16
POWERCON Load connector for precast parts Sealing Thermal insulation Formwork Sound insulation Reinforcement Connection Accessories
POWERCON
Load connector for precast parts
Sealing Thermal insulation Formwork Sound insulation Reinforcement Connection Accessories
2
POWERCON
OUR CONVICTION: FORWARD CONSTRUCTING.
Not just to reflect the current state of building technology, but always to be a decisive step ahead – this is our promise. This is why we constantly achieve pioneering work in all product areas. Our employees consistently use their extensive practical experience and creativity to benefit our customers. Through regular collaborative dialogue with our target groups, we develop today the products which are needed tomorrow. With our dynamics we set consistently milestones in building technology – yesterday, today and tomorrow. This is what we mean by Forward Constructing.
3
POWERCON
CONTENT
Load connector for precast parts
04 POWERCON
05 Dimensions & accessories
06 Design values
08 Reinforcement
12 Service & Contact
We are always there for you.We will be wherever you are.
10 Installation & assembly
09 Boundary conditions
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POWERCON
THE PRODUCT POWERCON is a simple, quick and reliable system for connecting precast concrete parts. The quick connector has been granted national technical approval by the DIBt (German Institute for Structural Engineering). Made from galvanised cast steel for transferring static loads, it enables concrete parts to self-centre, a crucial advantage in the economical assembly of precast concrete parts. The wall locking connector is robust in design, easy to anchor in the component and intuitive to use.
APPlICATION AREA The POWERCON wall locking connector is used to connect precast concrete parts in projects where great importance is attached to a high level of prefabrication and where assembly time is considered a key factor in costing.
FEATURES▪▪ DIBt approval Z-14.4-709▪▪ High level of prefabrication▪▪ Reliable and safe to use▪▪ Easy to assemble
POWERCON
LOAD CONNECTOR FOR PRECAST PARTS
5
POWERCON
200
200
7028
53,5
30
ø10
ø10
ø24 ø24
ø24 ø24
ø6,1ø6,1
ø6,1ø6,1
100
100
POWERCON male
POWERCON female
7030
28
55
50
60
DIMENSIONS
ACCESSORIES
250
20 66
80 50
t
SCREWSGalvanised flat-head screw with internal hexagon in accordance with DIN 7991 for attaching the POWERCON.
▪▪ M20x40 mm: For securing the female connector to the M20 thread embedded in concrete
▪▪ M20x60 mm: For securing the male connector to the M20 thread embedded in concrete
▪▪ Minimum strength: 8.8
MUlTIBlOCkReusable assembly element for securing the anchor sleeves and for creating the component recess.
▪▪ Multiblock 25: For creating a recess depth for the assembly joint width of 10 mm
▪▪ Multiblock 30: For creating a recess depth for an invisible joint▪▪ Material: Natural rubber
DIMENSIONS & ACCESSORIES
Mal
eFe
mal
e
6
POWERCON
NORMAl FORCE ONlY
DESIGN VALUES
NOTE:Structural certifica-tion must be carried out by a structural engineer!
C25/30 ≥ C30/37
Fx, d 16,5 16,5
No additional reinforcement is required for this load case.
0
20
5
10
15
-20 10-15 -10 -5 0 5 15 20
External load 16.5 kN ≤ Fx,d [kN] ≤ 16,5 kN
An
cho
r fo
rce
NA
,x,d [
kN]
17,6
Anchor internal moments from load Fx
Anchor normal force NA,x,d 5,0
HORIZONTAl SHEARING FORCE ONlY
C25/30 ≥ C30/37
with special
reinforcement
without special
reinforcement
with special
reinforcement
without special
reinforcement
Fy, d 7,6 4,7 7,6 5,6
Details of special reinforcement for installation on the face or near the edges can be found on page 8. These details do not need to be followed for installation away from the edges.
0
10
2
4
6
0 61 2 3 4 5 7 8
8
12 250
0
50
100
150
200
Anchor internal moments from load Fy
Anchor normal force N A,x,d
An
cho
r fo
rce
NA
,x,d V
A,y
,d [
kN]
External load Fy,d [kN] ≤ 7,6 kN
An
cho
r m
om
ent
MA
,z,d [
Nm
]
Anchor m
oment MA,z,
d
Anchor shearing force
V A,y,d5,0
7,5
11,0
227
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POWERCON
NORMAl FORCE AND HORIZONTAl SHEARING FORCE
If you require any other solutions, our applications department would be pleased to assist. Phone: +49 7742 9215-300Fax: +49 7742 9215-319Email: [email protected]
C25/30 ≥ C30/37
with special
reinforcement
without special
reinforcement
with special
reinforcement
without special
reinforcement
Fx, Rd 5,4 4,7 5,4 5,4
Fy, Rd 5,4 4,7 5,4 5,4
Details of special reinforcement for installation on the face or near the edges can be found on page 8. These details do not need to be followed for installation away from the edges.
0
20
5
10
0 4 8
15
25 250
0
50
100
150
200
2 61 3 5 7
Anchor internal moments from load Fxy
Anchor normal force N A,x,d
An
cho
r fo
rce
NA
,x,d V
A,y
,d [
kN]
External load Fxy,d [kN] ≤ 7,6 kN
An
cho
r m
om
ent
MA
,z,d [
Nm
]
Anchor m
oment MA,z,
d
Anchor shearing force VA,y,d
7,7
15,1
224
5,0
7,6
7,6
DESIGN VALUES
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POWERCON
When installing POWERCON on the face or near the edges, a minimum reinforcement is required where indicated to make the most of the forces specified in the dimensioning tables on pages
REINFORCEMENT
POWERCON MINIMUM REINFORCEMENT
6 and 7. Existing reinforcement may take the cross-sections into account.
INSTAllATION ON THE FACE VIEW FROM ABOVE
NOTE Additional requirements for component reinforcement may arise from dimensioning the means of anchorage. Provisions should be made for these in accordance with the manufacturer's specifications.
INSTAllATION NEAR THE EDGE VIEW FROM ABOVE≤ W
D -20 m
m
≤ WD
-20 mm
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POWERCON
BOUNDARY CONDITIONS
▪▪ Distance from edge e2 ≥ 150 mm▪▪ Recommended joint design f = 10 mm▪▪ Screw strength grade ≥ 8.8▪▪ Prestress 5 kN
▪▪ Concrete strength ≥ C25/30▪▪ Force-fit mounting on mortar bed▪▪ At least two POWERCONs per wall joint▪▪ Component thickness ≥ 120 mm
CONNECTION VARIANTS
GEOMETRY AND ASSEMBlY
eR
f
10
POWERCON
INSTALLATION & ASSEMBLY
Attach the anchor sleeve to the Multibloc assembly element in accordance with structural requirements.
Secure the Multibloc to the formwork using magnets or hot-melt adhesive.
Secure the Multibloc immovably in the correct position on the formwork.
Position the Multibloc vertically.
Position the Multibloc horizontally.
Reinforce the component in accordance with structural design specifications.
Concrete the component. Strip and remove the formwork from the component.
Remove the Multibloc.
M20
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POWERCON
M20x60
Stagger the wall elements on the building site in accordance with the assembly plan.
Screw the male POWERCON connector in place.
Screw the female POWERCON connector in place.
Lock the wall elements together and set in the mortar bed.
M20x40
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POWERCON
A SERVICE FOR BUILDING THE FUTURE: WE ARE ALWAYS THERE FOR YOU.You can rely on our excellent service: We accompany you through every phase of the project – either over the phone, online or in person, directly at your site. As a true partner, we place special value on offering our customers added value – allow yourself to be convinced by our comprehensive range of services.
EVERYTHING ONlINE: OUR DOWNlOAD CENTRE.All brochures, test reports, approvals, our latest price list and much more are available for download at www.h-bau.de/download
FOR PlANNING AND APPlICATION: OUR VIDEOS AND SOFTWARE.In addition to our installation and reference films, we also provide you with various software solutions, such as calculation programs, free of charge on our website.
READY TO GO: OUR TENDER DOCUMENTS.Our ready-made tender documents can be quickly and easily embedded in your tender program, e.g. with the tender managers at www.ausschreiben.de or www.heinze.de
Individual support in the planning and implementation of projects:
Answers to any questions regarding delivery times, shipping, sales prices and the complete processing of your orders:
HOTLINES
Hotline: +49 7742 9215-300Email: [email protected]
Hotline: +49 7742 9215-200Email: [email protected]
APPlICATION TECHNOlOGY DISTRIBUTION GERMANY
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POWERCON
INDIVIDUAl:OUR SPECIAl CONSTRUCTIONS.Were you unable to find what you were looking for in our wide range of products and services? Our engineers and applications engineers will develop individual product solutions on request to meet your needs.
FROM PERSON TO PERSON: OUR NETWORk OF CONSUlTANTS.Get the answers to your technical questions face-to-face at your site: Our consultant engineers will be happy to come to your site.
CUTTING EDGE:OUR NEWSlETTER.Subscribe to our newsletter and you will always be kept up-to-date: Find out more about our product innovations, trade shows and current trends in the sector.
Answers to any questions regarding delivery times, shipping, sales prices and the complete processing of your orders at an international level:
We will be happy to send you our technical brochures and planning documents:
Hotline: +49 7742 9215-250Email: [email protected]
Hotline: +49 7742 9215-0Email: [email protected]
DISTRIBUTION INTERNATIONAl HEAD OFFICE
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POWERCON
H-BAU TECHNIk GMBH Am Güterbahnhof 20 D-79771 Klettgau Phone: +49 7742 9215-0 Fax: +49 7742 9215-129 Email: [email protected] www.h-bau.de
PRODUCTION NORTH-EAST Brandenburger Allee 30 D-14641 Nauen OT Wachow Phone: +49 33239 775-0 Fax: +49 33239 775-90 Email: [email protected]
PRODUCTION CHEMNITZ Beyerstraße 21 D-09113 Chemnitz Phone: +49 371 40041-0 Fax: +49 371 40041-99Email: [email protected]
Our products are sold in Germany exclusively through the following subsidiaries of J&P-Bautechnik Vertriebs GmbH:
ESSENJ&P-Bautechnik Vertriebs GmbHFundlandstraße 29D-45326 EssenPhone: +49 201 289660Fax: +49 201 2896620Email: [email protected]
NüRNBERGJ&P-Bautechnik Vertriebs GmbHLechstraße 21D-90451 NürnbergPhone: +49 911 6427808Fax: +49 911 6428472Email: [email protected]
MANNHEIMJ&P-Bautechnik Vertriebs GmbHMarkircher Straße 14D-68229 MannheimPhone: +49 621 4840340Fax: +49 621 4840344Email: [email protected]
You are also welcome to directly contact our Head Office in Klettgau. You can find further information about J&P-Bautechnik Vertriebs GmbH at www.jp-bautechnik.de
CONTACTS TO HELP BUILD THE FUTURE: WE WILL BE WHEREVER YOU ARE.Thanks to our global sales network, expert specialist advisors are available to you on a national level and on an international level. If no contact partner is listed for your country, contact our Head Office in Klettgau – we will be happy to provide you with further assistance.
HEADqUARTER J&P-BUIlDING SYSTEM
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POWERCON
Disclaimer
1. This work and all its parts are protected by copy-
right law. The use of this work shall not be permitted
without the agreement of H-BAU Technik GmbH.
2. All texts and diagrams in this printed product
have been developed and compiled with the utmost
care and serve to provide preliminary information.
Nevertheless, errors cannot be completely excluded.
The publisher shall assume no liability, irrespective of
the legal grounds for this. Previous documents shall
become invalid with the issue of this document.
PARTNERS WORlDWIDE
SWITZERlANDJORDAHL H-BAU AGZürichstrasse 38aCH-8306 Brüttisellen / ZürichPhone: +41 44 8071717Fax: +41 44 8071718Email: [email protected]
AUSTRIAJORDAHL H-BAU Österreich GmbHStraubingstrasse 19A-4030 Linz, ÖsterreichPhone: +43 732 321900Fax: +43 732 321900-99Email: [email protected]
FRANCEJORDAHL H-BAU France SARLSiège7 rue des Vallières SudF-25220 ChalezeulePhone: +33 381 250465Fax: +33 381 250796Email: [email protected]
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HUNGARYPFEIFER Garant Kft. Gyömröi út 128 HU-1103 BudapestPhone: +36 1 2601014 Fax: +36 1 2620927 Email: [email protected]
UNITED kINGDOMJ&P Building Systems Ltd. Unit 5Thame Forty Jane Morbey Road GB-THAME, OXON OX9 3RRPhone: +44 1844 215200 Fax: +44 1844 263257 Email: [email protected]
UkRAINEJORDAHL & PFEIFER Technika Budowlana ul. Pawlyka 17a UA-76-018 Ivano-FrankivskPhone Reg. Ost: +380 67442 8578 Phone Reg. West: +380 67442 8579Email: [email protected]
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SPAINPFEIFER Cables y Equipos de Elevación, S.L. Avda.de Los Pirineos, 25 – Nave 20 San Sebastian de los Reyes ES-28700 MadridPhone: +34 91 659 3185 Fax: +34 91 659 3139 Email: [email protected]
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ROMANIAS.C. JORDAHL & PFEIFER TEHNICÃ DE ANCORARE S.R.L Str. Malului Nr. 7, et. 1 RO-550197 Sibiu jud. SibiuPhone: +40 269 246098 Fax: +40 269 246099 Email: [email protected]
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www.h-bau.de
H-BAU TECHNIk GMBH
Am Güterbahnhof 20
D-79771 Klettgau
Phone: +49 7742 9215-0
Fax: +49 7742 9215-129
Email: [email protected]
