not run. Therefore, all necessary regulations can be made with total safety.

Fig. 21 Fig. 22 Fig. 23

Use the air regulator valve located in front of the machine as shown in fig. 24 to increase or decrease the descend of the sawblade. The valve 01 regulates the right sawblade descend, and the valve 02 the left sawblade descend.

1. Turning the valve counter clockwise direction will increase descend of the sawblade.

2. Turning the valve 01 clockwise direction will decrease descend of the sawblade.

Fig. 24


W AR N IN G

For the operator safety, the blades descent speed regulator leaves the industry closed. By doing that there is

no risk of injury if something touch the pneumatic foot pedal during the adjustments.

D A N G E R

Make sure the air supply is unplugged before every maintaining service.

Notice that the blade descent speed must be regulated according the profile and the finish wished. If the

speed was too high on a long profile, the blade may stop, as well the motor. The finish cut could be damage as well your equipment.

6. 5 – Lubricant Spray (only for IM- 300PL AL) For a high quality cut and long durability of the sawblades while cutting aluminum, the Double Miter Saw IM-300PL AL is equipped with a lubricant spray system. Before starting the operation, please, fill the recipient 01 (fig. 25) with the oil lubricator. Proceed as follow:

1) Unpplug the hoses 02 (Fig. 25); 2) Open the cover 03 (Fig. 25); 3) Fill with the lubricant oil; 4) Cover the recipient ant plug again the hoses.

The quantity of the lubricant sprayed on the sawblade is adjusted at the factory. However, if any adjustment be necessary, use the valve 01 shown in Fig 26: Fig. 25 Fig. 26 Turn on the lubricant system as show in Fig. 23. As soon as you activate it, the liquid will start to spray through the output 02 (fig. 26). (By the first time this may take a few seconds).

1) Turning the valve 01 (fig. 26) counter clockwise the volume of lubricant sprayed will increase. 2) Turning the valve 01 (fig. 26) clockwise the volume of lubricant sprayed will decrease.


6. 6 – Cutting the profile

The IM-300PL provides a lamp for ample view of the internal work area. Use the switch 03 fig. 24 in or-der to turn the light on. If it is necessary to change the lamp, have a certified electrician to make the work.

Use compact fluorescent lamp with maximum 15 watts (cold style). For the operator safety, the general switch 03 on fig 27 leaves the factory on the OFF position. Before

starting the sawblades, please, turned it to the ON position.

Fig. 27 Fig. 28 Fig. 29

Once the general preliminary checks have been carried out, proceed as follow:

1) Turn the machine on pressing the green button 01 (Fig. 27). 2) Position the moulding to be cut on the left hand scale (see Fig. 07 e 08). 3) Press the left pedal and then press the buttons 01 and 02 at the same time (Fig. 28 and 29). (Keep pressed the

pedal as well as the two buttons 01 and 02 until the sawblades descent completely. If you release the pedal and buttons the sawblade will return to its original position, not finishing the cut);

4) Release the buttons 01 and 02 as well as the pedal. So, it has a perfect square angle. In order to cut a frame using inner measures (rabbet measure) of 130mm x 130mm, fig. 31 or outer meas-

ure of 255mm x 255mm, proceed as described below: 1) Place the profile 1 fig. 30 at the desired measure, the example showed in fig. 31 it is 130mm (inner measure of

the frame), or outer measure of the frame 255mm. Observe the line of the rabbet must match with the inner measure of the frame (130mm) or the external line of the profile must match with the external measure of the frame (255mm).

2) Move the moulding stop 02 fig. 30 in the profile, without moving the profile; 3) Then tighten the moulding stop.


Fig. 30 Fig. 31 4) Press the right pedal and then press the buttons 01 and 02 at the same time (Fig. 28 and 29). (Keep pressed

the pedal as well as the two buttons 01 and 02 until the sawblades descent completely. If you release the ped-al and buttons the sawblade will return to its original position, not finishing the cut);

5) Release the buttons 01 and 02 as well as the pedal. 6) Remove the piece of moulding that will make part of the picture framing; 7) Move the profile around 30,00mm backwards in order to avoid waste; 8) Press the left pedal and then press the buttons 01 and 02 at the same time (Fig. 28 and 29). (Keep pressed

the pedal as well as the two buttons 01 and 02 until the sawblades descent completely. If you release the ped-al and buttons the sawblade will return to its original position, not finishing the cut);

9) Move the profuile until the molding stop; 10) Repeat this process as many times it is necessary; 11) Once you finish make sure to turn the machine off by pressing the red button 02 (Fig. 27).

By following this proceed you will avoid wasting material , but if you need more productivity, follow the steps bellow:

1) Move the profile until the molding stop; 2) Press both pedals and then press the buttons 01 and 02 at the same

time (Fig. 28 and 29). By doing it, the both sawblades will descend at the same time, increasing your productivity. .

Remember: Operating on that way, your waste will be bigger.

Fig. 32


Dica:

We suggest to place a Box 01 fig. 33 (it is not included) in the output as a way to keep the working place clean.

Fig. 33

The IM-300PL was developed for cutting profiles of 91,00mm height by 145,00mm by width according to

the graphic bellow (fig. 34). Note: If the rebate of your profile is over than 25,00mm the maximum width capacity will be 60,00mm

as shown in fig. 33

W AR N IN G

Always use the graphic bellow to make sure the profile is suitable for the machine capacity.

Fig. 34

6. 6. 1 – Recommendations We do recommend choosing the appropriate saw blade for each material that you intend to cut. Always connect your equipment on a dust collecting system.

7 – MAINTENANCE

Importante:

Avoid hitting the profile against the moulding stop in order to misadjust it .

Importante:

In order to avoid damage in your equipment, we do recommend using original parts from Inmes .

W AR N IN G

Before starting any kind of maintenance and cleaning of the machine, disconnect the power source and read the instructions manual


7. 1 – Changing the saw blade Tools needed (Fig. 35): 01 – Wrench 27 mm; 02 – Allen Key 6 mm; 03 – Pair of gloves (It is not supplied with the machine).

Fig. 35

To install or remove the blade it is necessary to disconnect the machine form the electrical power source

and the air supply. To remove the saw blade, proceed as follow:

1) Turning the handles 01 (Fig. 36); 2) Lift the Upper Hood 02, (Fig. 36); (When lifting the hood, make sure the locking system 03 Fig 37 it is on the

right position).

Fig. 36 Fig. 37

W AR N IN G

In order to guarantee a long durability of you sawblade, better quality cuts and more safety; sharpen the sawblade regularly.

W AR N IN G

To replace the saw blade it is required to use cut resistant gloves.


3) Place the wrench 01 (Fig. 38) on the nuts 02 (Fig. 38); 4) Insert the Allen Key 6 mm 03 (Fig. 38) on the central hole; 5) Loose by turning the wrench and holding the Allen Key;

Fig. 38 Fig. 39

∗ The right sawblade is loosen by turning the nut counter clockwise and the left sawblade is loosen by turning the nut clockwise.

6) Take off the nut 02; 7) Take off the flange 04, (Fig. 39); 8) And take off the sawblade.

Before replacing the saw blade make sure to clean it and also clean it up the flange. Once this cleaning is done you are ready to mount the blade. Proceed as follow: 1) Sawblade; 2) Flange 04; 3) Nuts 02 (manual until the end); 4) Use wrench 01 over the nut 02; 5) Insert the Allen Key 6 mm 03 in the blade’s central hole; 6) Use the wrench 01 to tighten the nut 02 and hold the Allen Key 03, (Fig. 38); * In order to tighten the right sawblade turn the nut clockwise and the left sawblade turn the nut counter clock-wise.

Once you lift the upper hood you will notice a locking system. To lower the hood proceeds as follow:

1) With your right hand push up the item 01 (Fig 40). 2) And with your left hand turn down the hood 02 (Fig. 40).

Fig. 40


7. 2 – Adjustment of the saw belts

The movement of the saw blades coming from the motors is made by the saw belts. It is necessary from time to time to check the wear and tear of the belts and their tension. To adjust the saw belts proceed as shown bellow:

1) Disconnect the machine from the electric system; 2) Turn the handles 01 (Fig. 40); 3) Lift the upper hood 02 (Fig. 41); 4) Disconnect the hose of the lubricant system (Fig. 42).

Fig. 41 Fig. 42

5) With an Allen Key of 5,00mm (not supplied with the machine) and a wrech of 10mm (itens 01 and 02, fig. 43) release the bolts.

6) With an Allen Key 4 mm 01 (Fig. 43) take off the bolts of the upper hood 7) Take out the cover 01 (Fig. 45);

Fig. 43 Fig. 44 Fig. 45

8) Unplug the cable as shown in Fig. 46;

9) Take out the upper hood as shown in fig. 47

Fig. 46 Fig. 47


Now make the adjustments as described below: 1) By using your hands, verify the belt tension as shown in fig. 48. The belt should flex no more than 10,00 mm

(Fig. 49).

Fig. 48 Fig. 49

2) If the belt tension is more than 10 mm you must loosen the screws 01 fig. 50 which hold the motor. 3) Move the motor in the direction of the arrow (Fig. 51); 4) Observe if the motor pulley is aligned with the pulley; 5) Tighten the screws 01 (Fig. 50); 6) At the end of the operation verify the belt tension as previously explained.

Obs.: Make sure do not misa-ligned the motor pulley .

Fig. 50 Fig. 51 7. 3 – Lubrification The lubrication must be realized every 40 working hour with specific grease for bearings (We do rec-ommend grease ROCOL UN2 or similar). There are grease jets on your saw (01 fig. 53). You should lubri-cate the bearings in the blade arms with a grease gun as shown on item 01 fig. 53

Fig. 52 Fig. 53


8 – TROUBLESHOOTING

* Before turning ON the circuit breake, make sure there is no problem on the eletric system of the motor.

Problem Probable Cause Suggested Solution

Motor does not work

Main feed cable not connected Connect the main feed cable Circuit breaker off Turn ON the Circuit Breaker* Main Switch Broken Get authorized service On/Off switch button damaged Get authorized service Sawblade On/Off Switch turned Off. Turn the switch ON Motor burned Get authorized service Handle for opening the hood (08) Fig. 10 open. Turn the handle and make sure the hood is well

closed. Motor rotate to the wrong side Electric installation Invert the direction rotation of the motor as

shown on the item 5.2 page 13.

Insufficient power when cutting

Saw blade not sharpen Have it sharpen Excessive cutting speed Lower cutting speed

Not appropriate saw blade Use saw blade with less quantity of teeth Use anti-kickback saw blade

Saw belt is loose Adjust the belt tension, item 7.2 page 25. Frequent

disconnection of the circuit breaker

Motor overload Feed work slower into blade Check the motor bearings

Undersized circuit breaker Install a rigth circuit breaker

Excessive noise Motor bearing damaged Get authorized service Motor problem Get authorized service Saw blade not sharpen Have it sharpen

Rough cuts

Saw blade not sharpen Have it sharpen Awkward blade Replace the blade Saw blade incorrectly mounted Mount the blade correctly Saw blade missing teeth Replace the blade Main Shaft damaged Get authorized service Excessive cutting speed Lower cutting speed

Angle of cut not accurate

Fence misaligned Get authorized service Saw blade misaligned Get authorized service Awkward profile Try another cut with a straight profile Profile moves during cutting operation Make sure the profile does not move during the

cut Saw blade not sharpen Have it sharpen Debris between the profile and moulding fence Clean it up the machine

W AR N IN G

Before starting any kind of maintenance and cleaning of the machine, disconnect the power source and read the instructions manual.


9- SPARE PARTS OF IM- 300PL/ IM- 300PL AL

Designação do Componente Código Designação do Componente Código Sawblade INMES MM 02050249 Sawblade danger label Port/Esp/Ing 04050038 Sawblade INMES POL 02050252 Protection Googles Label 04050041 Sawblade INMES for Aluminum 02050261 Electricity Label 04050042 Hex Nut M14x24,00x8,00mm (Z) P03000139 Retighten screw Label Port/Span/Ing 04050045 Washer 6,35x17,46x1,58mm (Z) P03010053 Attention Lamp Label Fluo. Port/Esp 04050063 Shaft of the foot pedal (Z) P03010529 Ground Wire Label 04050066 Shaft P03010531 Singlephase Label 208-230V 50Hz Port/Esp 04050107 Housing Shaft foot Pedal P03010533 Singlephase Label 240V 50Hz Port/Esp/Ing 04050117 Foot Pedal P03010534 Singlephase Label 208-230V 60Hz Port/Esp 04050122 Blade arm joint base P03020003 Painel Label IM-300P/PL 04050300 Sawdust Catcher P03020006 Label IM-300PL 04050305 Y Conection P03020009 Pressure Regulator Label 04050307 Left Sawblade Shaft P03020013 Bimanual Label 04050309 Right Sawblade Shaft P03020014 Polycarbonate Front Right Extension Suport Position Label 04050367 Blade Shaft P03020016 Polycarbonate Front Left Extension Suport Position Label 04050368 Blade arm joint cap - 3 holes P03020017 Polycarbonate Rear Right Extension Suport Position Label 04050369 Blade arm joint cap - 6 holes P03020018 Polycarbonate Rear Left Extension Suport Position Label 04050370 Pulley washer (Z) P03020021 Sticker 04050401 Washer of the Left Sawblade Shaft P03020022 Sticker 04050402 Washer of the Right Sawblade Shaft P03020023 Bottle 1150ml TPA 04060060 Pulley IM-300 threephase P03020024 Blue hose PU 4x2,5 mm 04070008 Sawblade flange IM-300P/PL P03020025 Conservation Unit FR+L 1/8” 04070537 Course Guide (Z) P03020033 Dust Collector PVC Hose 3” 04070020 Handle M6x20mm P03020045 Dust Collector PVC Hose 4” 04070024 Acrilic Window IM-300 P03020053 Connection R M5X4 mm C/ O’RING 04070083 Right Saw Arm IM-300P/PL P03020057 T Connection 6 mm 04070095 Right Base Plate For Saw Air Cylinder P03020085 Joint COnnection 4 mm P04070225 Left Base Plate For Saw Air Cylinder P03020086 Cylinder ISO 15552 40,00X100,00MM w/ up/down cu-

shioning 04070250

Air Cylinder Support Im300PL P03020087 Reduction Hose 6x4mm 04070262 Drive Rod For Saw Arm Im300PL (Z) P03020091 T Connection 4 mm 04070289 Inserto of the Dust Collector IM-300PL P03020116 Socket Head Hex Screw M4x10mm DIN 912 04080007 Main Inclined Left Spindle IM-300P/PL P03020117 Socket Head Hex Screw M4x16mmDIN 912 04080008 Motor Pulley IM-300 Trif P03020140 Socket Head Hex Screw M4x25mm DIN 912 04080010 Suporte dos Guias do Acionamento (Z) P03020145 Socket Head Hex Screw M4x30mm DIN 912 04080011 Motor Pulley IM-300 Singlephase P03020148 Socket Head Hex Screw M5x8 mm DIN 912 04080012 Auxiliary Right Dust Collector IM300PL P03020150 Socket Head Hex Screw M5x16mm DIN 912 04080013 Auxiliary Left Dust Collector IM300PL P03020151 Socket Head Hex Screw M6x16mm DIN 912 04080015 Right Bushing shaft IM-300 PL USA P03020182 Socket Head Hex Screw M6x16mm DIN 912 04080016 Left bushing shaft IM-300 PL USA P03020183 Socket Head Hex Screw M6x20mm DIN 912 04080018 Maintenance Door IM-300P/PL P03020185 Socket Head Hex Screw M6x25mm DIN 912 04080019 Pulley IM-300 singlephase P03020236 Socket Head Hex Screw M6x30mm DIN 912 04080020 Right Saw Safety Plate IM-300P/PL P03020242 Socket Head Hex Screw M6x35mm DIN 912 04080021 Left Saw Safety Plate IM-300P/PL P03020243 Socket Head Hex Screw M8x20mm DIN 912 04080026 Safety PLate Washer IM-300 (Z) P03020249 Socket Head Hex Screw M8x30mm DIN 912 04080028 Right Joint Bar IM-300PL (Z) P03020353 Socket Head Hex Screw M10x25mm DIN 912 04080037 Inicial Joint Bar IM-300P/PL (Z) P03020355 Socket Head Hex Screw M6x10mm 04080052 Regulating Bar (Z) P03020357 Socket Set Hex Screw M5x10mm DIN 913 04080056 Left Hex Washer M10 (Z) P03020359 Socket Set Hex Screw M6x16mm DIN 913 04080058 Leveling M16 95,00x114,00mm (B) P03020518 Hex Nut MA M5 Zinc 04080066 Bushing Pusher IM-300P/PL P03021111 Hex Nut MA M10 Zinc 04080069 Clamping Support C/ Rubber IM-300PL P03021114 Socket Head Hex Screw M6x10mm DIN 912 04080089 Clamping Pin C/ Rubber IM-300P/PL (Z) P03021113 Socket Set Hex Screw M8x20mm DIN 913 04080090 Cover Pusher C / Rubber IM-300P/ PL (Z) P03021116 Socket Head Hex Screw M5x16mm 04080092 BodyIM-300P/PL P03020761 Clamp 04080100 Upper Hood IM-300P/PL P03020771 Clamp 04080101 Sawblade Protection IM-300P/PL P03020775 Articulation P04080102 Upper Finishing P03020780 Greaser M8x1 90Graus 04080103 Right Upper Protection IM-300PL P03020782 Socket Head Hex Screw M6x16mm 04080105 Left Upper Protection IM-300PL P03020783 Socket Head Hex Screw M5x10mm 04080143 Electric Board IM-300P/PL P03020785 Hex Nut MA M16mm Zinc 04080149 Central Scrap Output Protection IM-300P/PL (Z) P03020788 External hex head screw M8x35mm 04080154 Scrap Output Protection IM-300P/PL (Z) P03020790 Hex Nut MA M4mm Zinc 04080160


Left Lubricant Sprayed Support IM-300PL (Z) P03020792 Washer 4mm Steel Zinc 04080168 Right Lubricant Sprayed Support IM-300PL (Z) P03020793 Hex Nut MA M6mm Zinc P04080177 Pedal IM-300PL P03020797 Hex Nut MA M8mm Zinc 04080179 Pedal Stop IM-300PL (Z) P03020799 Hex Head Cap Screw M8x40mm 04080185 Pedal Protection IM-300PL P03020803 Socket Head Hex Screw M4x35mm DIN 912 04080195 Lower front finishing IM-300P/PL P03020805 Washer 1/4POL Aço Zincado 04080200 Maintenence Fence Cover P03020807 Washer Lisa 5/16POL Aço Zincado 04080201 Limit Switch Suport IM-300PL (Z) P03020813 Self-Locking Nut MA 6 mm Zinc 04080212 Postiço da Calha IM-300PL P03020815 Washer 3/16POL 04080218 Left Fence IM-300PL P03020818 Socket Head Hex Screw M6x25mm 04080227 Right Fence IM-300PL P03020819 Socket Head Hex Screw M6x12mm 04080253 Upper Fence IM-300P/PL (N) P03020822 Socket Set Hex Screw M5x05mm 04080256 Left Upper Fence IM-300PL (N) P03020823 Socket Head Hex Screw M4x40mm DIN 912 04080293 Right Upper Fence IM-300P/PL P03020824 Convex head Hex. Screw M6X20MM 04080282 Cylinder Inmes 40x100mm P03020828 Self-Locking Hex Nut MA M5mm Zinc 04080299 Cylinder Inmes 40x100mm P03020830 Wiring Holder 1/2POL 04120047 Clamping Rod guide IM-300P/PL (Z) P03020839 Rubber Gasklet 3/4POL 04120051 Clamping washer support IM-300P/PL (Z) P03020841 Seccion Trip Front 50A P04120148 Cylinder front support Press c/ Bucha P03020843 Emergency Button 04120248 Clamping Cylinder Support (Z) P03020845 Button 1NA+1NF 04120257 Sawblade protection spacer IM-300P/PL (Z) P03020847 Lamp 3U 15W 110V 04120359 Saw blade Rod lock IM-300P/PL P03020849 Lamp 3U 15W 220V 04120360 Nut M6 IM-300P/PL (Z) P03020851 Wiring Holder c/ Bucha Red 1/2POL 04120373 Aluminum Handle M8x25mm P03020857 Limit Switch 04120381 Round Plastic Handle M6x77mm P03020858 Button 22,5mm 04120477 Acrilic IM-300P/PL P03020859 2 Position Switch 04120510 Hex Nut M12x1,25 19,00x7,00mm (Z) P03020893 Limit Switch 04120520 Spray Valve P03020898 Buld Suport 04120555 Clamping Shaft IM-300P/PL (Z) P03020903 3 Position Switch 04120558 Dust Collector IM-300P/PL AL P03020912 Sheating Sealtubo Sealflex 1/2” 04120560 Acabamento Frontal Sup s/ Bimanual P03020915 Limit switch lever w/ roller 04120592 Chute Protection IM-300P/PL AL (Z) P03020989 Plastic cover for button 04121288 Right Fence of Extension Arm IM-300PL P03020996 Motor 1,5CV 220/380V 60Hz B3D 04130001 Scale 90 a 511mm (16.37/64POL) P03020998 Motor 1,5CV 220/380V 50Hz B3D 04130002 Insert support IM-300P/PL AL (Z) P03021008 Motor 1,5CV 220/380V 60Hz B3E 04130003 Limit switch support IM-300PL (Z) P03021014 Motor 1,5CV 220/380V 50Hz B3E 04130004 Cover Plate Left/ Right Bimanual IM-300P/PL P03021079 Motor 1,5CV 115/208-230V 60Hz B3D 04130019 Upper Finishing P03021080 Motor 1,5CV 115/208-230V 60Hz B3E 04130021 Left/Right fence Lock Pin IM-350 (Z) P03050081 Motor 1,5CV 110/220V 50Hz B3D 04130066 Molding stop IM-300/ IM-350 (M) P03050100 Motor 1,5CV 110/220V 50Hz B3E 04130067 Pneumatic Panel Box IM-350P/IM-300P/PL P03050207 Motor 1,5CV 240V 50Hz B3D 04130103 Pneumatic Panel Door IM-350P P03050209 Motor 1,5CV 240V 50Hz B3E 04130104 Moulding Stop Locker IM-30 (Z) P03060095 Motor 1,5CV 115/208-230V 50Hz B3D 04130110 Recipent Support P03060123 Motor 1,5CV 115/208-230V 50Hz B3E 04130111 Washer (Z) P03060316 Belt Z-0900 04140007 Retention Valve 4,00mm (M) P03060426 Hood Handle 19,5mm (23903) 04150005 Brush IM-300P/PL 04030084 Hood Handle 25mm 04150006 Bearing 6204 DDU 04040005 Hinge 42mm (91791) 04150007 Bearing 6205 DDU 04040006 Hinge 180Graus 04150018 Bearing GPZ 30204 04040007 Spring 04160053 Attention Label 110x160mmPort/Esp/Ing 04050008 Spring 13,20x55,00x1,20mm 04160107 Singlephase label 220V 60HzPort/Esp/Ing 04050010 Rubber “Y” (GST-0044) 04170017 Dualphase Label 220V 60HzPort/Esp/Ing 04050011 Ring 04170027 Label Threephase 220V 60HzPort/Esp/Ing 04050012 Key 6x6x14mm 04170029 Label Threephase 380V 60Hz Port/Esp/Ing 04050013 Scraper 20,00x28,00x4,00x6,00mm 04170064 Label Singlephase 220V 50Hz Port/Esp/Ing 04050014 Right Aluminum Calibrated Scale MM IM-300PL 04190141 Label Threephase 380V 50Hz Port/Esp/Ing 04050017 Left Aluminum Calibrated Scale MM IM-300PL 04190142 Neutral Label 04050018 Right Aluminum Calibrated Scale POL IM-300PL 04190166 Attention Label 40x100mm Port/Esp/Ing 04050020 Left Aluminum Calibrated Scale POL IM-300PL 04190167 Window Label 04050034 Label 05040015


IM-300P/PL OPTIONAL ACCESSORIES

ARM EXTENSION

ROLLING ARM EXTENSION

FLIP-FLOP MOLDING STOPDUST COLLECTOR

INMES Industrial Ltda – Double Miter Saw IM-300P/ PL 48

INMES Industrial Ltda developed extensions tables in order to guarantee the cutting quality for the Double Miter Saw models IM-300P and IM-300PL. The extensions tables provide necessary support when cutting long profiles avoiding that they move; giving precision, finishing and high productivity.

10 - ASSEMBLING THE EXTENSION TABLES (OPTIONAL) INMES offers as optional accessories three different extension tables:

Left Extension Table with 1500 mm; Right Extension Table with 1500 mm; Additional Right Extension Table with 1000 mm.

To assembly the extension tables, proceed as follow:

Note: all spares parts, nuts, screw, etc are been listed at the end of this manual, making easy to identify them. 1) Install the upper extension table support 01 (Fig. 01). For the Double Miter Saw model IM-300PL place it

at the position 01 (fig. 02), and for the IM-300P place it at the position 02 (fig. 02). 2) With an Allen Key 5,00mm tight the support (Fig. 03). 3) Then install the lower extension table support shown on fig. 01 item 02, and with an Allen key 5,00mm

tight the screws (fig. 04)

Fig. 01 Fig. 02 Fig. 03 Fig. 04


4) Identify the itens shown on fig 05. 01 – Extension Table Locker; 02 – Extension Table Adapter; 03 – Screw M6x20 mm; 04 – Washer 3,50 mm.

5) Assembly the parts 01 and 02 as on Fig. 06. 6) With an Allen Key 5,00mm, position the washers and the screws as shown in Fig. 07. Make sure do not

tighten the screws, just placed them.

Fig. 05 Fig. 06 Fig. 07

7) Place the extension table as in Fig. 08 and them position the screws as described on Item 06. 8) Insert the part 01 fig. 09 and move it forward the position which mach with the extension table support

(Fig 10). 9) Then, placed the screw 01 and the washer 02 as show in fig. 10. Make sure do not tighten them.

Fig. 08 Fig. 09 Fig. 10

11 – ALIGNING THE EXTENSION TABLE

Before tighten all screws, align the extension table as shown below:

1) Position a precision ruler 01 (it is not supplied with the machine) against the extension table fence (fig. 11). After that, tighten all screws making sure that the alignment on the horizontal position it is right as well (fig. 12). Also, make sure the calibrate scale of the fence mach with the calibrate scale of extension table as shown in fig. 13.


Fig. 11 Fig. 12 Fig. 13 To assembling the left extension table, proceed on the same way described above.

12 – ASSEMBLING THE ADDITIONAL RIGHT EXTENSION TABLE To assembling the Additional Right Extension Table proceed as follow:

1) After assembling the right extension table, position the parts 01 and 02 as shown in fig. 14. 2) With an Allen Key 5,00mm placed the screws as shown in fig. 15. Make sure do not tighten them. 3) Then position the additional right extension table as show in fig. 16.

Fig. 14 Fig. 15 Fig. 1

4) Assembly the Additional Extension Table Support 01 and then with an Allen Key 5,00mm tighten the screws, as shown in fig. 17.

5) By using the bolts 01 (fig. 18), leveling the additional extension table. 6) Then, with a wrench of 13,00mm (it is not supplied with the machine) tighten the nut as shown in Fig. 19.

Fig. 17 Fig. 18 Fig. 19


13 –SPARE PARTS LIST

Part Name Code Part Name Code Washer 6,50x14,00x1,50 mm (Z) 0300024 Hex Nut MA 8mm Zinc 0408179Washer IM-300 (Z) 0302249 Right Extension Table Calibrated Scale MM IM-

300P 0419158

Rolling Arm Extension Support 0302578 Left Extension Table Calibrated Scale MM IM-300P

0419159

Right Upper Extension Table Support IM-300P/ PL

0302861 Right Additional Extension Table Calibrated Scale MM IM-300P

0419160

Right Lower Extension Table Support IM-300P/ PL

0302862 Right Additional Extension Table Calibrated Scale POL IM-300P

0419161

Left Upper Extension Table Support IM-300P/ PL

0302863 Right Extension Table Calibrated Scale POL IM-300P

0419164

Right Lower Extension Table Support IM-300P/ PL

0302864 Left Extension Table Calibrated Scale POL IM-300P

0419165

Extension Table Adpater IM-300P/ PL (Z) 0302866 Left Extension Table Calibrated Scale POL IM-300PL

0419169

Extension Table Fence 1495,00mm 03021000 Right Extension Table Calibrated Scale MM IM-300PL

0419170

Additional Extension Table Fence 995,00mm 03021001 Left Extension Table Calibrated Scale MM IM-300PL

0419171

Extension Table Locker IM-300P/ PL (Z) 0305014 Right Additional Extension Table Calibrated Scale MM IM-300PL

0419172

Socket Head Hex Screw M6x16mm 0408016 Right Extension Table Calibrated Scale POL IM-300PL

0419173

Socket Head Hex Screw M6x20mm 0408018 Right Additional Extension Table Calibrated Scale POL IM-300PL

0419174

INMES Industrial ltda – Double Miter Saw IM-300P/ PL 53

14 – ASSEMBLING THE RIGHT AND LEFT ROLLING ARM EXTENSION IM-300P/ PL The Rolling Arm Extension IM-300P/ PL 01 (Fig. 01), leaves the factory pre assembled. So, it is just necessary

to assembly it on the machine. 1) Place the extension table 09 (fig. 02) above the ex-

tension table support 02 (fig. 02). Then tigthen the screws (07), nuts and washers (06) shown in Fig. 02.

2) Place the adaptor 11 (Fig. 02 and 03) on the exten-sion table as shown in Fig. 02 and also on the ma-chine, as shown in fig. 03. Then allign the inner side of the machine´s fence (fig. 07) with the inner side of the extension table fence. In other words, each fence needs to matches between then.

Fig. 01 3) Procced at the same way to assembly the left ex-

tension table. However, instead of align the both fences, make sure to align the rolls with the inner side of the machine´s fence.

4) By tighten the screws and washers 01 (fig. 02 and 03) fix the adaptor 11 (Fig. 02 and 03)

Fig. 02 5) By using the screws 03 (fig. 02) , fix the extension

table support 08 (fig. 02 and 03) on the holes 14 (fig. 03) which are located on the machines base.

6) Then place the screws 04 (Fig. 02) and tighten the nuts 10 (fig. 02) fixing the extension table support 08 on the table 09 (Fig. 02). Make sure to align the rolls 04 (fig. 03) with the surface of the fence (item 05 on fig. 02).

Fig. 03


In order to align the surface of the fence with the rolls, we do rec-ommend using a precision fence as shown in fig 04 item 06. If any adjust-ments be necessary, use the leveling 06 (fig. 05) to make it.

. Fig. 04

15 – ASSEMBLING THE RIGHT AND LEFT ADDICTIONAL ROLLING ARM EXTENSION IM-300P/

PL

Place the table 01 (fig. 05) on the extension table support 02 and 05 (fig. 05). Then, tighten the screws 03, nuts and washers 05 (fig. 05). Use the leveling 06 (fig 05) to align the additional extension table.

Finally, make sure the fences of the both exten-sion tables are parallel as well as the rolls.

Fig. 05


16 – SPARE PARTS LIST

Part Name Code Part Name Code Right Molding Stop 90/45G IM-300P/ PL 0101557 Socket Head Hex Screw M5x20mm 0408014Safety Plate Washer (Z) 0302249 Socket Head Hex Screw M6x20mm 0408018 Roll 48,26mm (M) 0302570 Socket Head Hex Screw M6x25mm 0408019 Rolling Arm Extension Fence 0302573 Socket Head Hex Screw M6x35mm 0408021 Right/Left Rolling Arm Extension 0302574 Socket Head Hex Screw M8x20mm 0408026 Rolling Arm Extension Right Support IM-300P

0302576 Socket Head Hex Screw M6x16mm 0408105

Rolling Arm Extension Support 0302578 Hex Nut MA 6mm Zinc 0408177 Calibrated Scale 512 to 1000mm (19.7/32POL)

0302612 Nex Nut MA 8mm Zinc 0408179

Calibrated Scale 531 to 1000mm (18.15/32POL)

0302613 Washer 1/4POL 0408200

Calibrated Scale 3000 to 3011mm (25/64POL)

0302614 Washer 5/16POL 0408201


0302615 Aluminum Calibrated Scale 13mm (1000 to 2000mm)

0419118

Rolling Arm Extension Adapter IM-300P/ PL

0302869 Aluminum Calibrated Scale 13mm (2000 a 3000mm)

0419119

Leveling M8 47,00x65,00mm (B) 0305140

17 – LEFT ROLLING ARM EXTENSION SPARE PART LIST IM-300P/ PL

Part Name Code Part Name Code Safety Plate Washer (Z) 0302249 Socket Head Hex Screw M6x25mm 0408019 Roll 48,26mm (M) 0302570 Socket Head Hex Screw M8x20mm 0408026 Right/Left Rolling Arm Extension 0302574 Socket Head Hex Screw M8x70mm 0408034 Rolling Arm Extension Left Support IM-300P

0302577 Socket Head Hex Screw M6x16mm 0408105

Rolling Arm Extension Support 0302578 Hex Nut MA 6mm Zinc 0408177Left Roller 0302742 Hex Nut MA 8mm Zinc 0408179 Rolling Arm Extension Adapter IM-300P/ PL

0302869 Washer 1/4POL 0408200

Leveling M8 47,00x65,00mm (B) 0305140 Washer 5/16POL 0408201 Socket Head Hex Screw M6x20mm 0408018


18 - RIGHT ROLLING ARM EXTENSION SPARE PART LIST IM-300P/ PL

Part Name Code Part Name Code Roll 48,26mm IM-300P/ PL (M) 0302570 Socket Head Hex Screw M5x20 0408014Rolling Arm Extension Fence IM-300P/ PL 0302573 Socket Head Hex Screw M6x35 0408021 Right/Left Rolling Arm Extension Table IM-300P/ PL

0302574 Socket Head Hex Screw M8x20 0408026

Rolling Arm Extension Support IM-300P/ PL

0302578 Socket Set Hex Screw M6x16 0408105


0302616 Hex Nut MA 6mm Zinc 0408177




0302618 Washer 1/4POL 0408200


0302619 Washer 5/16POL 0408201

Leveling M8 47,00x65,00mm (B) 0305140 Calibrated Scale 4000 a 5000mm 0419121

19 - LEFT ADDICTIONAL ROLLING ARM EXTENSION SPARE PART LIST IM-300P/ PL

Part Name Code Part Name Code Roll 48,26mm IM-300P/PL (M) 0302570 Socket Head Hex Screw M8x70mm 0408034Right/Left Rolling Arm Extension Table IM-300P/ PL

0302574 Socket Set Hex Screw M6x16 0408105

Rolling Arm Extension Support IM-300P/ PL


Left Roller 0302742 Hex Nut MA 8mm Zinc 0408179 Leveling M8 47,00x65,00mm (B) 0305140 Washer 1/4POL 0408200 Socket Head Hex Screw M8x20 0408026 Washer 5/16POL 0408201


As a solution for cutting different sizes of profiles on the same operation, INMES developed the new Flip-Flop molding stop.

20 – GET KNOWING THE FLIP-FLOP MOLDING STOP

Before installing the flip-flop molding stop, make sure to identify the components: 01 – Hose (Fig. 01); 02 –Flip Flop Group (Fig. 01); 03 – Handle (Fig. 01); 04 – Cylinder INMES (Fig. 01); 05 – Nut M4 (Fig. 02);

06 – Screw M4x30mm (Fig. 02); 07 – Valve (Fig. 02); 08 – L Connection(Fig. 02); 09 – T Connection (Fig. 02); 10 – Switch (Fig. 03).

Fig. 01 Fig. 02 Fig. 03

21 – ASSEMBLING THE FLIP-FLOP MOLDING STOP

The Flip-Flop molding stop must be assembled by a specialized technician, as well as every repair

may be necessary during the process. Make sure to double check the electric and pneumatic diagram at the end of this manual.

21.1 – INSTALLING THE FLIP FLOP VALVE

1) By tighten the screws M4x30 and the nut M4, fix the valve 01 (fig. 04). On the external side of the pneumatic Box, hold the nuts 03 (fig. 05) by using a whrech 8,00mm, as show in fig. 05.

2) With a 4,00mm Allen Key, tighten the screws 02 (Fig. 04) on the internal side of the pneumatic box.

Fig. 04 Fig. 05

D A N G E R


The electric-pneumatic valve leaves the factory with to wires pre assembled. Make sure the wires connection matches with you machine´s voltage. It can be the number 04 and 37 or 0 and 37 (double check the electric diagram). The wires 0 and 04 must be connected on the other valve, while the wire number 37 must be connected on the universal control, as shown in Fig. 06.

Fig. 06

In order to install the pneumatic hoses, follow the pneumatic diagram. So, connect them as show in Fig. 07. Fig. 07

21.2 – INSTALLING THE FLIP-FLOP SWITCH

1) First of all, placed the switch 01 as show in fig. 08. 2) Then tighten the key with the part 01 (Fig. 09).

Fig. 08 Fig. 09

W A R N IN G


3) Placed the spare part 01 on the spare part 02, as show in fig. 10. 4) Plug in the wires number 25 and 33 on the spare part 02 and tighten them by using a screwdriver, as shown

in Fig. 11.

Fig. 10 Fig. 11

The other side of the wires 25 and 33 must be plugged in on the Universal Control (Fig. 12).

Fig. 12

22 – WORKING WITH THE FLIP-FLOP MOLDING STOP

The Flip-Flop Molding Stop allows you to cut frames with different side sizes with high productivity and quality. In order to adjust it, proceed as follow:

! Place the Flip-Flop molding stop in front of the other molding stop as shown in fig. 13. ! To work with the flip-flop molding stop, make sure to turn ON the pneumatic Switch as show in Fig. 14. ! Position the moulding to be cut on the left hand scale. ! Make a miter cut with the left blade saw. Then, after cutting the profile, the Flip-Flop Molding Stop will

assume its position as shown in Fig. 15.

Fig. 13 Fig. 14 Fig. 15


! After the first cut, placed the profile 01 (fig. 16) at the desired measure. On the example shown in Fig. 17, the external smaller side is 255,00mm.

! Touch the Flip-Flop molding stop 02 (fig. 16) against the profile without move it; ! Tighten the handle 03 (Fig. 16); ! Then make the other cut by using the right blade saw.

Fig. 16 Fig. 17

! Take out the first part of the frame; ! Move back the molding about 30,00mm in order to avoid waste it; ! Make the cut with the left saw blade as mentioned above, please, realize that after cutting the flip-flop

molding stop moves backward; ! Placed the profile to the other external size, on the example shown in fig. 17, 400,00mm ! Touch the molding stop 04 (fig. 16) against the profile without move it; ! Tighten the handle 05 (Fig. 16); ! Make the cut with the right saw blade. ! Take out the other part of the frame; ! Repeat the same process as many times as necessary.

Fig. 18


The flip-flop molding stop is equipped with a timer 01 (fig. 19) which is placed together with the universal control, as shown in fig. 17. By regulating the timer (between 0 and 30 seconds) the operator will set the period from the first cut with the left saw blade to the moment that the flip-flop molding stop will moves to the work position. The molding stop will moves just before the time set has passed. Then, right after the second cut with the left saw blade, the flip-flop molding stop flip flop will moves backward. This movement is not timed. By the end, on the third cut with the left saw blade the timer start counts again.

Fig. 19

23 –SPARE PARTS LIST

Part Name Code Part Name Code Cylinder Support 0302854 T Connection 6 mm 0407095 Flip-Flop Molding Stop 0302855 Muffler 1/8POL 0407299 Handle M6x45mm 0302856 L Connection R1/8POL x 6 mm (OLP) 0407366 Washer 6,30x15,00x2,00mm (Z) 0305163 Electric-Pneumatic Valve 5/2 Ret Spring

1/8POL 220V 0407372

Molding Stop Locker IM-30 (Z) 0306095 Hose 6,00x3,5m 0407454 Cylinder INMES D24 x C10mm 0306460 Buffer G1/8POL 0407464

W A R N IN G


24 – ASSEMBLING THE DUST COLLECTOR If your machine is equipped with a dust collector system, before operating it, install the equipment as fol-low:

1) Tighten the Filter Support 01 (fig. 01); 2) With an Allen key 01 (not supplied with the machine) hold the screws as shown in fig. 02. 3) Then, with a 10,00mm wretch tighten the nut as shown in fig. 03.

Fig. 01 Fig. 02 Fig. 03 Proceed as follow to fix the filters:

Finally, connect the dust collector hose on the machine:

1) Take the hose 01, the clamp 02 and with a screwdriver (not supplied with the machine) fix the hose on the dust collector 03 (fig. 04);

2) Proceed on the same way to fix the other side of the hose on the machine (fig. 05). Fig. 04 Fig. 05


● We do recommend clean the filters twice a week in order to keep the system efficiency. ● The protective screen (fig. 06) serves the pourpose of not allowing that pieaces of wood or other detritus be sucked into the exhaust, and damaging the rotor. Do not remove it.

● It is not recommended to use this equipment to exhaust chemical products, such as paint, solvents, etc.

Fig. 06

25 – SPARE PARTS LIST

Part Name Code Part Name Code Three phases Exhauster Washer (Z) 0302066 PVC Hose 4POL 0407024Exhaust Bracket 0302080 Socket Head Hex Screw M4x16mm 0408008Single phases Exhauster Washer (Z) 0302082 Socket Head Hex Screw M6x16mm 0408016Dust Collector Upper Filter Bracket 0302152 Socket Head Hex Screw M6x25mm 0408019Y Connector 0302195 Socket Head Hex Screw M8x16mm 0408025Exhaust Body 0302282 Clamp 70-89 0408100Exhaust Filter Clamp 0302288 Clamp 102-121 0408101Single Phase Exhaust Rotor 0302294 Socket Head Hex Screw 1/4x3/4POL 0408108Three Phase Exhaust Rotor Trif 0302295 Hex Nut MA 6mm Zinc 0408177Exhaust Ring 0302297 Hex Nut MA 8mm Zinc 0408179ExhaustFlange Ring 0302299 Washer 1/4 Aço Zincado 0408200Protective Screen (Z) 0302338 Washer 5/16 Zincado 0408201Dust Collector 0302361 Washer 3/16 POL 0408218Upper Filter 0302368 Socket Head Hex Screw M6x20mm 0408260Lower Filter 0302369 Wire PP 2x1,5 0412036Dust Collector Label 0405057 Wire PP 3x1,5 0412041Ground Cable Label 0405066 Wire Holder 1/2POL 0412047Static Electricity Label 0405074 Motor 0,75CV 220/380V 60Hz 0413008PVC Hose 3POL 0407020 Motor 3/4 115/208-230V 0413020

W ARN IN G

INMES®

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DOUBLE MITER SAW IM-300 PL

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