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Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT For Proposed Project of MANUFACTURING OF SYNTHETIC ORGANIC CHEMICALSBy M/s. Shree Vallabh Chemical (Unit II) Survey No. 703/P/1, Village: Kanera, Taluka: Kheda, District: Kheda September, 2019 Conducted & Prepared By Green Circle Inc. Integrated HSEQR Consulting Engineers, Scientists & Trainers An ISO: 9001, NABL/ISO: 17025, ISO14001, OHSAS: 18001 Certified Organization CORPORATE OFFICE: Green Empire (Anupushpam), Beside Canara Bank, Nr. Yash Complex, Above Axis Bank, Gotri Main Road, VADODARA 390 021, (Gujarat), India E-mail: [email protected] www.greencircleinc.com E: [email protected]
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Page 1: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

Draft EIA REPORT

For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals

Green Circle, Inc. 1

DRAFT ENVIRONMENTAL IMPACT ASSESSMENT

REPORT

For Proposed Project of

“MANUFACTURING OF SYNTHETIC ORGANIC CHEMICALS”

By

M/s. Shree Vallabh Chemical (Unit II)

Survey No. 703/P/1,

Village: Kanera, Taluka: Kheda, District: Kheda

September, 2019

Conducted & Prepared By

Green Circle Inc.

Integrated HSEQR Consulting Engineers, Scientists & Trainers

An ISO: 9001, NABL/ISO: 17025, ISO14001, OHSAS: 18001 Certified Organization

CORPORATE OFFICE: Green Empire (Anupushpam), Beside Canara Bank, Nr.

Yash Complex,

Above Axis Bank, Gotri Main Road, VADODARA – 390 021, (Gujarat), India

E-mail: [email protected]

www.greencircleinc.com E: [email protected]

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Draft EIA REPORT

For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals

Green Circle, Inc. 2

UNDERTAKING

I, Rupeshbhai R. Patel, Partner of M/s. Shree Vallabh Chemical (Unit-II) located at Survey No.:

703/P/1, Village: Kanera, Taluka: Kheda, District: Kheda, do hereby give undertaking that the

data and information given in the Environmental Impact Assessment (EIA) report are factually

correct and we will responsible for any discrepancy in the EIA report.

We also undertake that content including information & data of the EIA report is own by us and

data or information not taken from any other EIA report.

The above stated fact is true to the best of my knowledge.

Date: 30-09-2019 For, M/s. Shree Vallbh Chemical (Unit II)

Place: Ahmedabad

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Draft EIA REPORT

For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals

Green Circle, Inc. 3

UNDERTAKING

I, Pradeep Joshi, Proprietor of M/s. Green Circle Inc. located at Green Empire (Anupushpam), Above

Axis Bank, Near Yash Complex, Gotri Main Road, Vadodara- 390021, do hereby undertaking that we

have prepared EIA report for M/s. Shree Vallabh Chemical, Unit II, located at Survey No. 703/P/1,

Village: Kanera, Taluka: Kheda, District: Kheda as per Terms of Reference (ToR) prescribed wide

letter no.IA-J-11011/181/2019-IA-II(I). The stated ToRs have been complied with and the data

mentioned in the EIA report are factually correct.

The above stated fact is true to the best of my knowledge.

Date: 30-09-2019 For M/s. Green Circle Inc.

Place: Vadodara.

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Draft EIA REPORT

For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals

Green Circle, Inc. 4

Contents Inroduction and Background ........................................................................... 18

1.1 ProjectProponent ..................................................................................................... 18 1.2 Proposed Project ..................................................................................................... 18 1.3 Importance and Benefits of the Proposed Project .................................................... 18 1.4 Purpose of the Study ............................................................................................... 18 1.5 Project Location ....................................................................................................... 19 1.6 Regulatory Framework ............................................................................................ 20 1.7 Scope and Methodology of the study ....................................................................... 22

Project Description ........................................................................................... 26 2.1 Introduction .............................................................................................................. 26 2.2 Project Location ....................................................................................................... 26 2.3 Justification of Site Selection ................................................................................... 29 2.4 Details of Project Land and Plant Layout ................................................................. 29 2.5 Capital Cost of the Proposed Project ....................................................................... 32 2.6 Details of Products & Raw Material Consumption .................................................... 32 2.7 Manufacturing Process ............................................................................................ 35

2.7.1 Alkyl Phenol Ethoxylate : ............................................................................ 35 2.7.2 Fatty Alcohol Ethoxylate : ........................................................................... 36

2.7.3 Oxo Alcohol Ethoxylate : ............................................................................ 37 2.7.4 Vegetable Oil Base Ethoxylate : ................................................................. 38

2.7.5 PEG Ethoxylate: ......................................................................................... 39 2.7.6 De Emulsifier Ethoxylate : .......................................................................... 40

2.7.7 Tween Series Ethoxylate: .......................................................................... 41

2.7.8 EO PO Block Co polymers: ........................................................................ 42

2.7.9 Amphoterics: .............................................................................................. 43 2.7.10 Binder : ....................................................................................................... 44

2.7.11 Softener: .................................................................................................... 45 2.8 Raw Materials Requirement with Storage and Transportation Details ...................... 46 2.9 Requirement of Resources ...................................................................................... 48

2.9.1 Water Consumption and waste water generation ...................................... 48 2.9.2 Plant Machineries & Utilities: ...................................................................... 50

2.10 Potential and Proposed Control Measures............................................................... 50 2.10.1 Water Pollution ........................................................................................... 50

2.10.2 Air Pollution ................................................................................................ 55

2.10.3 Solid/Hazardous Waste .............................................................................. 55

2.10.4 Noise & Vibration ....................................................................................... 56 Description of environment .............................................................................. 57

3.1 Introduction .............................................................................................................. 57 3.2 Methodology ............................................................................................................ 57 3.3 Geology ................................................................................................................... 60

3.3.1 Introduction ................................................................................................ 60 3.3.2 Geomorphology ......................................................................................... 60

3.4 Land use ................................................................................................................. 61 3.5 Hydrogeology .......................................................................................................... 62 3.6 Seismicity of the Study Area .................................................................................... 63 3.7 Meteorology ............................................................................................................. 63

3.7.1 Met Data .................................................................................................... 64

3.7.2 Wind Rose ................................................................................................. 65 3.7.3 Ambient Air Quality .................................................................................... 66 3.7.4 Observations on Ambient Air Quality: ........................................................ 70

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Draft EIA REPORT

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Green Circle, Inc. 5

3.8 Noise Environment .................................................................................................. 73 3.9 Water Quality ........................................................................................................... 76

3.9.1 Ground Water Quality: ............................................................................... 77 3.10 Soil Environment ..................................................................................................... 83 3.11 Biological Environment ............................................................................................ 88 3.12 Socioeconomic Environment ................................................................................... 92

Anticipated Environmental Impacts and Mitigation Measures ......................... 103 4.1 Prelude .................................................................................................................. 103 4.2 Valued Environmental Components and Potential Impacts .................................... 103 4.3 Potential Impacts during Project Operation ............................................................ 103 4.4 Potential Impacts and Mitigation Measures during Operation phase ...................... 104

ANALYSIS OF ALTERNATIVES .................................................................... 113 5.1 Introduction ............................................................................................................ 113 5.2 Project Details ....................................................................................................... 113 5.3 Site Alternative ...................................................................................................... 113 5.4 Alternative for Technologies .................................................................................. 113

ENVIRONMENT MONITORING PROGRAM ................................................. 114 6.1 Environmental Monitoring Program........................................................................ 114 6.2 Objectives of Monitoring ........................................................................................ 114 6.3 Environmental Monitoring Program........................................................................ 114 6.4 Monitoring Equipment and Consumables .............................................................. 115 6.5 Environmental Budget ........................................................................................... 116 6.6 Corporate Environment Policy ............................................................................... 117

ADDITIONAL STUDIES ................................................................................. 118 7.1 PUBLIC HEARING ................................................................................................ 118 7.2 RISK ASSESSMENT ............................................................................................. 118

7.2.1 OBJECTIVE OF THE STUDY .................................................................. 118 7.2.2 Raw Material Handling and Storage:........................................................ 118 7.2.3 Storage and Transportation of Liquid Raw Materials ............................... 118

7.2.4 Storage and Transportation of other Raw Materials ................................. 119 7.3 Action plan for the transportation of raw material and products .............................. 121

7.3.1 The following major raw materials and products being transported to the facility and from the facility ....................................................................... 121

7.3.2 Transportation and handling of Ethylene oxide ........................................ 121 7.3.3 Precautions while unloading the tanker.................................................... 123

7.4 Details of occupational health programme ............................................................. 125 7.4.1 To which chemicals, workers are exposed directly or indirectly ............... 125

7.4.2 Whether these chemicals are within Threshold Limit Values (TLV) / Permissible Exposure Levels as per ACGIH recommendation? .............. 125

7.4.3 What measures company has taken to keep these chemicals within PEL/TLV.? ................................................................................................ 126

7.4.4 What are onsite and offsite emergency plan during chemical disaster .... 127 7.5 Details of occupational Health/Safety surveillance Requirements: ......................... 130 7.6 QUANTITATIVE RISK ASSESSMENT .................................................................. 136

7.6.1 INTRODUCTION ..................................................................................... 136

7.6.2 OBJECTIVE OF THE STUDY .................................................................. 136 7.6.3 SCOPE OF THE STUDY ......................................................................... 137 7.6.4 USE OF QRA RESULTS ......................................................................... 137

7.6.5 SOFTWARE USED .................................................................................. 137 7.6.6 METEOROLOGICAL CONDITIONS ........................................................ 137 7.6.7 ATMOSPHERIC PARAMETERS ............................................................. 138 7.6.8 METHODOLOGY ADOPTED FOR CONSEQUENCE ANALYSIS .......... 139

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7.6.9 HAZARDS OF MATERIALS ..................................................................... 139 7.7 CONSEQUENCE ANALYSIS ................................................................................ 144

7.7.1 Introduction .............................................................................................. 144 7.7.2 Event Outcomes ...................................................................................... 144 7.7.3 Modes of Failure ...................................................................................... 147 7.7.4 Selected Failure Cases ............................................................................ 151

7.8 CREP GUIDELINES: ............................................................................................. 158 7.9 DISASTER MANAGEMENT PLAN ........................................................................ 161

7.9.1 Introduction to Disaster Management Plan .............................................. 161

7.9.2 Objective .................................................................................................. 161 7.9.3 Definition and scope................................................................................. 162

7.9.4 Methodology ............................................................................................ 162

7.9.5 Level of disasters ..................................................................................... 163 7.9.6 Information on risk evaluation preliminary hazard analysis ...................... 163 7.9.7 Disaster preparedness ............................................................................. 165 7.9.8 Safety and mitigating measures ............................................................... 171

PROJECT BENEFITS .................................................................................... 176 8.1 Introduction ............................................................................................................ 176 8.1 Employment Potential ............................................................................................ 176 8.2 Improvement in Physical & Social Infrastructure .................................................... 176 8.3 Other Tangible Benefits ......................................................................................... 176 8.4 Corporate Environment Responsibility (CER) ........................................................ 177

ENVIRONMENTAL COSTS AND BENEFIT ANALYSIS ................................ 178 9.1 Environmental Cost Benefit Analysis ..................................................................... 178

ENVIRONMENT MANAGEMENT PLAN ........................................................ 179 10.1 Introduction ............................................................................................................ 179 10.2 Objective of Environmental Management Plan ...................................................... 179 10.3 Components of EMP ............................................................................................. 180

10.3.1 Environmental Management Systems (EMS) .......................................... 180 10.3.2 Environmental, Health and Safety (EHS) ................................................. 180

10.3.3 Environmental Management Cell (EMC) .................................................. 180 10.4 Environmental Management Plan of Proposed Project .......................................... 181

10.4.1 Environment management during construction phase ............................. 181

10.4.2 Environment management during operational phase forproposed ........... 182 10.5 Greenbelt Development Plan ................................................................................. 184 10.6 Rain Water Harvesting Scheme ............................................................................. 185 10.7 Occupational Health Management Plan ................................................................. 188 10.8 Fire & Safety Management Plan ............................................................................ 188 10.9 Cleaner Production Technologies .......................................................................... 189 10.10 Reporting System on Non Compliances/Violations of Environment Laws. ............. 189 10.11 Fugitive Emission Control ...................................................................................... 190 10.12 Budget for Environment Protection Measures ........................................................ 190

SUMMARY & CONCLUSION ........................................................................ 191 11.1 Introduction ............................................................................................................ 191 11.2 Air Environment ..................................................................................................... 191 11.3 Water Environment ................................................................................................ 191 11.4 Noise Environment ................................................................................................ 192 11.5 Land/Soil Environment........................................................................................... 192 11.6 Socio-Economic Environment ................................................................................ 192 11.7 Conclusion............................................................................................................. 192

DISCLOSURE BY CONSULTANT ................................................................. 193

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Draft EIA REPORT

For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals

Green Circle, Inc. 7

List OF Table

Table 1-1 : Regulatory Framework .......................................................................................... 20 Table 1-2: Scope of Study ....................................................................................................... 24 Table 2-1: Environmental Aspects .......................................................................................... 29 Table 2-2: Area Break Up ....................................................................................................... 31 Table 2-3: List of Industries ..................................................................................................... 31 Table 2-4: Capital Cost of Proposed Project ........................................................................... 32 Table 2-5 Details of Raw Material Consumption ..................................................................... 33 Table 2-6 Details of Raw Material Storage .............................................................................. 46 Table 2-7 Details of Raw Material & Product Storage ................ Error! Bookmark not defined. Table 2-8 Water Consumption Details ..................................................................................... 48 Table 2-9 Waste water Genertion Details ................................................................................ 49 Table 2-10: Details of Plant Machineries ................................................................................. 50 Table 2-11 Details of Flue Gas Stacks .................................................................................... 55 Table 2-12 Hazardous Waste Details ...................................................................................... 55 Table 3-1 Location Details, Period and Methodology of Baseline Data Generation ................. 57 Table 3-2 Land Use Map of the Study Area (10 km Radial Zone) ........................................... 61 Table 3-3 Strategraphic succession of geological formations .................................................. 62 Table 3-4 Ambient Air Quality Monitoring Locations ................................................................ 67 Table 3-5 Ambient Air Quality Monitoring Results (24-hour average) ...................................... 68 Table 3-6 National Ambient Air Quality Standards and Methods of Measurement................... 70 Table 3-7 Ambient Noise Quality Monitoring Locations ........................................................... 74 Table 3-8 Ambient Noise Quality in the Study Area ................................................................. 74 Table 3-9 Applicable Noise Standards .................................................................................... 76 Table 3-10 Ground Water Sampling Locations ........................................................................ 77 Table 3-11 Ground Water Quality in the Study Area ............................................................... 78 Table 3-12 Surface Water Sampling Locations ....................................................................... 80 Table 3-13 Surface Water Quality in the Study Area ............................................................... 81 Table 3-14 Soil Sampling Locations ........................................................................................ 85 Table 3-15 Physiochemical Characteristics of Soil .................................................................. 86 Table 3-16 List of Flora in the Study Area ............................................................................... 88 Table 3-17 List of Dominant Fauna Recorded in Study Area ................................................... 90 Table 3-18 List of villages present in the study area ................................................................ 93 Table 3-19 Village-wise details of Population .......................................................................... 94 Table 3-20 Social Distribution ................................................................................................. 95 Table 3-21 Literacy Rate ......................................................................................................... 96 Table 3-22 Occupational Pattern ............................................................................................. 99 Table 4-2 Ground level Concentration of PM10 in μg/m3 ....................................................... 105 Table 4-3 Ground level Concentration of SO2 in μg/m3 .......................................................... 106 Table 4-4 Ground level Concentration of NOX in μg/m3 ....................................................... 107 Table 5-1 Particular Proposed Technology Alternatives ........................................................ 113 Table 6-1 EnvironmentalMonitoring Plan (During Operational Phase) ................................... 115 Table 6-2 Budget Allocation for Environmental Management ................................................ 116 Table 6-3 Budget Allocation for Social Upliftment Year ......................................................... 116 Table 7-1: TRANSPORTATION DETAILS ON FINISHED PRODUCTS ................................ 119 Table 7-2: DETAILS ON RAW MATERIALS – TRANSPORTATION ..................................... 120 Table 7-3 Climatological data ................................................................................................ 138 Table 7-4 Fetal radiation Exposure Level .......................................................................... 142 Table 7-5: Overpressure Damage Criteria............................................................................. 143 Table 7-6: Over pressure Damage ........................................................................................ 143 Table 7-7 Piping and Fitting ................................................................................................ 147 Table 7-8: Human Error ........................................................................................................ 150 Table 7-9 COMPLIANCE OF CREP GUIDELINES ............................................................... 159

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Table 8-1 CER Budget .......................................................................................................... 177 Table 10-1 Details of Plant Species in Greenbelt .................................................................. 184 Table 10-2 Details of Rain Water Harvesting ........................................................................ 187

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Draft EIA REPORT

For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals

Green Circle, Inc. 9

List Of Figure

Figure 1-1 Project Location Map ............................................................................................ 19 Figure 1-2 10 Km redius from Project site ............................................................................... 20 Figure 2-1 Index Map .............................................................................................................. 27 Figure 2-2: Google Map Showing 2, 5 & 10 km radius from the Project Site ........................... 28 Figure 2-3 Photograph showing the Proposed Project Site ..................................................... 28 Figure 2-4 Plant Layout ........................................................................................................... 30 Figure 2-5 Water Balance Diagram ......................................................................................... 52 Figure 3-1 Location Map of Study area ................................................................................... 59 Figure 3-2 Land Use Map of the Study Area, Topo Sheet of the Study Area ........................... 61 Figure 3-3 Seismic Zone of Gujarat State ............................................................................... 63 Figure 3-4 Windrose diagram (March 2019 to May 2019) ...................................................... 66 Figure 3-5 Environment Monitoring Location Map ................................................................... 67 Figure 3-6 Graphical representation of PM10 concentration at different locations ................... 71 Figure 3-7 Graphical representation of PM2.5 concentration at different locations .................. 71 Figure 3-8 Graphical representation of SO2 concentration at different locations ..................... 72 Figure 3-9 Graphical representation of NOx concentration at different locations ..................... 72 Figure 3-10 Google Image showing Ambient Noise Monitoring Locations ............................... 73 Figure 3-11 Graphical Representation of Day time Noise Level in the study area ................... 75 Figure 3-12 Graphical Representation of Night time Noise Level in the study area ................. 75 Figure 3-13 Google Image showing Ground Water Monitoring Locations ................................ 77 Figure 3-14 Google Image showing Surface Water Monitoring Locations ............................... 80 Figure 3-15 Google Image showing Soil Sampling Location ................................................... 84 Figure 3-16 Population of the study area ................................................................................ 95 Figure 3-18 Population Literacy of the study area ................................................................... 98 Figure 3-19 Occupational Pattern of the study area .............................................................. 101 Figure 4-1Ground Level Concentration of PM10 ................................................................... 105 Figure 4-2 Ground Level Concentration of SO2 ..................................................................... 106 Figure 4-3 Ground Level Concentration of NOX .................................................................... 107 Figure 6-1 Environment Management Cell ............................................................................ 117 Figure 7-1 Event Tree for continuous release without rain-out (from PHAST) ....................... 145 Figure 7-2 Event Tree for Instantaneous release without rain-out (from PHAST) .................. 145 Figure 7-3 Event Tree for continuous release with rain-out (from PHAST) ............................ 146 Figure 7-4 Event Tree for Instantaneous release with rain-out (from PHAST) ....................... 146 Figure 10-1 Environmental Management Cell ....................................................................... 181

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Draft EIA REPORT

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Green Circle, Inc. 10

List of Annexure

1. NABET Certificate

2. Land Document

3. Plant Layout

4. ToR Letter

5. CGWA Application

6. Present Online Application Status

7. Material safety datasheet (MSDS)

8. Executive Summary (English & Gujarati)

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Draft EIA REPORT

For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals

Green Circle, Inc. 11

TERMS OF REFERENCE (TOR) COMPLIANCE

Point wise compliance of the TOR points issued by EAC, MoEF& CC and New Delhi vide their

Letter No. IA-J-11011/181/2019-IA-II(I) for Manufacturing of Synthetic Organic Chemicals at

Survey No.: 703/P1, Village: Kanera, Taluka: Kheda, District: Kheda.

A tabular chart with index for point wise compliance is as given below:

Sr.

No. ToR Points Compliance Status

Standard ToR prescribed by MoEF& CC

1. Executive Summary Attached as Annexure-8

2. Introduction

i. Details of the EIA Consultant including NABET accreditation Attached as Annexure-1

ii. Information about the project proponent Chapter 1 section-1.1 Page no.18

iii. Importance and benefits of the project Chapter 2 section-1.3 Page no.18

3. Project Description

i. Cost of project and time of completion. Chapter 2 section-2.5 Page no.32

ii. Products with capacities for the proposed project. Chapter 2 section-2.6 Page no.32

iii.

If expansion project, details of existing products with capacities

and whether adequate land is available for expansion,

reference of earlier EC if any.

New project, so capacities of the existing unit will not be there.

iv. List of raw materials required and their source along with mode

of transportation. Chapter 2 section-2.8 Page no.46

v. Other chemicals and materials required with quantities and

storage capacities Chapter 2 section-2.8 Page no.46

vi. Details of Emission, effluents, hazardous waste generation and

their management. Chapter 2 section-2.10 Page no.50

vii.

Requirement of water, power, with source of supply, status of

approval, water balance diagram, man-power requirement

(regular and contract)

Chapter 2 section-2.9 Page no.48

viii.

Process description along with major equipment’s and

machineries, process flow sheet (quantative) from raw material

to products to be provided

Chapter 2 section-2.7 Page no.35

ix. Hazard identification and details of proposed safety systems. Chapter 2 section-7.2 Page no.118

x. Expansion/modernization proposals:

c.

Copy of all the Environmental Clearance(s) including

Amendments thereto obtained for the project from

MOEF/SEIAA shall be attached as an Annexure. A certified

copy of the latest Monitoring Report of the Regional Office of

the Ministry of Environment and Forests as per circular dated

30th May, 2012 on the status of compliance of conditions

stipulated in all the existing environmental clearances including

Not Applicable

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Sr.

No. ToR Points Compliance Status

Amendments shall be provided. In addition, status of

compliance of Consent to Operate for the ongoing I existing

operation of the project from SPCB shall be attached with the

EIA-EMP report.

d.

In case the existing project has not obtained environmental

clearance, reasons for not taking EC under the provisions of the

EIA Notification 1994 and/or EIA Notification 2006 shall be

provided. Copies of Consent to Establish/No Objection

Certificate and Consent to Operate (in case of units operating

prior to EIA Notification 2006, CTE and CTO of FY 2005-2006)

obtained from the SPCB shall be submitted. Further,

compliance report to the conditions of consents from the SPCB

shall be submitted.

Not Applicable as it is New

plant

4. Site Details

i.

Location of the project site covering village, Taluka/Tehsil,

District and State, Justification for selecting the site, whether

other sites were considered.

Chapter 2 Section 2.2 Page No.26

ii.

A toposheet of the study area of radius of 10km and site location

on 1:50,000/1:25,000 scale on an A3/A2 sheet. (including all

eco-sensitive areas and environmentally sensitive places)

Chapter 3 Section 3.4 Page No.61

iii. Details w.r.t. option analysis for selection of site Chapter 2 Section 2.3 Page No.29

iv. Co-ordinates (lat-long) of all four corners of the site. Chapter 1.5 Page No.19

v. Google map-Earth downloaded of the project site. Chapter 1.5 Page No.19

vi.

Layout maps indicating existing unit as well as proposed unit

indicating storage area, plant area, greenbelt area, utilities etc.

If located within an Industrial area/Estate/Complex, layout of

Industrial Area indicating location of unit within the Industrial

area/Estate.

Chapter 2.4 Page No.29

vii.

Photographs of the proposed and existing (if applicable) plant

site. If existing, show photographs of plantation/greenbelt, in

particular.

Chapter 2.2 Page No.28

viii.

Land use break-up of total land of the project site (identified and

acquired), government/ private - agricultural, forest, wasteland,

water bodies, settlements, etc. shall be included. (not required

for industrial area)

Chapter 2.4 Page No.31

ix.

A list of major industries with name and type within study area

(10km radius) shall be incorporated. Land use details of the

study area

Chapter 2.4 Page No.31

x. Geological features and Geo-hydrological status of the study

area shall be included.

Chapter 3 Section 3.3 Page No.60

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Sr.

No. ToR Points Compliance Status

xi.

Details of Drainage of the project up to 5km radius of study

area. If the site is within 1 km radius of any major river, peak

and lean season river discharge as well as flood occurrence

frequency based on peak rainfall data of the past 30 years.

Details of Flood Level of the project site and maximum Flood

Level of the river shall also be provided. (mega green field

projects)

Chapter 3.3 Page No.60

xii.

Status of acquisition of land. If acquisition is not complete, stage

of the acquisition process and expected time of complete

possession of the land.

Attached as Annexure II Land Documents

xiii. R&R details in respect of land in line with state Government

policy. Not Applicable

5. Forest and wildlife related issues (if applicable):

i.

Permission and approval for the use of forest land (forestry

clearance), if any, and recommendations of the State Forest

Department. (if applicable)

Not Applicable

ii.

Land use map based on High resolution satellite imagery (GPS)

of the proposed site delineating the forestland (in case of

projects involving forest land more than 40 ha)

Not Applicable

iii. Status of Application submitted for obtaining the stage I forestry

clearance along with latest status shall be submitted. Not Applicable

iv.

The projects to be located within 10 km of the National Parks,

Sanctuaries, Biosphere Reserves, Migratory Corridors of Wild

Animals, the project proponent shall submit the map duly

authenticated by Chief Wildlife Warden showing these features

vis-à-vis the project location and the recommendations or

comments of the Chief Wildlife Warden-thereon.

Not Applicable

v.

Wildlife Conservation Plan duly authenticated by the Chief

Wildlife Warden of the State Government for conservation of

Schedule I fauna, if any exists in the study area.

Not Applicable

vi.

Copy of application submitted for clearance under the Wildlife

(Protection) Act, 1972, to the Standing Committee of the

National Board for Wildlife.

Not Applicable

6. Environmental Status

i.

Determination of atmospheric inversion level at the project site

and site-specific micrometeorological data using temperature,

relative humidity, hourly wind speed and direction and rainfall.

Chapter 3.7.1 Page No.64

ii.

AAQ data (except monsoon) at 8 locations for PM10, PM2.5,

SO2, NOX, CO and other parameters relevant to the project

shall be collected. The monitoring stations shall be based

CPCB guidelines and take into account the pre-dominant wind

direction, population zone and sensitive receptors including

reserved forests.

Chapter 3.7.3 Page No.66

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iii.

Raw data of all AAQ measurement for 12 weeks of all stations

as per frequency given in the NAQQM Notification of Nov. 2009

along with - min., max., average and 98% values for each of the

AAQ parameters from data of all AAQ stations should be

provided as an annexure to the EIA Report.

Chapter 3.7.3 Page No.66

iv.

Surface water quality of nearby River (100m upstream and

downstream of discharge point) and other surface drains at

eight locations as per CPCB/MoEF&CC guidelines.

Chapter 3.9 Page No.80

v. Whether the site falls near to polluted stretch of river identified

by the CPCB/MoEF&CC, if yes give details. No

vi. Ground water monitoring at minimum at 8 locations shall be

included. Chapter 3.9.1 Page No.77

vii. Noise levels monitoring at 8 locations within the study area. Chapter 3.8 Page No.73

viii. Soil Characteristic as per CPCB guidelines. Chapter 3.10 Page No.83

ix.

Traffic study of the area, type of vehicles, frequency of vehicles

for transportation of materials, additional traffic due to proposed

project, parking arrangement etc.

Chapter 3.12 Page No. 102

x.

Detailed description of flora and fauna (terrestrial and aquatic)

existing in the study area shall be given with special reference

to rare, endemic and endangered species. If Schedule- I fauna

are found within the study area, a Wildlife Conservation Plan

shall be prepared and furnished.

Chapter 3.11 Page No.88

xi. Socio-economic status of the study area. Chapter 3.12 Page No.92

7. Impact and Environment Management Plan

i.

Assessment of ground level concentration of pollutants from the

stack emission based on site-specific meteorological features.

In case the project is located on a hilly terrain, the AQIP

Modelling shall be done using inputs of the specific terrain

characteristics for determining the potential impacts of the

project on the AAQ. Cumulative impact of all sources of

emissions (including \ transportation) on the AAQ of the area

shall be assessed. Details ofthe model used and the input data

used for modelling shall also be provided. The air quality

contours shall be plotted on a location map showing the location

of project site, habitation nearby, sensitive receptors, if any.

Chapter 4.4 Page No.104

ii. Water Quality modelling - in case of discharge in water body No discharge in water body.

iii.

Impact of the transport of the raw materials and end products

on the surrounding environment shall be assessed and

provided. In this regard, options for transport of raw materials

and finished products and wastes (large quantities) by rail or

rail-cum road transport or convey or cum- rail transport shall be

examined.

Chapter 2.8

Page No.46

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iv.

A note on treatment of wastewater from different plant

operations, extent recycled and reused for different purposes

shall be included. Complete scheme of effluent treatment.

Characteristics of untreated and treated effluent to meet the

prescribed standards of discharge under E (P) Rules.

Chapter 2.10.1 Page No.50

v. Details of stack emission and action plan for control of

emissions to meet standards. Chapter 2.10.2 Page No.55

vi. Measures for fugitive emission control Chapter 2.10.2 Page No.55

vii.

Details of hazardous waste generation and their storage,

utilization and management. Copies of MOU regarding

utilization of solid and hazardous waste in cement plant shall

also be included. EMP shall include the concept of waste-

minimization, recycle/reuse/recover techniques, Energy

conservation, and natural resource conservation.

Chapter 2.10.3 Page No.55

viii. Proper utilization of fly ash shall be ensured as per Fly Ash

Notification, 2009. A detailed plan of action shall be provided. Chapter 2.10.3 Page No.55

ix.

Action plan for the green belt development plan in 33 % area

i.e. land with not less than 1,500 trees per ha. Giving details of

species, width of plantation, planning schedule etc. shall be

included. The green belt shall be around the project boundary

and a scheme for greening of the roads used for the project

shall also be incorporated.

Chapter 10.5 Page No.184

x.

Action plan for rainwater harvesting measures at plant site shall

be submitted to harvest rainwater from the roof tops and storm

water drains to recharge the ground water and also to use for

the various activities at the project site to conserve fresh water

and reduce the water requirement from other sources.

Chapter 10.6 Page No.185

xi. Total capital cost and recurring cost/annum for environmental

pollution control measures shall be included. Chapter 10.12 Page No.190

xii. Action plan for post-project environmental monitoring shall be

submitted. Chapter 6.3 & 6.4 Page No.115

xiii.

Onsite and Offsite Disaster (natural and Man-made)

Preparedness and Emergency Management Plan including

Risk Assessment and damage control. Disaster management

plan should be linked with District Disaster Management Plan.

Chapter 7.2 Page No.118

8. Occupational health

i. Plan and fund allocation to ensure the occupational health &

safety of all contract and casual workers Chapter 7.5 Page No.130

ii.

Details of exposure specific health status evaluation of worker.

If the workers' health is being evaluated by pre designed format,

chest x rays, Audiometry, Spirometry, Vision testing (Far & Near

vision, colour vision and any other ocular defect) ECG, during

pre-placement and periodical examinations give the details of

the same. Details regarding last month analyzed data of above

Chapter 7.5 Page No.130

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mentioned parameters as per age, sex, duration of exposure

and department wise.

iii.

Details of existing Occupational & Safety Hazards. What are the

exposure levels of hazards and whether they are within

Permissible Exposure level (PEL). If these are not within PEL,

what measures the company has adopted to keep them within

PEL so that health of the workers can be preserved,

Chapter 7.5 Page No.130

iv. Annual report of health status of workers with special reference

to Occupational Health and Safety. Chapter 7.5 Page No.130

9. Corporate Environment Policy

i.

Does the company have a well laid down Environment Policy

approved by its Board of Directors? If so, it may be detailed in

the EIA report.

Chapter 7.5 Page No.133

ii.

Does the Environment Policy prescribe for standard operating

process / procedures to bring into focus any infringement /

deviation / violation of the environmental or forest norms /

conditions? If so, it may be detailed in the EIA.

Chapter 7.5 Page No.133

iii.

What is the hierarchical system or Administrative order of the

company to deal with the environmental issues and for ensuring

compliance with the environmental clearance conditions?

Details of this system may be given.

Chapter 6 Section 6.6 Page No.117

iv.

Does the company have system of reporting of non-

compliances / violations of environmental norms to the Board

of Directors of the company and / or shareholders or

stakeholders at large? This reporting mechanism shall be

detailed in the EIA report

Chapter 6 Section 6.6 Page No.117

10.

Details regarding infrastructure facilities such as sanitation,

fuel, restroom etc. to be provided to the labor force during

construction as well as to the casual workers including truck

drivers during operation phase.

Chapter 7.5 Page No.133

11. Enterprise Social Commitment (ESC)

i.

Adequate funds (at least 2.5 % of the project cost) shall be

earmarked towards the Enterprise Social Commitment based

on Public Hearing issues and item-wise details along with time

bound action plan shall be included. Socio-economic

development activities need to be elaborated upon.

Chapter 8.4 Page No.177

12.

Any litigation pending against the project and/or any

direction/order passed by any Court of Law

Against the project, if so, details thereof shall also be included.

Has the unit received any notice under the Section 5 of

Environment (Protection) Act, 1986 or relevant Sections of Air

and Water Acts? If so, details thereof and compliance/ATR to

the notice(s) and present status of the case.

No litigation pending from the court case

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No. ToR Points Compliance Status

13. 'A tabular chart with index for point wise compliance of above

TOR. Complied

SPECIFIC TERMS OF REFERENCE

1. Details on solvents to be used, measures for solvent recovery

and for emissions control.

Chapter 2 Section 2.10.2 Page No.55

2. Details of process emissions from the proposed unit and its

arrangement to control.

Chapter 2 Section 2.10.2 Page No.55

3.

Ambient air quality data should include VOC, other process-

specific pollutants* like NH3*, chlorine*, HCl*, HBr*, H2S*,

HF*,etc.,(*-as applicable)

Chapter 3 Table 3.7.3 Page No.66

4. Work zone monitoring arrangements for hazardous chemicals. Chapter 7.5 Page No.132

5. Detailed effluent treatment scheme including segregation of

effluent streams for units adopting 'Zero' liquid discharge.

Chapter 2

Section 2.10.1 Page No.50

6. Action plan for odour control to be submitted. Chapter 2, Section 2.10.2 Page No.55

7.

A copy of the Memorandum of Understanding signed with

cement manufacturers indicating clearly that they co-process

organic solid/hazardous waste generated.

Chapter 2, Section 2.10.3 Page No.55

8. Authorization/Membership for the disposal of liquid effluent in

CETP and solid/hazardous waste in TSDF, if any. Chapter 2, Section 2.10.3 Page No.55

9. Action plan for utilization of MEE/dryers salts. Chapter 2, Section 2.10.3 Page No.55

10. Material Safety Data Sheet for all the Chemicals are being

used/will be used. Attached as Annexure-7

11. Authorization/Membership for the disposal of solid/hazardous

waste in TSDF. Chapter 2, Section 2.10.3 Page No.55

12. Details of incinerator if to be installed. Not Applicable

13.

Risk assessment for storage and handling of hazardous

chemicals/solvents. Action plan for handling & safety system to

be incorporated.

Chapter 7 Section 7.2 Page No.118

14. Arrangements for ensuring health and safety of workers

engaged in handling of toxic materials.

Chapter 7 Section 7.5 Page No.130

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INRODUCTION AND BACKGROUND

1.1 ProjectProponent

The details of the Promoters and their Background are given as below:

Sr. No. Name of the Partner Background

1. Rupeshbhai R. Patel Having more than 20 years experience of

manufacturing of textile chemicals

2. Damin Rajendrabhai Shah

Engineer, having more than 10 years experience

of manufacturing of emulsifier, de-emulsifier &

textile chemicals in group companies.

1.2 Proposed Project

Shree Vallabh Chemical (Unit-II) is a partnership firm going to set-up new unit to manufacture

emulsifier and de-emulsifier at Survey No.: 703/P/1, Village: Kanera, Taluka: Kheda, District:

Kheda.

1.3 Importance and Benefits of the Proposed Project

These products are used mainly in Textile industry. Textile industry accounts for the

largest consumption of emulsifiers and de-emulsifier. Industry from being net importer

and distributor in the 1950’s, it has emerged as a very strong industry today and a major

foreign exchange earner. India has emerged as a global supplier of textile auxiliaries,

dyestuffs and dye intermediates, particularly for speciality chemicals. India accounts for

7% of the world production. There exists wide demand for Emulsifier & De-Emulsifier

and it is used for making of textile auxiliaries.

1.4 Purpose of the Study

The proposed products i.e. emulsifier and de-emulsifier falls under Category 5(f) as

stated in Environment Impact Assessment Notification Published on 14th September,

2006. Further, the location of the proposed project is outside notified industrial estate

and it does not fall in Small Scale Industrial Unit criteria as per the Notification under 25th

June 2014. Hence, project proponent has to obtain Environment Clearance from the

Ministry of Environment, Forest & Climate Change (MoEF&CC), New Delhi.

As per the requirements of the notification, an application was submitted to Ministry of

Environment and Forest on dated 29.04.2019 along with Form-1, Pre-Feasibility Report

and Draft terms of Reference (ToR). After this ToR Letter was issued by MoEF&CC, ToR

wide letter no. IA-J-11011/181/2019-IA-II (I) dtd. 06/06/2019.

The purpose of the preparation of Environment impact Assessment (EIA) report is not

only to obtain Environment Clearance from Ministry of Environment, Forest & Climate

Change, New Delhi, but also to understand the likely impacts and to take Environment

Protection/Management measures during and after commissioning of the project.

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1.5 Project Location

The proposed project is to be located at Survey No. 703/P/1, Village: Kanera, Taluka: Kheda,

District: Kheda, Gujarat, India. It is situated at Latitude: 22°48'37.40"N & Longitude:

72°36'44.93"E. Nearest major city is Ahmedabad which is 38 km far from the project site in

direction NNW.

Figure 1-1 Project Location Map

Point Latitude Longitude

Project Site 22°48'37.40"N 72°36'44.93"E

A. 22°48'36.18"N 72°36'45.80"E

B. 22°48'36.89"N 72°36'43.50"E

C. 22°48'39.14"N 72°36'44.12"E

D. 22°48'38.44"N 72°36'46.58"E

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Figure 1-2 10 Km redius from Project site

1.6 Regulatory Framework

The proposed project will abide and function under the purview of the following Rules, Acts &

Regulations which are formulated by the government to protect environment and maintain good

environmental conditions.

Table 1-1 : Regulatory Framework

Sr.

No.

Legal Instrument (Type, Ref.,

Year)

Concern Authority or

Bodies Applicability

1

Air (Prevention and Control of

Pollution) Act, 1981 and its

subsequent amendments

CPCB and SPCB/UTPCC

Air emission from

stack attached to

Boiler & D.G. set.

2

Water (Prevention and Control

of Pollution) Act, 1974 and its

subsequent amendments

CPCB and SPCB/UTPCC

Wastewater

generation from

industrial activities as

well as from domestic

activities.

3

Water (Prevention and Control

of Pollution) Rules, 1975 and its

subsequent amendments

CPCB and SPCB/UTPCC

Wastewater

generation from

industrial activities as

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Sr.

No.

Legal Instrument (Type, Ref.,

Year)

Concern Authority or

Bodies Applicability

well as from domestic

activities.

4

The Environment (Protection)

Act, 1986 & Environmental

(Protection) Rules, 1986 and

their subsequent amendments

Ministry of Environment

and Forests, & Climate

Change (MoEF&CC),

CPCB and SPCB/UTPCC.

Production of

Synthetic Organic

Chemicals

5

Hazardous and Other Wastes

(Management and Trans

boundary Movement) Rules,

2016

MoEF&CC, CPCB,

SPCB/UTPCC, DGFT,

Port Authority and

Customs Authority

Generation of Solid &

Hazardous Wastes

from industrial

activities.

6

Manufacture Storage and Import

of Hazardous Chemicals Rules,

1989 amended 2000

MoEF&CC, Chief

Controller of Imports and

Exports, CPCB,

SPCB/UTPCC, Chief

Inspector of Factories,

Chief Inspector of Dock

Safety, Chief Inspector of

Mines, AERB, Chief

Controller of Explosives,

District Collector or District

Emergency Authority,

CEES under DRDO

Storage of hazardous

chemicals within the

plant premises.

7

Chemical Accidents

(Emergency Planning,

Preparedness and Response)

Rules, 1996

Ministry of Environment,

Forests & Climate Change,

Chief Controller of Imports

and Exports, CPCB,

SPCB/UTPCC, Chief

Inspector of Factories,

Chief Inspector of Dock

Safety, Chief Inspector of

Mines, AERB, Chief

Controller of Explosives,

District Collector or District

Emergency Authority,

CEES under DRDO.

Storage of hazardous

chemicals within the

plant premises.

8 EIA Notification, 2006 and its

subsequent amendments MoEF&CC, SPCB/UTPCC

Production of

Synthetic Organic

Chemicals.

9

Public Liability Insurance Act,

1991 amended 1992 & Public

Liability Insurance Rules, 1991

and its subsequent amendments

MoEF&CC, District

Collector

Industrial units

manufacturing

chemical products

and requirement of

29 workers

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Sr.

No.

Legal Instrument (Type, Ref.,

Year)

Concern Authority or

Bodies Applicability

10 The Factories Act, 1948

Ministry of Labour,

DGFASLI and Directorate

of Industrial Safety and

Health/Factories

Inspectorate

Industrial units

manufacturing

chemical products

and requirement of

29 workers

11 The Explosive Act ,1884

Ministry of Commerce and

Industry (Department of

Explosives)

Storage of Methanol

(to be used for

viscosity adjustment

of resins)

12

Noise Pollution (Regulation and

Control) Rules, 2000 and its

amendments

CPCB and SPCB/UTPCC

Noise may be

generated due to

industrial activities.

1.7 Scope and Methodology of the study

The EIA study includes determination of baseline conditions, assessment of the Impacts on the

environment due to the construction and operation of the project and making recommendations

on the preventive measures to be taken, to minimize the impact on the environment to acceptable

levels. A suitable post-study monitoring program will be outlined. Environment Management Plan

will be given based on the emissions and feasibility report. As per the guidelines, the generic

structure of EIA is considered as mentioned in EIA notification dated 14th September, 2006. The

scope of study based on MoEF&CC/CPCB guidelines is tabulated below:

We request request to ISSUE US standard TOR (TERMS OF REFERENCE) and give us

permission for use of secondary baseline data for preparation of EIA report that COLLECTION

OF BASELINE DATA is going on FOR THE PERIOD of MARCH-2019 TO MAY-2019 by another

industry (which mentioned as project site in Chapter-3 of this report) @ 100 METER FAR AWAY

FROM OUR PROPOSED LOCATION, which collected data we will use and we have obtained

Standard TOR on that basis.

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Methodology of EIA Study

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Table 1-2: Scope of Study of Secondary Data:

Sr.

No. Attribute Parameters

No. of

Sampling

Locations

Frequency of

Monitoring / Data

Collection

1 Meteorology

Wind speed & direction,

temperature, relative

humidity, rainfall.

Project

Site

Data collected from

IMD

2 Ambient air

quality

PM10,PM2.5, SO2, NOX, CO,

NH3, HC, Pb, Ozone,

Benzene, Benzopyrene,

Arsenic, Nickel.

10

24 hourly samples

twice a week. CO

and O3, 8 hourly

samples twice a

week.

3 Noise levels Noise levels in dB(A) Leq 8

At least one day in a

season for day time

and night time.

4 Surface water

quality

Physical, chemical and

bacteriological parameters

including pH, temperature,

turbidity, magnesium

hardness, total alkalinity,

chloride, sulphates, fluoride,

salinity, DO, BOD, COD,

Heavy metals, Total

coliforms, fecal coliforms,

8 Once in a Monitoring

Period.

5 Groundwater

quality

Physical, chemical and

bacteriological parameters

including pH, temperature,

turbidity, magnesium

hardness, total alkalinity,

chloride, sulphates, fluoride,

salinity, DO, Heavy metals,

Total coliforms, Fecal

coliforms,

10 Once in a Monitoring

Period.

6 Soil

characteristics

Physical, chemical and

biological parameters to

assess agricultural and

afforestation potential

including pH, Permeability,

Electrical conductivity,

Nitrites,

Phosphates, TPH, Fluorides,

Heavy metals, SAR, Total

hydrocarbons and cat-ion

exchange capacity.

10 Once in a Monitoring

Period.

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Sr.

No. Attribute Parameters

No. of

Sampling

Locations

Frequency of

Monitoring / Data

Collection

7 Biological

environment Existing flora and fauna.

Study

Area

Through field visits

and substantiated

through secondary

data sources.

8 Land use /

Land Cover

Land use for different land

use Classifications.

Study

Area

Land use / Land

Cover Analysis using

satellite imaging and

GIS Technique

9

Socio-

economic

Environment

Socio-economic

characteristics, labourforce

characteristics, population

statistics proposed

amenities in the study area

and quality of life.

Study

Area

Based on field survey

and data collected

from Census of India

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PROJECT DESCRIPTION

2.1 Introduction

M/s. Shree Vallabh Chemical, Unit II is proposing the manufacturing capacity of Different

synthetic organic chemicals at Survey No. 703/P/1, Kanera, Kheda, Gujarat, India.

Manufacturing of synthetic organic chemicals is covered under Category 5(f) ‘A’ as per the EIA

Notification, 2006 and its subsequent amendments.

Unit will obtain necessary permissions after obtaining environmental clearance.

2.2 Project Location

The proposed project site is located at Survey No. 703/P/1, Village: Kanera, Taluka: Kheda,

District: Kheda, Gujarat, India.

Coordinates of the proposed project site are:

Latitude: 22°48'37.40"N & Longitude: 72°36'44.93"E

The index map is given in Figure 2.1. Google map showing surrounding area in 10 km radius

from the project site are given as Figure 2.2

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Figure 2-1 Index Map

India Map Gujarat Map

Project Site Kheda

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Figure 2-2: Google Map Showing 2, 5 & 10 km radius from the Project Site

Figure 2-3 Photograph showing the Proposed Project Site

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2.3 Justification of Site Selection

The unit is located at Survey no. 703/P/1, Village : Kanera, Taluka : Kheda, District :Kheda,

Gujarat, Indiaand site selection was guided by many factors like infrastructure, availability of land,

water sources, fuel, transportation, power availability etc.

Proposed project site is approximately 3.5 km away from state highway no. SH 140 which is well

connected to other state highways as well as national highway. Transport facilities for all over

India are sound at project site.

The project site is intended for the industrial purpose and thus no displacement of population will

take place.There is no protected area notified under the Wild Life (Protection) Act (1972) & Eco

sensitive area notified under the Environment (Protection) Act- 1986 exists within 10 km radius

areas from the project site.The requisite skilled, semi-skilled and unskilled labour from local area

would be easily available.

Salient features in the surroundings area of the site as well as infrastructure availability with

approximate aerial distance and direction are as given below:

Table 2-1: Environmental Aspects

Sr. No Important Features Description

1 Locations

Survey no. 703/P/1, Village :

Kanera, Taluka : Kheda, District

:Kheda, Gujarat, India

2 GPS Coordinates Latitude: 22°48'37.40"N & Longitude:

72°36'44.93"E

3 Average Temperature 27.4 C

4 Mean Sea Level 21 metres

5 Annual Rainfall 827 mm

6 Nearest Railway Station Mahedabad Kheda @ 22.5 km

7 Nearest Airport Ahmedabad @ 35 km

8 Nearest Town Bareja @ 5.18 km

9 Nearest Village Kanera @ 0.400 km

10 Nearest National Highway NH-64 @ 0.7 km

11 Nearest River/Water Body Meshwo River : @ 5.14 km

12 National Parks/Sanctuary -

2.4 Details of Project Land and Plant Layout

M/s. Shree Vallabh Chemical, Unit – II, obtained project land is open. Land possession document

and non-agricultural (NA) land certificateis enclosed as Annexure-2. Total available land area of

premises is 5240.74 m2, out of which 1,225.74 m2 (23.39 %) area will be developed for greenbelt.

Detailed break-up of land area is given in Table 2.2 and Plant Lay-out is shown in Figure 2.5.

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Figure 2-4 Plant Layout

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Table 2-2: Area Break Up

Sr. No

Area allotted for Area (m2) % of the total area

50.00 0.95

2. Cooling Tower 20.00 0.40

3. Chilling Plant 5.00 0.10

4. Nitrogen Plant 40.00 0.76

5. ETP 20.00 0.38

6. PO Storage 40.00 0.76

7. Ethylene Oxide Storage 1200.00 22.90

8. Process Plant 700.00 13.36

9. Finish Product Storage 100.00 1.90

10. Raw Material Storage 200.00 3.80

11. Administration 135.00 2.58

12. Green Belt 1225.74 23.39

13. Security Cabin 18.00 0.34

14. D. G. Set 10.00 0.19

15. Road & Open 1477.00 28.19

Total 5240.74 100.00

Table 2-3: List of Industries

Sr. No. Name of Industry

1 Swastik Glass Industries

2 Natura Industries

3 Narmada Bio chem. Industries

4 Shree Vallabh Chemical,Unit-II

5 Hindustan Coca-Cola

6 Surani Paper Mill

7 Shree Ram Paper mill

8 Aim Laminate

9 Signature Laminate

10 Ware houses and Engineering units

11 Nebros Pharma Pvt Ltd

12 Vraj Integrated Textile Park Limited

13 Tribhovan Industries

14 BIT Ferrocast Pvt Ltd

15 Amanta Healthcare Ltd.

16 Veeshna Polypack Pvt Ltd

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2.5 Capital Cost of the Proposed Project

The breakup of the Total Capital Cost is given as below, time of project completion is 6-8 months

after obtaining EC.

Table 2-4: Capital Cost of Proposed Project

Sr. No. Particulars Proposed Cost(INR in crore)

1. Land &Building Rs.3.0 crores

2. Plant & Machinery Rs.5.0 crores

Total Rs.8.0 crores

2.6 Details of Products & Raw Material Consumption

Details of Products

Sr. No. Name of Product Capacity (MT/Month)

1. Alkyl Phenol Ethoxylate 400

2. Fatty Alcohol Ethoxylate 200

3. Oxo Alcohol Ethoxylate 400

4. Vegetable Oil Base Ethoxylate 100

5. PEG Ethoxylate 300

6. De-Emulsifier Ethoxylate 100

7. TWEEN Series Ethoxylate 100

8. EO PO Block Co- Polymer 100

9. Amphoterics 50

10. Binder 50

11. Softener 100

TOTAL 1,900

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Table 2-5 Details of Raw Material Consumption

Sr. No.

Name of Product

Product Quantity [MT/month]

Name of Raw Material Raw Material Quantity [MT/month]

1. Alkyl Phenol Ethoxylate

400

Ethylene Oxide /Propylene Oxide

240.0

Alkyl Phenol 160.0

NaOH/KOH sol 0.4

2. Fatty Alcohol Ethoxylate

200

Ethylene Oxide /Propylene Oxide

100.0

Fatty Alcohol 100.0

NaOH/KOH sol 0.2

3. Oxo Alcohol Ethoxylate

400

Ethylene Oxide /Propylene Oxide

200.0

Oxo Alcohol 200.0

NaOH/KOH sol 0.4

4. Vegetable Oil Base Ethoxylate

100

Ethylene Oxide /Propylene Oxide

70.0

Veg. Oil 30.0

NaOH/KOH sol 0.1

5. PEG base Ethoxylate

300

Ethylene Oxide /Propylene Oxide

250.0

DEG 50.0

NaOH/KOH sol 0.3

6. De-Emulsifier Ethoxylate

100

Hydrogenated Castor Oil/ PPG

30.0

NaOH/KOH sol 0.1

Ethylene Oxide /Propylene Oxide

70.0

7. Tween Series Ethoxylate

100

Ethylene Oxide /Propylene Oxide

55.0

Sorbiton Esters 45.0

NaOH/KOH sol 0.1

8. EO PO Block Co-Polymers

100

Ethylene Oxide 30.0

Propylene Oxide 60.0

DPG (Di-Propylene Glycol) 10.0

NaOH/KOH sol 0.1

9. Amphoterics 50

Acrylic Acid 50.0

Alkyl Amines 50.0

Water 5.0

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Sr. No.

Name of Product

Product Quantity [MT/month]

Name of Raw Material Raw Material Quantity [MT/month]

10. Binder 50

Butyl Acrylate 6.5

Styrene Monomer 6.5

Acrylamide 1.0

Sodium Meta Bi sulfite 0.2

PPS 0.2

Acrylic Acid 1.0

Emulsifier 2.0

Water 32.6

11. Softener 100

Stearic acid 50.0

Di Ethanol Amine 40.0

Amino Ethyl Ethanol Amine

9.0

Water 5.0

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2.7 Manufacturing Process

2.7.1 Alkyl Phenol Ethoxylate :

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2.7.2 Fatty Alcohol Ethoxylate :

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2.7.3 Oxo Alcohol Ethoxylate :

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2.7.4 Vegetable Oil Base Ethoxylate :

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2.7.5 PEG Ethoxylate:

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2.7.6 De Emulsifier Ethoxylate :

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2.7.7 Tween Series Ethoxylate:

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2.7.8 EO PO Block Co polymers:

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2.7.9 Amphoterics:

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2.7.10 Binder :

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2.7.11 Softener:

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2.8 Raw Materials Requirement with Storage and Transportation Details

Mostly all raw materials are available in local market so, they are already purchased from local

market & so will be continued further. The convenient truck/tanker transportation medium use for

the transportation of raw materials and products with all safety measures and follow the

transportation rules. There is no availability of rail near to proposed project and our transportation

quanity is not full rack quantity, raw materials required as per type of product demand and our

products market is surrounding of the proposed project. So, there is negligible impact on

surrounding environment. Storage detail of raw materials and products are given in Table 2.6

and 2.4.2 respectively.

Table 2-6 Details of Raw Material Storage

Sr.

No. Raw Material

Physical

State

Source

of

Supply

Means of

Transportation

(by road)

Distance of

Supplier from

Project Site (km)

1.

Ethylene Oxide /

Propylene Oxide Liquid Local 7 T Tanker load 50 - 100

2. KOH Flakes Local 25/50 kg bags 50 - 500

3. NaOH Liquid/ Flakes

Local 25/50 kg bags 50 - 500

4. Alkyl Phenol Flakes Local 25/50 kg bags 50 - 500

5. Fatty Alcohol Liquid Local 200 kg drum 50 - 500

6. Oxo Alcohol Liquid Local 200 kg drum 50 - 500

7. Veg. Oil Liquid Local 200 kg drum 50 - 100

8. DEG Liquid Local 200 kg drum 50 - 500

9. Hydrogenated Castor Oil Flakes Local 25/50 kg bags 50 - 500

10. Sorbiton Esters Liquid Local 200 kg drum 50 - 500

11. Di-Propylene Glycol Liquid Local 200 kg drum 50 - 500

12. Acrylic Acid Liquid Local 200 kg drum 50 - 500

13. Alkyl Amines Liquid Local 200 kg drum 50 - 500

14. Butyl Acrylate Liquid Local 200 kg drum 50 - 500

15. Styrene Monomer Liquid Local 200 kg drum 50 - 500

16. Acrylamide solid Local 25/50 kg bags 50 - 500

17. Sodium Meta Bi sulfite Solid Local 25/50 kg bags 50 - 500

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18. Stearic acid Solid Local 25/50 kg bags 50 - 500

19. Di Ethanol Amine Liquid Local 200 kg drum 50 - 500

20. Amino Ethyl Amine Liquid Local 200 kg drum 50 - 500

21.

Ethylene Oxide /

Propylene Oxide Liquid Local 7 T Tanker load 50 - 100

22. KOH Flakes Local 25/50 kg bags 50 - 500

23. NaOH Liquid/ Flakes

Local 25/50 kg bags 50 - 500

24. Alkyl Phenol Flakes Local 25/50 kg bags 50 - 500

25. Fatty Alcohol Liquid Local 200 kg drum 50 - 500

26. Oxo Alcohol Liquid Local 200 kg drum 50 - 500

27. Veg. Oil Liquid Local 200 kg drum 50 - 100

28. DEG Liquid Local 200 kg drum 50 - 500

29. Hydrogenated Castor Oil Flakes Local 25/50 kg bags 50 - 500

30. Sorbiton Esters Liquid Local 200 kg drum 50 - 500

31. Di-Propylene Glycol Liquid Local 200 kg drum 50 - 500

32. Acrylic Acid Liquid Local 200 kg drum 50 - 500

33. Alkyl Amines Liquid Local 200 kg drum 50 - 500

34. Butyl Acrylate Liquid Local 200 kg drum 50 - 500

35. Styrene Monomer Liquid Local 200 kg drum 50 - 500

36. Acrylamide solid Local 25/50 kg bags 50 - 500

37. Sodium Meta Bi sulfite Solid Local 25/50 kg bags 50 - 500

38. Stearic acid Solid Local 25/50 kg bags 50 - 500

39. Di Ethanol Amine Liquid Local 200 kg drum 50 - 500

40. Amino Ethyl Ethanol

Amine Liquid Local 200 kg drum 50 - 500

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2.9 Requirement of Resources

There are requirement of resources like water, power, fuel, manpower, plant & machineries,

utilities etc. Details of requirement of such resources for project are described in subsequent

sections under respective headings.

Total power requirement for the project will be about 425 HP which will be procured from Uttar

Gujarat Vij Corporation limited (UGVCL).

Details of Power Consumption

Sr. No. Source Total

1. UGVCL 425 HP

2.9.1 Water Consumption and waste water generation

For the proposed project, water is required/used for domestic activities, greenbelt development

and industrial operations. Total water requirement will be 19.90 KLD which will be fulfilled Bore

well.

Table 2-7 Water Consumption Details

Sr. No. Category Fresh Water Consumption

(L/Day)

1. Domestic 2,000

2. Green Belt Development 3,500

3. Industrial 14,400

Process (1,690)

Boiler (make-up) (8,000)

Cooling (make-up) (4,000)

Reactor Washing & Others (810)

Vacuum Operation (400)

Resin Recharge (200)

Reuse/Recycle Water (-700)

4. Total (1+2+3) 19,900

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Table 2-8 Waste water Genertion Details

Sr. No. Category Wastewater Generation

(L/Day)

1. Domestic* 2,000

2. Green Belt Development --

3. Industrial** 1,476

Process (66)

Boiler (make-up) (500)

Cooling (make-up) (200)

Reactor Washing & Others (810)

Vacuum Operation (400)

Resin Recharge (200)

Reuse/Recycle Water (-700)

4. Total (1+2+3) 3,476

* Disposal to Soak Pit. ** Evaporate through Evaporator by using steam/flue gas after treatment.

Fuel:

Imported coal is proposed to be used for Boiler. HSD will be used as fuel in D. G. Sets. The DG

set shall be operated only during power failure and emergency. A DG set of capacity 250 KVA

has been proposed which will be sufficient to meet the emergency power requirement for the

proposed project. The fuel consumption for the proposed project is anticipated to be as follows:

Fuel Consumption Details

Sr.No. Fuel Quantity

1 Imported coal 100 kg/hr.

2 HSD 30 litres/hr

Manpower:

The details of the manpower requirement is anticipated as follows:

Details of Manpower

Category Total

Management 3

Administrative 6

Operator/ Helper/ Labour 20

Total 29

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2.9.2 Plant Machineries & Utilities:

List of plant machineries required for the proposed project is given in Table 2.10. The actual

requirements of utilities and machineries & equipment are not limited to the list given below as

some additional minor requirements can also be cited depending up on necessity noticed during

installation & operations.

Table 2-9: Details of Plant Machineries

Sr. No. Equipment/Vessel/ Reactor Capacity Nos.

1. SS Reactor 10 KL 2

2. SS Reactor 6 KL 1

3. SS Reactor 3 KL 1

4. SS Reactor 1 KL 1

5. Ethylene Oxide (EO) Measuring Tanks 6 KL 3 KL

0.6 KL

2 1 1

6. Propylene Oxide (PO) Measuring Tank 6 KL 1

7. EO Storage Tank 10 KL 1

8. PO Storage Tank 20 KL 1

9. Raw-materials Storage Tanks 20 KL 4

10. Boiler 1 TPH 1

11. D. G. Set 250 KVA 1

12. Flaker, Chilling Plant, Nitrogen Plant, Cooling Tower, etc.

2.10 Potential and Proposed Control Measures

There are possibilities of pollution from the proposed project due to domestic & industrial

wastewater generation & disposal, gaseous emission from process, flue gas emission from

utilities, fugitive emission, noise and hazardous waste generation &disposal. The said probable

pollutions are described below under respective heading with necessary details and mitigation

measures.

2.10.1 Water Pollution

The source of water is Bore well water supply. Total water requirement of the proposed will be

19.900 KLD, out of which 2.000 KLD will be used for domestic use, 3.500 KLD for gardening &

14.400 KLD for industrial purposes. About 2.000 KLD of sewage will be generated, which will be

disposed through septic tank & soak pit.

A. Details of Water Consumption and Wastewater Generation:

Domestic Wastewater: Total 2.000 KLD domestic will be generated which will be disposed in

soak pit & septic tank.

Industrial Wastewater: Total 1.476 KLD will be generated from industrial wastewater.

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WATER CONSUMPTION (Water Supply: Bore Well):

Sr.

No.

Category Fresh Water Consumption

(L/Day)

1. Domestic 2,000

2. Green Belt Development 3,500

3. Industrial 14,400

Process (1,690)

Boiler (make-up) (8,000)

Cooling (make-up) (4,000)

Reactor Washing & Others (810)

Vacuum Operation (400)

Resin Recharge (200)

Reuse/Recycle Water (-700)

4. Total (1+2+3) 19,900

WASTEWATER GENERATION:

Sr.

No.

Category Wastewater Generation (L/Day)

1. Domestic* 2,000

2. Green Belt Development --

3. Industrial** 1,476

Process (66)

Boiler (make-up) (500)

Cooling (make-up) (200)

Reactor Washing & Others (810)

Vacuum Operation (400)

Resin Recharge (200)

Reuse/Recycle Water (-700)

4. Total (1+2+3) 3,476

* Disposal to Soak Pit.

** Evaporate through Evaporator by using steam/flue gas after treatment.

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WATER BALANCE DIAGRAM:

Figure 2-5 Water Balance Diagram

Fresh Water

19,900 L/Day

Domestic

2,000 L/Day

Green Belt

Development

3,500 L/Day

Industrial

14,400 L/Day

Vacuum

Operation 400

L/Day

Washing, etc

810 L/Day

(700 + 110)

Softening Plant

13,890 L/Day

Soak Pit

2,000

Soft – Water

13,690 L/Day

Process

1,690

L/Day

Boiler

(make-up)

8,000

L/Day

Cooling

(Make-up)

4,000 L/Day

Evaporation

Loss 11,300

200 + 66 + 810 + 400

= 1,476 L/day to ETP & Evaporate (ZLD)

Resin Recharged

Water 200 L/Day 110

700

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B. Industrial Wastewater Treatment

Details of Effluent Treatment Plant:

• Boiler blow down and cooling tower bleed-off will be collected separately and use for reactor

washing, floor washing, etc and it will come to collection cum equalization tank for treatment.

• The generated effluent from manufacturing process, washing and miscellaneous operations

will be collected in a collection cum equalisation tank.

• Then the raw effluent will be taken to the neutralization tank and neutralize with acid/alkali and

sediment the suspended solids in same tank. Settled sludge will be taken to the sludge drying

bed for drying and supernatant will be taken to the holding tank.

• Treated effluent will be evaporated with the help of steam by jacketed evaporator.

Schematic Flow Diagram of Effluent Treatment Plant:

Details of Effluent Treatment Units:

Sr. No. Treatment Unit Volume (M3)

1 Equalization cum Collection Tank 5

2 Neutralization cum Sedimentation Tank 2

3 Holding Tank 5

4 Evaporation System 200 L/hr

5 Sludge Drying Bed 1 m x 1 m, 2 Nos.

Collection

cum

Equalization

tank

Neutralization

Tank

Filtration Holding

Tank

ETP

Sludge

Evaporator

ETP

Sludge

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Sources of waste water generation and Stream wise wastewater characteristics

Domestic Wastewater : Generation by manpower

Process : Generation during moisture removal from the product

Boiler Blow-down : Average generation of blow-down and cleaning/shoot

Cooling Tower Bleed-off : Average generation because of maintaining of cooling

tower water quality

Reactor Washing &

Others :

Generation during reactor washing when product change

and also from discharge of E.O. vent submergence water

Vacuum Operation : Generation during vacuum operation

Resin Recharge : Generation during softener resin recharge

Characteristics of Effluent (Industrial Wastewater) Generation:

(Values are in mg/l, except pH)

Sr.

No

.

Parameter

s

Proce

ss

Boiler

Blow-

down

Coolin

g

Bleed-

off

Reactor

Washin

g

Vacuum

Operatio

n

Resin

Rechar

ge

Composit

e

1. pH 7.5-

9.5

7.5 -

8.7

7.5 –

8.7 7.5-8.5 7.2 - 8.0 7.2 - 8.0 7.5 - 8.5

2.

Total

Dissolved

Solids

3,000

5,000

1,000 –

1,700

1,000 –

1,700

1,000 –

1,500

1,000 –

1,700

50,000 –

2,00,000

1,200 –

10,000

3. Suspended

Solids

10-

150

100-

500

100-

500 100-500 < 50 < 50 50 - 300

4.

Chemical

Oxygen

Demand

280-

900 < 50 < 50 100-900 < 50 < 10 10 – 300

5.

Biochemic

al Oxygen

Demand

75-

200 < 20 < 20 30-200 < 20 < 10

10 - 100

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2.10.2 Air Pollution

In this proposed project, flue gas emission will be the main source of air pollution. There is no

fugitive emission from the proposed industrial activities. There is no solvent emission and solvent

recovery during the project activities. There is no odour generation during the project activities.

• Process Emission

There is no process emission.

• Flue Gas Emission

Gaseous emissions from Boiler is anticipated. Imported Coal shall be used as fuel. The other

gaseous emission from the proposed project is the flue gasemission from the stack attached to

D. G. Set. HSD Will be used as fuel for D. G. Set. However, the D. G. Set shall be used during

emergency purposesonly. The table below shows the sources of the air pollution with the air

pollutant emitted from the sources.

Table 2-10 Details of Flue Gas Stacks

Sr.

No.

Stack

attached to

Stack

(m)

Fuel Air Pollution

Control

Measures

Permissible Limit

1. Boiler (1 T) Ht: 31

Dia: 0.4

Imported Coal :

100 kg/hr Bag filter PM < 150 mg/Nm3

SO2 < 100 ppm

NOx < 50 ppm 2. D. G. Set (250

KVA)

Ht: 5

Dia: 0.1

HSD : 30 Kg/Hr Not Applicable

2.10.3 Solid/Hazardous Waste

The details of hazardous waste generation and handling / management are given in Table 2.12

Hazardous Waste Details.

Table 2-11 Hazardous Waste Details

Sr.

No

Name of

Hazardous

Waste

Category Quantity

Generation

(MT/ Year)

Method of Disposal

1. ETP sludge 35.3 12.0 MT Collection, storage, Transportation and

sent to TSDF/Co-processing.

2. Used Oil 5.1 0.1 MT Collection, Storage, Transportation,

Use as self- lubrication or sold to

registered refiners.

3. Discarded

Containers/Bags

/ Liners

33.1 18 MT Collection, Storage, Decontamination

and reuse/return to supplier/sold to

authorized vendors.

4. Softener Resin/

Process waste

23.1 1 MT Collection, Storage, Transportation

and dispose to CHWIF/ co-processing

Unit will obtain necessary membership for disposal of hazardous wastes before starting

production. Generated fly-ash will be sold to paver block / bricks manufacturers.

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2.10.4 Noise & Vibration

Sources of noise pollution are pumps which will run occasionally during charging of reactor, or

emptying the tanker, pumping water in overhead tank etc or running vacuum pump in last stage

of operation. These operations would generate low level of noise.

Also Noise will be generated due to the operation of D.G. set in the proposed project. However,

D.G. set is kept as standby and no other source of noise. However, unit has taken following

adequate precautionary measure for noise and vibration control.

• Latest technology based low noise D.G. set with acoustic enclosures will be installed.

• All the vibrating parts will be checked periodically and serviced to reduce the noise generation.

The equipment, which generates excessive noise, is provided with enclosures.

• Proper and timely oiling, lubrication and preventive maintenance will be carried out for the

machineries and equipment’s to reduce noise generation.

• Ear muffs/ earplugs will also provided to the workers working under high noise area to

minimize the adverse effect on their health.

• To reduce the noise generation during the transportation activities the transportcontractor will

be instructed to keep vehicle periodically serviced and maintain as per the requirement of

latest trend in automobile industry. Only those vehicles withPUC’s are allowed for the

transportation.

• The transport contractor will also informed to avoid unnecessary speeding ofvehicles inside

the premises.

• Noise monitoring will be done regularly at prominent places in the plant.

• The proposed greenbelt area helps to prevent the noise pollution outside thepremises.

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DESCRIPTION OF ENVIRONMENT

3.1 Introduction

The baseline environmental qualities of various environmental components like air, noise, water,

land, flora and fauna and socio-economic form an important and integral part of an EIA study.

The baseline data forms the basis for predicting/assessing the environmental impacts of the

proposed project. The baseline environmental quality is assessed through field surveys within

the impact zone as well as the secondary data for various components of the environment, viz.,

air, noise, water, and land and socio-economics.

M/s. Shree Vallabh Chemical (Unit-II) is a proposed project located at Survey No 703/P/1 Village:

Kanera, Taluka: Kheda, District: Kheda, state Gujarat. The proposed project is at the intersection

of Latitude: 22°48'37.40"N & Longitude: 72°36'44.93"E.

The report presents the secondary data collected from nearby ndustry, who has collected primary

data as per Standard TOR, the sampling period of three months during pre-monsoon season

from March-19 to May-19.Various environmental components were monitored and samples were

analysed.

The baseline quality of various components of the environment viz., air, noise, water, land,

biology, meteorological and socio- economic was assessed within the impact zone of about 10

km around the proposed site. Secondary data has also been incorporated from authentic sources

viz., Government/Non-Governmental Agencies, Universities, Indian Meteorological Department

(IMD), Ground Water Board etc. Various environmental components were monitored and

samples were analyzed.

3.2 Methodology

The methodology for conducting the baseline environmental survey has been obtained from the

guidelines provided in the “EIA Guidance Manual for Synthetic Organic Chemicals Industry”

issued by the Ministry of Environment Forest and Climate Change (MoEF&CC). Environmental

attributes and frequency of monitoring is given below in table:

Table 3-1 Location Details, Period and Methodology of Baseline Data Generation

Sr. No.

Attribute Parameters No. of

Sampling Locations

Frequency of Monitoring / Data

Collection

1 Meteorology Wind speed & direction, temperature, relative humidity, rainfall.

Project Site

Data collected from IMD

2 Ambient air

quality

PM10, PM2.5, SO2, NOX, CO, NH3, HC, Pb, Ozone, Benzene, Benzopyrene, Arsenic, Nickel.

10

24 hourly samples twice a week. CO and O3 8 hourly samples twice a week.

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Sr. No.

Attribute Parameters No. of

Sampling Locations

Frequency of Monitoring / Data

Collection

3 Noise levels Noise levels in dB(A) Leq 8 At least one day in a season for day time and night time.

4 Surface water

quality

Physical, chemical and bacteriological parameters including pH, temperature, turbidity, magnesium hardness, total alkalinity, chloride, sulphates, fluoride, salinity, DO, BOD, COD, Heavy metals, Total coliforms, fecal coliforms,

8 Once in a Monitoring Period.

5 Groundwater

quality

Physical, chemical and bacteriological parameters including pH, temperature, turbidity, magnesium hardness, total alkalinity, chloride, sulphates, fluoride, salinity, DO, Heavy metals, Total coliforms, Fecal coliforms,

10 Once in a Monitoring Period.

6 Soil

characteristics

Physical, chemical and biological parameters to assess agricultural and afforestation potential including pH, Permeability, Electrical conductivity, Nitrites, Phosphates, TPH, Fluorides, Heavy metals, SAR, Total hydrocarbons and cat-ion exchange capacity.

10 Once in a Monitoring Period.

7 Biological

environment Existing flora and fauna.

Study Area

Through field visits and substantiated through secondary data sources.

8 Land use / Land Cover

Land use for different land use Classifications.

Study Area

Land use / Land Cover Analysis using satellite imaging and GIS Technique

9 Socio-

economic Environment

Socio-economic characteristics, labourforce characteristics, population statistics proposed amenities in the study area and quality of life.

Study Area

Based on field survey and data collected from Census of India

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Figure 3-1 Location Map of Study area

PHOTOGRAPH SHOWS DATA COLLECTION OF AIR ENVIRONMENT, WATER ENVIRONMENT, SOIL ENVIRONMENT

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3.3 Geology

3.3.1 Introduction

Kheda, also known as Kaira, is a city and a municipality in the Indian state of Gujarat. It was

former administrative capital of Kheda district. Kheda city is famous for Tobacco Farming.

Kheda city is most developed city and district in Gujarat state of India. Nearest railway station

is "Mahemadavad Kheda Road". Nearest Airporta is Ahmedabad airport. Nearest Bus Station

is "Kanera Bus Station".

3.3.2 Geomorphology

Geomorphologically the district can be divided into two zones, the major portion of it forms a flat

planar topography except for a few rocky features in the extreme eastern portion. Kheda is

located at 22.75°N 72.68°E.[3] It has an average elevation of 21 metres. Kheda is on the banks

of Vatrak and Shedhi rivers.

Drainage Details:

There is no major river within 1 km from the project site. Within 5 km radius of the study area,

drainage pattern of storm water is from N-NE to S-SW direction towards Sabarmati River,

Meshro River, Khari River and Vatrak River, respectively as per slope.

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3.4 Land use

Figure 3-2 Land Use Map of the Study Area, Topo Sheet of the Study Area

Table 3-2 Land Use Map of the Study Area (10 km Radial Zone)

LULC Class Area in Ha. % of Area

Settlement/Gamtal 855.14 2.72%

Industry 1261.02 4.01%

River 556.41 1.77%

Land with Scrub 2623.54 8.35%

Fallow Land 801.75 2.55%

Crop Land 24395.32 77.65%

Pond/Lake 779.90 2.48%

Wetland 142.43 0.45%

Land use map of the study area of ten kilometre radius from the proposed project shows in above figure. Topo Sheet of ten kilometre radius from the proposed project shows in above figure, there is no eco-sensitive areas and environmentally sensitive places.

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3.5 Hydrogeology

The district forms a part of the CAMBAY BASIN. The stratigraphic succession of the formations

encountered within the drilled depth of the wells in the district along with its thickness and

generalised lithology are presented below.

Table 3-3 Strategraphic succession of geological formations

Age Formation Thickness Lithology

Holocene Gujarat Alluvium, 100 Unconsolidated coarse sand,

pebbly with kankar and minor clays.

Pleistocene Jambusar 100 Sand, coarse grained with occ.

Gravel

Pliocene Broach 125 Greenish brown clays and sand clay

alteration with variegated claystone.

Unconformity

Upper to middle

Miocene Jhagadia 300

Greenish grey to variegated

claystone with coarse to medium

grained sand and minor coal.

Middle to lower

Miocene Kand 200

Greenish grey clay-stone with

occasional bands of med to fine

grained sands

Lower Miocene Babaguru 125 Alternate bands of claystone and

shale with minor sandstone beds.

Lower Miocene, to

upper Oligocene Tarakeshwar 125

Shale with minor clays and

claystone with coarse to medium

grained sands towards bottom.

Unconformity

Lower Oligocene to

upper Eocene Tarapur shale. 175

Grey to greenish grey shale with

argillaceous sandstone in the basal

part.

Upper Eocene to

middle Eocene Kalol 250

Grey to dark grey shale with silty

sandstone, siltstone and coal beds

with minor sideritic claystones and

oolite with sideritic matrix in Bavla

and Ambaliyara areas.

Unconformity

Lower Eocene Cambay shale

vagadkhol >1500

Dark grey to black fissile, pyritic,

carbonaceous shale with

occasional siltstone bands towards

bottom and reddish brown shale.

The cambay shale Facies changes

towards the basin margin to

Vagadkhol formation with the

lithology of trapo conglomerate, trap

wash and brown clay / clay stone.

Unconformity

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Lower Eocene to

upper Cretaceous

Deacon traps

with

intertrappean

beds.

- -

Ground Water Scenario:

Depth of water table is in Kheda district is 2m towards Tarapur Taluka of District Anand and

increases towards N-NE part of the District towards Kathalal Taluka & Kapadwanj Taluka.

3.6 Seismicity of the Study Area

Study area falls in Zone III in seismic zoning map of India, which is classified as moderate

damage risk zone (Institute of Seismological Research (ISR), Govt. of Gujarat.

Figure 3-3 Seismic Zone of Gujarat State

3.7 Meteorology

Micro meteorological data within the study area, during air quality survey period. Meteorological

data recorded during the monitoring period is very useful for proper interpretation of the baseline

information as well as for the input to the predictive air pollutants dispersion models. Historical

data on meteorological parameters will also pay an important role in identifying the general

meteorological status of the region. Site specific data can be compared with the historical data

in order to identify changes, which may have taken place due to the rapid industrialization in the

area.

The micro-meteorological parameters regulate the transport and diffusion of pollutants released

into the atmosphere. The principle variables which affect the micrometeorology are horizontal

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connective transport (average wind speed and direction), vertical connective transport

(atmospheric stability and inversion conditions) and topography of the area.

The year may broadly be divided into four seasons.

Winter season : December to February

Pre-monsoon season : March to May

Monsoon season : June to September

Post Monsoon season : October to November

Meteorological Data

Month

Maximum

temperature

(Deg. C)

Minimum

temperature

(Deg. C)

Humidity

(%)

Wind

Speed

Kmpd

Rainfall

(mm)

January 28.4 11.7 43.0 100.1 2.6

February 31.3 13.8 36.0 101.8 1.1

March 36.0 18.8 32.0 108.7 1.0

April 39.9 23.4 34.5 120.8 0.9

May 41.8 26.2 42.5 158.7 6.0

June 38.4 27.0 59.5 174.2 108.7

July 33.3 25.7 76.0 150.1 265.3

August 31.9 24.8 79.0 124.2 219.8

September 33.4 24.1 71.0 103.5 171.9

October 35.8 20.9 50.5 74.2 10.8

November 33.2 16.5 43.0 79.4 8.9

December 29.8 13.0 45.0 91.4 2.6

Total - - - - 799.6

Average 34.4 20.5 51.0 115.6 -

(Source: Central Ground Water Board)

Observation on Meteorology: The meteorological parameters play a vital role in transport and

dispersion of pollutants in the atmosphere.

3.7.1 Met Data

Site specific climatic condition refers to weather conditions comprising of temperature, relative

humidity, wind speed, rainfall, cloud cover etc. This determines the baseline conditions and

probable impacts on environmental parameters with respect to the Project. The site specific

climatic conditions are given below in below table:

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Ambient Temperature:

Monthly variations of monthly highest and monthly lowest temperature recorded are as followed:

- Temperature (oC)

MARCH,2019 APRIL,2019 MAY,2019

Maximum 43 45 45

Minimum 13 22 26

Average Max. 41 42 43

Average Min. 11 20 23

Precipitation:

Month Precipitation (mm)

Maximum Minimum Average

March, 2019

0.0 0.0 0.0 April, 2019

May,2019

Humidity

Month Humidity (%)

Maximum Minimum Average

March, 2019 78 9 31

April, 2019 74 7 9

May,2019 79 10 40

Wind Speed

Month Wind Speed (km/hr)

Maximum Minimum Average

March, 2019 22 Calm 4

April, 2019 18 Calm 8

May,2019 25 Calm 6

3.7.2 Wind Rose

Majority wind blowing from SW to NE direction (during March 2019 to May 2019).

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Figure 3-4 Windrose diagram (March 2019 to May 2019)

3.7.3 Ambient Air Quality

Reconnaissance:

The quality of ambient air depends upon the background concentrations of specific

contaminants, the emission sources and meteorological conditions. The study on baseline

ambient air quality status in the project area is an essential and primary requirement for

assessing the impacts on air environment due to any proposed developmental activity. The

baseline studies on air environment include identification of specific air pollution parameters

expected to have significant impacts and assessing their existing levels in ambient air within the

impact zone. To assess the baseline status of ambient air quality in the study area, monitoring

is undertaken to ascertain the baseline pollutant concentrations in ambient air.

Methodology for air Monitoring: AAQM was carried out and AAQM locations were monitored on 24 hourly average bases twice

in a week as per guidelines of CPCB and NAAQS. The conventional and project specific

parameters such as particulate matter PM10 (size less than 10 µm), particulate matter PM2.5

(size less than 2.5µm), Sulphur Dioxide (SO2) & Oxides of Nitrogen (NOx) were monitored.

Selection of Stations for Sampling: Depending upon the purpose of the study IS: 5184 (part XIV) lays down various criteria for selection of sampling stations. For EIA/ EMP, the purpose is to ascertain the baseline pollutant concentrations in ambient air. Accordingly, the criterion can be selected to ascertain quality of

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air on human settlements or environmentally sensitive areas if any located in the 10 km radius study area. The locations for AAQM study were selected within the 10 km radius of the proposed plant installation. Ambient air quality was monitored on 10 locations to generate representative ambient air quality data. The sampling locations are shown in Figure 3.7 and listed in Table 3.4.

(Source: Google Earth Image)

Figure 3-5 Environment Monitoring Location Map

Table 3-4 Ambient Air Quality Monitoring Locations

Location

Code

Name of

Location

Distance&

Direction from site Coordinates

AAQ-1 Project Site - 22°48'37.40"N 72°36'44.93"E

AAQ-2 Sarsa 2.97 km, NE 22°49'45.16"N 72°37'55.76"E

AAQ-3 Mahij 8.20 km, NE 22°52'8.92"N 72°39'37.87"E

AAQ-4 Pansoli 2.48 km, SSW 22°47'29.39"N 72°35'56.56"E

AAQ-5 Naika 7.78 km, SSW 22°45'0.05"N 72°34'24.06"E

AAQ-6 Muktipur 3.93 km, WNW 22°49'31.79"N 72°34'33.14"E

AAQ-7 Sankhej 7.80 km, ENE 22°49'18.27"N 72°41'9.64"E

AAQ-8 Gobhlaj 4.16 km, SE 22°47'9.70"N 72°38'27.91"E

AAQ-9 Bareja 5.18 km, NNW 22°51'15.69"N 72°35'30.80"E

AAQ-10 Kanera 0.71 km, ENE 22°48'46.06"N 72°37'3.06"E

(Source: Analysis during study period, GCI)

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Table 3-5 Ambient Air Quality Monitoring Results (24-hour average)

Locations PM 10

(µg/m3)

PM 2.5

(µg/m3)

SO2

(µg/m3)

NOx

(µg/m3)

CO

(mg/m3

)

NH3

(µg/m3

)

Pb

(µg/m3

)

O3

(µg/m3

)

C6H6

(µg/m3

)

As

(ng/

m3)

Ni

(ng/m3

)

Benzo

(a)

Pyrene

(ng/m3

)

VOC

(ppm)

AAQ1

Maximum 77.12 31.52 12.65 19.75 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Minimum 14.23 27.69 10.65 16.48 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Average 75.21 29.56 11.58 18.65 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

98percentile 77.1 31.42 12.65 19.28 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

AAQ2

Maximum 85.56 33.54 18.65 24.68 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Minimum 82.15 30.86 16.75 21.56 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Average 83.75 31.49 17.68 22.75 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

98percentile 85.42 33.36 18.59 24.55 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

AAQ3

Maximum 81.26 32.45 18.95 24.68 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Minimum 79.56 29.65 16.75 21.75 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Average 80.12 30.45 17.65 23.75 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

98percentile 81.12 32.16 18.85 24.54 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

AAQ4

Maximum 62.45 26.78 14.68 18.67 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Minimum 59.78 23.49 12.45 15.67 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Average 60.48 25.12 13.75 17.65 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

98percentile 62.14 26.57 17.54 18.55 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

AAQ5

Maximum 61.45 27.95 15.75 19.45 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Minimum 57.69 11.36 11.68 15.67 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Average 59.45 25.46 12.75 18.35 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

98percentile 61.25 27.45 15.62 19.25 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

AAQ6

Maximum 75.84 31.68 15.84 23.75 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Minimum 70.45 26.75 13.75 19.75 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Average 73.15 29.65 14.95 20.78 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

98percentile 75.58 31.45 15.74 23.66 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

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Locations PM 10

(µg/m3)

PM 2.5

(µg/m3)

SO2

(µg/m3)

NOx

(µg/m3)

CO

(mg/m3

)

NH3

(µg/m3

)

Pb

(µg/m3

)

O3

(µg/m3

)

C6H6

(µg/m3

)

As

(ng/

m3)

Ni

(ng/m3

)

Benzo

(a)

Pyrene

(ng/m3

)

VOC

(ppm)

AAQ7

Maximum 68.45 29.75 14.68 20.78 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Minimum 61.86 26.84 12.68 17.68 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Average 65.78 28.64 13.45 19.45 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

98percentile 68.36 29.65 14.75 20.45 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

AAQ8

Maximum 81.56 34.65 17.95 22.78 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Minimum 77.65 30.48 15.67 19.67 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Average 80.65 33.45 16.75 21.45 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

98percentile 81.35 34.57 17.8 22.58 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

AAQ9

Maximum 61.35 25.69 16.75 19.68 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Minimum 59.65 54.67 14.72 18.75 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Average 60.75 24.68 15.48 18.46 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

98percentile 61.23 25.52 16.66 19.58 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

AAQ1

0

Maximum 86.27 26.75 20.01 19.35 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Minimum 82.65 24.68 17.45 17.65 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

Average 85.45 25.64 19.75 18.64 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

98percentile 86.14 26.66 19.95 19.22 <0.5 <20 <0.01 <20 <3.0 <5 <1.0 <0.01 <1

(Source: Primary Data Collection and analysis during study period by Laboratory)

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Table 3-6 National Ambient Air Quality Standards and Methods of Measurement

Sr.

No. Pollutants

Time

Weighted

Average

National Ambient Air Quality Standards (NAAQS)

Industrial,

Residential,

Rural and

other area

Ecologically

Sensitive

Area

Methods of

measurement

1 SO2 (µg/m3) 24 hours 80 80

Improved West

and Gaeke

method.

2 NOx (µg/m3) 24 hours 80 80

Modified Jacob &

Hochheiser

(Sodium Arsenite).

3 PM10 (µg/m3) 24 hours 100 100 Gravimetric

Method

4 PM2.5 (µg/m3) 24 hours 60 60 Gravimetric

Method

5 CO (mg/m3) 8 hours 2 2

Non Dispersive

Infra Red

Spectroscopy

6 Ammonia (µg/m3) 24 hours 400 400 Indophenols Blue

Method

7 Ozone (µg/m3) 8 hours 100 100 UV Photometric

Chemical Method

8 Lead (µg/m3) 24 hours 1.0 1.0 AAS

9 Arsenic (mg/m3) Annual 6.0 6.0 AAS

10 Nickel (mg/m3) Annual 20.0 20.0 AAS

11 Benzene (µg/m3) Annual 5.0 5.0 Gas

Chromatography

12 Benzopyrene

(mg/m3) Annual 1.0 1.0

Gas

Chromatography

(Source: http://cpcb.nic.in/National_Ambient_Air_Quality_Standards.php)

3.7.4 Observations on Ambient Air Quality:

Particulate Matter (PM10):

PM10 levels were ranging from 14.23 to 85.45 µg/m3. The highest PM10 level was found at

Kanera and lowest PM10 level were observed at Naika. PM10 concentration was within the

NAAQS level (i.e.100 µg/m3) at all locations.

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(Source: Analysis GCI)

Figure 3-6 Graphical representation of PM10 concentration at different locations

Particulate Matter (PM2.5):

PM2.5 levels were ranging from 11.36 to 33.45 µg/m3. The highest PM2.5 level was found at

Gobhlaj and lowest PM2.5 level was observed at Pansoli. PM2.5 concentration was found within

the NAAQS level (i.e.60 µg/m3) at all the locations.

(Source: Analysis GCI)

Figure 3-7 Graphical representation of PM2.5 concentration at different locations

Sulphur Dioxide (SO2):

SO2 levels were ranging from 11.58 to 19.75µg/m3. The highest SO2 level was found at Kanera

and lowest SO2 level was observed at Project site. The SO2 level in all the monitoring locations

is within permissible limit i.e. NAAQS level 80µg/m3.

0

20

40

60

80

100

120

AA01 AA02 AA03 AA04 AA05 AA06 AA07 AA08 AA09 AA10

Maximum

Minimum

Average

98%tile

CPCB Limit

0

10

20

30

40

50

60

70

AA01 AA02 AA03 AA04 AA05 AA06 AA07 AA08 AA09 AA10

Maximum

Minimum

Average

98%tile

CPCB Limit

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(Source: Analysis GCI)

Figure 3-8 Graphical representation of SO2 concentration at different locations

Oxides of Nitrogen (NOx):

NOx levels were found ranging from 17.65 to 23.75 µg/m3. The highest NOx level were found at

Mahij and lowest NOx level were observed at Pansoli. The NOx level in all monitoring locations

was under permissible limit i.e. NAAQS level 80 µg/m3.

Figure 3-9 Graphical representation of NOx concentration at different locations

0

10

20

30

40

50

60

70

80

90

AA01 AA02 AA03 AA04 AA05 AA06 AA07 AA08 AA09 AA10

Maximum

Minimum

Average

98%tile

CPCB Limit

0

10

20

30

40

50

60

70

80

90

AA01 AA02 AA03 AA04 AA05 AA06 AA07 AA08 AA09 AA10

Maximum

Minimum

Average

98%tile

CPCB Limit

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3.8 Noise Environment

Noise can be defined as an unwanted sound. The definition of noise as unwanted sound implies

that it has an adverse effect on human beings and their environment. Noise can also disturb

natural wildlife and ecological system.

The objective of the noise pollution survey in the study area was to identify existing noise sources

and to measure background noise levels. The collection of baseline noise environment data

included following steps:

Reconnaissance

In order to measure the existing noise sources and to identify the background noise levels, the

noise pollution survey around the proposed site was carried out. The collection of baseline noise

environment data included identification of noise sources and to measure background noise

levels due to transportation and other local activity.

Methodology for Noise Monitoring

Noise standards have been designated as per the Noise pollution (Regulation & Control) Rules,

2000 Notified by Ministry of Environment and Forests, New Delhi, February 14, 2000. The

ambient noise standards are presented in Equivalent noise levels (Leq.) have been measured

twice a week during study period.The measurements were carried out at each monitoring

location during day time and night time.

Noise Monitoring Locations

A total of 10 locations were identified for ambient noise monitoring in the study area. The noise

monitoring locations are given in Table 3.7.

(Source: Google Image)

Figure 3-10 Google Image showing Ambient Noise Monitoring Locations

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Table 3-7 Ambient Noise Quality Monitoring Locations

Location

Code Name of Location Category

Distance &

Direction from

site

Coordinates

N-1 Project Site Industrial - 22°48'39.77"N

72°36'39.24"E

N-2 Malapura Industrial

zone Industrial 2.0 km, ESE

22°48'25.11"N

72°37'47.63"E

N-3 CHC Prathmik

Arogya kendra Silence Zone 4.06 km, ENE

22°49'42.37"N

72°38'44.56"E

N-4 Kalambandhi

Vidyalay Silence Zone 3.43 km, WSW

22°48'6.63"N

72°34'44.36"E

N-5 Near Bareja Commercial 5.26 km, NNW 22°51'22.07"N

72°35'40.99"E

N-6 SH 140 Highway Commercial 5.60 km, SW 22°46'29.01"N

72°34'22.85"E

N-7 Damri Residential 7.63 km, SSE 22°44'50.12"N

72°38'20.26"E

N-8 Dedarda Residential 6.66 km, ESE 22°47'33.75"N

72°40'21.57"E

(Source: Analysis during study period, GCI)

Table 3-8 Ambient Noise Quality in the Study Area

Sr.

No.

Location

name Zone Units

Day Time Night Time

Result

CPCB

Permissible

Limit

Result

CPCB

Permissible

Limit

1. Project Site Industrial dB(A)

Leq 59.7 75 51.2 70

2. Industrial Area Industrial dB(A)

Leq 61.9 75 52.8 70

3. CHC Prathmik

Arogya kendra

Silence

Zone

dB(A)

Leq 48.8 50 38.0 40

4. Kalambandhi

Vidyalay

Silence

Zone

dB(A)

Leq 47.1 50 39.2 40

5. Near Bareja Commercial dB(A)

Leq 64.8 65 54.1 55

6. SH 140

Highway Commercial

dB(A)

Leq 63.8 65 54.3 55

7. Damri Residential dB(A)

Leq 53.9 55 44.2 45

8. Dedarda Residential dB(A)

Leq 53.4 55 44.1 45

(Source: Monitoring during Study period by GCI)

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Observation and Discussion:

Day Time:

The noise levels varied in the study area during day time from 48.8 dB(A) Leq at Kalambandhi

Vidhyalay to 64.8 Leq dB(A) at Near Bareja.

Figure 3-11 Graphical Representation of Day time Noise Level in the study area

Night Time:

The night time noise level in the study area is in the range of 38.0 dB (A) Leq at CHC Prathmik

Arogya Kendra to 54.3 Leq dB (A) at SH 140 Highway. The night time noise was also within

stipulated standards of CPCB.

(Source: Analysis GCI)

Figure 3-12 Graphical Representation of Night time Noise Level in the study area

0

10

20

30

40

50

60

70

80

1 2 3 4 5 6 7 8

Result

CPCBPermissibleLimit

0

10

20

30

40

50

60

70

80

1 2 3 4 5 6 7 8

Result

CPCBPermissibleLimit

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Table 3-9 Applicable Noise Standards

Area Code Category of Area Limit in dB (A) Leq

Day Time Night Time

A Industrial area 75 70

B Commercial area 65 55

C Residential area 55 45

D Silence zone 50 40

(Source: Noise Pollution Rules, 2000)

Note:

Day time is reckoned in between 6 am and 10 pm.

Night time reckoned in between 10 pm and 6 am.

Silence zone is defined as areas up to 10 meters around such premises as hospitals, education,

institutions and courts. The silence zones are to be declared by the Component Authority.

Mixed categories of areas should be declared as one of the four above-mentioned categories by

the Component Authority and the corresponding standard shall apply.

(Source: The Noise Pollution (Regulation & Control) Rules, 2000)

3.9 Water Quality

Reconnaissance Survey

Reconnaissance survey has been done for water quality monitoring in the study area. The

baseline water quality of ground water/surface water in the region is obtained by collecting

sample from villages in the area considering the 10 km radius for the baseline study.

Methodology of Monitoring

In order to establish the baseline water quality, ground water and surface water sampling

locations were selected based on availability, following standard norms and requirement. Ground

water samples were collected from the identified hand pumps and bore wells for the

characterization of water quality. Selection of surface water sampling locations has been

considered as per the utilization pattern of the villagers for domestic/ drinking purposes.

The samples collected were preserved, stored and analyzed as per standards methods of

Analysis of Water and Waste Water (APHA, 1995).

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3.9.1 Ground Water Quality:

Ground water samples were collected from 10 locations during the study period and analyzed

for a number of physico-chemical parameters.

(Source: Google Earth Image)

Figure 3-13 Google Image showing Ground Water Monitoring Locations

Table 3-10 Ground Water Sampling Locations

Location

Code Name of Location

Distance &

Direction from

site

Coordinates

GW -1 Project Site - 22°48'37.40"N 72°36'44.93"E

GW -2 Sarsa 2.97 km, NE 22°49'45.16"N 72°37'55.76"E

GW -3 Mahij 8.20 km, NE 22°52'8.92"N 72°39'37.87"E

GW -4 Pansoli 2.48 km, SSW 22°47'29.39"N 72°35'56.56"E

GW -5 Naika 7.78 km, SSW 22°45'0.05"N 72°34'24.06"E

GW -6 Muktipur 3.93 km, WNW 22°49'31.79"N 72°34'33.14"E

GW -7 Sankhej 7.80 km, ENE 22°49'18.27"N 72°41'9.64"E

GW -8 Gobhlaj 4.16 km, SE 22°47'9.70"N 72°38'27.91"E

GW -9 Bareja 5.18 km, NNW 22°51'15.69"N 72°35'30.80"E

GW -10 Kanera 0.71 km, ENE 22°48'46.06"N 72°37'3.06"E

(Source: Analysis during study period, GCI)

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Table 3-11 Ground Water Quality in the Study Area

S. No.

Parameter

Units Result Permissible Limit as Per IS 10500:2012

Reference Method

Sample Identification GW1 GW2 GW3 GW4 GW5 GW6 GW7 GW8 GW9 GW10

1. pH --- 7.61 7.73 7.41 7.46 7.63 7.30 7.69 8.02 7.37 7.39 6.5-8.5 APHA 4500 H+

2. Conductivity

mS/cm

2.19 2.13 1.61 2.21 2.10 1.95 2.00 2.21 2.23 2.28 - APHA 2510

3. Turbidity NTU <2 <2 <2 <2 <2 <2 <2 <2 <2 <2 5 APHA 2130

4. Color Hazen

<5 <5 <5 <5 <5 <5 <5 <5 <5 <5 15 APHA 2120

5. Odor - Agreeable

Agreeable

Agreeable

Agreeable

Agreeable

Agreeable

Agreeable

Agreeable

Agreeable

Agreeable

Agreeable

APHA 2150

6. Total Dissolved Solid

mg/L 1424 1388 1054 1452 1366 1270 1294 1450 1448 1486 2000 APHA 2540 C

7. Total Suspended Solid

mg/L ND ND ND 1 ND ND 1 ND 2 ND - APHA 2540 B

8. Sulphate mg/L 12.3 11.1 15.8 17.3 12.35 14.6 15.5 18.9 15.7 14.3 400 APHA 4500- SO42-

9. Chloride mg/L 450 270 254 125 675 250 214 310 225 250 1000 APHA 4500 - Cl-

10.

Total Hardness

mg/L 310 260 160 300 560 310 500 290 220 320 600 APHA 2340

11.

Calcium as Ca

mg/L 48.09 52.10 60.03 72.54 72.14 76.55 28.21 40.08 84.16 28.25 200 APHA -3500 Ca

12.

Magnesium Mg

mg/L 46.17 31.59 29.16 90.66 68.04 57.95 55.89 46.17 51.03 82.62 100 APHA 3500-Mg

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13.

Alkalinity mg/L 360 360 201 240 450 280 370 394 320 410 600 APHA 2320

14.

Copper mg/L BDL 0.30 0.39 0.39 0.30 0.20 0.13 0.38 0.10 0.38 1.5 APHA 3500-Cu

15.

Zinc mg/L BDL 0.17 0.19 0.12 0.11 0.13 0.12 0.05 0.09 0.12 15 APHA 3500-Zn

16.

Iron mg/L BDL 0.15 0.19 0.14 0.15 0.18 0.20 0.26 0.18 0.14 0.3 APHA 3111-Fe

17.

Lead mg/L <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 0.01 APHA 3500-Pb

18.

Nickel mg/L <0.005 <0.005 <0.005 <0.005 <0.005 <0.005 <0.005 <0.005 <0.005 <0.005 0.02 APHA 3500-Ni

19.

Cadmium mg/L <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 0.003 APHA 3500-C

20.

Calcium Hardness as CaCO3

mg/L 120 130 40 680 280 340 270 100 210 320 - APHA 3500-Ca

21.

Magnesium Hardness as CaCO3

mg/L 190 130 120 620 280 350 230 190 210 340 - APHA 3500-Mg

22.

Phenolic compound

mg/L <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 <0.001 0.002 APHA 5530

23.

Fluoride mg/L 0.58 0.8 0.71 0.6 0.51 0.62 0.61 0.74 0.81 0.70 1.5 APHA 4500-F-

24.

Salinity mg/L 810 486 457.2 225 1215 450 385.2 558 405 450 - APHA 2520-B

25.

Pesticides P/A Absent Absent Absent Absent Absent Absent Absent Absent Absent Absent Absent APHA 6630

Source: Water Analysis during study period.

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Observation of ground water monitoring results:

It is observed that ground water qualities in terms of various essential and desirable

characteristics are found within the limits specified by IS 10500:2012.

Surface Water Quality:

Surface water samples were collected from 8 locations during the study period and analyzed for

a number of physico-chemical parameters.

(Source: Google Image)

Figure 3-14 Google Image showing Surface Water Monitoring Locations

Table 3-12 Surface Water Sampling Locations

Location

Code Name of Location

Distance &

Direction from site Coordinates

SW -1 Bareja Lake 4.89 km, NNW 22°51'5.80"N 72°35'31.39"E

SW -2 Goblaj Lake 1.31 km, S 22°47'57.37"N 72°36'44.16"E

SW-3 Sabarmati River 7.60 km, W 22°48'7.11"N 72°32'14.98"E

SW-4 Dhandhuka Talav 7.06 km, S 22°44'50.41"N 72°36'30.74"E

SW-5 Shingodia Lake 5.30 km, NNW 22°51'16.81"N 72°35'22.92"E

SW-6 Bhim Talav 4.67 km, NNW 22°50'58.98"N 72°35'34.15"E

SW-7 Near Chitarsar 7.30 km, SW 22°46'18.18"N 72°33'13.99"E

SW-8 Near Dedarda 6.94 km, ESE 22°47'17.22"N 72°40'25.65"E

(Source: Analysis during study period, GCI)

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Table 3-13 Surface Water Quality in the Study Area

S

N

o

Param

eter

Uni

ts Result Referen

ce

Method Sample

Identification SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8

1. pH --- 7.56 7.53 7.57 7.48 7.52 7.87 8.06 7.93 APHA

4500 H+

2. Condu

ctivity

µS/

cm 1.22 1.30 2.23 1.40 1.45 1.48 1.23 1.45

APHA

2510

3. Turbidi

ty

NT

U <2 <2 <2 <2 <2 <2 <2 <2

APHA

2130

4. Color Ha

zen <5 <5 <5 <5 <5 <5 <5 <5

APHA

2120

5. Odor - Agre

eable

Agre

eable

Agre

eable

Agre

eable

Agre

eable

Agre

eable

Agre

eable

Agre

eable

APHA

2150

6.

Total

Dissol

ved

Solid

mg

/l 796 864 1410 906 938 952 830 960

APHA

2540 C

7.

Total

Suspe

nded

Solid

mg

/l 2 1 4 1 2 1 1 1

APHA

2540 B

8. Chlori

de

mg

/l 465 110 490 600 115 150 340 115

APHA

4500 -

Cl-

9.

Total

Hardn

ess

mg

/l 210 170 290 370 130 130 210 160

APHA

2340

10.

Calciu

m as

Ca

mg

/l 92.18 44.08 60.12 40.08 24.04 20.04 24.04 32.06

APHA -

3500 Ca

11.

Magne

sium

Mg

mg

/l

140.9

4 40.58 34.02 65.61 17.01 19.44 36.45 19.44

APHA

3500-Mg

12. Alkalin

ity

mg

/l 290 210 310 200 290 150 280 190

APHA

2320

13. Coppe

r

mg

/l 0.33 0.14 0.45 BDL 0.20 0.12 0.31 0.73

APHA

3500-Cu

14. Zinc mg

/l 0.17 0.11 0.18 BDL 0.12 0.04 0.12 BDL

APHA

3500-Zn

15. Iron mg

/l 1.13 1.75 3.02 1.04 3.47 0.98 0.89 2.64

APHA

3500-Fe

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16. Lead mg

/l BDL BDL BDL BDL BDL BDL BDL BDL

APHA

3500-Pb

17. Nickel mg

/l BDL BDL BDL BDL BDL BDL BDL BDL

APHA

3500-Ni

18. Cadmi

um

mg

/l BDL BDL BDL BDL BDL BDL BDL BDL

APHA

3500-C

19.

Total

Colifor

m

MP

N/

10

0

ml

350 240 430 280 220 170 210 150 APHA

9221 B

20.

Faecal

Colifor

m

MP

N/

10

0

ml

120 140 170 150 170 140 130 84 APHA

9221 E

21. E. Coli

MP

N/

10

0

ml

79 84 110 94 49 48 70 63 APHA

9221 F

22.

Calciu

m

Hardn

ess as

CaCO

3

mg

/l 120 110 150 100 60 50 60 80

APHA

3500-Ca

23.

Magne

sium

Hardn

ess as

CaCO

3

mg

/l 90 60 140 270 70 80 150 80

APHA

3500-Mg

24. Pheno

l

mg

/l BDL BDL BDL BDL BDL BDL BDL BDL

APHA

5530

25. Fluorid

e

mg

/l 0.31 0.42 0.35 0.51 0.48 0.39 0.49 0.54

APHA

5400-F-

26. Salinit

y

mg

/l 196.2 162 145.8 129.6 174.6 187.2 158.4 180

APHA

2520 B

27.

Dissol

ved

Oxyge

n

mg

/l 3.6 4.2 3.7 3.9 4.0 3.7 4.1 3.8

APHA

4500-O

28. Pestici

des P/A

Abse

nt

Abse

nt

Abse

nt

Abse

nt

Abse

nt

Abse

nt

Abse

nt

Abse

nt

Gas

Chromat

ography

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(Source: Water Analysis by GCI Laboratory)

Standard Water Quality Criteria

Class of

Water Designated best use Criteria

A

Drinking Water Source

without conventional

treatment but after disinfection

Total Coliforms Organism MPN/100ml shall be 50 or less

pH between 6.5 and 8.5

Dissolved Oxygen 6mg/l or more

Biochemical Oxygen Demand 5 days 20°C 2mg/l or less

B Outdoor bathing (Organized)

Total Coliforms Organism MPN/100ml shall be 500 or less

pH between 6.5 and 8.5

Dissolved Oxygen 5mg/l or more

Biochemical Oxygen Demand 5 days 20°C 3mg/l or less

C

Drinking water source after

conventional treatment and

disinfection

Total Coliforms Organism MPN/100ml shall be 5000 or

less pH between 6 to 9

Dissolved Oxygen 4mg/l or more

Biochemical Oxygen Demand 5 days 20°C 3mg/l or less

D Propagation of Wild life and

Fisheries

pH between 6.5 to 8.5

Dissolved Oxygen 4mg/l or more

Free Ammonia (as N) 1.2 mg/l or less

E Irrigation, Industrial Cooling,

Controlled Waste disposal

pH between 6.0 to 8.5

Electrical Conductivity at 25°C micro mhos/cm Max.2250

Sodium absorption Ratio Max. 26

Boron Max. 2 mg/L

(Source: http://cpcb.nic.in/Water_Quality_Criteria.php)

3.10 Soil Environment

Soil is the most important natural resource and a natural resource is anything that comes from

the earth and is used by us. We depend on the soil for food, clothing, shelter, minerals, clay and

water. Soil is the seat of many macro and micro flora like algae, fungi, earthworms, bacteria etc.

These are very beneficial in promoting soil reactions and decomposing the organic matter by

which essential nutrients for plants are liberated. Most of the soil is made up of two main parts:

29.

Chemi

cal

Oxyge

n

Dema

nd

mg

/l

18 ND 74 16 16 ND 20 ND APHA

5220

30.

Bioche

mical

Oxyge

n

Dema

nd

mg

/l

6 ND 26 4 4 ND 4 ND APHA

5210

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Tiny bits of mineral pArticales which come from larger rocks, and humus, which is dark brown in

color and consists of decaying remains of plants and animals.

Soil also contains water, air and living organisms, such as fungi, bacteria, earthworms, round

worms, insects, etc. Actually more organisms live in the soil than above it.

Methodology

The soil samples were collected from 10 selected locations during pre monsoon season. The

samples collected were homogeneous representative of each sampling location. At random sub

locations were identified at each location and soil samples were collected from 5 to 15 cm below

the surface. It was uniformly mixed before homogenizing the soil samples. The samples about

500 gm were packed in polythene bags labelled in the field with location number and sent to the

laboratory for the analysis of physicochemical parameters.

Soil Sampling Locations

Soil sampling was conducted once during the study period of Pre-monsoon season. 10 soil

samples were collected from selected locations in the vicinity of the proposed project. For

studying soil quality environment in the study area, sampling locations were selected to assess

the existing soil conditions in and around the proposed plant area representing various land use

conditions. The homogenized samples were analyzed for physicochemical characteristics.

Source: Google image

Figure 3-15 Google Image showing Soil Sampling Location

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Table 3-14 Soil Sampling Locations

Location

Code Name of Location

Distance& Direction

from site Coordinates

S-1 Project Site - 22°48'37.40"N 72°36'44.93"E

S-2 Sarsa 2.97 km, NE 22°49'45.16"N 72°37'55.76"E

S-3 Mahij 8.20 km, NE 22°52'8.92"N 72°39'37.87"E

S-4 Pansoli 2.48 km, SSW 22°47'29.39"N 72°35'56.56"E

S-5 Naika 7.78 km, SSW 22°45'0.05"N 72°34'24.06"E

S-6 Muktipur 3.93 km, WNW 22°49'31.79"N 72°34'33.14"E

S-7 Sankhej 7.80 km, ENE 22°49'18.27"N 72°41'9.64"E

S-8 Gobhlaj 4.16 km, SE 22°47'9.70"N 72°38'27.91"E

S-9 Bareja 5.18 km, NNW 22°51'15.69"N 72°35'30.80"E

S-10 Kanera 0.71 km, ENE 22°48'46.06"N 72°37'3.06"E

(Source: Analysis during study period, GCI)

Analysis of Soil Samples

The soil samples were examined for various physicochemical parameters, to determine the

existing soil characteristics of the study area. Physicochemical characteristics of soil are

presented as follows:

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Table 3-15 Physiochemical Characteristics of Soil

Sr.

No. Parameters Unit

Results Reference

Method S1 S2 S3 S4 S5 S6 S7 S8 S9 S10

1 pH - 7.53 7.42 7.36 6.41 7.38 7.18 7.35 7.68 7.50 7.10 IS 2720 : Part

26 : 1987

2 Soil Moisture

Content % 0.29 0.49 0.16 0.36 0.23 0.32 0.19 0.52 0.26 0.42

IS 2720 – Part

– 2

3 Bulk Density gm/cm3 1.3 1.4 1.4 1.2 1.4 1.3 1.2 1.4 1.2 1.3 -

4 Organic

Carbon % 1.49 1.76 1.09 1.65 1.43 1.79 0.928 1.83 1.35 1.60

IS 2720 : Part

22 : 1972

5 Organic

Matter % 2.57 3.04 1.89 2.86 2.48 3.09 1.60 3.16 2.33 2.76

IS 2720 : Part

22 : 1972

6 Phosphorus % 0.03 0.06 0.08 0.04 0.02 0.05 0.06 0.03 0.05 0.04 APHA 4500 –

P

7 Total

Nitrogen mg/kg 476 672 1260 560 840 448 980 308 196 504

APHA 4500-

NORG

8 Potassium

as K mg/kg 1040.4 957.11 1120.2 1114.66 1198.11 937.17 1014.61 875.26 751.92 767.52

APHA 3500 –

K - B

9 Calcium mg/kg 40.08 80.16 40.08 440.88 120.24 80.16 80.16 120.24 80.16 80.16 APHA 3500 –

Ca– B

10 Magnesium mg/kg 72.9 24.3 72.9 194.4 48.6 72.9 48.6 24.3 48.6 72.9 APHA 3500 –

Mg

11 Chloride mg/kg 200 150 200 3400 300 600 200 150 150 200 IS 6925: 1973

12 Copper as

Cu mg/kg 32.37 25.54 66.21 19.20 37.73 5.63 4.59 7.71 9.49 4.82 APHA 3111 B

13 Zinc as Zn mg/kg 46.37 43.79 87.37 38.60 48.11 16.90 24.81 24.86 16.13 0.38 APHA 3111 B

14 Iron as Fe mg/kg 2180.6 2232.6 2323.2 2158.0 2246.2 2081.8 2021.8 1992.2 2081 2052.5 APHA 3111 B

15 Lead as Pb mg/kg 9.62 BDL 33.109 BDL BDL BDL BDL BDL BDL BDL APHA 3500-Pb

16 Nickel as Ni mg/kg 77 91.24 112.2 49.37 48.11 50.70 12.86 48.86 54.11 46.34 APHA 3500-Ni

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17 Sodium as

Na mg/kg 418.27 465.32 421.22 464.52 449.05 475.16 401.61 361.76 349.48 307.97

APHA 3500-

Na

18 Cadmium as

Cd mg/kg BDL BDL BDL BDL BDL BDL BDL BDL BDL BDL APHA 3500-B

(Source: Analysis by GCI Laboratory)

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3.11 Biological Environment

Biological resources of the area are an indicator of quality/health of the environment of the area.

Therefore, the study of the same is an important aspect to minimize the distribution due to the

intervention of the proposed project to accept in a sustainable approach. To achieve the goal,

EIA study was conducted during the month of March’19 to May’19 to cover all the biological

parameters.

Nature supports a great variety of living beings under a structural and functional unit called

ecosystem. In any natural ecosystem, there are several components which exist in harmony and

survive only by interdependence. These components may be either biotic or abiotic.

Developmental activities often have great impacts on the biodiversity both ecosystems as well

as species level. Present study has been carried out to inventories the biodiversity exist in the

study area of present project, to evaluate the possible impacts on biodiversity due to project

activities and suggest effective mitigation measures against the negative impacts.

The ecological study was undertaken to understand the present status of ecosystem of the area,

to predict changes as a result of proposed activities and to suggest measures for maintaining

the conditions. This carried through primary survey and secondary data collected from various

Government agencies like Forest Department, Agriculture Department, Scientific literatures etc.

The proposed project area is located in the western edge of Daccan plateau which s a volcanic

formation and underlain by the baseline lava flows. These flows are normally horizontally

disposed over a wide stretch and give rise to table land type of topography also known a plateau.

Biodiversity of this area is greatly influence by the mountain ranges of Western Ghats which

block rainfall and hence the area receives relatively rainfall.

Floral Compositions

The floristic survey was carried out in and around the project site. Overall structure of the

vegetation in this area was scattered forest patches intercepted with scrubland and grassland.

Most of the study area is under human settlement and agricultural practice. The grasses were

found growing on open places, agricultural area and near human settlements. The most common

grasses Aristida sp., Brachiara sp., Digitaria sp., Heteropogon sp., Themeda sp., Sporobolus

sp., Cenchrus barbatus, Lasiurus hirsutus and Cymbopogon jwarancusa are found to grow in

this region. These grasses are useful as fodder and also check the soil erosion in the area.

The agricultural practice is mainly depending on monsoon water. The main crops cultivated in

the region are Rice, lab lab bean, cowpea, black gram, horse gram, finger millet, prosomilletand

groundnut. Some irrigated part of the area has vegetables like okra, brinjal and leafy vegetables.

The floral composition of the study area is mostly tropical deciduous type. The various terrestrial

plants available in the study area are reported in below table. Heavy rainfall, moderate and humid

climatic condition favors the richness of flora in study area

Table 3-16 List of Flora in the Study Area

Sr. No. Scientific Name Family

1 Cocculushirsutus Menispermaceae

2 Capparis decidua Capparaceae

3 Capparissepiaria Capparaceae

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4 Cleome viscosa Capparaceae

5 Bergiaammannioides Elatinaceae

6 Bergiasuffruticosa Elatinaceae

7 Corchorusaestuans Malvaceae

8 Corchorusfascicularis Tiliaceae

9 Corchorusolitorius Tiliaceae

10 Corchorus sp. Tiliaceae

11 Tribulusterrestris Tiliaceae

12 Balanitesaegyptiaca Zygophyllaceae

13 Azadirachtaindica Balanitaceae

14 Maytenusemarginata Meliaceae

15 Zizyphusnummularia Celastraceae

16 Cardiospermumhalicacabum Rhamnaceae

17 Mangiferaindica Sapindaceae

18 Alhagipseudalhagi Anacardiaceae

19 Alysicarpus sp. Papilionaceae

20 Butea monosperma Papilionaceae

21 Crotolariaburhia Papilionaceae

22 Derris indica Papilionaceae

23 Indigoferalinnaei Papilionaceae

24 Indigoferaoblongifolia Papilionaceae

25 Melilotus alba Papilionaceae

26 Melilotusindica Papilionaceae

27 Rhynchosia minima Papilionaceae

28 Tephrosiapurpurea Papilionaceae

29 Trigonellaocculta Papilionaceae

30 Bauhinia racemosa Papilionaceae

31 Cassia auriculata Ceasalpiniaceae

32 Cassia fistula Ceasalpiniaceae

33 Cassia italica Ceasalpiniaceae

34 Cassia occidentalis Ceasalpiniaceae

35 Cassia tora Ceasalpiniaceae

36 Tamarindusindica Ceasalpiniaceae

37 Acacia nilotica Ceasalpiniaceae

38 Albiziaodoratissima Mimosaceae

39 Neptuniaoleracea Mimosaceae

40 Prosopis cineraria Mimosaceae

41 ProsopisChilensis Mimosaceae

42 Cocciniagrandis Mimosaceae

43 Mukiamaderaspatana Cucurbitaceae

44 TrichosanthesCucumerina Cucurbitaceae

45 Gilnuslotoides Cucurbitaceae

46 Amberboaramosa Molluginaceae

47 Ecliptaprostrata Asteraceae

48 Grangeamaderaspatana Asteraceae

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49 Launaeaprocumbens Asteraceae

50 Sphaeranthusindicus Asteraceae

51 Tridexprocumbens Asteraceae

52 Vernoniacinerarea Asteraceae

53 Xanthium strumarium Asteraceae

54 Madhucaindica Asteraceae

55 Manilkarahexandra Sapotaceae

56 Salvadoraoleoides Sapotaceae

57 Salvadorapersica Salvadoraceae

58 Calotropisprocera Salvadoraceae

59 Calotropisgigantea Asclepiadaceae

60 Enicostemahyssopifolium Asclepiadaceae

61 Cordiagharaf Gentianaceae

62 Coldeniaprocumbens Ehretiaceae

63 Heliotropiumindicum Boraginaceae

64 Convolvulus microphyllus Boraginaceae

65 Cressacretica Convulvulaceae

66 Evolvulusalsinoides Convulvulaceae

67 Ipomoea aquatica Convulvulaceae

68 Ipomoea fistulosa Convulvulaceae

69 Riveahypocrateriformis Convulvulaceae

70 Datura metal Convulvulaceae

Fauna Composition

Table 3-17 List of Dominant Fauna Recorded in Study Area

Family English name Scientific Name

Dendrocygnidae Whistling duck Dendrocygnajavanica

Anatidae Greylag goose Anseranser

Anatidae Barheaded goose Anserindicus'

Anatidae Ruddy shelduck Tadornaferruginea

Anatidae Comb duck Sarkidiornismelanotos

Anatidae Wigeon Anaspenelope

Anatidae Mallard Anasplatyrhynchos

Anatidae Spotbilled duck Anaspoecilorhyncha

Anatidae Shoveller Anasclypeata

Anatidae Pintail Anas acute

Anatidae Common teal Anascrecca

Anatidae Common pochard Aythyaferina

Anatidae Ferruginous duck Aythyanyroca

Anatidae Garganey Anasquerquedula

Anatidae Gadwall Anasstrepera

Anatidae Tufted duck Aythyafuligula

Alcedinidae Common kingfisher Alcedoatthis

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Halcyonidae White thorated kingfisher Halcyon smyrnensis

Cerylidae Pied kingfisher Cerylerudis

Strigidae Brown fish owl Bubo zeylonensis

Gruidae Sarus crane Grus antigone

Gruidae Common crane Grus grus

Gruidae Purple moorhen Porphyrioporphyrio

Gruidae Demoiselle crane Anthropoidesvirgo

Rallidae White breasted water hen Amaurornisphoenicurus

Rallidae Moorhen Gallinulachloropus

Rallidae Coot Fulicaatra

Scolopacidae Curlew Numeniusarquata

Scolopacidae Black tailed godwit Limosalimosa

Scolopacidae Spotted redshank Tringaerythropus

Scolopacidae Redshank Tringatotanus

Scolopacidae Marsh sandpiper Tringastagnatilis

Scolopacidae Greenshank Tringanebularia

Scolopacidae Green sandpiper Tringaochropus

Scolopacidae Wood sandpiper Tringaglareola

Scolopacidae Common sandpiper Tringahypoleucos

Scolopacidae Little stint Calindris minute

Scolopacidae Temminck's stint Calidristemminckii

Scolopacidae Ruff Philomachuspugnax

Jacanidae Pheasant-tailed jacana Hydrophasianuschirurgus

Jacanidae Bronzewinged jacana Metopidiusindicus

Burhinidae Great thick knee Esacusrecurvirostris

Charadriidae Blackwinged stilt Himantopushimantopus

Charadriidae Avocet Recurvirostraavosetta

Charadriidae Ringed plover Charadriushiaticula

Charadriidae Sociable lapwing Vanellusgregarius

Charadriidae Whitetailed lapwing Vanellusleucurus

Charadriidae Redwattled lapwing Vanellusindicus

Glareolidae Small pratincole Glareolalactea

Laridae Brownheaded gull Larusbrunnicephalus

Laridae Gullbilled tern Gelochelidonnilotica

Laridae Indian river tern Sterna aurantia

Laridae Blackbellied tern Sterna acuticauda

Laridae Little tern Sterna albifrons

Laridae Whiskered tern Chlidoniashybrida

Accipitridae Eurasian marsh harrier Circus aeruginosus

Accipitridae Osprey Pandion haliaeatus

Accipitridae Greater spotted eagle Aquila clanga

Podicipedidae Little grebe Tachybaptusruficollis

Phalacrocoracidae Little cormorant Phalacrocoraxniger

Phalacrocoracidae Great cormorant Phalacrocorax carbo

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Anhingidae Darter Anhinga melanogaster

Ardeidae Little egret Egrettagarzetta

Ardeidae Indian reef heron Egrettagularis

Ardeidae Grey heron Ardeacineria

Ardeidae Purple heron Ardeapurpui-ea

Ardeidae Cattle egret Bubulcus ibis

Ardeidae Pond heron or paddybird Ardeolagrayii

Ardeidae Great egret Casmerodiusalbus

Ardeidae Intermediate egret Mesophoyx intermedia

Ardeidae Night heron Nycticoraxnycticorax

Phoenicopteridae Greater flamingo Phoenicopterusruber

Threskiornithidae Black ibis Pseudibispapillosa

Threskiornithidae Glossy ibis Plegadisfalcinellus

Threskiornithidae Spoonbill Platalealeucorodia

Threskiornithidae Black headed ibis Threskiornis

Pelecanidae Great white pelican Pelecanusonocrotalus

Pelecanidae Dalmatian pelican Pelecanusphilippensis

Ciconiidae Painted stork Mycterialeucocephala

3.12 Socioeconomic Environment

Reconnaissance

Reconnaissance has been done to assess socio-economic status in the study area. The study

area is rural however basic amenities were observed to be available.

Methodology

Detailed socio-economic data were collected within 10 km radius of the Project site.

Preliminary information was collected during field investigation followed by secondary data

from the census of India 2011.

Socioeconomic Assessment

Socio economic status of the population is the indicator of the change in the life style due to the

developmental activities taking place in the region. The villages which appears within the 10 km

radius from the centre of the proposed Project site are considered for socioeconomic study.

Demography

There are 44 villages in the study area of Taluka: Kheda, Taluka: Mahemdabad & Taluka:

Daskroi. The demographic pattern of all the settlements as per 2011 census is given in below

table.

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Table 3-18 List of villages present in the study area

Sr. No. Name of Village Distance from the Project

Site Direction from the Project

Site

1. Jetalpur 9.05 km N

2. Umiyapura 7.27 N

3. Lali 6.76 NNE

4. Mahij 8.27 NE

5. Sarsa 2.93 NE

6. Vasna Margiya 4.02 ENE

7. Sankhej 7.82 E

8. Malataj 8.42 E

9. Sadra 8.70 E

10. Dedarda 6.70 ESE

11. Samadara 4.77 ESE

12. Goblaj 3.64 SE

13. Kajipura 4.30 SE

14. Hariyala 9.61 SE

15. Kheda 9.70 SE

16. Vavdi 7.68 SSE

17. Damri 7.36 SSE

18. Govindpura 7.08 S

19. Vadala 5.43 SSE

20. Dhathal 5.09 S

21. Bherai 4.80 S

22. Shetra 8.57 S

23. Nayaka 7.64 SSW

24. Chitrasar 8.97 WSW

25. Dharoda 7.90 WSW

26. Navagam 5.25 SW

27. Chalindra 3.75 WSW

28. Pansoli 2.49 SSW

29. Pinglaj 1.16 WSW

30. Kanera 0.71 ENE

31. Malarpura 3.35 E

32. Mahijda 7.22 WNW

33. Timba 9.43 WNW

34. Vasai 7.97 WNW

35. Bareja 5.18 NNW

36. Giramtha 8.92 NNW

37. Bidaj 4.62 NNE

38. Kathwada 6.98 NNW

39. Naz 7..25 NW

40. Vaikunthpura 1.90 E

41. Parsantaj 8.72 ESE

42. Vasna Khurd 6.98 SE

43. Khumarvad 6.10 S

44. Kanij 9.50 NE

Sex Ratio

Sex ratio is number of females per 1000 males. In the study area the sex ratio is 926. As per

the Census 2011 the male population is 52% while female population is 48% of the total

population.

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Table 3-19 Village-wise details of Population

S. No

Village No of

Households Total

Population Male Female

1 Jetalpur 1326 6516 3411 3105

2 Girmatha 856 4151 2136 2015

3 Timba 306 1502 790 712

4 Mahijda 595 2748 1426 1322

5 Vasai 445 2119 1122 997

6 Naz 481 2387 1237 1150

7 Bareja 4119 19690 10293 9397

8 Malutaj 272 1327 687 640

9 Sadra 476 2422 1234 1188

10 Kanij 1639 7888 4092 3796

11 Umiyapura 263 1297 667 630

12 Lali 536 2454 1278 1176

13 Mahij 1291 5936 3087 2849

14 Bidaj 678 3207 1696 1511

15 Kanera 390 1836 943 893

16 Sarsa 477 2294 1176 1118

17 Vasna Margiya 374 1904 1018 886

18 Sankhej 817 3940 2019 1921

19 Vaikunthpura 100 450 223 227

20 Pinglaj 151 751 368 383

21 Kathwada 488 2562 1300 1262

22 Navagam 914 4356 2279 2077

23 Malarpura 167 772 399 373

24 Samadara 383 1914 996 918

25 Dedarda 221 1033 517 516

26 Parsantaj 1197 5742 2994 2748

27 Vasna Khurd 352 1840 936 904

28 Kajipura 325 1549 799 750

29 Goblaj 593 3000 1527 1473

30 Pansoli 169 869 444 425

31 Chalindra 198 1021 531 490

32 Dharoda 566 2726 1418 1308

33 Chitrasar 361 1696 890 806

34 Nayaka 1269 6323 3343 2980

35 Bherai 259 1347 696 651

36 Dhathal 228 1112 580 532

37 Vadala 184 889 449 440

38 Hariyala 1202 6054 3100 2954

39 Khumarvad 1249 5591 2875 2716

40 Vavdi 249 1312 703 609

41 Damri 143 654 349 305

42 Govindpura 166 767 387 380

43 Shetra 259 1212 623 589

44 Kheda 5065 25575 13307 12268

TOTAL 31799 154735 80345 74390

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Figure 3-16 Population of the study area

Social Structure:

Out of total population, 41% is SC population and 26.5 % is ST Population.

Table 3-20 Social Distribution

Sr. No.

Name

Total Populati

on Person

Scheduled

Castes

population Perso

n

Scheduled

Castes populat

ion Male

Scheduled

Castes populat

ion Female

Scheduled

Tribes populat

ion Person

Scheduled

Tribes populat

ion Male

Scheduled

Tribes populat

ion Female

1 Jetalpur 6516 825 422 403 328 171 157

2 Girmatha 4151 642 334 308 175 95 80

3 Timba 1502 197 98 99 84 45 39

4 Mahijda 2748 510 265 245 11 7 4

5 Vasai 2119 306 163 143 0 0 0

6 Naz 2387 149 78 71 70 38 32

7 Bareja 19690 459 247 212 671 359 312

8 Malutaj 1327 123 64 59 125 61 64

9 Sadra 2422 110 58 52 0 0 0

10 Kanij 7888 658 354 304 592 314 278

11 Umiyapura 1297 212 103 109 4 2 2

12 Lali 2454 281 153 128 393 203 190

13 Mahij 5936 676 368 308 1200 622 578

14 Bidaj 3207 235 128 107 1092 594 498

15 Kanera 1836 98 56 42 101 46 55

16 Sarsa 2294 129 68 61 263 136 127

52%

48%

Population of the Study Area

Total Population Male

Total Population Female

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17 Vasna Margiya 1904 156 80 76 242 120 122

18 Sankhej 3940 450 240 210 156 81 75

19 Vaikunthpura 450 138 67 71 15 10 5

20 Pinglaj 751 29 13 16 16 10 6

21 Kathwada 2562 285 139 146 5 2 3

22 Navagam 4356 760 412 348 335 178 157

23 Malarpura 772 76 44 32 5 2 3

24 Samadara 1914 236 121 115 448 246 202

25 Dedarda 1033 5 2 3 34 18 16

26 Parsantaj 5742 45 30 15 12 7 5

27 Vasna Khurd 1840 109 61 48 13 5 8

28 Kajipura 1549 68 36 32 25 17 8

29 Goblaj 3000 257 132 125 298 168 130

30 Pansoli 869 10 4 6 30 14 16

31 Chalindra 1021 160 75 85 2 1 1

32 Dharoda 2726 459 243 216 34 17 17

33 Chitrasar 1696 360 190 170 60 36 24

34 Nayaka 6323 382 213 169 743 400 343

35 Bherai 1347 86 47 39 0 0 0

36 Dhathal 1112 164 82 82 10 6 4

37 Vadala 889 140 69 71 104 54 50

38 Hariyala 6054 301 149 152 138 76 62

39 Khumarvad 5591 335 159 176 3 1 2

40 Vavdi 1312 154 85 69 39 27 12

41 Damri 654 135 70 65 0 0 0

42 Govindpura 767 149 72 77 0 0 0

43 Shetra 1212 93 40 53 21 13 8

44 Kheda 25575 1906 970 936 512 274 238

TOTA 154735 13058 6804 6254 8409 4476 3933

Literacy

The overall percentage of literate in the area is 72.19%. Total literate population is 1,11,713.

The literacy rate of male is 40.77% while literacy rate in female is 31.43%.

Table 3-21 Literacy Rate

Sr. No.

Name Total

Population Person

Literates Population

Person

Literates Population

Male

Literates Population Female

Illiterate Persons

Illiterate Male

Illiterate Female

1 Jetalpur 6516 4719 2637 2082 1797 774 1023

2 Girmatha 4151 2950 1652 1298 1201 484 717

3 Timba 1502 921 574 347 581 216 365

4 Mahijda 2748 1769 1032 737 979 394 585

5 Vasai 2119 1537 893 644 582 229 353

6 Naz 2387 1728 1004 724 659 233 426

7 Bareja 19690 13957 7874 6083 5733 2419 3314

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8 Malutaj 1327 1007 562 445 320 125 195

9 Sadra 2422 1646 943 703 776 291 485

10 Kanij 7888 6002 3311 2691 1886 781 1105

11 Umiyapura 1297 1038 564 474 259 103 156

12 Lali 2454 2038 1080 958 416 198 218

13 Mahij 5936 4308 2434 1874 1628 653 975

14 Bidaj 3207 2136 1236 900 1071 460 611

15 Kanera 1836 1336 752 584 500 191 309

16 Sarsa 2294 1556 914 642 738 262 476

17 Vasna Margiya 1904 1390 840 550 514 178 336

18 Sankhej 3940 2706 1602 1104 1234 417 817

19 Vaikunthpura 450 380 186 194 70 37 33

20 Pinglaj 751 495 292 203 256 76 180

21 Kathwada 2562 1748 972 776 814 328 486

22 Navagam 4356 3305 1881 1424 1051 398 653

23 Malarpura 772 578 330 248 194 69 125

24 Samadara 1914 1282 741 541 632 255 377

25 Dedarda 1033 824 414 410 209 103 106

26 Parsantaj 5742 4185 2337 1848 1557 657 900

27 Vasna Khurd 1840 1265 744 521 575 192 383

28 Kajipura 1549 995 586 409 554 213 341

29 Goblaj 3000 2186 1184 1002 814 343 471

30 Pansoli 869 602 355 247 267 89 178

31 Chalindra 1021 637 389 248 384 142 242

32 Dharoda 2726 1762 1028 734 964 390 574

33 Chitrasar 1696 1176 715 461 520 175 345

34 Nayaka 6323 4433 2627 1806 1890 716 1174

35 Bherai 1347 1049 574 475 298 122 176

36 Dhathal 1112 679 399 280 433 181 252

37 Vadala 889 679 368 311 210 81 129

38 Hariyala 6054 4226 2394 1832 1828 706 1122

39 Khumarvad 5591 4016 2238 1778 1575 637 938

40 Vavdi 1312 881 536 345 431 167 264

41 Damri 654 515 294 221 139 55 84

42 Govindpura 767 525 297 228 242 90 152

43 Shetra 1212 795 489 306 417 134 283

44 Kheda 25575 19751 10808 8943 5824 2499 3325

Total 154735 111713 63082 48631 43022 17263 25759

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Figure 3-17 Population Literacy of the study area

Occupational Pattern

The overall percentage of workers in the area is 38%.

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Table 3-22 Occupational Pattern

Sr.

No. Name

Total

Popula

tion

Person

Total

Worker

Popula

tion

Person

Total

Worker

Popula

tion

Male

Total

Worker

Popula

tion

Female

Main

Workin

g

Popula

tion

Person

Main

Cultiva

tor

Popula

tion

Person

Main

Agricult

ural

Labour

ers

Populat

ion

Person

Main

House

hold

Industr

ies

Popula

tion

Person

Main

Other

Worker

s

Popula

tion

Person

Margin

al

Worker

Popula

tion

Person

Non

Working

Populati

on

Person

Non

Working

Populatio

n Male

Non

Workin

g

Populat

ion

Female

1 Jetalpur 6516 2113 1890 223 1959 1811 148 399 384 15 200 163 37

2 Girmatha 4151 1591 1235 356 1424 1177 247 159 149 10 533 403 130

3 Timba 1502 511 469 42 482 453 29 115 113 2 209 200 9

4 Mahijda 2748 1353 887 466 1101 848 253 374 265 109 379 291 88

5 Vasai 2119 918 698 220 864 689 175 255 244 11 217 153 64

6 Naz 2387 803 721 82 689 620 69 108 100 8 130 126 4

7 Bareja 19690 6780 5830 950 6143 5400 743 527 515 12 736 652 84

8 Malutaj 1327 651 438 213 496 429 67 224 191 33 199 174 25

9 Sadra 2422 765 738 27 746 724 22 321 319 2 342 325 17

10 Kanij 7888 2925 2449 476 2568 2257 311 662 632 30 836 649 187

11 Umiyapura 1297 454 386 68 432 379 53 120 115 5 68 56 12

12 Lali 2454 996 806 190 619 564 55 157 154 3 23 18 5

13 Mahij 5936 2359 1843 516 1978 1695 283 293 274 19 1129 942 187

14 Bidaj 3207 1221 996 225 1136 944 192 133 130 3 306 220 86

15 Kanera 1836 546 503 43 528 491 37 36 34 2 228 212 16

16 Sarsa 2294 827 712 115 775 665 110 225 218 7 367 284 83

17 Vasna Margiya 1904 600 532 68 528 480 48 165 160 5 186 168 18

18 Sankhej 3940 1417 1227 190 1389 1203 186 322 321 1 853 723 130

19 Vaikunthpura 450 154 131 23 96 83 13 42 35 7 11 10 1

20 Pinglaj 751 324 231 93 321 228 93 97 97 0 95 92 3

21 Kathwada 2562 856 709 147 721 654 67 148 145 3 345 313 32

22 Navagam 4356 1593 1306 287 1512 1278 234 234 230 4 464 380 84

23 Malarpura 772 242 229 13 232 223 9 62 61 1 126 120 6

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24 Samadara 1914 675 583 92 586 544 42 176 174 2 238 218 20

25 Dedarda 1033 377 266 111 347 265 82 162 142 20 174 114 60

26 Parsantaj 5742 2539 1798 741 2072 1709 363 333 321 12 1721 1378 343

27 Vasna Khurd 1840 915 568 347 399 357 42 148 143 5 204 170 34

28 Kajipura 1549 508 471 37 487 456 31 254 241 13 179 163 16

29 Goblaj 3000 1010 861 149 806 770 36 269 263 6 204 187 17

30 Pansoli 869 376 270 106 367 265 102 140 128 12 78 50 28

31 Chalindra 1021 506 314 192 453 279 174 132 124 8 277 118 159

32 Dharoda 2726 969 888 81 952 879 73 324 315 9 468 425 43

33 Chitrasar 1696 693 543 150 587 536 51 196 190 6 205 173 32

34 Nayaka 6323 2174 1904 270 2014 1815 199 548 518 30 887 764 123

35 Bherai 1347 452 424 28 433 411 22 217 213 4 168 154 14

36 Dhathal 1112 368 323 45 346 314 32 114 110 4 144 121 23

37 Vadala 889 370 289 81 294 245 49 105 104 1 124 82 42

38 Hariyala 6054 2435 1803 632 2049 1740 309 841 780 61 616 464 152

39 Khumarvad 5591 2042 1685 357 1867 1624 243 327 309 18 1318 1115 203

40 Vavdi 1312 611 395 216 361 331 30 135 134 1 112 103 9

41 Damri 654 249 189 60 219 177 42 70 69 1 120 82 38

42 Govindpura 767 311 228 83 254 217 37 88 86 2 92 62 30

43 Shetra 1212 418 380 38 417 379 38 261 246 15 123 104 19

44 Kheda 25575 8480 7283 1197 7306 6613 693 682 665 17 1023 889 134

Total 154735 56477 46431 10046 49355 43221 6134 10700 10161 539 16457 13610 2847

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Figure 3-18 Occupational Pattern of the study area

33%

5%

62%

Occupational Pattern of the Study Area

Main Workers

Marginal Workers

Non Workers

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TRAFFIC STUDY:

Traffic counts are important to calculate the proposed load on the approach Road for

Project.

Project site is to be located at Survey No. 730/p/1, Village : Kanera, Taluka : Kheda,

District : Kheda.

Details regarding the traffic survey are :

• Traffic counts were collected and recorded in 4 hous intervals.

• Morning period (pick hours) suvery was carried out from 80.. to 12.00 hts.

• Evening period (pick hours) survey ws carried out from 16.00 to 20.00 hrs.

Traffic counts observed during the above survey are tabulated below :

Table 3.14 Traffic Count Table

Type of Vehicles Timings of Survey (hrs)

8.00 – 12.00 (4 hr) 16.00 – 20.00 (4 hr)

Large Trailer 3 2

Heavy (Bus,Truck,etc.) 7 5

Medium (Tractors, light commercial vehicles etc.)

12 8

Light (Car,Jeep,And Pickup Van etc.) 12 8

3 wheeler (Rickshaw) 9 14

2 Wheeler (Scooter, motorcycle,cycle,etc.) 34 28

Total PCU/hr. 22

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ANTICIPATED ENVIRONMENTAL IMPACTS AND

MITIGATION MEASURES

4.1 Prelude

This chapter identifies and predicts the potential impacts on different environmental components

due to the construction and operation of the proposed project. It details all the potential impacts

on biophysical and socio-economic components of the local environment due to the proposed

activities and sub-activities.

This chapter presents identification and appraisal of the likely impacts due to the proposed of

M/s. Shree Vallabh Chemical (Unit-II) at Survey No.: 703/P/1, Village: Kanera, Taluka : Kheda,

District : Kheda, Gujarat, India.Prediction of impacts is the most important component in the

Environmental Impact Assessment studies. Several qualitative and quantitative techniques and

methodologies are used to conduct analysis of the potential impacts likely to build up as a result

of the proposed development activities on physico-chemical, ecological and socio-economic

environments. Such predictions are superimposed over the baseline (pre-project) status of the

environmental quality to derive at the ultimate (post-project) scenario of environmental

conditions. The prediction and identification of impacts helps to minimize the adverse impacts

and maximize the beneficial impacts on environmental quality during pre and post project

execution.

4.2 Valued Environmental Components and Potential Impacts

The project activities will interact with various valued Environmental Components viz., air, water,

soil, land, flora & fauna, etc. The components that may be affected due to the proposed

manufacturing of emulsifier and de-emulsifier and require focused evaluation are summarized in

the following sub-sections, considering both construction phase as well as operation phase of

the project.

4.3 Potential Impacts during Project Operation

• Impact on Air Environment

• Impact on Noise Environment

• Impact on Water Environment

• Impact due to Solid Waste/ Hazardous Waste

• Impact due to storage and handling of chemicals

Potential Impacts and Mitigation Measures during Construction Phase Air Environment, Noise

Environment, Land Environment, Solid and Hazardous waste, Site Security and Safety, Water

Environment, Soil Environment, Socio- economic Environment, Health and Well-being of

Construction Workers.

During minor construction phase of the project, activities like excavation, grading, transportation

& storage of construction material, civil construction, mechanicalfabrication & erection will be

carried out at the minimum level because there are nomajor changes to occur for the proposed

plant except installation of few newtypes of machinery. During construction phase, major impacts

anticipated will beincrease in dust contamination and noise. However, these impacts will be

limited up toconstruction period only.

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4.4 Potential Impacts and Mitigation Measures during Operation phase

Some of the potentially significant environmental impacts from the proposed project will be in

Water environment, Land environment, Air environment, Soild- Hazardous waste, Soil quality,

socioeconomics, Ecology & biodiversity, Odour problem and Energy conservation.

Air Environment

Long term impacts on the air quality are anticipated due to operational activities. The

baselineambient air quality status in the study area during post monsoon season indicates that

all the criteria pollutants (gaseous as well as particulates), viz., PM10, PM2.5, SO2, NOx, CO,

etc. are well within the prescribed National Ambient Air Quality Standards (NAAQS set by

CPCB). The process involves burning of woodchips in the thermic fluid heater. As a result, stack

emissions would be constituted of mainly Sulphur dioxide (SO2), oxides of nitrogen (NOX) and

particulate matters. The emission will be compared with CPCB standard.

Air Quality Modelling

AERMOD View – Lake Environmental Software, which is a Gaussian-Plume atmospheric

dispersion algorithm for estimating concentration of pollutant, has been used to predict the

Ground Level Concentrations (GLC’s) of PM10, SO2 and NOx due to plant activity. The GLC’s

were predicted on 24 hourly average basis keeping in view the prescribed national ambient air

quality standards (NAAQS).

Data used for Modeling

The hourly meteorological data along with emission rate for individual pollutants used for

prediction of air quality impacts as given in chapter 2 has been taken into consideration.

Particulate matter (PM10)

The predicted concentrations of PM10 for Post Monsoon season are shown in the form of

isopleths in Figure 4.2 and Table 4.2.

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Table 4-1 Ground level Concentration of PM10 in μg/m3

Sr.

No

.

Location

Code

Name of

Location

Distance &

Direction

fromProject

Site

Incrementa

l Predicted

GLC μg/m3

Baseline

result

(Avg.)

μg/m3

Incremental

result after

development

of Project

1 AAQ-1 Project Site - -- 76.94 76.9400

2 AAQ-2 Sarsa 2.97 km, NE 0.0100 84.9 84.9100

3 AAQ-3 Mahij 8.20 km, NE 0.0003 81.56 81.5603

4 AAQ-4 Pansoli 2.48 km, SSW 0.0040 61.86 61.8640

5 AAQ-5 Naika 7.78 km, SSW 0.0004 60.75 60.7504

6 AAQ-6 Muktipur 3.93 km, WNW 0.0009 74.47 74.4709

7 AAQ-7 Sankhej 7.80 km, ENE 0.0046 66.30 66.3046

8 AAQ-8 Gobhlaj 4.16 km, SE 0.0018 81.19 81.1918

9 AAQ-9 Bareja 5.18 km, NNW 0.0019 61.33 61.3319

10 AAQ-10 Kanera 0.71 km, ENE 0.4245 60.87 61.2945

Figure 4-1Ground Level Concentration of PM10

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Sulphur dioxide (SO2)

The predicted concentrations of SO2 for study period are shown in the form of isopleths in Figure

4.3 and Table 4.3.

Table 4-2 Ground level Concentration of SO2 in μg/m3

Sr.

No.

Location

code

Name of

location

Distance &

Direction

from Project

site

Incremental

Predicted

GLC μg/m3

Baseline

result

(Avg.)

μg/m3

Incremental

result after

development

of Project

1 AAQ-1 Project Site - -- 11.60 11.6000

2 AAQ-2 Sarsa 2.97 km, NE 0.0100 15.37 15.3800

3 AAQ-3 Mahij 8.20 km, NE 0.0001 15.11 15.1101

4 AAQ-4 Pansoli 2.48 km, SSW 0.0007 11.54 11.5407

5 AAQ-5 Naika 7.78 km, SSW 0.0001 11.52 11.5201

6 AAQ-6 Muktipur 3.93 km, WNW 0.0002 13.50 13.5002

7 AAQ-7 Sankhej 7.80 km, ENE 0.0009 12.17 12.1709

8 AAQ-8 Gobhlaj 4.16 km, SE 0.0003 13.32 13.3203

9 AAQ-9 Bareja 5.18 km, NNW 0.0003 14.59 14.5903

10 AAQ-10 Kanera 0.71 km, ENE 0.0774 17.00 17.0774

Figure 4-2 Ground Level Concentration of SO2

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Oxides of Nitrogen (NOx)

The predicted concentrations of NOx for study period are shown in the form of isopleths in Figure

4.4 and Table 4.4.

Table 4-3 Ground level Concentration of NOX in μg/m3

Sr.

No.

Location

code

Name of

location

Distance &

Direction from

Project site

Predicted

GLC μg/m3

Baseline

result

(Avg.)

μg/m3

Incremental

result after

development

of Project

1 AAQ-1 Project Site - -- 17.25 17.2500

2 AAQ-2 Sarsa 2.97 km, NE 0.0010 21.67 21.6710

3 AAQ-3 Mahij 8.20 km, NE 0.0001 22.01 22.0101

4 AAQ-4 Pansoli 2.48 km, SSW 0.0004 16.50 16.5004

5 AAQ-5 Naika 7.78 km, SSW 0.0000 17.01 17.0100

6 AAQ-6 Muktipur 3.93 km, WNW 0.0001 19.85 19.8501

7 AAQ-7 Sankhej 7.80 km, ENE 0.0005 18.07 18.0705

8 AAQ-8 Gobhlaj 4.16 km, SE 0.0002 20.00 20.0002

9 AAQ-9 Bareja 5.18 km, NNW 0.0002 17.90 17.9002

10 AAQ-10 Kanera 0.71 km, ENE 0.0430 17.66 17.7030

Figure 4-3 Ground Level Concentration of NOX

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The prediction results corresponding to PM10, SO2 and NOxas shown above indicate that theair

quality impacts with respect to pollutants exclusively from the proposed projects would be

insignificant and the post-project status shall remain under prescribed NAAQS for Industrial,

Residential and other areas.

Also, during the operation phase of the project, the impacts on air quality due to vehicular

emissions will be very less. Considering the nature of activities, which the proposedproject will

result, less number of vehicular movements within the site and low threshold values, air

pollution is not expected to be a major concern. It is for these reasons that the ambient air

quality predictions using models have not been carried out for fugitive emissions from vehicles.

ENVIRONMENTAL MANAGEMENT PLAN:

Component Sources of Pollution/ Activities

Impact Mitigation Measures / Management Plan

AIR ENVIRONMENT

Flue gas emission from boiler & DG Set

Incremental increase of pollutants in ambient air

Increase stack height, set-up APCM (MDC).

WATER ENVIRONMENT

Process & Ancillary activities

Pollute water environment & soil environment

Treatment & Evaporate

SOLID & HAZARDOUS MANAGEMENT

Process, ETP, Utilities Pollute soil environment & water environment

Collection, Storage, Transportation & Safe Disposal

Noise Environment

Pumps, DG Set, Boiler, Blowers, Machineries, Vehicles & other Sources

On human, biotic environment

Regular maintenance, acoustic enclosure, Provision of PPE, etc.

Storage & Handling of Chemicals

Raw material & Product Storage as well as handling

On human, biotic environment, air environment, water environment, soil environment

Safe Storage, Transportation & handling, Follow rules & regulation of the Factory Act, MSDS, PESO guidelines for E.O., Regular maintenance of pumps & equipments.

Environmental Impact Assessment is carried-out by Matrix evaluation during

construction pahse as well as operation phase without mitigation measures and without

mitigation measures is given in below tables:

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Construction Phase : Matrix Evaluation without Mitigation Measures

PROJECT ACTIVITIES

PARAMETERS Excavation

Water

requirement Construction

Mechanical

Works

Site

Clearance

Machine

Operation

Land

scaping

Back

Filling

Surface

Paving

Domestic

& Misc.

Activities

Transport

Activities

Demands

of

Facilities

TOTAL

PHYSICO – CHEMICAL PARAMETERS

Surface Water Quality 0 0 0 0 0 0 0 -1 0 -1 0 -1 -3

Ground Water Quality 0 -1 0 0 0 0 0 0 0 0 0 0 -1

Air Quality & Climate 0 0 -1 -1 -1 -1 0 -2 0 -1 -2 0 -9

Soil Quality 0 0 -1 -1 -1 -1 0 -1 0 -1 -1 0 -7

Land use pattern 0 0 -1 0 -1 0 0 -1 0 -1 0 0 -4

ECOLOGICAL PARAMETERS

Forest/Park/Sanctuary 0 0 0 0 0 0 0 0 0 0 0 0 0

Flora & Fauna 0 0 -1 0 -1 0 0 0 0 0 -1 0 -3

Aquatic Ecosystem 0 0 0 0 0 0 0 0 0 0 0 0 0

SOCIAL PARAMETERS

Aesthetics 0 0 0 0 -1 0 0 -1 0 -1 0 -1 -4

Local Housing Structure 0 0 0 0 0 0 0 0 0 -1 0 -1 -2

Health & Safety 0 0 -1 -1 0 -1 0 -1 0 -1 -1 0 -6

ECONOMIC PARAMETERS

Agriculture 0 0 0 0 0 0 0 0 0 0 0 0 0

Industries 0 0 0 0 0 0 0 -1 0 0 -1 -1 -3

Employment 0 0 2 2 1 1 1 0 0 1 1 0 9

TOTAL 0 -1 -3 -1 -4 -2 1 -8 0 -6 -5 -4 -33

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Construction Phase: Matrix Evaluation with Mitigation Measures

PROJECT ACTIVITIES

PARAMETERS Excavation

Water

requirement Construction

Mechanical

Works

Site

Clearance

Machine

Operation

Land

scaping

Back

Filling

Surface

Paving

Domestic

& Misc.

Activities

Transport

Activities

Demands

of

Facilities

TOTAL

PHYSICO – CHEMICAL PARAMETERS

Surface Water Quality 0 0 0 0 0 0 0 0 0 0 0 0 0

Ground Water Quality 0 0 0 0 0 0 0 0 0 -1 0 0 -1

Air Quality & Climate 0 0 -1 0 0 0 0 0 0 0 -1 0 -2

Soil Quality 0 0 -1 0 0 0 0 0 0 0 0 0 -1

Land use pattern 0 0 -1 0 0 0 0 0 0 0 0 0 -1

ECOLOGICAL PARAMETERS

Forest/Park/Sanctuary 0 0 0 0 0 0 0 0 0 0 0 0 0

Flora & Fauna 0 0 -1 0 0 0 0 0 0 0 0 0 -1

Aquatic Ecosystem 0 0 0 0 0 0 0 0 0 0 0 0 0

SOCIAL PARAMETERS

Aesthetics 0 0 0 0 -1 0 0 0 0 0 0 0 -1

Local Housing Structure 0 0 0 0 0 0 0 0 0 0 0 0 0

Health & Safety 0 0 -1 0 0 0 0 0 0 0 0 0 -1

ECONOMIC PARAMETERS

Agriculture 0 0 0 0 0 0 0 0 0 0 0 0 0

Industries 0 0 0 0 0 0 0 0 0 0 0 -1 -1

Employment 0 0 3 2 2 1 1 0 0 1 2 0 12

TOTAL 0 0 -2 2 1 1 1 0 0 0 1 -1 3

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Operation Phase : Matrix Evaluation without Mitigation Measures

PROJECT

ACTIVITIES

PARAMETERS

Plant

Operation

Water

requirement

Treatment

&

Discharge

Emission

from

Stack

Fugitive

emission

Noise

generation

Hazardous

Waste

generation

Material

Storage &

Handling

Spills

&

Leaks

Breakdown

of Control

Equipment

Transport

Activities

Demands

of

Facilities

TOTAL

PHYSICO – CHEMICAL PARAMETERS

Surface Water Quality 0 -1 0 0 0 0 0 0 -1 0 0 0 -2

Ground Water Quality 0 -1 0 0 0 0 0 0 0 -1 0 0 -2

Air Quality & Climate -3 0 0 -2 -2 0 -2 -3 0 -2 -3 -2 -19

Soil Quality 0 0 -1 0 0 0 -1 -2 -1 -1 0 0 -6

Land use pattern 0 0 0 0 0 0 0 0 0 0 0 -1 -1

ECOLOGICAL PARAMETERS

Forest/Park/Sanctuary 0 0 0 0 0 0 0 0 0 0 0 0 0

Flora & Fauna 0 0 0 -1 -1 -1 0 0 0 0 -1 0 -4

Aquatic Ecosystem 0 0 0 0 0 0 0 0 0 0 0 0 0

SOCIAL PARAMETERS

Aesthetics 0 0 0 0 0 0 0 0 0 0 0 0 0

Local housing

structure 0 0 1 0 0 0 0 0 0 0 0 0 +1

Health & Safety -1 0 0 -1 -1 -1 0 0 0 -2 -1 0 -7

ECONOMIC PARAMETERS

Agriculture 0 0 0 -1 -1 0 0 0 0 0 0 0 -2

Industries 0 0 1 -1 -1 -1 -1 0 -1 -2 0 0 -6

Employment 3 0 1 0 0 0 0 1 0 0 3 2 10

TOTAL -1 -2 +2 -6 -6 -3 -4 -4 -3 -8 -2 -1 -38

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Operation Phase : Matrix Evaluation with Mitigation Measures

PROJECT

ACTIVITIES

PARAMETERS

Plant

Operation

Water

requirement

Treatment

&

discharge

Emission

from Stack

Fugitive

Emission

Noise

Generation

Hazardous

Waste

Generation

Material

Storage &

Handling

Spills

&

Leaks

Breakdown

of Control

Equipment

Transport

Activities

Demands

of

Facilities

TOTAL

PHYSICO – CHEMICAL PARAMETERS

Surface Water Quality 0 0 0 0 0 0 0 0 0 0 0 0 0

Ground Water Quality 0 -1 0 0 0 0 0 0 0 -1 0 0 -2

Air Quality & Climate 0 0 0 0 -1 0 0 0 0 -1 0 0 -2

Soil Quality 0 0 0 0 0 0 0 0 -1 0 0 0 -1

Land use pattern 0 0 0 0 0 0 0 0 0 0 0 -1 -1

ECOLOGICAL PARAMETERS

Forest/Park/Sanctuary 0 0 0 0 0 0 0 0 0 0 0 0 0

Flora & Fauna 0 0 0 0 -1 0 0 0 0 0 0 0 -1

Aquatic Ecosystem 0 0 0 0 0 0 0 0 0 0 0 0 0

SOCIAL PARAMETERS

Aesthetics 0 0 0 0 0 0 0 0 0 0 0 0 0

Local housing

structure 0 0 1 0 0 0 0 0 0 0 0 0 1

Health & Safety 0 0 0 0 0 0 0 0 0 -1 0 0 -1

ECONOMIC PARAMETERS

Agriculture 0 0 0 0 0 0 0 0 0 0 0 0 -0

Industries 0 0 2 0 0 0 0 0 0 0 0 0 2

Employment 3 0 2 0 0 0 0 3 0 0 3 2 13

TOTAL 3 -1 5 0 -2 0 0 3 -1 -3 3 1 8

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ANALYSIS OF ALTERNATIVES

5.1 Introduction Alternative analysis is the process of analyzing the project’s location for suitability of basic necessities to operate the plant safely this analysis also covers the environmental aspect of pollution prevention and improvement in quality of life near to the project vicinity. The project alternative is the course of action in pace of another, that would meet the same purpose and need, but which would avoid or minimize negative impacts and enhance project benefits. Such projects may result in specific impacts which can be avoided or mitigated by adherence to certain predetermined performance standards, guidelines or design criteria. Alternative approaches may therefore be more effective integrating environmental and social concerns into the project planning process.

5.2 Project Details M/s. Shree Vallabh Chemical (Unit-II) is proposing to manufacture Syntheic Organic Chemicals at Survey No.: 703/P/1, Village: Kanera, Taluka: Kheda, District: Kheda. Emulsifier and de-emulsifier manufacturing activities falls under 5(f) category – Synthetic organic chemicals industry (dyes & dye intermediates; bulk drugs and intermediates excluding drug formulations; synthetic rubbers; basic organic chemicals, other synthetic organic chemicals and chemical intermediates) and therefore prior EC is required for the proposed.

5.3 Site Alternative The project site is in proximity of Kheda District of Gujarat State and the fact is that the proposed project is to be done within the project area. Projectproponent is very well familiar with the surrounding environment therefore, it becomes easy for the unit to set up, operate & maintain the project on above said location.

The other supporting features are briefly summarized hereunder:

• Availability of adequate land; Availability of all basic facilities like

infrastructure,communication, transportation, medical facilities, fuel, water, power,

unskilled &skilled manpower, raw materials, road network etc.

• Proximity of market; Nearest town Kheda is 21 km away from the project sitewhich is very

well connected with other parts of the country by road & rail

• No R & R will be required; Easy availability of manpower

• No national park or wildlife habitats fall within 10 km radial distance from theproject site.

• The location of project is best suited to expand the manufacturing activities. So

noalternative for site is analysed.

5.4 Alternative for Technologies Table 5-1 Particular Proposed Technology Alternatives

Sr. No.

Particular Proposed technologies Alternatives

1. Water ETP consisting of primary treatment units followed by evaporator. Domestic wastewater dispose to Soak Pit.

--

2. Air Bag Filter --

3. Solid/ Hazardous waste

Solid & Haz. Waste is stored in separate storage area and dispose as per Rules.

--

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ENVIRONMENT MONITORING PROGRAM

6.1 Environmental Monitoring Program

Environmental monitoring describes the processes and activities that need to take place to

characterize and monitor the quality of the environment. Environmental monitoring is used in

the Preparation of environmental impact assessments, as well as in many circumstances in

which human activities carry a risk of harmful effects on the natural environment. All monitoring

strategies and programs have reasons and justifications which are often designed to establish

the current status of an environment or to establish trends in environmental parameters.

Environmental Monitoring Network is operation phase of the project for monitoring of various

environmental parameters like air, water, noise, soil etc.

6.2 Objectives of Monitoring

• To comply with the statutory requirements of monitoring for compliance with

conditionsof EC, NOC and CC&A.

• To comply with the provision of factory Act.

• To verify the result of the impact assessment study in particular with regards to

newdevelopment.

• Identification of any significant adverse transformation in environmental condition

toplan additional mitigation measures; if & as required.

• To check or assess the efficiency of the controlling measures.

• To ensure that new parameters, other than those identified in the impact

assessmentstudy, do not become critical through the commissioning of new project.

• To establish a data base for future impact assessment studies for new project.

6.3 Environmental Monitoring Program

Environmental Monitoring should be carried out during operation phase of the project.

Monitoring and Reporting Procedure

Regular monitoring of important and crucial environmental parameters is of immense

importance toassess the status of the environment during operational phase. With the

knowledge of baseline condition, the monitoring program can serve as an indicator for any

deterioration in environmental conditions due to operational phase and suitable mitigation

steps could be taken in time to safeguard the environment. Monitoring is as important as that

of control of pollution since theefficiency of control measures can only be determined by

monitoring. The proposed monitoring program gives below:

Ambient Air Quality Monitoring

Both ambient air quality and stack emission will be monitored. The ambient air quality with

respectto NOx, SO2, suspended particulate matter (PM10 and PM2.5) will be monitored in at

least 3-4locations in and around the project site through a reputed environmental laboratory

recognized byMoEF/NABL. Monitoring will be carried out for a period of 24 hours, every month

during construction phase and quarterly in operation phase. Similarly, all the stacks in the

proposed unit will be monitored once in three months with respect to NOx, SO2, Suspended

particulate matter (SPM) and Carbon Monoxide (CO) level.

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Water monitoring

Ground water monitoring locations will be identified and periodically check the Physical,

chemical as well as biological parameter as per drinking water standard IS 10500: 2012.

Noise level monitoring

Monitoring of the noise level is essential to assess the effectiveness of Environmental

Management Plan implemented to reduce noise levels. A good quality sound level meter and

noise exposure meter may be procured for the same. Audiometric tests shall be conducted

periodically for the employees working close to the high noise sources. The noise levels due

to machines and equipments will be monitored regularly.

6.4 Monitoring Equipment and Consumables

A well-equipped laboratory with consumable items will be provided for monitoring of important environmental parameters. Alternatively, monitoring can be outsourced from MoEF/NABL recognized laboratory.

Table 6-1 EnvironmentalMonitoring Plan (During Operational Phase)

Component Parameters Location Frequency Duration

Ambient Air

Quality

PM10, PM2.5,

SO2,NOx,

One on upwind

side, one on

downwind and one

at project site.

At every Six

Months 24 hrs

Point Source

Emissions

Particulates,

SO2,NOx,

Each stack – for

flue gas

At every Six

Months One Sample

Noise level

Leq day, Leq

night, L10, L50,

L90 dB(A)

In and around the

work zone

At every Six

Months One Sample

Soil Quality

Physico-

chemicalcharacter

istics

At relevant

locations

At every Six

Months One Sample

Ground &

Surface

water

As per

IS 10500:2012 Adjoining village

At every Six

Months One Sample

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6.5 Environmental Budget

For environment protection and management and pollution control and treatment and

monitoring systems, appropriate budgetary provision would be made and provision for

recurring expenditure for environment management of the project would be made. The details

of budget allocation during operation phase are given in below Table:

Table 6-2 Budget Allocation for Environmental Management

Total EMP cost (Operation phase): .58.0 Lakhs

Table 6-3 Budget Allocation for Social Upliftment Year

Activity Year allotted budgetary provision (Rs)

Construction/repairing of roads Project proponent will follow the CSR policy

as Directives of Statutory Authorities after

Commencing Production Activities.

Primary health Centre

Medical Camp

Women Empowerment

Tree Plantation

Operation Phase

S.No. Pollution Control

Measures

Recurring Cost

per annum Rs. (Lakhs)

Capital

Cost Rs. (Lakhs)

1 Air Pollution Control

18 30.0 2 Water Pollution Control

3 Noise Pollution Control

4 Occupational Health 2.0 2.0

5 Green Belt 6.0 5.0

6 CSR Activity - 20.0

7 Miscelleanous 5.0 1.0

Total 31 58.0

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6.6 Corporate Environment Policy

Project proponent is presently involved in business of the emulsifier and de-emulsifier and

understand their responsibilities towards community as well environment along with doing

business. They believe in sustainable development and therefore are providing adequate

environmental control and management system in unit and will regularly and efficiently operate

the same.

Unit has prepared environment policy duly approved by directors prescribing standard

operating procedures to bring into focus any deviation/violation of environmental or forest

norms/conditions. This policy is displayed at various prominent places in the premises and all

the employees are educated about the same which will be continued further.

For performing all the environmental management activities and operating environmental

management systems efficiently, unit has established Environmental Management

Cellgoverned by director as mentioned below.

Figure 6-1 Environment Management Cell

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ADDITIONAL STUDIES

7.1 PUBLIC HEARING

This is a draft EIA report, which is being submitted to GPCB for conducting public hearing.

Minutes of Public Consultation / Public Hearing will be incorporated in the final EIA report after

making necessary changes and submit to EAC-MOEF&CC for EC Appraisal.

7.2 RISK ASSESSMENT

7.2.1 OBJECTIVE OF THE STUDY

Quantitative Risk Assessment (QRA) study for M/s. Shree Vallabh Chemical (Unit-II) has been

carried out based on data provided by M/s Shree Vallabh Chemical (Unit-II).

The main objective of risk assessment -Quantitative Risk Assessment (QRA) is to identify and

determine the potentialdamage or loss of life, property and environment and to provide a

scientific argument for decision makers to provide and maintain the safety levels of the

facilities to prevent or mitigate harm and loses. This is achieved by the following:

• Identification of hazards that could be realized from manufacturing processes, plant

equipment and machinery, raw materials and products.

• Identify the potential failure scenarios that could occur within the facility.

• To Asses, the potential risks associated with identified hazards to which the plant and

its personal and community outside may be subjected. Consequences analysis of

various hazards is carried out to determine the vulnerable zones for each probable

accident scenario.

• Evaluate the process hazards emanating from the identified potential accident

scenarios.

• Analyse the damage effects to the surroundings due to such accidents.

• Conclusion and Recommendation to mitigate measures to reduce the hazard / risks.

• To provide guidelines for the preparation of On-site response plan.

7.2.2 Raw Material Handling and Storage:

All the raw materials shall be first received by the stores department and samples of raw

materials shall be sent to quality control laboratory wherein the quality of raw material

shall be tested. Only after confirmation of quality by the QC lab, the raw material shall

be transferred / unloaded at the respective storage area in the factory with proper

labeling. The raw material in general will be received in bags, carboys, drums as well

as through tankers.

7.2.3 Storage and Transportation of Liquid Raw Materials

All liquid raw materials will be stored in storage tanks and in Drums/Carbouys at

separate storage area. The storage area for hazardous chemicals will be located

within the boundary wall with a constant watch by security round the clock. Proper

enclosures shall be provided for all storage tanks. All necessary firefighting system

and safety arrangements shall be provided near the storage area to combat any

emergency accident. The liquid chemicals shall be transported through pipes via rack

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to production area from storage tanks. The same system is provided for exiting

activities.

7.2.4 Storage and Transportation of other Raw Materials

The raw materials which are procured in drums/carboys/bags shall be stored in

separate storage area in stores department and transported from the storage area to

the production plant by hydraulic lift/trolley/forklift as applicable. The same system is

provided for exiting activities.

Table 7.1 & Table 7.2 shows the details on Transportation, Storage and Handling of

products and raw materials, respectively.

Table 7-1: TRANSPORTATION DETAILS ON FINISHED PRODUCTS

Sr.

No. Product Physical State Dispatch

Means of

Transportation

1. Alkyl Phenol Ethoxylate Liquid Local / Export Truck / Container

2. Fatty Alcohol Ethoxylate Liquid Local / Export Truck / Container

3. Oxo Alcohol Ethoxylate Liquid Local / Export Truck / Container

4. Vegetable Oil Base Ethoxylate Liquid Local / Export Truck / Container

5. PEG Ethoxylate Liquid Local / Export Truck / Container

6. De-Emulsifier Ethoxylate Liquid Local / Export Truck / Container

7. TWEEN Series Ethoxylate Liquid Local / Export Truck / Container

8. EO PO Block Co- Polymer Liquid Local / Export Truck / Container

9. AMPHOTERICS Liquid Local / Export Truck / Container

10. BINDER Liquid Local / Export Truck / Container

11. SOFTENER Liquid Local / Export Truck / Container

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Table 7-2: DETAILS ON RAW MATERIALS – TRANSPORTATION

Sr.

No. Raw Material

Physical

State

Source

of

Supply

Means of

Transportation

(by road)

Distance of

Supplier from

Project Site (km)

1.

Ethylene Oxide /

Propylene Oxide Liquid Local 7 T Tanker load 50 - 100

2. KOH Flakes Local 25/50 kg bags 50 - 500

3. NaOH

Liquid/

Flakes Local 25/50 kg bags 50 - 500

4. Alkyl Phenol Flakes Local 25/50 kg bags 50 - 500

5. Fatty Alcohol Liquid Local 200 kg drum 50 - 500

6. Oxo Alcohol Liquid Local 200 kg drum 50 - 500

7. Veg. Oil Liquid Local 200 kg drum 50 - 100

8. DEG Liquid Local 200 kg drum 50 - 500

9. Hydrogenated Castor Oil Flakes Local 25/50 kg bags 50 - 500

10. Sorbiton Esters Liquid Local 200 kg drum 50 - 500

11. Di-Propylene Glycol Liquid Local 200 kg drum 50 - 500

12. Acrylic Acid Liquid Local 200 kg drum 50 - 500

13. Alkyl Amines Liquid Local 200 kg drum 50 - 500

14. Butyl Acrylate Liquid Local 200 kg drum 50 - 500

15. Styrene Monomer Liquid Local 200 kg drum 50 - 500

16. Acrylamide solid Local 25/50 kg bags 50 - 500

17. Sodium Meta Bi sulfite Solid Local 25/50 kg bags 50 - 500

18. Stearic acid Solid Local 25/50 kg bags 50 - 500

19. Di Ethanol Amine Liquid Local 200 kg drum 50 - 500

20. Amino Ethyl Amine Liquid Local 200 kg drum 50 - 500

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Safety Procedures for Transfer of Raw Materials

All the lines shall be metallic and provided with jumpers for the conductivity of each flames

zones

All the day tanks shall be provided with level indicators and an overflow line which will come

back to the tank

7.3 Action plan for the transportation of raw material and products

7.3.1 The following major raw materials and products being transported

to the facility and from the facility

• Ethylene Oxide

• Fatty Alcohols

• Nonyl Phenol, Octyl Phenol

• Hydrogenated Castor oil

• Styrene Monomer

• Di-Propylene Glycol

• Potassium Hydroxide (or Sodium Hydroxide ) Flakes as a catalyst

• The ethylene oxide condensates ( Ethoxylated Products) of all the above

• Diesel

• Coal – Anthracite coal

7.3.2 Transportation and handling of Ethylene oxide

Of all the above products ethylene oxide transportation is most hazardous as it is both

flammable and toxic. It is transported in a pressured tanker at a pressure of 4 to 5

Kg/cm2. The transportation of this material is done in a liquefied stage at higher pressure

and low temperature of about 4 to 6 °C, in an insulated tanker. Following precautions

are taken for transportation of this material.

• The responsibility of the transportation lies with the supplier only.

• The road tanker is filled at a temperature of 2 to 4°C and at a pressure of 4 to 5 kg/cm2

• The tanker is fully insulated to minimize the heat gain during transportation. The

material of insulation should be compatible with EO.

• The tanker is fully equipped with safety equipment and accessories like safety valve,

pressure gauge, temperature gauge and fire extinguisher.

• The driver and cleaner are fully trained in handling the Ethylene Oxide related

emergencies which are likely on the road.

• The route of the vehicle is planned in such a way that busy and populated areas are

avoided.

• The ethylene oxide is purchased and transported from the nearest location (From

Vadodara facility of RIL) as far as possible.

• The estimated transportation time is 6 to 8 hours (The distance from Vadodara

manufacturing facility of RIL is about 125 km).

• In case there is any mishap on the road or the tanker develops the leak, then it is

handled by supplier i.e. (RIL) for which they have a 24 hr emergency and rescue teams

are available at their Vadodara plant.

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• The material of construction: of the tanker is stainless steel only as any

contamination of tanker can result in initiating polymerization reaction which is

exothermic and can cause bursting of the container/tanker.

• Tank fittings and attachments in contact with Ethylene Oxide shall also be of the above-

mentioned materials, and may not contain copper or alloys of copper and/or

magnesium.

• The tanker is never filled up to the bream. Some empty space is left to allow for the

expansion of the liquid.

• The road tanker is not allowed to keep waiting in the open sun either on the road or in

the factory premises to minimize the heat gain.

• The tanker is emptied in the Ethylene Oxide storage tank only when the tank is empty.

• The unloading is done by nitrogen pressure. The pumping of Ethylene Oxide is avoided

in order to control fugitive emissions of EO.

• Use of dedicated tankers: The EO tankers are dedicated for the transportation of EO

only. This is to avoid contamination and polymerization of EO. If it gets polymerized it

will choke the inlet outlet lines and safety valve.

• Parking the vehicle - Drivers must ensure that the vehicle is either supervised or is

parked in a secure place. No potential source of heat or fire must exist in the vicinity,

and the vehicle must be capable of being easily removed in an emergency.

• The parking of the vehicle is to be avoided as far as possible. Drivers must inform the

hauler of their overnight parking location.

• Delays or accidents: - All delays during transport, whether due to severe weather

conditions, breakdown or other reasons must be reported to the consignor as soon as

possible. Transport accidents must also be reported to the consignor as soon as

possible

• Pressure and temperature checks :- For road transport the pressure and/or

temperature of the tank contents should be checked regularly and recorded on a

checklist or in a logbook

• Emergency procedure: - Drivers should be given precise instructions as to the

acceptable pressure and temperature rise during the journey, and the emergency

action to be taken in the event that readings in excess of acceptable levels are

observed.

• The design of the road tankers / tank containers must guarantee a complete

unloading of the road tankers/tank containers. Criterion: less than 5 litres remaining

product.

• The ethylene oxide tanker is padded with nitrogen to avoid self-polymerization of EO

vapour.

• The loading and unloading operation of the tanker should be situated at the safe

distance from the storage tanks.

• After loading the tanker is pressured with nitrogen to ensure the gas phase remains

inert even up to 50 °C.

• The drivers of the tanker to check that the pressure of the tanker does not rize above

10 Kg/cm2 or temp do not rise above 50 °C.

• The valves of the tanker may get choked due to polymerization of EO, hence they

should be cleaned periodically.

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• The tanker should not be kept empty containing vapour of EO for long times to avoid

polymerization of EO. It should be purged and maintained under nitrogen pressure.

7.3.3 Precautions while unloading the tanker

• During loading or unloading the vehicle must be earthed. Ensure double earthing to

avoid any static charge accumulation

• The oxygen content of the tanker should be less than 0.3% by vol. before loading of

EO

• The operator should wear breathing apparatus before loading or unloading ethylene.

• After connection the hose must be purged with nitrogen to make it free from Oxygen

• The flange joints and other connections to be checked with soap solution for leakage.

It should be kept in mind that the thresh hold limit for EO in air is 1 ppm only.

• The key of the vehicle should be removed

• The vehicle hand brake is to be put on.

• The wheel chocks should be applied during loading unloading to stop accidental

movement of vehicle.

• Hand brake should be applied when the tanker is getting loaded or unloaded.

• The driver should be near the vehicle during loading unloading operation.

• The vehicle should be parked in the shed when it is loaded or unloaded.

7.3.3.1 Storage and handling of Hydrogen Peroxide

• The hydrogen peroxide is used in the process as a bleaching agent, if required not

routinly. Whenever the product has a yellowish tinge about 1litre of hydrogen peroxide

is added to the reactor to make a colourless liquid.

• The hydrogen peroxide is brought in a 50 litre carboys

• It is stored in a shed away from the other material as it is a strong oxidizing agent.

7.3.3.2 Storage and handling of alkyl phenols

• The alkyl phenols are the main raw materials for the facility. The alkyl phenols mainly

used are Nonyl Phenol, Dodesyl Phenol and Octyl Phenol.

• These are mostly available in liquid form

• They are purchased in the 200 litres HDPE drums or MS Drums and brought to the

factory in the transport truck.

• They are stored in the factory main storage area.

• The liquid from the drums is transferred to the reactor by a portable pump, the pump

is mounted on the top of the drum and the suction pipe is dipped in the drum upto the

bottom.

• The remaining liquid is manually poured in a small container of about 10 to 20 litres in

size and is pumped to the reactor.

• Secondary containment in the form of a tray is used to control the spillage of the

material

• All the used drums are sold to the authorized and GPCB approved recyclers

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7.3.3.3 Storage and handling of castor oil, hydrogenated castor oil and fatty

alcohol

The castor oil and fatty alcohol are liquids with a similar properties like alkyl phenols and

they are brought in 200 litres MS or HDPE drums by road trucks.

They are handled in the similar way like an alkyl phenols.

1. Storage and Handling of PEG (polyethylene glycol)

• PEG is the main raw material for the production of Poly-Sol a de-emulsifier used in

crude oil processing to separate oil from the water.

• PEG is the higher boiling glycol. It is in liquid form. It is procured in 200 liters MS

or HDPE drums.

• The drums are transported in the road truck and stored in a separate area in the

raw material storage shed.

• Occasionally the material is supplied in the road tanker. The road tanker material

is emptied in the 200 litres HDPE drums. They are stored in the shed away from

the direct sunlight.

• The PEG is transferred to the reactor from the drum by the portable pump which

can be mounted on the drum top.

• The used drums are sold to the authorized recyclers.

2. Storage and handling of potash flakes or caustic flakes

• The caustic or potassium hydroxide is used as a catalyst for the initiation of

ethoxylation reaction

• The material is purchased and is available in 25 kg or 50 kg HDPE lined woven

sacks.

• This is transported by the road truck.

• Since the material is highly hygroscopic, the bags are tightly closed after taking out

the material.

• A 30 % or 50 % caustic or potash solution is made in water for use as a catalyst.

• Adequate PPE is used while handling the flakes, especially the use of hand gloves

and goggles is must while handling.

• Since the material is harmful to skin and eyes adequate training in handling this

material is given to workers.

• The empty bags are fully washed and decontaminated before selling or recycling

them for storage of other product.

3. Diesel

• Diesel will be used as fuel for running the DG set in case of power failure.

• The quantity of diesel required is depends on the running of DG set. But it is about

100 liters per month.

• . Diesel is available on the nearby petrol pump

• It is brought in a 35 or 50 liters carboys and is transferred to the tank in the DG set.

• The carboys are dedicated for diesel

• All necessary safety precautions are taken as diesel is a flammable liquid.

4. Coal

• The facility will be set up a coal fired boiler for production of steam

• The coal requirement is about 2 MT per day.

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• Imported coal or Anthracite coal is procured through the dealers is delivered to the

site by Road Lorries.

• The coal is stored in shed near the boiler and is manually fed to the boiler to

maintain boiler pressure.

• Big lumps of coal are broken into small pieces manually for feeding to the boiler.

• Since coal can catch fire on its own in the open storage, regular water spraying is

done the coal.

• Big heaps of coal is avoided to reduce chances of fire.

5. Storage and handling of ethoxylate products:

All ethoxylate products are in liquid form and near to similar properties and sell in 200

liters capacity HDPE drums by road. Handling of product like similar way of raw material.

7.4 Details of occupational health programme

7.4.1 To which chemicals, workers are exposed directly or indirectly

The following chemicals are being used as raw materials in the plant

I) Ethylene Oxide

II) Hydrogen Peroxide

III) Fatty alcohols

IV) Nonyl Phenol, Octyl Phenol & Dodecyl Phenol

V) Castor oil & Hydrogenated Castor oil.

VI) Polyethylene Glycol (PEG)

VII) Potassium Hydroxide (or Sodium Hydroxide) Flakes as a catalyst.

VIII) The Ethylene Oxide condensates ( Ethoxylated Products of all the

above)

7.4.2 Whether these chemicals are within Threshold Limit Values (TLV) /

Permissible Exposure Levels as per ACGIH recommendation?

In the expanded facility of Shree Vallabh Chemical. The most hazardous chemical

handled is Ethylene oxide. The TLV and PEL values of the Ethylene Oxide are

I. A. TLV – 8 Hour weighted average (TWA) Value – 1.8 mg/M3 or 1 ppm

B. TLV – Immediate Danger to life or health (IDLV) value – 800 ppm

The above values are as per the US notification of Jan 2009. (ACGIH)

II. The PEL exposure value as per OHSA , United states Nov 2006 is

A STEL– Short term Exposure limit is 5 ppm for 15 minutes & 1 ppm for 8 Hrs

(TWA)

The other materials are mostly in liquid form and mostly with high boiling points

hence their concentration in the working atmosphere is very low and do not pose

any health danger to the persons working.

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7.4.3 What measures company has taken to keep these chemicals within

PEL/TLV.?

The following measures and precautions will be taken to keep the concentrations of

EO in the working atmosphere below the PEL / TLV

• The main storage tank (pressurized vessel) is installed in the open outside the

building and is under the shed.

• The transfer of Ethylene Oxide material to the reactor and to the measuring tank is

by pipe line and is under nitrogen pressure.

• Manual handling of the hazardous material like Ethylene Oxide is not there.

• Minimum flange joints are used in the pipeline to minimize the chances of Ethylene

Oxide leakage.

• The joints are regularly checked with soap solution for leakages.

• The area where ethylene oxide is handled is well ventilated. The use of Eco

ventilators is being done.

• Exhaust fans and windows are fitted on the wall at lower level to keep the area free

from pollutants. (EO vapour are heavier than air try to stick to the lower levels.)

• Regular monitoring of the workplace is done by using drägar tubes and monitors.

• The workers have been provided adequate PPE’s like breather mask, face mask

to carry out critical operations like shut down, or maintenance of equipments where

there is chance of exposure.

• Permit system is strictly enforced for carrying out maintenance and non-routine

jobs.

• Staff and workers are well trained in the operations and to avoid exposure to

dangerous chemicals.

• The vent of the condensation reactor is dipped in the water bath. The water in the

water bath is changed daily. Ethylene Oxide vapour if any in the vent gases are

absorbed in the water. The water in the water bath is sent to the waste water

treatment facility.

• There is a double mechanical seal on the agitator of the reactors. This ensure that

there is no fugitive emission of Ethylene Oxide

• There is a safety valve on the reactor which is set at 7 Kg pressure ( g)

• The reactor and other vessels containing EO are purged thoroughly to make them

free from EO before opening

• LDAR program is enforced for Ethylene Oxide and steam lines (Leak Detection

and Repair) program.

• Fugitive emission control – Since the Ethylene Oxide storage is under pressure

and no direct vent is provided the fugitive emission of ethylene oxide is zero.

1. How the workers are evaluated concerning their exposure to chemicals

during pre-placement and periodical medical monitoring?

As per policy and norms all of the workmen are put to medical examination and testing

periodically and at set interval and based on the medical report actions are taken, if at

all anything is necessary and required. Even based on the medical examination report

/ feedback, workmen are counselled and put in different area / job rotation kind of

activities. Medical record should be maintained in office.

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The pre-placement and periodical medical examination records are to be maintained

in the prescribed format as per the Factories Act 1948 and Gujarat Factories Rules

1963.

7.4.4 What are onsite and offsite emergency plan during chemical

disaster

7.4.4.1 Onsite Emergency Response

The following types of emergencies are possible in the facility which handling

flammable and dangerous material like Ethylene Oxide

a. Fire

b. Gas leak / toxic release.

c. Spillage of liquid chemical from 200 liters drums.

d. Accident involving human injury

In case of the above emergencies the company has well defined and documented

emergency management procedure, this procedure is described in short in the

following paragraphs

• Shut down and Isolation: Raising the alarm, followed by immediate safe shut

down of the processes, reactors, power supply, and isolation of affected areas

• Escape, Evacuation and Rescue: Safeguarding human lives at site by

commencement of the Emergency Evacuation and Rescue Plan. Ensuring

that all personnel are accounted for and carrying out a head count of persons

evacuated. Notification and commencement of offsite emergency plan in case

offsite impacts are possible The persons should be asked to gather at the

designated place.(Emergency assembly Points)

• Stopping the development of the emergency: Control or response to the

emergency depending upon its nature (fire, toxic release or explosion). Fire

can be somewhat better controlled through fire fighting, while toxic release

impacts can be partially controlled through proper communication with

affected population. Impacts of explosions impacts cannot be controlled once

they occur, hence efforts will require focusing on provision of relief or control

of secondary impacts (such as property damage or fires) resulting from

explosions.

• Treatment of injured: First aid and hospitalization of injured persons

• Protection of environment and property: During mitigation, efforts should

be made to prevent impacts on environment and property to the extent

possible.

• Welfare of the personnel managing the emergency: Changeover, first aid

and refreshments for the persons managing the emergency

• Informing and assisting relatives of the victims

• Informing the news and electronic media

• Preserving all evidences and records: This should be done to enable a

thorough investigation of the true causes of the emergency

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• Investigation and follow up: This requires to be carried out to establish

preventive measures for the future and a review of the DMP and fill up the

deficiencies in the emergency planning procedures

• Ensuring safety of personnel prior to restarting of operations: Efforts

require to be made to ensure that work environment is safe prior to restarting

the work.

• In case of fire: If there is a fire and there is little personal risk, use appropriate

extinguisher if you have been trained in its proper use. If the fire is very small,

it may be extinguished by smothering it with a non flammable material such

as a sand, watch glasses or metal sheet. Turn off electrical circuit and gas

lines.

7.4.4.2 Off-site Emergency Response Plan

• An emergency may affect areas offsite of the works as for example, an explosion

can scatter debris over wide areas and the effects of blast can cover considerable

distances, wind can spread burning brands of gases.

• In some cases e.g. as the result of an explosion, outside damage will be immediate

and part of the available resources of the emergency services may need to be

deployed in the affected areas. In any case, the possibility of further damage may

remain, e.g. as the result of further explosion or by the effect of wind spreading

burning brands of hazardous material.

• It will be necessary to prepare in advance simple charts or tables relating the likely

spread of the vapours cloud taking into account its expected buoyancy, the local

topography and all possible weather conditions during the time of release.

• It may also be desirable to install instruments indicating wind speed and direction,

which could be done jointly with surrounding industries.

1. First aid treatment plan should be taken if any employee get injured in any

emergency situation as follows:

• In all actual or suspected cases of exposure to EO, medical attention should be

obtained at once and the patient should always be removed from the contaminated

area.

• All contaminated clothing should be removed immediately.

• Remove from exposure. If unconscious secure airway and place in semi prone

recovery position. If not breathing give artificial respiration.

• If heart beat absent give external cardiac compression.

• If there is cyanosis (blueness of the lips) administer oxygen by face mask. If there is

breathing difficulty or cough keep patient at rest seated in position of maximum

comfort. Refer to hospital or doctor risk of delayed symptoms.

• Remove all contaminated clothing to a safe ventilated place or a sealed container.

• In case of skin contamination wash immediately with plenty of clean, gently flow

water.

• In case of eye contamination wash the eye immediately with plenty of clean, gently

flow water for 10 minutes. Then send promptly to a doctor or hospital.

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• Cover skin burns with a sterile dressing.

• If patient appears confused, excited or uncoordinated use only minimal restraint

necessary for safety and treatment.

• If patient is conscious permit water to drink.

2. Liver function tests (LFT) during pre-placement and periodical examination

Ethylene Oxide may also damage the liver and kidneys in case of chronic exposure.

Hence Lever function and kidney tests will be done during pre –placement and

during periodical medical checkup once in a years for those workers who are likely

to get exposed to Ethylene Oxide. More detailed information on various tests to be

performed for those working in EO handling areas is given in next para on

occupational health surveillance program.

3. Details of occupational health surveillance program

• Medical surveillance program

The EO has been linked to an increased risk of cancer and reproductive effects

including decreased male fertility, fetotoxicity, and spontaneous abortion. At the

present, limited studies of chronic effects in humans resulting from exposure to EO

suggest a causal association with leukemia. Adequate screening tests to determine an

employee's potential for developing serious chronic diseases, such as cancer, from

exposure to EO do not presently exist. Laboratory tests may give evidence to suggest

that an employee is potentially overexposed to EO. The physician must become

familiar with the signs and symptoms that indicate a worker is receiving otherwise

unrecognized and unacceptable exposure to EO. The employer is required to institute

a medical surveillance program for all employees who are or will be exposed to EO at

or above the action level (0.5 ppm) for at least 30 days per year, without regard to

respirator use.

Although broad latitude in prescribing specific tests to be included in the medical

surveillance program is extended to the examining physician, OSHA requires inclusion

of the following elements in the routine examination:

(i) Medical and work histories with special emphasis directed to symptoms related to

the pulmonary, hematologic, neurologic, and reproductive systems and to the eyes

and skin.

(ii) Physical examination with particular emphasis given to the pulmonary, hematologic,

neurologic, and reproductive systems and to the eyes and skin.

(iii) Complete blood count to include at least a white cell count (including differential

cell count), red cell count, hematocrit, and hemoglobin.

(iv) Any laboratory or other test which the examining physician deems necessary by

sound medical practice.

The employer is required to make the prescribed tests available at least annually to

employees who are or will be exposed at or above the action level, for 30 or more days

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per year; more often than specified if recommended by the examining physician; and

upon the employee's termination of employment or reassignment to another work area.

While little is known about the long term consequences of high short-term exposures,

it appears prudent to monitor such affected employees closely in light of health data.

The employer shall provide physician recommended examinations to any employee

exposed to EO in emergency conditions. Likewise, the employer shall make available

medical consultations including physician recommended exams to employees who

believe they are suffering signs or symptoms of exposure to EO.

The employer is required to provide the physician with the following information: a

description of the affected employee's duties as they relate to the employee exposure

level; and information from the employee's previous medical examinations which is not

readily available to the examining physician. Making this information available to the

physician will aid in the evaluation of the employee's health in relation to assigned

duties and fitness to wear personal protective equipment, when required.

The employer is required to obtain a written opinion from the examining physician

containing the results of the medical examinations; the physician's opinion as to

whether the employee has any detected medical conditions which would place the

employee at increased risk of material impairment of his or her health from exposure

to EO; any recommended restrictions upon the employee's exposure to EO, or upon

the use of protective clothing or equipment such as respirators; and a statement that

the employee has been informed by the physician of the results of the medical

examination and of any medical conditions which require further explanation or

treatment. This written opinion must not reveal specific findings or diagnoses unrelated

to occupational exposure to EO, and a copy of the opinion must be provided to the

affected employee.

7.5 Details of occupational Health/Safety surveillance Requirements:

Occupational Health

• Plan and fund allocation to ensure the occupational health & safety of all contract and casual workers.

• Details of exposure specific health status evaluation of worker, if the workers' health is being evaluated by pre-designed format, chest x rays, Audiometry, Spirometry, Vision testing (Far & Near vision, colour vision and any other ocular defect), ECG, during pre-placement and periodical exam nations give the details of the same. Details regarding last month analyzed data of above mentioned parameters as per age, sex, duration of exposure and department wise.

• Details of Occupational & Safety Hazards. What are the exposure levels of hazards and whether they are within Permissible Exposure Level (PEL), if these are not within PEL, what measures the company has adopted to keep them within PEL so that health of the workers can be preserved.

• Annual report of health status of workers with special reference to Occupational Health and Safety.

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Provision for following matters need to be made:

• Checking packaging or container labels and material safety data sheets; on regular

basis.

• Regular communication between workers, supervisors and employers about likely

hazards; Regular training to all concerned people on the hazardous involved especially

of the EO exposure

• Regular inspection of workplaces, plant and equipment; for leakages and spillages.

The flange joints and other joints to be examined with soap solution for any leakages

of EO.

• The plant and process area is well ventilated by use of eco –ventilators and exhaust

fans mounted on the lower side of the wall.

• Regular monitoring of workplace by dragger tube for presence of EO. The EO level

should be less than 1 ppm which is a threshold limit. The desired level of EO in the

working atmosphere should be less than 0.5 ppm

• Regular review of tasks and procedures; and

• Checking of previous incident and injury records for recurring situations.

• Job risk analysis/ job safety analysis

• Enclosed systems for chemicals, relocation of employees or physical barriers

• Storing hazardous substances in a lockable, enclosed area with adequate ventilation

• Limiting access to chemical storage areas to authorized people only

• Ensuring all labels remain intact on containers and packaging

• Where possible, pump chemicals into reactors or tanks rather than pouring manually

from containers.

• Minimizing risk of items accidentally dropping into tanks, splashing.

Company committed to achieving environmental, health & safety (EHS) excellence. This is a responsibility of management & employer in all function. Company will strive to provide a safe and healthy working environment & the communities in which we do business. Our programs must combine clear leadership by management, the participation of all employees and functions, and the use of appropriate technology in developing and distributing company products & services. Requirements

• Comply with applicable environmental, health, & safety laws and regulations.

• Take appropriate measures to prevent workplace injuries & illness, and to provide employees with a safe & healthy working environment. Consider evolving industry practices, regulatory requirements and social standards of care.

• Eliminate unreasonable, risk form facilities, products, services and activities.

• To the extent practicable, reduce the use

• Research and where appropriate, implement advanced technology, design and production facilities, products, services & activities.

• Research and where appropriate, implement advanced technology in the design, production and services and to prevent pollution and conserve, recover and recycle raw material.

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1. Monitoring of the occupational injury & impact on workers/employees:

1.1 Provision of Industrial Hygienist: Project Proponent will tie-up with nearest

Occupational health centre/doctor who’s expert in handling chemical emergencies.

The Govt. of Gujarat approved Industrial Hygienst visits periodically for health

check up of workers and officers and the record is maintained in form 32 as per

factories rules.

1.2 Monitoring of minor and major injuries and occupational health – The

Enterprise have to maintain the record of minor and major injuries of the workers

as per our Environmental management plan. They are also planning to keep the

record of near miss injuries and accidents as a proactive measure. The periodic

monitoring of occupational health will be done as per Gujarat factories rules in the

form No. 32. The monitoring will be as per our Prescribed EMP Plan.

2. Periodical Medical health check up of workers/employees:

The preplacement health check up of employees done before recruitment to decided if they are physically fit to do the work in chemical factory and if they have any history of family disease and allergy as per the format in Gujarat factories rules form No 27A and form No 33. The health check up of the employees will be done by the Govt. approved medical practitioner of the company and records will be maintained as per Gujarat factories rules Form No 32.

3. Ambient air Monitoring and work place monitoring - The ambient air monitoring

will be done as per GPCB consent once in three months or more frequently as per

directives of state pollution control Board. The workplace monitoring will be done as

per Gujarat factories rules once in three months and will be recorded in the prescribed

format No. 37.

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CORPORATE ENVIRONMENT POLICY

An Environment Management Policy is a set of laws, restrictions, or standards designed to protect and conserve environmental resources. An effective Environment Management Policy clearly outlines rules and expectations for people to follow and includes the reasons why conservation is important. The project proponent is well aware of environmental requirements for planning and implementation of the project and shall set up a department with trained personnel to take up responsibility for Environment, Safety and Health. It recognizes that day-to-day operations can impact the environment both directly and indirectly. It is therefore aimed by the project proponent to protect and improve the environment through proper management and by adopting best practice wherever possible.

The main aims under the said Policy are to:

➢ Effectively manage, monitor, improve and communicate the environmental performance.

➢ Take all reasonable steps to prevent pollution. ➢ Set realistic and measurable objectives and targets for continual improvement of

the environmental performance. ➢ Comply fully with all relevant legal requirements, codes of practice and

regulations. ➢ Reduce, recycle and reuse natural resources. ➢ Minimise waste and increase recycling within the framework of waste

management procedures ➢ Identify and manage environmental risks and hazards

The project proponent shall regularly review this policy and ensure that corrective and preventative actions are taken in order to ensure continual improvement.

The company will provide basic infrastructure for sanitation system, fuel storage and

handling system, rest room for labours and drivers during construction and operation

phase to maintain suurounding environment.

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PRE-PLACEMENT FORM

FORM NO: 27-A

(Prescribed under Rule 102)

CERTIFICATE OF FITNESS

1. Serial number:

I certify that I have personally examined ______________________________________ son

of (Father’s name) _________________________________________________________

residing at (address)_________________________________________________________

who is desirous of being employed as (designation) ________________________________

in (process, department and factory) ____________________________________________

and that his age, as nearly as can be ascertained from my examination, is ______________

years, and that he is in my opinion, fit/unfit for employment in the above mentioned factory as

mentioned above.

2. He may be produced for further examination after a period of __________________ months

3. The serial number of the previous certificate is __________________________

Signature or left hand Signature of Certifying

thumb impression of Surgeon: Name __________

person examined: Date: _____________

I certify that I

examined the person

mentioned above on

I extended this certificate until

(If certificate is not extended,

the period for which the

worker is considered unfit for

work is to be mentioned)

Signs and

symptoms

observed during

examination

Signature of the

Certifying

Surgeon

Date –

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PRE-PLACEMENT FORM

FORM NO: 33

(Prescribed under Rule 68-T and 102)

Certificate of fitness of employment in hazardous process and operations.

(TO BE ISSUED BY FACTORY MEDICAL OFFICER)

1. Serial number in the register Of adult workers :

2. Name of the person examined :

3. Father’s Name :

4. Sex :

5. Residence :

6. Date of Birth :

7. Name & address of the factory :

8. The worker is employed/proposed :

a. Hazardous process :

b. Dangerous operation :

I certify that I have personally examined the above named person whose identification marks

are _________ and who is desirous of being employed in above mentioned process/operation

and that his/her, age, as nearly as can be ascertained from my examination, is ________

years.

In my opinion he/she is fit for employment in the said manufacturing process/operation.

In my opinion he/she is unfit for employment in the said manufacturing process/operation for

the reason ______________. He/she is referred for further examination to the certifying

Surgeon.

The serial number of previous certificate is ______________.

Signature or left hand thumb

impression of the person examined:

Signature of the Factory Medical Officer:

Stamp of factory: _______________

Medical officer with Name of the Factory: ___________

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7.6 QUANTITATIVE RISK ASSESSMENT

7.6.1 INTRODUCTION

QRA study for, M/s. Shree Vallabh Chemical has been carried out based on data provided by

them. The study has been carried out in accordance with the International codes of practices

using PHAST (Process Hazard Analysis Software Tool) – 6.53 software. The latest version of

the renowned PHAST Risk software package of DNV is used for carrying out the risk analysis.

The full terms of potential hazardous scenarios and consequence events associated with the

installation and operation was considered in the analysis. Based on the operations to be carried

at the plant, the Risk Analysis, affected distances and the damage of property and population

from the identified scenarios considering the Maximum Credible Loss Scenario (MCLS) & Worst

case scenario of the phenomenon occur. Maximum credible loss scenarios have been worked

based on the inbuilt safety systems and protection measures to be provided for the operation of

the facility & the Worst case scenario i.e. 100% catastrophic rupture have been worked out based

on failure of the inbuilt safety system.

We have assumed Maximum credible loss scenario (MCLS) i.e. Nozzle failure and Worst case

Scenario i.e. catastrophic rupture as per the guidelines suggested by DNV – UK. Similarly,

maximum inventory at the time of failure is assumed.

7.6.2 OBJECTIVE OF THE STUDY

The main objective QRA (Quantitative Risk Analysis) is to determine the potential risks of major

disasters having damage potential to life and property and provide a scientific basis for decision

makers to be satisfied about the safety levels of the facilities to be set up. This is achieved by

the following:

• Identification of hazards that could be realized from process plant.

• Identify the potential failure scenarios that could occur within the facility.

• To Asses, the potential risks associated with identified hazards to which the plant and its

personal and community outside may be subjected. Consequences analysis of various

hazards is carried out to determine the vulnerable zones for each probable accident scenario.

• Evaluate the process hazards emanating from the identified potential accident scenarios.

• Analyze the damage effects to the surroundings due to such accidents.

• Conclusion and Recommendation to mitigate measures to reduce the hazard / risks.

• To provide guidelines for the preparation of On-site response plan.

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7.6.3 SCOPE OF THE STUDY

Following flammable chemicals or solvents stored, used and handled in the premises.

S. No Flammable

solvents/Material Hazards

Flash

Point (°C)

Approx

Quantity (MT)

1 Ethylene Oxide Highly Flammable (Pool fire,

Jet fire, flash fire) -20 9

2 Ethylene Oxide Highly Flammable (Pool fire,

Jet fire, flash fire) -20 4.4

3 Ethylene Oxide Highly Flammable (Pool fire,

Jet fire, flash fire) -20 3

7.6.4 USE OF QRA RESULTS

The techniques used for risk prediction within the QRA have inherent uncertainties associated

with them due to the necessary simplifications required. In addition, QRA incorporates a certain

amount of subjective engineering judgment and the results are subject to levels of uncertainty.

For this reason, the results should not be used as the sole basis for decision making and should

not drive deviations from sound engineering practice. The results should be used as a tool to aid

engineering judgment and, if used in this way, can provide valuable information during the

decision making process.

The QRA results are dependent on the assumptions made in the calculations, which are clearly

documented throughout the following sections of this report. Conservative assumptions have

been used, which helps to remove the requirement for detailed analysis of the uncertainty. The

results show the significant contributions to the overall risk and indicate where worthwhile gains

may be achieved if further enhancement of safety is deemed necessary.

7.6.5 SOFTWARE USED

PHAST 6.53 (latest version) has been used for consequence analysis include discharge and

dispersion calculations.

7.6.6 METEOROLOGICAL CONDITIONS

The consequences of released toxic or flammable material are largely dependent on the

prevailing weather conditions. For the assessment of major scenarios involving release of toxic

or flammable materials, the most important meteorological parameters are those that affect the

atmospheric dispersion of the escaping material. The crucial variables are wind direction, wind

speed, atmospheric stability and temperature. Rainfall does not have any direct bearing on the

results of the risk analysis; however, it can have beneficial effects by absorption / washout of

released materials. Actual behavior of any release would largely depend on prevailing weather

condition at the time of release.

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7.6.7 ATMOSPHERIC PARAMETERS

The Climatological data which have been used for the study is summarized below:

Table 7-3 Climatological data

S. No. Parameter Max Min. Annual Average

1. Ambient Temperature (°C) 35 25 33.6

2. Relative Humidity (%) 60 27 38.5

The average value of the atmospheric parameters is assumed for the study.

7.6.7.1 Wind Speed and Wind Direction

The wind speed and wind direction data which have been used for the study is summarized

below:

Wind Speed : 1.5 m/s & 5 m/s

Atmospheric Stability : F and D

Wind Direction : SW.

7.6.7.2 Weather Category

One of the most important characteristics of atmosphere is its stability. Stability of

atmosphere is its tendency to resist vertical motion or to suppress turbulence. This

tendency directly influences the ability of atmosphere to disperse pollutants emitted into

it from the facilities. In most dispersion scenarios, the relevant atmospheric layer is that

nearest to the ground, varying in thickness from a few meters to a few thousand meters.

Turbulence induced by buoyancy forces in the atmosphere is closely related to the

vertical temperature gradient.

Temperature normally decreases with increasing height in the atmosphere. The rate at

which the temperature of air decreases with height is called Environmental Lapse Rate

(ELR). It will vary from time to time and from place to place. The atmosphere is said to

be stable, neutral or unstable according to ELR is less than, equal to or greater than Dry

Adiabatic Lapse Rate (DALR), which is a constant value of 0.98°C/100 meters.

Pas-quill stability parameter, based on Pas-quill – Gifford categorization, is such a

meteorological parameter, which describes the stability of atmosphere, i.e., the degree

of convective turbulence. Pas-quill has defined six stability classes ranging from `A'

(extremely unstable) to `F' (moderately stable). Wind speeds, intensity of solar radiation

(daytime insulation) and nighttime sky cover have been identified as prime factors

defining these stability categories.

When the atmosphere is unstable and wind speeds are moderate or high or gusty, rapid

dispersion of pollutants will occur. Under these conditions, pollutant concentrations in air

will be moderate or low and the material will be dispersed rapidly. When the atmosphere

is stable and wind speed is low, dispersion of material will be limited and pollutant

concentration in air will be high. In general, worst dispersion conditions (i.e. contributing

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to greater hazard distances) occur during low wind speed and very stable weather

conditions.

7.6.8 METHODOLOGY ADOPTED FOR CONSEQUENCE ANALYSIS

Consequences of loss of containment can lead to hazardous situation in any industry

handling potentially hazardous materials. Following factors govern the severity of

consequence of the loss of containment.

• Intrinsic properties; flammability, instability and toxicity.

• Dispersive energy; pressure, temperature and state of matter.

• Quantity present

• Environmental factors; topography and weather.

Consequence analysis and calculations are effectively performed by computer software

using models validated over a number of applications. Consequence modeling is carried out

by PHAST (version 6.53) of DNV Software, UK.

PHAST uses the Unified Dispersion Model (UDM) capable of describing a wide range of

types of accidental releases. The Model uses a particularly flexible form, allowing for sharp-

edged profiles, which become more diffuse downwind.

PHAST contains data for a large number of chemicals and allows definition of mixtures of

any of these chemicals in the required proportion. The calculations by PHAST involve

following steps for each modeled failure case:

• Run discharge calculations based on physical conditions and leak size.

• Model first stage of release (for each weather category).

• Determine vapor release rate by flashing of liquid and pool evaporation rate.

• Dispersion modeling taking into account weather conditions.

• In case of flammable release, calculate size of effect zone for fire and explosion.

• The hazardous materials considered in this study are mostly flammable liquids. Flow

chart for consequence analysis is shown in the form of event tree for release of flammable

liquid.

7.6.9 HAZARDS OF MATERIALS

Definitions

The release of flammable gas or liquid can lead to different types of fire or explosion scenarios.

These depend on the material released, mechanism of release, temperature and pressure of the

material and the point of ignition. Types of flammable effects are as follows.

a. Pool fire

The released flammable material which is a liquid stored below its normal boiling point, will collect

in a pool. The geometry of the pool will be dictated by the surroundings. If the liquid is stored

under pressure above its normal boiling point, then a fraction of the liquid will flash into vapor

and the remaining portion will form a pool in the vicinity of the release point. Once sustained

combustion is achieved, liquid fires quickly reach steady state burning. The heat release rate is

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a function of the liquid surface area exposed to air. An unconfined spill will tend to have thin fuel

depth (typically less than 5 mm) which will result in slower burning rates. A confined spill is

limited by the boundaries (e.g. dyked area) and the depth of the resulting pool is greater than

that for an unconfined spill.

b. Flash fire:

It occurs when a vapor cloud of flammable material burns. The cloud is typically ignited on the

edge and burns towards the release point. The duration of flash fire is very short (seconds), but

it may continue as jet fire if the release continues. The overpressures generated by the

combustion are not considered significant in terms of damage potential to persons, equipment

or structures. The major hazard from flash fire is direct flame impingement. Typically, the burn

zone is defined as the area the vapor cloud covers out to half of the LFL. This definition provides

a conservative estimate, allowing for fluctuations in modeling. Even where the concentration

may be above the UFL, turbulent induced combustion mixes the material with air and results in

flash fire.

c. Jet Fire:

Jet flames are characterized as high-pressure release of gas from limited openings (e.g. due to

small leak in a vessel or broken drain valve). Boiling liquid expanding vapor explosion (BLEVE)

or fireball: A fireball is an intense spherical fire resulting from a sudden release of pressurized

liquid or gas that is immediately ignited. The best known cause of a fireball is a boiling liquid

expanding vapor explosion (BLEVE). Fireball duration is typically 5 – 20 seconds.

d. Vapor cloud explosion

When a large quantity of flammable vapor or gas is released, mixes with air to produce sufficient

mass in the flammable range and is ignited, the result is a vapor cloud explosion (VCE). Without

sufficient air mixing, a diffusion-controlled fireball may result without significant overpressures

developing. The speed of flame propagation must accelerate as the vapor cloud burns. Without

this acceleration, only a flash fire will result.

7.6.9.1 HAZARDS ASSOCIATED WITH TOXIC MATERIALS

It is necessary to specify suitable concentration of the toxic substance under study to form the

end-point for consequence calculations. The considerations for specifying the end-points for the

hazardous material involved in the failure scenario are described in the following paragraphs.

American Industrial Hygiene Association (AIHA) has issued Emergency Response Planning

Guidelines (ERPG) for many chemicals.

• ERPG-1 is the maximum airborne concentration below which it is believed that nearly all

individuals could be exposed for up to 1 hour without experiencing other than mild

transient adverse health effects or perceiving a clearly defined, objectionable odour.

• ERPG-2 is the maximum airborne concentration below which it is believed that nearly all

individuals could be exposed for up to 1 hour without experiencing or developing

irreversible or other serious health effects or symptoms, which could impair an individual's

ability to take protective action.

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• ERPG-3 is the maximum airborne concentration below which it is believed that nearly all

individuals could be exposed for up to 1 hour without experiencing or developing life-

threatening health effects.

Toxic limit values as Immediately Dangerous to Life or Health (IDLH) concentrations are

issued by US National Institute for Occupational Safety and Health (NIOSH). An IDLH

level represents the maximum airborne concentration of a substance to which a healthy

male worker can be exposed as long as 30 minutes and still be able to escape without

loss of life or irreversible organ system damage. IDLH values also take into consideration

acute toxic reactions such as severe eye irritation, which could prevent escape. IDLH

values are used in selection of breathing apparatus.

TLV: Threshold Limit Value – is the permitted level of exposure for a given period on a

weighted average basis (usually 8 hrs for 5 days in a week).

STEL: A Short Term Exposure Limit (STEL) is defined by ACGIH as the concentration to

which workers can be exposed continuously for a short period of time without suffering

from:

➢ Irritation

➢ chronic or irreversible tissue damage

➢ Narcosis of sufficient degree to increase the likelihood of accidental injury, impair

self-rescue or materially reduce work efficiency.

It is permitted Short Time Exposure Limit usually for a 15-minute exposure.

IDLH: IDLH is an acronym for Immediately Dangerous to Life or Health. This refers to a

concentration, formally specified by a regulatory value, and defined as the maximum exposure

concentration of a given chemical in the workplace from which one could escape within 30

minutes without any escape-impairing symptoms or any irreversible health effects. This value is

normally referred to in respirator selection.

LCLo: Lethal Concentration Low (LCLo) value is the lowest concentration of a material in air

reported to have caused the death of animals or humans. The exposure may be acute or chronic.

This is also called the lowest concentration causing death, lowest detected lethal concentration,

and lethal concentration low.

LDLo: LDLo is closely related to the LC50 value which is the concentration which kills half of the

test animals under controlled conditions. This value applies to vapors, dusts, mists and gases.

Solids and liquids use the closely related LDLo value for routes other than inhalation

TCLo: Toxic Concentration Low quantity at which a water-soluble, liquid, or gaseous substance

produces harmful effects in specified test specie over a certain exposure period.

7.6.9.2 Damage Criteria

Damage estimates due to thermal radiations and overpressure have been arrived at by taking in

to consideration the published literature on the subject. The consequences can then be

visualized by the superimposing the damage effects zones on the proposed plan site and

identifying the elements within the project site as well as in the neighboring environment, which

might be adversely affected, should one or more hazards materialize in real life.

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7.6.9.3 Thermal Damage

The effect of thermal radiation on people is mainly a function of intensity of radiation and

exposure time. The effect is expressed in terms of the probability of death and different degrees

of burn. The following tables give the effect of various levels of heat flux.

• Damage Due to Radiation Intensity

Table 1.2: Damage Due to Radiation Intensity

RADIATION

KW/m2 DAMAGE TO EQUIPMENT DAMAGE TO PEOPLE

1.2 Solar heat at noon.

1.6 *** Minimum level of pain threshold.

2.0 PVC insulated cables damaged Minimum level of pain threshold.

4.0 *** Causes pain if duration is longer than 20

sec. But blistering is unlikely.

6.4 *** Pain threshold reached after 8 sec.

Second degree burns after 20 sec.

12.5 Minimum energy to ignite wood with

a flame; Melts plastic tubing.

1% lethality in one minute.

First degree burns in 10 sec.

16.0 *** Severe burns after 5 sec.

25.0

Minimum energy to ignite wood at

identifying long exposure without a

flame.

100% lethality in 1 minute.

Significant injury in 10 sec.

37.5 Severe damage to plant

100% lethality in 1 minute.

50% lethality in 20 sec.

1% lethality in 10 sec.

• Fatal radiation exposure levels

Table 7-4 Fetal radiation Exposure Level

RADIATION LEVEL

kW/m2

FATALITY

1% 50% 99%

EXPOSURE IN SECONDS

4.0 150 370 930

12.5 30 80 200

37.5 8 20 50

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7.6.9.4 Overpressure Damage:

Table 7-5: Overpressure Damage Criteria

OVER PRESSURE

(mbar)

MECHANICAL DAMAGE TO

EQUIPMENTS DAMAGE TO PEOPLE

300 Heavy damage to plant & structure

1% death from lung damage

>50% eardrum damage

>50% serious wounds from

flying objects

100 Repairable damage

>1% eardrum damage

>1% serious wounds from flying

objects

30 Major glass damage Slight injury from flying glass

10 10% glass damage ***

7.6.9.5 Over pressure damage: (In Details)

Table 7-6: Over pressure Damage

OVER

PRESSURE MECHANICAL DAMAGE TO EQUIPMENTS

Bar KPa

0.0014 0.14 Annoying noise (137 dB if of low frequency 10–15 Hz).

0.0021 0.21 Occasional breaking of large glass windows already under strain.

0.0028 0.28 Loud noise (143 dB), sonic boom, glass failure.

0.0069 0.69 Breakage of small windows under strain.

0.0103 1.03 Typical pressure for glass breakage.

0.0207 2.07 Safe distance" (probability 0.95 of no serious damage below this value);

projectile limit; some damage to house ceilings; 10% window glass

broken.

0.0276 2.76 Limited minor structural damage.

0.03-

0.069

3.4-6.9 Large and small windows usually shattered; occasional .damage to

window frames.

0.048 4.8 Minor damage to house structures.

0.069 6.9 Partial demolition of houses, made uninhabitable.

0.069-

0.138

6.9-

13.8

Corrugated asbestos shattered; corrugated steel or aluminum panels,

fastenings fail, followed by buckling; wood panels (standard

housing)fastenings fail, panels blown in.

0.09 9.0 Steel frame of clad building slightly distorted.

0.138 13.8 Partial collapse of walls and roofs of houses.

0.138-

0.207

13.8-

20.7

Concrete or cinder block walls, not reinforced, shattered.

0.158 15.8 Lower limit of serious structural damage.

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0.172 17.2 50% destruction of brickwork of houses.

0.207 20.7 Heavy machines (3000 lb) in industrial building suffered little damage;

steel frame building distorted and pulled away from foundations.

0.207-

0.276

20.7-

27.6

Frameless, self-framing steel panel building demolished; rupture of oil

storage tanks.

0.276 27.6 Cladding of light industrial buildings ruptured.

0.345 34.5 Wooden utility poles snapped; tall hydraulic press (40,000 lb) in building

slightly damaged.

0.345-

0.482

34.5-

48.2

Nearly complete destruction of houses.

0.482 48.2 Loaded, lighter weight (British) train wagons overturned.

0.482-

0.551

48.2-

55.1

Brick panels, 8–12 in. thick, not reinforced, fail by shearing or flexure.

0.62 62.0 Loaded train boxcars completely demolished.

0.689 68.9 Probable total destruction of buildings; heavy machine tools (7,000 lb)

moved and badly damaged, very heavy machine tools (12,000 lb) survive.

0.689 68.9 Probable total destruction of buildings; heavy machine tools (7,000 lb)

moved and badly damaged, very heavy machine tools (12,000 lb) survive.

20.68 2068 Limit of crater lip.

7.7 CONSEQUENCE ANALYSIS

7.7.1 Introduction

The consequence analysis is carried out to determine the extent of spread (dispersion) by

accidental release which may lead to jet fire, pool fire, tank fire resulting into generating heat

radiation, overpressures, explosions etc.

In order to form an opinion on potentially serious hazardous situations and their consequences,

consequence analysis of potential failure scenarios is conducted. It is qualitative analysis of

hazards due to various failure scenarios. In consequence analysis, each failure case is

considered in isolation and damage effects predicted, without taking into the account of the

secondary events or failures it may cause, leading to a major disastrous situation. The results of

consequence analysis are useful in developing disaster management plan and in developing a

sense of awareness among operating and maintenance personnel. It also gives the operating

personnel and population living in its vicinity, an understanding of the hazard they are posed to.

7.7.2 Event Outcomes

Upon release of flammable / toxic gas & liquids, the hazards could lead to various events which

are governed by the type of release, release phase, ignition etc. PHAST has an in-built event

tree for determining the outcomes which are based on two types of releases namely continuous

and instantaneous. Leaks are considered to be continuous releases whereas, ruptures are

considered to be instantaneous releases. These types of releases are further classified into those

which have a potential for rain-out and those which do not. Whether the release would leak to a

rain-out or not depends upon droplet modeling which is the main cause of formation of pools. Fig

6.1, 6.2, 6.3 and 6.4 presents the event trees utilized by PHAST to generate the event outcomes.

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Figure 7-1 Event Tree for continuous release without rain-out (from PHAST)

Figure 7-2 Event Tree for Instantaneous release without rain-out (from PHAST)

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Figure 7-3 Event Tree for continuous release with rain-out (from PHAST)

Figure 7-4 Event Tree for Instantaneous release with rain-out (from PHAST)

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7.7.3 Modes of Failure

There are various potential causes and sources of leakage. This may be by way of failures of

equipment or piping, due to pump seal failure, instrument tubing giving way, failure of the pipes,

failure of process vessels etc. Following Table represents general mechanism for loss of

containment for Piping and fitting, instruments, and human error.

(A). Piping and Fitting

Table 7-7 Piping and Fitting

Ref.

No.

LOSS OF

CONTAINMENT

EXAMPLES OF POSSIBLE BASIC

CAUSE

REMARKS

A.1 Flange/Gasket Leaks - Incorrect gasket installed, e.g.

incorrect material, incorrect size

(thickness and diameter).

- Incorrect installation, e.g. flange

faces not cleaned, flanged face

damaged, incorrectly tightened bolts,

incorrect bolts used.

- Flange replacement without

gasket.

Possible flame

impingement and

localized heating of

adjacent equipment.

A.2 Pipe Overstress

Causing Fracture

- Inappropriate use of design codes.

- Error in stress analysis

calculations.

- Lack of inspection during pipe

erection, e.g. excessive cold pull.

- Pipe testing incorrectly carried out.

- Incorrect setting of spring hangers

and pipe supports and sliding shoes

not free to move.

- Pipe not hydro tested because of

bore size (or considered not critical)

and no secondary test procedures

carried out.

- Omission to test because systems

not clearly identified, or error in

documentation.

- Extreme temperature differential in

pipe work not catered for in design,

i.e. cold and hot streams

Pipe stresses would

most likely cause a

flange leak, unless there

existed a combination of

errors, e.g. installation

of rogue materials and

unsuitable pipe support,

or error in stress

calculation plus failure

to pressure test.

A.3 Over pressurization

of Pipe work Causing

Fracture

a) Inadequate Pressure Relief

- Relief valve ‘simmering’ and

hydrating, icing.

- Incorrect setting of RV pressure.

- Incorrectly sized RV.

Careful attention

required for handling

hydrocarbons with “free”

water.

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Ref.

No.

LOSS OF

CONTAINMENT

EXAMPLES OF POSSIBLE BASIC

CAUSE

REMARKS

- Wrongly installed RV, e.g. due to

transferred tag No. : or installation of

incorrect spring material.

- Abuse of locking system and all

RVs isolated from system

- Excessive back pressure caused

by blockage of relief sub-headers with

sludge, ice/hydrate, etc.

- High pressure breakthrough into

low pressure systems, which have

inadequate relief capacity.

- Blockage of RVs with debris/fines,

e.g. mol sieve dust, or breakage of

screens/package/demister.

b) Excessive Surge Pressure /

Hammer

- Too rapid isolation or blockage of

liquid full lines, i.e., operator closing

isolation valve.

- Rapid blockage of liquid lines, e.g.

NRV failure.

- Lines not or inadequately designed

for two phase/slug flow.

- Too rapid opening of valves and

letdown of liquid under high

differential pressure.

- Rapid vaporization of cold liquid in

contact with hot fluid. (Rapid phase

transition).

c) Rupture Under Fire Conditions

- Direct fire impingement without

any cooling (internal or external) or

failure to effectively depressure

equipment.

Rigorous adherence to

procedures is essential.

Relief capacity should

always be adequate or

high integrity trip system

installed.

Potential problem

around mol sieve

vessels, absorbers,

columns and RVs.

Consider needs to

handle liquid slugs from

feed line when pigging

recommended.

Particular care required

at pig traps and at inlet

PCVs/bypass.

No remote

depressurizing system

available; requires

review.

Potential for

catastrophic rupture of

equipment,

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Ref.

No.

LOSS OF

CONTAINMENT

EXAMPLES OF POSSIBLE BASIC

CAUSE

REMARKS

fragmentation and

fireball effects.

A-4 Failure of piping due

to fatigue or vibration.

- Failure due to acoustic fatigue

arising from:-

E.g. failure to recognize problem

exists in particular areas, failure to

take adequate precautions (selection

of incorrect valve at design stage or

during maintenance, inadequate line

support). Improper testing/inspection

when in service, failure to report

abnormally high noise levels (during

normal and upset conditions).

- Failure due to mechanical vibration

arising from:

e.g. failure to recognize problem,

inadequate support, failure to report

and minor excessive vibrations

(under all plant conditions),

maintenance error, (failure to

correctly align rotating equipment and

test for vibration prior to

reinstatement?

- Failure due to pressure or thermal

cycling.

Vulnerable areas are

piping downstream of

PCVs and RVs

operating at very high

pressures.

Particularly susceptible

is small bore pipe work

associated with

pressure letdown and

two phase flow systems

and compressors/

pumps.

Regeneration gas pipe

work and connections to

mol sieve vessels merit

particular attention.

A.5 Failure of Pipe due to

Stress Corrosion of

Embrittlement

- Hydrogen embrittlement/blistering.

(Hydrogen induced cracking).

Only stainless steel

equipment.

A.8 Failure of piping Due

to installation of

Wrong Materials

- Incorrect materials selection, e.g.

at design stage, from supplier or site

stores.

- Incorrect material installed, e.g.

improper supervision and

identification of materials after

withdrawal from stores.

Strict system for

supervision, inspection

and verification of

materials required

during all modifications.

A.9 Failure of Piping Due

to low Temperature

Brittle fracture

- Rogue material used in

construction, wrong material

specified, or uncertainties in

material specification.

- Error in calculating minimum lower

design temperatures.

A number of systems

have been identified as

bring vulnerable,

particularly where

condensate at high

pressure may be

depressurized.

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Ref.

No.

LOSS OF

CONTAINMENT

EXAMPLES OF POSSIBLE BASIC

CAUSE

REMARKS

- Systems not designed for low

temperature, (e.g. on emergency

depressuring) and immediate

repressurising.

A.10 Failure of Piping (or

nozzles) Due to

External Forces or

Impact.

- Impact from equipment being

moved during maintenance.

- Impact of heavy lifting gear, e.g.

cranes.

- Impact from site transport, e.g.

construction traffic, fire tender.

- Impact on reinforced nozzle

causing fractures elsewhere, e.g.

valve, pump casing vessel.

Historically, failure of HP

process piping due to

mechanical impact is

confined mainly to small

bore piping.

Strict control over site

construction will of

course be necessary.

Any incident of impact

on pipe work during

construction must be

reported and damage

investigated.

(B) Human Error

Table 7-8: Human Error

Ref.

No.

LOSS OF

CONTAINMENT

EXAMPLES OF POSSIBLE BASIC

CAUSE

REMARKS

Loss of containment through human error has been assumed implicitly in the storage area

however examples or some typical operating and maintenance errors are included below:-

B.1 Operational Error - Failure or inability to close

instrument or sample valves.

- Failure or inability to close drain

and vent valves.

- Leaving safety trips/systems out of

commission after testing or

inspecting.

- Intentionally defeating trip systems

for reasons of production.

B.2 Error in De-

commissioning

- Inadvertent or unauthorized

opening of a pressurized system, e.g.

filters, vessels.

- Improver depressurizing and

purging of a system prior to isolation

or spading.

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Ref.

No.

LOSS OF

CONTAINMENT

EXAMPLES OF POSSIBLE BASIC

CAUSE

REMARKS

- Failure to effectively isolate all

process (and utility) and electrical

connections.

B.3 Error in Maintenance - Failure to maintain effective

isolation.

- Failure to report damage to

equipment during repair or

modification.

- Maintenance activities extended to

systems, which are `live’.

- Improper supervision of contract

maintenance staff, improper

maintenance.

B.4 Error in Re-

commissioning

- Failure to close vents/drains,

replace plugs.

- Improper or lack or purging of

equipment e.g. sphere receiver

furnaces.

B.5 Supervision Error - Design error for modifications.

- Lack of supervision and control

e.g. Authorization of permits isolation.

- Failure to regularly test/inspect e.g.

trip/alarm system, safety equipment.

Allure to regularly monitor e.g. noise

vibration, corrosion, stream

composition

7.7.4 Selected Failure Cases

Earlier, it was the practice to select a particular item in a unit as failure scenario, e.g. rupture of

reactor outlet pipe. Such selection is normally subjective on following parameters:

• Properties of material namely Toxic or Flammable.

• The likely severity of consequence in the event of accidental release based on inventory,

operated pressure & operated temperature.

• The probability of failure of various equipments such as valves, flanges, pipe, pressure

vessels etc. used in the plant.

Size of Release: For accidental releases identified for consequence analysis is 50mm leakage.

The scenarios are considered to be confined to those equipment failures which involve the

leakage of flammable or toxic products, of which the frequency of occurrence and the severity of

the consequences have been taken into consideration and which may have a low probability of

early detection.

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Taking this factor into consideration, a list of selected failure cases was prepared based on

process knowledge, inventory, engineering judgment, and experience, past incidents associated

with such facilities and considering the general mechanisms for loss of containment. Cases have

been identified for the consequence analysis.

Consequence analysis and calculations are effectively performed by computer software using

models validated over a number of applications. Consequence modeling is carried out by PHAST

(version 6.53) of DNV Software, UK.

PHAST uses the Unified Dispersion Model (UDM) capable of describing a wide range of types

of accidental releases. The Model uses a particularly flexible form, allowing for sharp-edged

profiles, which become more diffuse downwind.

PHAST contains data for a large number of chemicals and allows definition of mixtures of any of

these chemicals in the required proportion. The calculations by PHAST involve following steps

for each modeled failure case:

• Effect of Release

When hazardous material is released to atmosphere due to any reason, a vapor cloud is formed.

Direct cloud formation occurs when a gaseous or flashing liquid escapes to the atmosphere.

Release of hydrocarbons and toxic compounds to atmosphere may usually lead to the following:

(a) Dispersion of hydrocarbon vapor with wind till it reaches its lower flammability limit (LFL) or

finds a source of ignition before reaching LFL, which will result in a flash fire or explosion.

(b) Spillage of liquid hydrocarbons will result in a pool of liquid, which will evaporate taking heat

from the surface, forming a flammable atmosphere above it. Ignition of this pool will result in pool

fire causing thermal radiation hazards.

(c) Lighter hydrocarbon vapor (e.g. Natural Gas) or Hydrogen disperses rapidly in the downwind

direction, being lighter than air. But comparatively heavier hydrocarbon vapor cloud like that of

LPG, Propylene or Ammonia will travel downwind along the ground. If it encounters an ignition

source before it is dispersed below the LFL, explosion of an unconfined vapor cloud will generate

blast waves of different intensities.

(d) A fireball or BLEVE (Boiling Liquid expanding Vapor Explosion) occurs when a vessel

containing a highly volatile liquid (e.g. LPG, Propylene etc) fails and the released large mass of

vapor cloud gets ignited immediately. It has damage potential due to high intensity of radiation

and generation of the overpressure waves, causing large-scale damage to nearby equipment

and structures.

(e) Catastrophic failure of tanks/ pressurized vessels, rotary equipment and valves etc. can result

in equipment fragments flying and hitting other equipment of the plant.

(f) Release of toxic compounds results in the toxic vapour cloud traveling over long distances,

affecting a large area, before it gets sufficiently diluted to harmless concentration in the

atmosphere.

(g) The material is in two phases inside the containment - liquid & vapor. Depending on the

location of the leak liquid or vapor will be released from the containment. If vapor is released a

vapor cloud will form by the mixing of the vapor and air. The size of the vapor cloud will depend

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on the rate of release, wind speed; wind direction & atmospheric stability will determine the

dispersion and movement of the vapor cloud.

(h) If liquid is released there will be some flashing as the boiling point of liquid is below the

ambient temperature. The vapor formed by immediate flashing will behave as vapors release.

The liquid will fall on the ground forming a pool. There will be vaporization from the pool due to

the heat gained from the atmosphere & ground. There will be dispersion and movement of vapor

cloud formed by evaporation of liquid.

The behavior of material released by loss of containment depends on the following factors:

(1) Physical properties of the material.

(2) Conditions of material in containment (pressure and temperature).

(3) Phase of material released (liquid or gas).

(4) Inventory of material released.

(5) Weather parameters (temperature, humidity, wind speed, atmospheric stability).

(6) Material with boiling point below ambient condition.

Statistical reports of consequence analysis are summarized below in Table 7. Similarly pictorial

presentations of consequence results are shown below the tabular report.

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➢ Ethylene Oxide Tank Scenario (Dia 1.5 × 5.6,m Horizontal Tank)

Scenario

description 1.5 F @ 50 mm Leak & 5 D @ Catastrophic Rupture

Weather data Distances (m)

1.5 F 5 D

Concentration

(ppm)

UFL (1e+006) Not Set 0

LFL (30000) 10.6493 192.788

LFL Frac (15000) 23.7713 268.681

Early Pool

Fire(kW/m2)

Radiation Level(4) --- ---

Radiation Level(12.5) --- ---

Radiation Level(37.5) --- ---

Flash Fire (ppm) Furthest Extent (15000) 23.7713 268.681

Furthest Extent (30000) 10.6493 192.788

Jet Fire (kW/m2)

Radiation Level(4) 60.7334 ---

Radiation Level(12.5) 15.5397 ---

Radiation Level(37.5) Not Reached ---

Late Pool Fire

(kW/m2)

Radiation Level(4) --- 122.067

Radiation Level(12.5) --- 110.732

Radiation Level(37.5) --- 97.0362

Late Ignition (bar)

Overpressure(0.02068) 116.081 623.654

Overpressure(0.1379) 44.8778 314.144

Overpressure(0.2068) 39.2499 297.371

Early Explosion

Overpressure(0.02068) --- 357.079

Overpressure(0.1379) --- 92.4567

Overpressure(0.2068) --- 71.5409

Fire Ball Ellipse

Radiation level (4) --- 117.991

Radiation level (12.5) --- 30.8741

Radiation level (37.5) --- Not Reached

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➢ Ethylene Oxide Measuring Tank 1 Scenario (Dia 1.6× 2.7,m Vertical Tank)

Scenario

description 1.5 F @ 50 mm Leak & 5 D @ Catastrophic Rupture

Weather data Distances (m)

1.5 F 5 D

Concentration

(ppm)

UFL (1e+006) Not set 0

LFL (30000) 9.73722 145.388

LFL Frac (15000) 23.0778 206.804

Early Pool

Fire(kW/m2)

Radiation Level(4) --- ---

Radiation Level(12.5) --- ---

Radiation Level(37.5) --- ---

Flash Fire (ppm) Furthest Extent (15000) 23.0778 206.804

Furthest Extent (30000) 9.73722 145.388

Jet Fire (kW/m2)

Radiation Level(4) 58.7377 ---

Radiation Level(12.5) 14.6909 ---

Radiation Level(37.5) Not Reached ---

Late Pool Fire

(kW/m2)

Radiation Level(4) --- 94.4049

Radiation Level(12.5) --- 85.9069

Radiation Level(37.5) --- 74.8145

Late Ignition (bar)

Overpressure(0.02068) 112.749 489.517

Overpressure(0.1379) 44.0151 241.214

Overpressure(0.2068) 38.5823 227.342

Early Explosion

Overpressure(0.02068) --- 281.299

Overpressure(0.1379) --- 72.8353

Overpressure(0.2068) --- 56.3583

Fire Ball Ellipse

Radiation level (4) --- 91.548

Radiation level (12.5) --- 21.2599

Radiation level (37.5) --- Not Reached

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➢ Ethylene Oxide Measuring Tank 2 Scenario

Scenario

description 1.5 F @ 50 mm Leak & 5 D @ Catastrophic Rupture

Weather data Distances (m)

1.5 F 5 D

Concentration

(ppm)

UFL (1e+006) Not Set 0

LFL (30000) 10.6114 125.035

LFL Frac (15000) 23.7701 177.341

Early Pool

Fire(kW/m2)

Radiation Level(4) --- ---

Radiation Level(12.5) --- ---

Radiation Level(37.5) --- ---

Flash Fire (ppm) Furthest Extent (15000) 23.7701 177.341

Furthest Extent (30000) 10.6114 125.035

Jet Fire (kW/m2)

Radiation Level(4) 60.7524 ---

Radiation Level(12.5) 15.5587 ---

Radiation Level(37.5) Not Reached ---

Late Pool Fire

(kW/m2)

Radiation Level(4) --- 80.3497

Radiation Level(12.5) --- 71.8507

Radiation Level(37.5) --- 60.7208

Late Ignition (bar)

Overpressure(0.02068) 116.022 427.961

Overpressure(0.1379) 44.8625 208.149

Overpressure(0.2068) 39.238 195.072

Early Explosion

Overpressure(0.02068) --- 247.585

Overpressure(0.1379) --- 64.1059

Overpressure(0.2068) --- 49.6037

Fire Ball Ellipse

Radiation level (4) --- 79.727

Radiation level (12.5) --- 16.8565

Radiation level (37.5) --- Not Reached

7.7.4.1 MITIGATION MEASURES

Measures and recommendations for the proposed Tank Farm area are as follows:-

• Offsite precaution measures are to be prepared.

• Adherence of international engineering standards in the Design, Construction and testing

of the storage tanks, equipments and other hardware.

• All tanks to be provided with automatic sprinkler system interlinked with fusible bulbs, the

sprinkler system to confirm to TAC design guidelines.

• All storage tanks to have level indicators, flame arrestors, breather valves and foam

injection system wherever required.

• The pumps used for transferring the solvents shall be not in the main dyke but in a

separate dyke.

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• All pumps used to have mechanical seal to prevent leakages and fugitive emission.

• Spillages and leaks from the storage tanks can be collected and transferred out and

treated for safe disposal.

• Storage areas shall be free from accumulation of materials.

• All electrical and instrumentation equipment used in the tank farm area to be rated for the

solvent present as per ATEX standards.

• There should be good communication system available near tank farm area to the control

room, and it should be flameproof.

• The tank farm should be protected with upwind and downwind foam monitors, the spacing

of the same is to be as per TAC standards.

• A good layout should provide for adequate fire-fighting access, means of escape in case

of fire and also segregation of facilities so that adjacent facilities are not endangered

during a fire.

• Routine Inspection of Flame arrestor and breathing valve should be done.

• At every tank farm its license number, storage capacity & name of the chemicals should

be displayed at the entrance.

• Flameproof Motors for unloading near flammable storage tank should be provided with

double earthing.

• All electric fittings used in the tank farm should be flame proof type.

• Condition of N2 blanketing should be checked regularly, if provided.

• Fire protection system shall be provided on each tank, a fixed foam pouring arrangement

to tackle any duke spillages should also be considered. The foam blanket prevents

surface evaporation form liquid pool.

• Develop detailed maintenance/contractor procedures requiring physical identification of

tank vents during walk-through and other devices which haven’t cover during

maintenance activities.

• Emergency cupboards containing self contained breathing apparatus, fires suits and

chemicals masks and suits to be kept near the tank farm areas.

• Outside shaded or detached storage areas are preferred for Methanol. A detached

storage area is either an outside shaded area or a separate building containing no

incompatible materials and located away from all other structures.

• In the case of detached storage the building construction should be fire resistant and

provisions made for potential fire-fighting activities. The fire-fighting installation should

include provision for an adequate supply of water. Fire extinguishers and hydrants should

be distributed around the area. Fire-fighting water run-off should be prevented from

polluting water sources.

• A telephone should be provided which is freely available and readily accessible for the

reporting of accidents or emergency situations. The emergency telephone numbers

should include the fire department, ambulance service, emergency response team,

hospital and police.

• Emergency respirator equipment cabinets should be installed not more than 30 meters

or ten seconds walking distance from any location in the storage area.

• Non-freeze safety showers and eyewash fountains shall be provided, clearly marked, well

lit and with unobstructed access. They should be installed close to the bromine storage

area and not more than 30 meters or ten seconds walking distance from any location in

the storage area. Provide alternative sources of water supply.

• Lead detector system should be installed.

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REFERENCES

• Quantitative Risk Assessment-M.J Borysiewiez, M.A. Borysiewiez, L.Garanty, A. Kozubal.

• Guide to Manufacture, Storage and Import of Hazardous Chemicals Rules (MSIHC), 1989

issued by the ministry of environment and forests, (MoEF) Govt.of India as amended up to

date.

• World Bank Technical papers relating to “Techniques for assessing Industrial Hazards”.

• Major Hazard Control by ILO.

• Risk Management Program guidelines by EPA (US).

• World Bank Technical Paper no. 55 – Technica ltd. For assessing hazards – A Manual.

• PHAST v 6.53-Software.

• Overall plot plan.

7.8 CREP GUIDELINES:

There are 17 types of industrial sector for which CREP guideline have been given. Since

Shree Vallabh Chemical is a Synthetic organic chemical industry of emulsifier and de-

emulsifier, the guidelines are not applicable to them. The list of 17 types of industries for

which CREP guidelines have been formed is given below.

1. Aluminium

2. Cement

3. Chlor – Alkali

4. Copper

5. Distillery

6. Dyes & dye intermediates

7. Fertilizer

8. Iron & Steel

9. Oil Refineries

10. Pesticides

11. Petrochemicals

12. Pulp & Paper

13. Sugar

14. Tannery

15. Thermal Power Plants

16. Zinc

Even though the CREP guide lines are not yet established for this kind of industry, Shree

Vallabh Chemical has initiated number of measures to keep the pollution level to the

minimum. Following actions are taken as self-initiated Responsibility for Environmental

Protection and Pollution prevention. .

• The ash from boiler will be sold to cement manufacture or will be sold to brick

manufacturer.

• The height of the boiler chimney will keep 31 meters to disperse flue gases.

• Bag Filter will be provided to removed PM and SPM from boiler flue gases

• Ethylene Oxide (EO) storage tank vent is dipped in water to control EO pollution.

• The used drums of raw materials will be sent to the GPCB authorized recyclers.

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• The used oil from engines and pump/agitator seal will be collected and sent to

authorized recyclers.

• Effluent will be treated in effluent treatment plant and will be evaporated.

• The pumps agitator and flakers use energy efficient motor to conserve energy.

• Eco ventilators will be used to maintain the EO level below thresh hold limit of 1 ppm.

• Acoustic enclosure will be installed in DG set to minimize noise pollution.

Table 7-9 COMPLIANCE OF CREP GUIDELINES

Sr.

No.

Action Point Compliance

1. Segregation of waste stream

• Waste streams should be

segregated into high COD waste,

toxic waste, low COD waste,

inorganic waste etc. for the purpose

of providing appropriate treatment

• No high COD streams / toxic streams shall

be generated from the unit.

• Effluent shall be treated in the Primary

Effluent Treatment Plant before sending it to

in-house Evaporator for evaporation, thus

achieving “Zero Discharge”.

2. Management of solid waste

• Proper facilities should be

provided for handling and storage of

hazardous waste.

• For final disposal of hazardous

waste, recycling and reuse should

be given priority, either within the

premises or outside with proper

manifest system.

• In case of incinerable waste,

properly designed incinerator

should be installed within the

premises or outside as a common

facility.

• The non-incinerable hazardous

waste should be disposed of in

properly designed secured landfill

either within the industry’s premises

or in a common facility.

• Separate solid & hazardous wastes

storage area having impervious bottom,

pucca roof and leachate collection system

has been provided. Leachate, if any, will be

taken to ETP for treatment and disposal.

• All hazardous wastes will be separately

stored at this site in appropriate container.

• ETP sludge will be disposed-off to TSDF.

• Used Oil will be given to GPCB registered

re-processor of oil.

• Discarded containers will be given to

registered vendor after decontamination.

• Process wastes/ used Softner resin will be

disposed-off at CHWIF/ Co processing.

3. Minimum scale of production to

afford cost of pollution control

• For new industries which are not

connected with CETP & TSDF and

which do not have the economics to

install treatment facilities may not be

considered for granting consent to

establishment.

• The Unit will install an in-house ETP cum

evaporation system, thus achieving “Zero

Discharge”.

• Unit is in procedure to obtain TSDF

membership.

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• Industry association shall submit

proposal to SPCB / CPCB

4. Long term strategies for reduction in

waste

• Consent for establishment and

Consent for operation under Water

Act will be based on pollution load

and concentration of pollutants.

• Each industry will submit

pollution load, concentration of final

discharge alongwith water balance

to SPCB/CPCB for formulation of

strategy

Necessary details will be provided to GPCB at

appropriate stage of project implementation.

The unit will strive to reduce pollution load through

optimum utilization of resources like raw material,

energy, etc.

5. Control of air pollution

• Industry will take up on priority,

the control of hazardous air

pollutants (such as Benzene,

Carbon Tetrachloride, 1 – 4 Dioxin,

Methanol, Toluene, Methyl Chloride

etc.) and odorous compounds

(Mercaptants & Hydrogen

Sulphide)

• There are no process related emissions

generated from the unit.

6. Self-Regulation by Industry though

regular monitoring and

environmental auditing

• Industries on their own will carry

out monitoring of environmental

parameters, audit it in regular

intervals and submit the same to

SPCB.

• All applicable environmental parameters

will be regularly monitored as per the

Environmental Monitoring Plan formulated by

the unit.

• Environmental Statement (in Form-V) will

be regularly submitted to GPCB.

7. Organisational restructuring and

accreditation of Environmental

Manager of Industry

• Environment Management Cell

will be created for each industry

reporting to CEO directly.

• There should be a certification

system for the environmental

managers at individual level and

common facility level. BDMA may

evolve the programme alongwith

SPCB/CPCB

• The unit shall set-up an Environment

Management Cell consisting of well-qualified

and experienced professionals from the field

of safety and environment.

• The unit will strive to obtain ISO : 14001

certification.

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8. Optimising the inventory of

hazardous chemicals

• The information shall be

submitted to SPCB regularly

alongwith rational action plan

• All rules and regulations of Factory

Inspectorate will be complied with.

• On-site emergency plan will be prepared

based on risk assessment study and strictly

implemented.

• All details will be submitted to all

concerned authorities as per MSIHC Rules.

7.9 DISASTER MANAGEMENT PLAN

7.9.1 Introduction to Disaster Management Plan

The proponent M/s Shree Vallabh Chemical (Unit-II) is a proposed project located at Survey No.:

703/P/1, Village: Kanera, Taluka: Kheda, District: Kheda is going for manufacturing of Synthetic

Organic Chemicals.

A Disaster Management Plan is prepared to meet any grave emergency which can occur due to

Natural Disasters such as Floods, Earthquakes, or due to Man-Made Disasters such as Acts of

war and Fires, Power failures, etc.

An Action Plan has been drawn to fix responsibility and actions to be taken by various groups to

meet and contain the disaster within shortest possible time and with minimum loss to men,

material and property. It is the responsibility of all the individuals in their respective areas to

ensure the success of this plan. This plan shall be circulated for benefit / training of all individuals

residing in the premises.

7.9.2 Objective

The objective of the plan is to handle emergency situation that may arise due tospillage and fire

while handling plant & equipment and any adverse effect on employees and public at large is

minimized and normalcy is restored within shortest possible time.

The Disaster Management Plan is aimed to ensure safety of life, protection of environment,

protection of installations, restoration of production and salvage operations in this same order of

priorities. For effective implementation of the Disaster Management Plan, it will be widely

circulated and personnel training given through rehearsals/drills.

Disaster management plan/Emergency Response Plan (action plan) has been drawn to fix

responsibility & actions to be taken by various groups to meet & contain the emergency within

shortest possible time & with minimum loss to men, materials, machines & property. It is

responsibility of all individuals in their respective areas to ensure success of this plan. This plan

will be circulated for benefit / training of all individuals working.

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The major functions & objectives to formulate the plan are:

i) To mobilize the available / trained manpower and handle the emergency from:

• On-site (within factory)

• Off-site (through outside agencies).

• To ascertain urgently the likely area of influence and take actions for warnings, control

of disaster with minimum damage to men, material, machines and evacuation of

employees / public, identify the persons affected / dead, arrange first aid / medical help

to the victims.

• Inform relatives of the casualties; provide authoritative information to News Media &

others; preserve relevant records & equipments needed as evidence in any subsequent

inquiry.

• Approach District Administration / Civil authorities etc. in order to ensure prompt relief

for execution of Emergency Response Plan.

• This document sets out the Disaster management plan/emergency plans for all levels of

accident ranging from a local incident within the site boundary to a situation that requires

outside support.

The objectives of the Disaster management plan /emergency plan are:

• To protect lives of working personnel and nearby population.

• To contain the hazards and to control their spread.

• To minimize the impact on the environment.

• To minimize the loss to plant and production.

7.9.3 Definition and scope

A major emergency is defined as one, which may affect one or several sections of the plant and

possibly extend beyond the factory boundaries. It may cause serious injuries, loss of life or

extensive damage to property.

The Disaster Management Plan has been prepared in order to provide proper guidance to plant

operating personnel to confidently handle any accidental spillage or fire / explosion or any natural

calamity or sabotage. With this objective, comprehensive information has been assembled in the

materials used,about its hazardous properties, fire hazards, safety appliances, safety measures

incorporated in the plant, emergency procedures and finally regarding the constitution &

responsibility of Emergency Rescue Team (Emergency Response & Management Team / Task

Force).

7.9.4 Methodology

A major emergency occurring at a plant is one that may cause serious injuries, loss of life,

extensive damage to property or environment or serious disruption inside or outside the plants.

This may demand the rescue and relief measures on a war footing to handle it effectively and

quickly. Within the high-risk technology industries, the need for well-planned measures should

be self-evident.

No matter how well a process is controlled and safeguarded by instruments and process safety

procedures, it is inevitable that there is a residual risk, which is capable of causing a variety of

emergencies.

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The Factories Act, 1948 as amended in the year 1987 under section 41B requires that every

occupier shall draw up a Disaster Management Plan and detailed disaster control measures for

his plant and make them know to the employees and to the general public living in the vicinity of

the plant.

Its objective is to reduce the severity of loss following particular hazardous incidents. At the same

time, must be clearly understood that it is not a substitute for maintaining good standards for

working consistently with the requirements of safety and health inside the plants.

7.9.5 Level of disasters

The Guidelines (NDMA Guidelines) categorize the levels of disasters into L0, L1, L2, & L3 based

on the ability of various authorities to deal with them. In short, in order to facilitate the responses

and assistances to States and Districts, the levels of disasters have been defined as follows.

L0 level denotes normal times which will be utilized for close monitoring, documentation,

prevention and preparatory activities. Training on search and rescue, rehearsals, evaluation and

inventory updation for responseactivities will be carried out during this time.

1.L1 level specifies disaster that can be managed at the District level, however, the State

and Centre will remain in readiness to provide assistance if needed.

2.L2 level disaster situations are those which require assistance and participation of State,

mobilization of its resources for management of resources.

3.L3 level disaster situation is in case of large scale disaster where the State and District

authorities have been overwhelmed and require assistance from the Central Government

for reinstating the State and District machinery as well as for rescue, relief, other response

and recovery measures. In most cases, the scale and intensity of the disaster as determined

by the concerned technical agencies like Indian meteorological department (IMD)/ Indian

National Centre for Ocean Information Services (INCOIS) are sufficient for the declaration

of L3 disaster.

7.9.6 Information on risk evaluation preliminary hazard analysis

The Disaster Management Plan describes the Organization & procedures for dealing with

potential accidents arising from the operations of M/s. Shree Vallabh Chemical (Unit-II).

Experience of accidents that have occurred in various other similar plants was considered in the

preparation of this Plan especially material while handling synthetic organic chemical unit

identical to this plant. This plan will need periodic review & modification following emergency

exercise, or include any new information relating to changes to the facilities.

This Plan is needed to respond to a variety of emergencies / disasters:

i) Disasters due to emergency on account of:

a. Fire or explosion

b. Spillage

a. Fire or explosion: The organization is handling Synthetic organic chemical industryunit,

the fire, mainly due to fire in process equipments and electrical equipments such as

transformers, DG sets etc.

b. Spillage: Accidental spillage/leakage of material while handling of chemicals causing

engulfment of workers.

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ii) Disaster due to natural calamities such as:

a. Flood

b. Earth quake

c. Storm / cyclone

d. Heat Waves

a. Flood

The southwest monsoon brings a humid climate from mid-June to mid-September. The average

annual rainfall is around 674 mm (26.5 in).The nearest water body from the facility isBhadarRiver

which is 3.4Kms away from the site.The heavy rainfall and water released from the Bhadar River

may increase water level in the river bed creating flood situation.

b. Earth quake

This zone is classified as Moderate Damage Risk zone which is liable to MSK VII and also 7.8.

The IS code assigns zone factor of 0.16 for Zone 3.

A. Storm / cyclone

Cyclones make impact by killing people, damaging property, crops and infrastructure. The

area falls under category in which wind speed is 48-50m/sec. So the chances are there for

storm & cyclone.

B. Heat Waves

During summer time, the temperature ranges between 24 °C and 42 °C,leading to severe

heat wave conditions. This results in loss of life of many people particularly, homeless,

gardeners, daily wagers who work out under direct sun, auto drivers, etc.

iii) Disaster due to external factors such as:

a. Sabotage, Civil Riots or War, Terrorism, air raid, etc.

Sabotage, Civil Riots or War, Terrorism: No solution can be offered to eliminate either terrorist

threats or planted bombs, but one can be well or badly prepared to cope with them when such

incidents happen. It is essential for organizations to design and implement both good physical

security and a comprehensive bomb threat response plan.

The condition which create emergency.

• Flood - The probability of the flood is moderate and intensity is low to moderate

• Earthquake - This zone is classified as Moderate Damage Risk zone which is liable to

MSK VII and also 7.8. The IS code assigns zone factor of 0.16 for Zone 3.

• Cyclone causes stampede in crowd.

• Storms causes stampede in crowd.

• Bombarding during terrorist attack or war.

• Political Violence- Kheda is politically an active city ever since the struggle for

independence. The political culture of Kheda has been rapidly undergoing change and political

violence cannot be ruled out.

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RECOMMENDATIONS

Flood:

• Introduce better flood warning systems

• Modify homes and businesses to help them withstand floods nearby river side.

• Construct buildings above flood levels

• Protect wetlands and introduce plant trees strategically

• Put up more flood barriers.

Earthquake:

• Find a clear spot away from buildings, trees, and power lines. Drop to the ground.

• Don’t Rush Indoors

• Stay Put remain there until the earth stops shaking

• Remain Calm until the earth stops shaking

Bridge Collapse:

• Immediately call ambulance

• Immediately call Police, NDRF & Municipal Commissionaire.

• Stop movement across bridge.

• Survey site and remove people from covered collapse material.

Cyclone/Storm:

• Immediately call ambulance & NDRF team.

• Provide shelter for the victims and provide first aid on site.

• Survey site and remove people from covered collapse material.

Terrorist Attack/ Political Violence:

• Don’t be panic and threatened.

• Call the police, ambulance & District Collector.

The above are the summarized results of an analysis of hazard, risk and disaster impact in

Kheda. For more study of risk criteria please refer, Gujarat State Disaster Management Plan.

The action plan responding to an emergency situation depends very much on the level of the

emergency which, itself is defined by the consequences arising from the types of hazard

identified.

7.9.7 Disaster preparedness

This section highlights the Organization for disaster preparedness. No plan will succeed without

effective Disaster Management. Disaster Management Plan is a part and parcel of a good ON-

SITE and OFF-SITE emergency plan, without which all resources, facilities etc., event available

with us, cannot be put into services at a right time is the key factor in tackling an emergency.

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It is not possible to envisage and detail every action which should be taken in emergency and to

harness the basic elements of emergency preparedness such as Gravity of emergency,

Communication of information, on-site action for process and emergency controls, Mobilization

of internal and external resources for fire and spillage etc. Emergency Organization is set up

specifying duties and responsibilities of all to make best use of all resources and to avoid

confusion while tackling the emergency.

Disaster Management Plan / On-Site Emergency Plan highlight the flow of information and co-

operation among various action groups within the factory. Off-site Emergency Plan indicates

various action groups at district levels which will get engaged in case of off-site emergency.

Emergency organization and arrangement include:

• Site Main Controller

• Incident Controller

• Service coordinator

• Assembly Points

• Emergency Control Centre

• Medical Services & First Aid

• Transport & Evacuation arrangements

• Other arrangements etc.

7.9.7.1 Emergency Organization

This section is devised to suggest the organization for emergency preparedness. Key personnel

to combat emergency are nominated with specific responsibilities according to set procedures

and making best use of the resources available and to avoid confusion. Such key personnel

include Site Main Controller, Incident Controller; Services Coordination includes Fire & Safety,

Security, Engineering Services (Maintenance), Environment, Lab (QC/QA), HR & Admin,

Account & Finance, Store & purchase and Process.

7.9.7.2 Plant Assembly Points

The assembly points will be selected considering the distance from the hazardous place, wind

direction, capacity to accommodate the required number of people and availability of the other

resources in that area. In case of emergency, it will be necessary to evacuate all personnel from

effective area except personnel who will be directly involved in dealing with the incident. On

evacuation people will go to pre assigned assembly points.

7.9.7.3 Emergency Control Centre (ECC)

The emergency control center shall be situated in the plant, from which the operation to handle

the emergency are directed and coordinated. The center will be equipped with all necessary

emergency equipment, communication arrangement to receive and transmit information and

directions from and to the incident controller and areas of the works as well as outside.

The emergency contact numbers for the mutual aids like nearest police station, fire station,

hospital, ambulance service etc. & list of emergency team members and various activity

coordinators will be displayed at the emergency control center, security gate and other prominent

locations.

Emergency Control Centre Will Contain the Following Facilities:

a. Adequate number of telephones for external & internal communication

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b. Plans of the location

c. Stationeries

d. Copies of the on-site and off-site emergency plans

e. Firefighting equipment such as Fire extinguisher, fire hoses & nozzles etc.

f. Safety equipments such as SCBA, gum boots, gloves, goggles, cover all etc.

Trained personnel will always be available in these areas who can rush to the emergency point

in shortest time. Warning system will always be kept in working order.

Fire extinguishers of suitable types and hydrants will be provided at almost all the places of plant.

7.9.7.4 Medical Services and First Aid

M/s. Shree Vallabh Chemical (Unit-II) will set up a First-Aid Centre in the Factory premises & will

arrange pre-employment & periodic medical examination of the employees.

An emergency vehicle will be available for evacuation and transportation of people to hospital,

H.J. DoshiHospital, which is approx. 7.6 Km from the plant.

The First aid team will play critical role in attending the victims in case of any accident.

First Aid boxes & list of trained first-aider will be available at security Check Post.

In case of any medical assistance other than first aid, the Admin In-charge/ Site- SHE

representative will arrange for a vehicle to shift the casualty to the company accredited hospital,

or call an ambulance to mobilize the casualty to the medical center/ hospital.

First Aid boxes & first-aider list will be kept at security cabin. In case of any medical assistance

other than first aid, the Admin in charge/ Site- SHE representative arrange for a vehicle to shift

the casualty to the below mentioned hospital, or call an ambulance to mobilize the casualty to

the medical center.

7.9.7.5 Transport and Evacuation Arrangements

In a major emergency, it will be necessary to evacuate personnel from affected areas and to

further evacuate non-essential workers from areas likely to be affected should the emergency

escalate.

A siren will be provided to warn the people for the evacuation. The mode of siren for evacuation

will be wailing pitch. On hearing the siren, people will disperse from the work area and will

evacuate to safe assembly points. Proper instruction will be given to all the employees about the

rising of siren and the emergencies. The same instructions will also be displayed at prominent

places within the plant area.

The employees would proceed to the predetermined assembly points on hearing the siren and

the support staff / security forces would be instructed to divert the people away from the affected

area and towards the assembly points.

7.9.7.6 Communication and help from external emergency services

Communication is a critical factor in handling an emergency. To control the situation by the

earliest possible action, the practice should be that any employee can raise an emergency alarm.

A siren will be provided to warn the people for the evacuation. The mode of siren for evacuation

will be wailing pitch. Essential requirements are that there should be an adequate number of

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readily identified points from where the alarm can be raised and these needs to be clearly

indicated by sign boards and by indications in the plans.

In areas where there will be high level of noise (as the case here), it may be necessary to install

more than one audible alarm transmitted or flashing lights, Automatic alarms may be considered

appropriate on sites.

The following help from external emergency services is shown below,

• Fire brigade of the nearest area shall help the plant fire control team during fire at site.

• Police station personnel shall help the company to maintain law & order, Traffic control & evacuation operations.

• Nearest Hospital or Nursing home shall render emergency medical services to the company for the first aid & medical treatment during emergency.

• District supply officer shall ensure continuous supply of essential items, medicines (Govt. Quota) and other emergency materials during emergency.

7.9.7.7 Other Arrangements

The details about Power Supply Interruption, Water Drainage, Electrical Supply etc. & Control

arrangements shall be provided.

Other Arrangements

The details about Power Supply Interruption, Water Drainage, Electrical Supply etc. & Control

arrangements shall be provided.

For Emergency, Plant Operations and Emergency Lighting provisions will be made according to

requirements. DG set will be provided as backup.

Water Drainage

In order to avoid difficulties of storm water distribution proper drainage to the storm water/rain

water runoff system will be designed so as to protect the plant equipments, Building & offices.

No area will submerge in the flood as adequate height has been provided to all installations such

as utility block, office building, Process plant, warehouses & storage area has been provided with

individual dyke.

Electrical Supply

As the fire protection system is safety related, it is mandatory that any electrical power supply for

the control, Operation or instrumentation of the system shall be from an assured supply. During

monsoon season the electrical circuit (conduit wiring) sometimes comes in contact with wet or

structure (in case of any breakage, loose fittings), in such case there is probability of current

leakage.

Trade Waste Disposal

Organization will be more concerned for environment protection and pollution abatement at all

times.

Provision will be made to dispose Solid wastes. The company will dispose off all solid waste in

safe manner.

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7.9.7.8 Emergency Action

Though it will be an impractical to describe all the foreseeable scenarios involving

flammable/combustible materials and the suggested action for the same, some important ones

are discussed here briefly. Even in identical incidents the right course of action may not

necessarily be the same every time as the actual action will depend on the several factors, such

as the place of incident, quantity of material involved, the amount of release, the nature of

material, the wind direction, the wind velocity, temperature of surrounding, time of day, prevailing

season and weather condition.

In case of Fire

In case of declaration of onsite emergency (Hearing of emergency siren), evacuate the area as

per evacuation plan & exit signs on instruction of shift in-charge / incident controller as quickly

as possible after safe shutdown of the plant. See that the wind direction is in opposite direction

of assembly point by wind direction indicator. If not, change the assembly point.

Following are the general guideline for emergency action.

• Raise the alarm through nearest MCP

• Inform security and shift in charge.

• Carry nearest fire extinguisher & try to extinguish if possible.

• Assemble emergency team and inform other emergency members.

• Check the wind direction, then decide the assembly point and inform accordingly.

• Warn the people nearby.

• Attempt to isolate /extinguish the fire with the help of others with available appropriate

extinguishers.

• Arrange fire hydrant hose and try to cool surrounding

• Cordon the area and try to shift the drum of flammable material.

• Used foam generating nozzle and create foam to extinguish fire.

• If fire beyond control call fire brigade after consultation with chief controller.

• Cool the surrounding or remove flammable material if possible.

• Take head count at site and inform to the chief controller.

• Also take head count at the assembly point and tally.

• Search for missing person if any.

• Call for mutual aid members for help, if require.

• Arrange for rescue, if required.

In Case of spillage of materials while unloading & loading activity and equipment inside

the factory premises:

Special instruments for storing, Handling & emergency actions in case of spillage of materials

are given separately in MSDS.

Following are the general guideline for action:

• Use PPE’s like SCBA/Gas mask/Respirator & evacuate the area.

• Designated area will be provided for tanker parking.

In case of declaration of onsite emergency (Hearing of emergency siren), evacuate the area as

per evacuation plan & exit signs on instruction of shift in-charge / incident Controller as quickly

as possible after safe shut down of the plant. See that the wind direction is in opposite direction

of assembly point by wind direction indicator. If not, change the assembly point.

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In case of Flood / Earthquake:

In case of natural calamity like flood, Strom or earth quake (remote possibility) or war like

situation the management may seek outside help. The help may be for firefighting, Evacuation

(of surrounding population), Medical treatment, shelter, food, transport or communications.

Following are the general guideline for emergency action:

• Close main valve

• In case the cylinders are on the ground the same be shifted to storage shed to ensure

that the floodwater shall not carry the cylinders.

• Switch off electricity (main).

• Assemble outside the office, away from Electric Poles & Wires.

• Evacuate the areas after initiating (communication in working condition) off site

organization.

In case of War/Civil riots:

Following are the general guideline for emergency action:

• Intimate nearest police station & stimulate off site emergency plan

• Stop unloading / loading operations (if any)

• Intimate civil defense dept. about the situation

• Security persons shall protect & control law & order.

General action plan

• All personnel handling the emergency should wear PVC suit / alkali suit, gumboot,

PVC hand gloves, PVC goggles.

• Isolate the sources of supply.

• Cordon off the area.

• Avoid the entry of unnecessary people.

• Start barricading the area with sand / earth.

• Flush the affected body parts with plenty of water and seek medical help.

7.9.7.9 Evacuation Plan

On hearing the siren all employees shall evacuate the area by safely closing down all operation

as per instructions from their Incident Controller or in nighttime Shift supervisor. After gathering

at assembly points, shift-in-charge should take the roll call & ensure that no person is left trapped.

The Rescue Coordinator or Guard (who is inside the plant for duty) shall ensure that none is

trapped inside the plant. Security guards shall ensure total evacuation.

Main gate will be used for movement of personnel, movement of rescue, medical aid.

7.9.7.10 Traffic Control

The Security In-charge or Guard shall contact Service Coordinatorand shall make himself

available at main gate for traffic control till local authorities help is available.

Unwanted traffic and public gathering shall be controlled & avoided by security personnel till local

help from police is available.

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7.9.7.11 Public Relations

Inevitably a major incident will attract the attention of the press, television and radio services and

anxious inquiries from friends and relatives will be flooding the factory. It is essential to make

arrangements for authoritative release of information to them. SMC/IC who is familiar with

procedures of dealing with such situations, shall take charge of public Relations, information etc.

He will be the sole authoritative source of information to the news media and others.

Declaration of cessation of emergency

The Service coordinator (Emergency Fire, Rescue & Security Co-coordinators etc.) will not signal

the end of the emergency until he is satisfied that all the spillage are arrested or fires are

extinguished and there is no risk of re-ignition (in case of fire). In the case of gas, the all clear

will be declared only when the source of emission has been effectively isolated and gas clouds

dispersed well below safe level. Even when the all clear Signal has been given, great care is

needed while entering affected areas and no work in connection with salvage, collection of

evidence should be commenced until a thorough examination of the area has been carried out.

The siren code will follow for declaring the cessation of an emergency. Sources of leakage, fire,

and explosion and so on, until it has been established that no materials remain where they could

be ignited. All clear signed shall be given by SMC / Incident Controller.

Plan appraisal and updating

The matters relating to review effectiveness of emergency planning should cover:

Time limit, which is essential for rescuing and evacuating personnel from the scene or confined

space for carrying out any emergency measures. It is essential to check whether pre-determined

time limit has been met and if not the impediments for it should be identified. For example, if 15

minutes is fixed for evacuating the people from confined space, it may be reduced to 10 minutes,

if considered necessary for the safe evacuation.

To check the quantum of emergency, equipments like firefighting equipment, personnel

protective equipment etc. are required to be provided in the critical areas whether it is adequate

or not. Any changes made in the plant should also be made known to all.

7.9.8 Safety and mitigating measures

Safety Considerations in the design of M/s. Shree Vallabh Chemical (Unit-II) & important

mitigating measures will be provided to contain and control the emergency are outlined below:-

Fire Protection and Fire Fighting System

The plant will be equipped with a comprehensive fire protection system. Following facilities will

be provided for the fire protection:-

• Fire Water Supply

• Fire Hydrant system, Fire sprinkler system with smoke/fire detectors

• Water Pump (Hydrant Pump)

• Portable Fire Extinguishers(DCP, mechanical foam and CO2 types with sand

buckets)

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Equipments and Process safety

• Control of noise emissions may include the use of silencers for fans, room enclosures for mill

operators, noise barriers, and, if noise cannot be reduced to acceptable levels, adopt

personal hearing protection.

• An enclosure covered from all sides and should have a venting arrangement along with a bag

filter.

• Storage tanks containing hazardous materials will be located away from the plant.

• Provision for delay start warning (Audio/visual) to be followed

• Provision for Machine guard system as per requirement either fixed or interlocked.

• The fire-fighting system and equipment will be tested and maintained as per relevant

standards.

• Safety measures in the form of Do’s and Don’ts will be displayed at strategic locations

especially in local language.

• Post emergency planning

• Assess the situation from safety & production angle.

• Re-start the plant in the standard sequence.

• All evidences should be collected & accident should be investigated.

7.9.8.1 Health, Safety and Environmental Protection

Company committed to achieving environmental, health & safety (EHS) excellence. This is a

responsibility of management & employer in all function. Company will strive to provide a safe

and healthy working environment & the communities in which we do business. Our programs

must combine clear leadership by management, the participation of all employees and functions,

and the use of appropriate technology in developing and distributing company products &

services.

Requirements

• Comply with applicable environmental, health, & safety laws and regulations.

• Take appropriate measures to prevent workplace injuries & illness, and to provide

employees with a safe & healthy working environment. Consider evolving industry

practices, regulatory requirements and social standards of care.

• Eliminate unreasonable, risk form facilities, products, services and activities.

• To the extent practicable, reduce the use

• Research and where appropriate, implement advanced technology, design and

production facilities, products, services & activities.

• Research and where appropriate, implement advanced technology in the design,

production and services and to prevent pollution and conserve, recover and recycle raw

material.

7.9.8.2 Employee responsibility

• Follow the policy and applicable laws and regulation to protect your own health and safety

as well as that of other workers, the public and the environment.

• Present ideas that support the goals of policy.

• Promptly report concerns about possible violation of this policy to the persons listed or to

your manager.

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Additional responsibility of leaders:

It will make sure this policy is part of an overall policy compliance program as described. The

person will:

• Consult with adequacy of their health, safety and environmental programs.

• Implement monitoring and auditing system at the plant and business levels designed to

detect violations & assure compliance with law and this policy.

• Regularly evaluate the effectiveness of managers & other senior employees on their

implementation of this policy and environmental, health & safety programs.

Managers responsible for a facility, activity, product or service will:

• Communicate responsibility with employees, communities, customers and government

agencies regarding environmental health and safety issue.

• Cooperate with the public, government and other interested parties to develop

appropriate regulatory and public policies that protect employee and public health and

the environment.

• Implement effective programs, training and best practices for health, safety and

environment protection and for the elimination or reasonable reduction of materials.

• Regularly assess plant operations & management. Establish measurements to ensure

compliance with this policy and applicable laws & regulations, when appropriate; review

assessment results with environmental programs.

• Ensure that an employee with EHS responsibilities is appropriately screened before

appointment and that continued appropriateness for their position is periodically

reviewed.

• Develop appropriate program for safety reviews of new and redesigned products prior to

sale and distribution to customers. Monitor after-sale safety performance to identify and

address significant product safety issues.

• Work cooperatively with, contractors, business partners & suppliers to ensure that our

relationships with them are supportive of this policy.

• Promptly report to medical Services, Environmental Program & your assigned legal

counsel any,

• Emergency evacuation, communicable disease or other serious health indent.

• Work related employee facilities & other serious safety incidents requiring a report to a

governmental agency.

• Information regarding a report to a governmental agency or any governmental allegations

of substantial violations of environmental laws or regulations.

• Legal proceedings alleging significant property damage or personal injury from

environmental contamination or exposure to dust & other information requested by

medical services or Environmental programs.

7.9.8.3 Training and rehearsing

All employees should know the details of Disaster Management plan and they must receive initial

training in emergency procedures. Then, at suitable intervals this knowledge must be exercised

and the basic plan reviewed and brought up-to-date. It is essential to establish the necessary

confident volunteers and better expertise, so the individuals can carry out their allocated duties.

Rehearsal of evacuation should be regularly carried out efficiently and should cause minimum

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disruption to the normal activities. As per industrial best practice Mock Drill should be conducted

six monthly.

An after-mock drill report may be prepared detailing the lacunas & strong points so as to make

improvements in the emergency action plan.

EMERGENCY MANAGEMENT CHART

EMERGENCY MANAGEMENTCHART

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IMPORTANT TELEPHONE NUMBERS

SN Service Telephone no.

1 District Collector (DC) 0268 2553334

2 Police Commissioner 0268-2550150

3 Superintendent of Police (SP) 0268-2550250

4 Fire station, Kothariya Main

Road 098245 95628

5 kheda civil hospital, Kheda 02684 224932

6 Indian Red Cross Society Blood

Center, Nadiad, Kheda 0268 2566944

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PROJECT BENEFITS

8.1 Introduction

Project benefits focus on those points which become beneficial to the surrounding areaor

community in terms of infrastructural development, Social development, employment and other

tangible benefits due to project. Proposed project has a potential for employment of skilled, semi-

skilled and unskilled employees during construction phase as well as operational phase.

8.1 Employment Potential

The proposed _ more persons will be employed, potential for skilled & unskilled, for theoperation

and maintenance in efficient way. First Preference will be given to the localpeople from nearby

villages according to the skill as well as requirement which willincrease employment opportunity

in the surrounding area. 60 persons are resident forwhich quarter room is prepared with all the

necessary facilities within the premises.Secondary jobs and indirect employment are also bound

to be generated to provideday-to-day needs and services to the work force and industrial activity.

The employedpeople are benefited financially as this financial growth fulfills their

economicrequirements, which in turn will increase their standard of living.

8.2 Improvement in Physical & Social Infrastructure

Following will be other improvements in the physical infrastructure:

• Adoption of new technology.

• Awareness in local educated people for new technology.

• Improvement in local amenities facilities.

• Improvement in road link facilities as transportation through truck and othervehicles will

increased due to proposed project.

• Improvement in local civilization.

• Increase income of local population

• Increase requirement of man power

• Due to proposed project activity, social infrastructure will beimproved by means of civilization,

vocational training and basic amenities.

• Civilization: Due to the project, employment and other infrastructural facilitieswill boost up

income of surrounding people and improve quality of life. Thiswill indirectly boost up the

civilization of the surrounding people.

• Vocational Training: Moreover, unit will provide vocational trainingopportunity to the

surrounding people and greed for employment willmotivate the education activities that will

lead the change in life style of thesurrounding and affected people hence social infrastructure

will be improved.

• Basic Amenities: Better education facilities, proper healthcare, roadinfrastructure and drinking

water facilities are basic social amenities for betterliving standard of any human being which

will further increase the aboveamenities directly/indirectly either by providing or by improving

the facilitiesin the area, which will help in uplifting the living standards of localcommunities.

8.3 Other Tangible Benefits

Employment & trade opportunities will be generated with the starting of theproposed activities.

Thus, these considerable employment & trade opportunities willeventually result in appreciable

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economic benefits to the local people &businesses/contractors. Proposed project will also

contribute revenue tothe State exchequer in the form of GST –goods & services tax which

includes exciseduty, income tax, state sales tax or VAT, tax for interstate movement, etc. Direct

GSTcontribution to the State exchequer will be there due to Income by way of registrationof

trucks, payment of road tax, income tax from individual as well as taxes fromassociated units.

Thus, the proposed project will help the Government bypaying GST from time to time, which is

a part of revenue and thus, will help indeveloping the area.

Benefits of GST implementation in the country will reduce manufacturing costs due tolower

burden of taxes on the manufacturing sector. Hence prices of consumer goodswill be likely to

come down causing increased demand and consumption of goodsleading to increase in supply.

Hence this will ultimately lead to rise in the production of goods& increase growth in both

domestic and international trade. Thus it wouldbring an increase in the GDP.

The CSR activities by the company can be considerably beneficial for the health, education,

upliftment of poor people, welfare of women & labors, assistance to thedisabled people etc.

These all together with the economic benefits of the proposed project will result in further benefits

in terms of the literacy level, primaryand middle level education and on health facilities.

8.4 Corporate Environment Responsibility (CER)

Industry will provide 2.5 % of the proposed project cost (i.e. Rs.20,00,000/-) towards the

Corporate Environment Responsibility. Socio-economic developmentactivities will be planned

based on the suggestions during public hearing as well asgeneral necessity in villages

Table 8-1 CER Budget

Type of Activities

Yearly amount to be spent in CER activities (Rs.) Total

amount to be spent

1st (Rs.) 1st Year

2nd Year

3rd Year

4th Year

5th Year

Drinking & sanitation facilities in schools of nearby villages

1,00,000 1,00,000 1,00,000 1,00,000 1,00,000 5,00,000

Organization of medical camps and health awareness programs

1,00,000 1,00,000 1,00,000 1,00,000 1,00,000 5,00,000

Donation in schools and for education aids

2,00,000 2,00,000 2,00,000 2,00,000 2,00,000 10,00,000

Total 4,00,000 4,00,000 4,00,000 4,00,000 4,00,000 20,00,000

CSR activities by the company will be considerably beneficial for the health, education, upliftment

of poor people, welfare of women & labors, assistance to thedisabled people etc.

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ENVIRONMENTAL COSTS AND BENEFIT ANALYSIS

9.1 Environmental Cost Benefit Analysis

As per EIA Notification 2006, this Chapter of the ‘Environmental Cost BenefitAnalysis’ is applicable

only if it is recommended at the Scoping stage. However, asper the TOR points issued by MOEF,

New Delhi vide File No. J-11011/181/2019-IA.II (I) dated 06-06-2019, the Environmental Cost

Benefit Analysis is notapplicable and hence it has not been prepared.

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ENVIRONMENT MANAGEMENT PLAN

10.1 Introduction

To formulate and monitor Environmental Protection measures during and after commissioning

of project, preparation of Environmental Management Plan (EMP) is required. The development

of sound EnvironmentManagement Plan is important to mitigate any adverse impacts of

theproposed project. The plan should indicate the details as to how variousmeasures have been

or are being proposed to be taken including costcomponents as may be required. Cost of

measures for environmental safeguards should be treated as an integral component of the

project cost andenvironmental aspects should be taken in to account at various stages of

theproject.

• Conceptualization: Preliminary Environmental Assessment.

• Planning: Detailed studies of Environmental Impacts and design of safe

• Guards

• Execution: Implementation of Environmental safety measures

• Operation: Monitoring of effectiveness of built in safe guards

The maximum amount of pollution load that can be discharged in theenvironment without

affecting the designated use and is governed bydilution, dispersion and removal due to natural

physico-chemical andbiological processes is the Assimilative capacity of the study area. The

mainobjective of Environmental Management Plan is to warrant that the industrialdevelopment

in an identified particular study area needs to be entangled withjudicious utilization of non-

renewable resources and to ensure that thestress/load on the ecosystem is within its permissible

assimilative capacity i.e. its carrying capacity.

The Environment Management Plan (EMP) is required to ensure sustainable development in the

area of the proposed plant. Hence, it needs tobe an all encompass plan for which the proposed

industry, Government, Regulating agencies like Pollution Control Board working in the region

and more importantly the affected population of the study area need to extend their co-operation

and contribution. The identification and quantification of impacts based on scientific and

mathematical modelling.

The Environmental Management Action Plan aims at controlling pollution atthe source level to

the possible extent with the best available technologyfollowed by treatment measures before

they are discharged. The recyclingand re-use of industrial waste not only reduces the waste

generated but canbe an economic gain to the industry.

10.2 Objective of Environmental Management Plan

The objective of the Environmental Management Plan is summarized as under:

• To limit/reduce the degree, extent, magnitude or duration of adverseimpacts.

• To treat all the pollutants i.e. liquid effluent, air emissions and hazardous waste with

adoption of adequate and efficient technology.

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• To comply with all the norms and standards stipulated by Gujarat Pollution Control

Board/Central Pollution Control Board.

• To create good working conditions.

• To reduce any risk hazards and design the disaster management plan.

• Continuous development and search for innovative technologies for acleaner and better

environment.

10.3 Components of EMP

EMP for the proposed project covers following aspects:

• Description of mitigation measures which are proposed for project operation phase only.

• Description of monitoring program.

• Institutional arrangements.

• Implementation schedule and reporting procedures.

All above aspects and objectives are kept in the view and considering the same

EMP is prepared for two major fields.

10.3.1 Environmental Management Systems (EMS)

Unit is well aware of environmental requirements for planning andimplementation of the project

and Unit has already set up a departmentwith trained personnel headed under the qualified EHS

officer. Asindicated in the impact and mitigation chapter of this report, the environmental impact

after proposed activity is very marginal release of pollutants due to the same.

10.3.2 Environmental, Health and Safety (EHS)

Currently unit is operation since September, 2015 and they have alreadymade environmental

management a part of overall Environment, Healthand Safety (EHS) Management system. This

model EHS system suggestsand addresses EMS issues such as:

• Management system expectation

• Management leadership, responsibilities and accountability

• Risk assessment and management

• Compliance and other requirements

• Personnel, training and contractor services

• Documentation and communications

• Facilities design and construction

• Operation, maintenance and management

• Community awareness and emergency response

• EHS performance monitoring and measurement

• Incident investigation reporting and analysis

• EHS management system audit

• Management review and audit

10.3.3 Environmental Management Cell (EMC)

For effective implementation of the monitoring program, Unit has a permanent organizational

set-up as it is proposed unit. Thus, unit has set-up permanent Environmental Management Cell

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(EMC) for the effective implementation and monitoring of environmental management system as

given below.

EMC is regularly monitoring all project activities to ensure the appropriate implementation of all

environmental mitigation activities and to identify areas where environmental management plan

compliance is not satisfied. Responsibilities have been assigned to officer from various

disciplines to perform and co-ordinate the activities concerned with management and

implementation of environmental control measures. Parnters of the company will be responsible

for overall environmental management. EHS officer will inform all the matter regarding

environmental management including reporting of non compliances / violations of environmental

norms.

Figure 10-1 Environmental Management Cell

10.4 Environmental Management Plan of Proposed Project

EMP is given below for both construction phase as well as operational phase.

10.4.1 Environment management during construction phase

Description Source

Type of

Pollutant/

Pollution

Potential

Control Measures

Various

Environmental

Parameters

such as

air,water,noise,land/soil,flor

a, fauna,

socioeconomic,

There will not be any

major construction

activities carried out

for proposed

project. There willbe

only

Partculate

matter,

Fugitive

Emissions,

Domestic

• Regular sprinkling of the water will be recommendedduring the construction phase.

• Tarpaulin sheet will be used to cover the

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health & safety constructionactivitie

s related to

Installation of

machineriesfor the

proposed project.

Wastewater

,

Noise,

Municipal

waste,

hazardous

waste etc

materials duringtransportation.

• Preventing maintenance of machinery and transportationvehicles should be carried out regularly.

• Regular use of PPE like nose masks, gum-boots & handgloves while working.

• Adequate space will be provided for construction oftemporary sheds for construction workers mobilized by the contractors. Unit will also supply potable water for the construction workers.

10.4.2 Environment management during operational phase forproposed

The EMP for the proposed project has been prepared for the various environmental attributes

like Air, Water, Land, Noise, Ecology, Socio-Economic etc

Description Source

Typeof Pollutant/

Pollution

potential

Control Measures

Air

Environment

Stack

attached to

Boiler

and D.G. Sets

(Stand By)

Transportation

SPM,SO2 and NO2

• Imported Coal should only be used as fuel for Boiler.

• Bag Filter have been provided to the Boiler

• HSD should only be used as fuel for D.G. Set.

• After proposed adequate stack height will beprovided for the proposed boiler to control & disperse the air pollutants within the stipulated norms.

• Water sprinkling will be done on regular interwals

• Vehiclas shall be maintained properly.

• Road must be paved and maintained regularly.

Water

Environment

Domestic

wastewater

Domestic

Wastewater • Generated domestic wastewater

will be disposed-off to soak pit.

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Industrial

wastewater

Industrial

Wastewater

• Industrial wastewater will be treated in ETP and evaporate in evaporator. Thus, unit will maintain Zero Effluent Discharge.

Solid/

Hazardous

Waste

Management

Manufacturing

Activity,

Wastewater

Treatment

ETP Sludge +

Evaporation

Residue,

Used Oil, &

Discarded Plastic

Bags/Drums

• The proposed ETP Sludge as well as Evaporation Residue will be disposed off atapproved TSDF site. Used Oil will be sold to registered recycler. Discarded Plastic Bags/Drums will be sold to authorized vendor.

• Hazardous waste storage area is adequate for storingadditional waste generated due to proposed project.

Burning of

Fuel in Boiler Fly Ash

• Currently unit is sending fly ash to cement/ RMC/ paver blocks/ building bricks manufacturer units and also will be supplied to the other companies for land levelling, conditioning, road construction, etc. and after proposed the same process will be followed.

Noise

Environment

Plant

Equipments

and

various

Machinery

Low Pollution

Potential

• In operation unit all Noise suppression measures such as enclosures, buffers and/or protective measures already provided, if required necessary arrangement will be made after proposed (wherever noise level is more than90 dB (A)).

• Povide with ear protection measures like earplugs or earmuffs. Earplugwill be provided to all workers where exposure is 85 dB (A) or more.

• The transportation contractor will be informed to avoid unnecessary speeding of the vehicles inside the premises.

• Currently regular oiling, lubrication and preventivemaintenance is being carried out for the machineries andequipments to reduce noise generation.

• For proposed areas with high noise levels will beidentified and segregated where possible and will includeprominently displayed caution boards.

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• Unit has already developed the greenbelt area, which will beupgraded after proposed within industrialpremises and around the periphery (if possible) to preventthe noise pollution in surrounding area.

10.5 Greenbelt Development Plan

The main objective of the green belt is to provide a barrier between the plant and the surrounding

areas. The green belt helps to halt soil erosion, make the eco-system more sustainable, make

the climate more conductive and restore water balance. The green belt helps to capture the

fugitive emissions and to attenuate the noise generated in the plant apart from improving the

aesthetics of the plant site.

Unit has already developed the greenbelt area, which will be upgraded after proposed within

industrial premises and around the periphery.

Out of total plant area 5,240.74 m2, Unit has developed greenbelt in 1,225.74 m2 areas.

Considering the environmental status of project area four main parameters like salinity, draught,

fire resistance, species with faster growth rate and ever green nature have been considered

while selecting the species.

Facts considered during selection of plant species for greenbelt development are:

• Agro climatic zone (dry sub humid – as per CPCB) of the project area

• Evergreen species to mitigate cumulative impacts due to other industries also.

• Type of pollutant (mainly air) likely to disperse from project activities.

• Biological–filter Efficiency: Absorption of gases, Dust capturing and noise control.

Unit has already developed greenbelt area having approx. 260 nos. of treesand which will be

upgraded after proposed and for this activitydemands expert advice and guidance. Details of the

selected plant species forgreenbelt area upgradation are given in the Table 10.1

Table 10-1 Details of Plant Species in Greenbelt

Common Name of Trees Scientific Name Number of Species

Neem Azadirachta Indica 40

Gulmohar Delonix Regia 15

Asopalav Polyalthia Longifolia 30

Mango Mangifera Indica 25

Shisham Dalbergia sissoo 15

Garmalo Cassia Fistula 30

Teak Tectono Grandis 20

Shirish Albizio Lebbeck 25

Kadam Anogeissus Lotifolio 25

Total species 225

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Proposed Five Years Program for Greenbelt Development

Plantation

Details

1st

Year

2nd

Year

3rd

Year

4th

Year

5th

Year Total

No. of plants 90 40 40 40 15 225

Yearly

Percentage 40 % 18 % 18 % 18 % 6 % 100 %

10.6 Rain Water Harvesting Scheme

Rainwater Harvesting is generally recharging rainwater in to the underground formation, where

it will be stored in underground reservoirs (Aquifer) so that we can draw it whenever we need it.

Rain water harvesting means arresting rainwater during monsoon and storingit in natural

reservoirs (aquifers) and artificial/ manmade reservoirs (tanks).The rain is available everywhere

in India and the end user can store this waterat marginal cost. The harvested rainwater can be

used for flushing, washing, gardening, irrigation, fire fighting and even consumption with

necessary treatment. Rainwater is the purest form of water available to us. Experts opine that

the major source of water, rain must be saved to solve the problem of water scarcity.

Need for Rainwater Harvesting

• To reduce ground water pollution.

• To augment the ground water storage and decline of water level.

• To improve the quality of ground water.

• To reduce the soil erosion.

• To avoid flooding on roads.

Advantages of Rainwater Harvesting

• Provides self sufficiency at least reduces load on water supply.

• Reduces the cost of pumping of ground water as it raises ground watertable.

• Improves quality of ground water through dilution when recharge toground water.

• Reduces soil erosion in alluvium area.

• Rainwater harvesting systems are simple which can be adopted byindividuals.

Available Technology:-

• Storage in artificial above or underground tanks.

• Recharging aquifer directly through tube wells with necessary treatment.

• Recharging aquifer by percolation / Soakage in the ground.

Method of Rainwater Harvesting:-

In arid and semiarid areas rain water forms the only source of domestic watersupply. This is an

ideal solution to water problem where there is no ground water (Saline ground water) and surface

sources are very far. This is ideallysuited from the economical point of view. Rain water is

bacteriologically pure,free from, organic water and soft in nature. To meet drinking water

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demandduring the critical dry period of 90-120 days roof top water harvesting is veryuseful.

Ground water recharge or storage from house of 100 m2 of roof topwill be 1252.5 liters in one

year, sufficient for a period of four months for afamily of five members.

In roof top rain water harvesting the rain water is collected from roof of the buildings and stored

in water tank or ground water reservoir for beneficial use in future. The size of the catchment

area and tank should be enough to supply sufficient water for the users during this period.

Volume

Volume of tank can be calculated by the following formula.

V= (t x n x a) tat where

V= Volume of tank (litters)

T= Length of the dry season (days)

N= Number of people using the tank

A= Consumption per capita per days (litters)

ET= Evaporation loss during the dry period

Since evaporation from a closed storage tank is negligible the evaporation loss (et) can be

ignored (=Zero)

Need for Roof Top Rain Water Harvesting (R T R W H)

• To meet ever increasing demand for water in urban areas.

• To reduce the runoff which is chocking the storm drains.

• To avoid the flooding of roads.

• To augment the ground water storage and control decline of water levels.

• To reduce the ground water pollution.

• To improve the quality of ground water.

• To reduce the soil erosion.

• Rain water may be harnessed at place of need and may be utilizedat time of need

The structures required for harvesting the rain water are simple, economical and eco-friendly.

Essential Components of the system

• Roof Catchment.

• Gutters for collection of roof water.

• Down pipe to convey rain water from gutter to storage tank “Foul Flush” to divert the

contaminated run-off from roof (for initial wash out before taking to storage tank.

• Filter/Mesh.

• Storage tank under ground.

• Water withdrawal arrangement (Hand Pump).

• Dis-infection arrangement.

Design Consideration

• In the design system, the main criterion is the most economical combination of the storage

tank volume, systematic analysis of rainfall records and construction costs.

Selection of Site

• Site should be close to the house to reduce the cost of down pipe.

• Site should have good drainage and should be away from the cattle.

• shed and soak pits etc. for cleanliness and hygiene surrounding the tank.

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• Site should be away from tress to prevent litters falling on the roof and structural disturbance

to the tank by roof propagation.

• Site should be easily accessible for tapping water.

Tips for Maintenance of the R H S

• Always keep the surroundings of the tank clean and hygienic.

• Remove Algae from the roof tiles and asbestos sheets before the monsoon.

• Drain the tank completely and clean from inside thoroughly before the monsoon.

• Clean the water channels (Gutters) often during rainy season and definitely before the first

monsoon rain.

• Avoid first 15 or 20 minutes of rain fall depending on the intensity of rain. Use the first flush

arrangement to drain off this first rain water.

• Change the filter media every rainy season.

• In coastal area the tank may be painted outside by corrosion resistant paint once in 3 years

and in other areas lime (Calcium Carbonate) based white wash may be applied not only for

beauty but also for cleanliness.

• Withdraw water from the system at the rate of 5 lits/head/day.

• This will ensure availability of water throughout the water scarcity period.

• Cover all inlet and outlet pipes with closely knife nylon net or fine cloth or cap during non-rainy

season to avoid entry of insects, worms and mosquitoes.

• The substances that go into the making of the roof should be nontoxic in nature.

Runoff Calculation & Provision of Rainwater Tanks:

The dependable rainfall of the project area is 590 mm. Calculation of rain water to be harvested

based on yearly rainfall and runoff is given in Table 10.2.

Table 10-2 Details of Rain Water Harvesting

Particular Details

Roof

top

area

Open

area

Road

area

Green

belt

area

Annual rainfall (m) 590

No. of rainy days per year 30

Catchment area available

(m2) 750 237.13 250 910

Coefficient of runoff (as

per CGWB guideline) 0.85 0.6 0.8 0.3

Area wise volume of rain

water can be

harvested (Kilo Liter/year)

637.5 142.2 200 273

Total volume of rain water

can be harvested

(KL/year)

1252.5

Average volume of rain

water can be harvested

(KL/day) during 30 rainy

days

104.3

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Volume of storage tank to

be provided by unit for

rain water storage (KL)

100 x 2

Based on the above table, unit will provide rain water storage tank of about 100 Kilo Litres (2

nos.) and stored rainwater will be used for purposes like cooling, washing & domestic etc. as per

the requirement.

10.7 Occupational Health Management Plan

Currently, Industry has adopted all precautionary methods to reduce the risk of exposure of

hazards to employees and same will be continued after proposed, specifically:

• Pre-employment and periodical medical examinations will be carried out toassess the

health status of the workers and medical records for the samewill be maintained for each

employee.

• A qualified doctor will be appointed on casual basis and requiredmedicines, antidotes

and first-aid box will be procured under the guidanceof appointed doctor as per guidelines

of Factory Act.

• Personal Protective Equipment’s (PPEs) like helmet, goggles, hand gloves, safety shoes,

nose masks and ear protecting devices like ear plugs/ear muffs will be provided to all the

workers.

• Adequate numbers of fire fighting equipments and extinguishers will beinstalled as per

requirement of the fire risk in the proposed plant.

• Proper training will be imparted to employees for use of safety appliances & first aid.

• All workers will be trained on respective Standard Operating Procedure (SOP) so as to

enable them to prevent any possible mishaps.

• All loading/unloading will be carried out under technical guidance as per the Standard

Operating Procedure (SOP) generated for the particular raw

• Material/product.

• All pollution control equipments are periodically checked and maintained.

• The work place area monitoring will be carried out for Particulate Matters (PM), VOCs &

Noise on regular basis.

• Good housekeeping, proper and adequate ventilation and lighting will bearranged for

better workplace area as per guidelines of Factory Act.

• Water purification and water cooler will be provided for safe drinking water.

10.8 Fire & Safety Management Plan

Currently the company has provided sufficient fire extinguishers and fire hydrant systems for

protection of the plant building against fire due to electrical spark and short circuit. After proposed

the same will be upgraded in which automatic type fire extinguishing system will be provided to

protect the control and computer room areas from fire hazards.

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Qualified and trained officers are managing the environment and safety department in the plant

and all persons in operation and maintenance of the plant have been given basic fire fighting

training and after proposed the same will be maintained.

To avoid short-circuiting an earthing system will be designed and installed for a ground fault short

circuit. Grid resistance will be decided based on soil resistively and allowance for corrosion.

Electrical equipments will be flame proof. To avoid road accident due to spillage of fuels and

blockages of road, proper parking and road safety signs both inside and outside the plant will be

displayed.

Good housekeeping, proper and adequate ventilation and lighting has beenarranged for better

workplace area as per guidelines of Factory Act.

10.9 Cleaner Production Technologies

Currently, unit has adopted following cleaner production techniques:

• Measured quantities of raw materials to minimize waste.

• Automated and enclosed filling system is used to minimize spillage.

• Regular preventive maintenance for avoiding leakage, spillage etc. Is being carried out.

• After proposed unit will upgrade cleaner production techniques for water conservation,

hazardous waste minimization, good housekeeping practices, maximum reuse/recycle,

energy saving etc. wherever possible;

• Carrying out energy audit at regular time interval.

• Installation and efficient use of rain water harvesting system.

• Reusing treated industrial effluent in industrial activities.

• Reusing spent/waste oil for lubrication in machineries and equipments within the

premises.

• Adopting good housekeeping practices by maintaining cleanliness in premises and

providing regular training and giving instructions for the same.

10.10 Reporting System on Non Compliances/Violations of Environment Laws.

Company has developed reporting systems of non-compliances/ violations of environmental

norms to the Board of Directors as follow;

• Identify non-compliance/ violation of environmental norms, which mention in Consent to

operate and letter of Environmental clearance.

• EHS manager identify non-compliance/ violation from failure to comply & timely respond to

concern authority for this non compliance/violation & also inform about this to technical

head of the industry.

• Technical head take it in action, discuss this in Management meeting and give necessary

guideline to comply this non-compliance/ violation of environmental norms.

TheChairperson will review the information available and take a decision depending on the

seriousness of the violation.

• EHS team take measures against this non compliances/violations of Environmental laws

& take care not to occur same violation in future.

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10.11 Fugitive Emission Control

• Fugitive emission could occur from the storage yard of raw materials and finished products.

• The storage quantity is low at site and proper handling methodswill be adopted. Emissions from transport of vehicles would occur to a certainextent. The emissions from traffic movements will be controlled by properplanning of the transport of raw materials and finished products to and fro fromthe factory premises. All the roads inside the plant will be concreted to reduceany dust emissions.

• During the production,the industry will carry out regular monitoring of fugitive emissions as per thefactories act.

10.12 Budget for Environment Protection Measures

Unit will regularly and efficiently operate environmental management systems and keep

provision for fund for meeting expenses for the same. The budgetary allocation towards

Environmental Management for the proposed project is presented in below table.

Operation Phase

S.No. Pollution Control

Measures

Recurring Cost

per annum Rs. (Lakhs)

Capital

Cost Rs. (Lakhs)

1 Air Pollution Control

18 30.0 2 Water Pollution Control

3 Noise Pollution Control

4 Occupational Health 2.0 2.0

5 Green Belt 6.0 5.0

6 CSR Activity - 20.0

7 Miscelleanous 5.0 1.0

Total 31 58.0

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SUMMARY & CONCLUSION

11.1 Introduction

Generally any project or action includes various impacts, which vary in magnitude astheir

beneficial or adverse classification. At the same time it is very important to conclude that the

“overall” or “collective” impact of the proposed project is beneficial or detrimental.

In case of the proposed project, impacts are evaluated with respect to various activities during

operational phase.

11.2 Air Environment

The general meteorological data collected during the study period confirms that climatic status

of the study area is consistent with the regional meteorology. Baseline AAQ data indicates that

98th percentile concentration of PM10, PM2.5, SO2, NO2, CO & VOCs in the study area are well

within the permissible limits as prescribed in the National Ambient Air Quality (NAAQ) standards.

Based on the ground level concentration evaluated by Dispersion Modelling, it is found that due

to the operation of proposed project incremental values of various parameters are well within the

permission limits as prescribed in the National Ambient Air Quality (NAAQ) standards. Hence, it

may be concluded that there would not be any adverse impacts on surrounding air environment

within the study area due to the proposed project.

11.3 Water Environment

Baseline data reveal that as per drinking water quality standards IS 10500 overall quality of both

surface & ground water is suitable for domestic activity including agricultural activity. Ground

water quality in the area meets the Water QualityStandards (IS 10500) for drinking water except

for parameters like Chloride, Calcium, Magnesium and coliforms whereas surface water quality

in the area meets the Water Quality Standards (IS 10500) for drinking water except for

parameters like TDS, Turbidity, Chloride, Total Hardness, Magnesium and coliforms.

The total water requirement for proposed will be obtained through borewell to fulfil such

requirements. However, industryproposed to install rainwater harvesting system to collect the

rain water and use in the domestic purpose.

Domestic wastewater will be disposed-off to Soak pit. Industrial wastewater will be treated in

ETP. Treated effluent will be ultimately evaporated off in an evaporator. Thus, it can be concluded

that there would not be any significant adverse impact on the water environment due to the

proposed project.

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11.4 Noise Environment

Noise level in the project premises will be controlled at the source itself by appropriate use of

noise suppressing systems. Noise level in the surrounding study area is well within the

permissible limits as prescribed in the National Noise Quality Standards. Except 1 location noise

level is higher due to highway. Thus, noise generated due to the project activity shall create

negligible impact in surrounding environments. This shall further be attenuated by a barrier of

plantation at the periphery of the plant.

11.5 Land/Soil Environment

The soil pollution is generally due to wastewater and solid waste. There will be no industrial

wastewater discharge as treated effluent will be ultimately evaporated off in an evaporator. Solid

waste generation will be very less during operation phase of the proposed project. Hazardous

waste will be properly collected, stored & ultimately disposed off to secured landfill/TSDF site.

All the solid/hazardous wastes generated from the unit after proposed will be properly collected,

stored & ultimately disposed off as per the applicable Act/Rules prescribed by statutory authority.

Therefore, there would be no adverse impact on the land environment due to the proposed

project.

11.6 Socio-Economic Environment

The proposed project will generate employment during operation phase. The indirect

employment will also be generated by way of transportation, shopkeepers and other casual

employment for many people during operation phase as well as construction phase. Local people

will be given preference for the jobs in the proposed project. Economic status of the local people

will improve due to the increased business opportunities, thereby making a positive impact.

Educational, medical and housing facilities in the study area will considerably improve. Thus, the

proposed project will have significant positive impact on the employment pattern of the study

area.

11.7 Conclusion

Negligible impacts will occur on air quality. However, all the necessary air pollution control

measures will be provided.

• No ecological damage will occur.

• No adverse impacts will occur on water environment.

• Local employment opportunities will increase.

• Various other environment parameters like Forest/ National Park/ Sanctuaryand Religious /

Historical Places will not be affected.

• Environment Management Plan has been formulated to control all the pollutantparameters

and Environment Management Cell has been set-up to ensure thatthese parameters do not

exceed the norms set out by the concerned authorities.

• After commissioning of the proposed project the Environmental ManagementCell will take

care of all the pollution control measures.

• It can be concluded on a positive note that after the implementation of the mitigationmeasures

and environmental management plan during the construction & operationalphase, there will

be negligible impact on the environment.

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DISCLOSURE BY CONSULTANT

EIA Team Members:

The EIA team engaged in the preparation of EIA report consists of professionals with

multidisciplinary skills and experience required for undertaking this project. The EIA involved in

various stages of planning to final report preparation is given below in table:

Project Name: M/s. Shree Vallabh Chemical (Unit-II)

Name and address of

the Consultant

Green Circle Inc.

Green Empire

Anupushpam,Above Axis

Bank,Near Yash

Complex,Gotri Main Road

QCI-NABET Accredited

NABET/EIA/1720/IA0029

June 2020

Personnel involved in

preparation of EIA/EMP

report

Mr. Pradeep Joshi (EIA Coordinator)

Mr. Pradeep Joshi (FAE- NV, AP,SHW,RH)

LIST OF COORDINATORS & FUNCTIONAL AREA EXPERTS INVOLVED

Sr. No.

Name of

Sector

Name of Project

Name of Client

EIA Co-

ordinator

Functional Area Experts involved

Sign

Name/s FA Name/s

1. 5 (f) B1

Synthetic Organic Chemicals

Shree Vallabh Chemical (Unit-II)

Mr. Pradeep Joshi

WP Ms. Sheetal Parmar

SHW Mr. Pradeep Joshi

AP Mr. Pradeep

Joshi

LU Mr. Rakesh Jana

NV Mr. Pradeep Joshi

SE Mr. Gunesh

Deosthali

HG Mr. Shri Vallabh Kothe

Geo Mr. Shri Vallabh Kothe

RH Mr. Pradeep Joshi

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ANNEXURE – 2

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PROJECT LAND IS PURCHASED BY ONE OF THE PARTNER Mr. RUPESHBHAI PATEL AND INMARCH-2019, THEY PROPOSE FOR PARTNERSHIP FIRM AND APPLY FOR EC.

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ANNEXURE – 3

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Area Break Up

Sr.No

Area allotted for Area (m2) % of the total area

1. Boiler 50.00 0.95

2. Cooling Tower 20.00 0.40

3. Chilling Plant 5.00 0.10

4. Nitrogen Plant 40.00 0.76

5. ETP 20.00 0.38

6. PO Storage 40.00 0.76

7. Ethylene Oxide Storage 1200.00 22.90

8. Process Plant 700.00 13.36

9. Finish Product Storage 100.00 1.90

10. Raw Material Storage 200.00 3.80

11. Administration 135.00 2.58

12. Green Belt 1225.74 23.39

13. Security Cabin 18.00 0.34

14. D. G. Set 10.00 0.19

15. Road & Open 1477.00 28.19

Total 5240.74 100.00

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Page 208: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

�������������������������� �������������������������������������������������������������������������� ����� !�"#��$%�$�&��"&��#��"�'���$!�� �(��)� *�!+��!!�!!,�$��#"&�!�"&�-���$(�.�$( �$-�"#�.�/�&("0!�%.�,�%� !1!" 2�$�!��3%��"$�4 �$�#"&�.�$( �$-5�!�#��6�!6!��,��"�'���$%"&4"&���(��7� 3&&�$-�,�$�!�#"&��$!0&�$-�.�� �.��$(�!�#��6�"#�8"&+�&!��$-�-�(��$�.�$( �$-�"#��"9�%�,���&�� !�:::

Page 209: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

1. General Information:

Water Quality: Fresh Water

Application Type Category/ Type of Application: Chemical

(i) Name of Industry: SHREE VALLABH CHEMICAL UNIT 2

(ii) Location Details of the Industrial Unit- (Attach Approved Site Plan with Location Map) ($)

Address Line 1 : SURVEY NO. 703/P/1, VILLAGE- KANERA,

Address Line 2 : TA- KHEDA, DIST- KHEDA, GUJARAT

Address Line 3 :

State: GUJARAT

District: KHEDA

Sub-District: KHEDA

Village/Town: Kanera

Latitude: 22.810389

Logitude: 72.612481

Area Type : Non-Notified

Area Type Category : Safe

(iii) Communication Address

Address Line 1: 3/B RAJEBRAPARK, KANKARIYA BHARWNATH ROAD

Address Line 2: MANINAGAR

Address Line 3:

State: GUJARAT

District: AHMADABAD

Sub-District: AHMADABAD CITY

Pincode: 380008

Phone Number with Area Code:

Mobile Number: 91 9428614888

Fax Number:

E-Mail: [email protected]

(iv) Salient Features of the Industrial Activity:

Shree Vallabh Chemical (Unit-II) is a partnership firm going to set-up new unit to manufacture emulsifier and de-emulsifier at Survey No.: 703-P-1 Village: Kanera Taluka Kheda District: Kheda. Now we have applied for NOC for Ground Water Application. We are submitting following documents for your kind consideration.

Page 1 of 629/09/2019 11:43 AM

Government of IndiaMinistry of Jal Shakti

Department of Water Resources, River Development and Ganga RejuvenationCentral Ground Water Authority (CGWA)

Applications for Issue of NOC to Abstract Ground Water (NOCAP)

Application for Permission to Abstract Ground Water for Industrial Use(Application For New NOC)

Application Number : 21-4/5402/GJ/IND/2019

Page 210: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

(v) Land Use Details of the Existing / Proposed Industrial Unit Premises Ownership of the Land :

Land Use Details Existing (sq meter) Proposed (sq meter) Grand Total (sq meter)

Green Belt Area 0.00 1225.74 1225.74

Open Land 0.00 1477.00 1477.00

Road/ Paved Area 0.00 0.00 0.00

Rooftop area of building/ sheds

0.00 2538.00 2538.00

Total 0.00 5240.74 5240.74

(vi) Drainage in the Area (River/ Nala etc) : vatrak river @5.43 km

(vii) Source of Availability of Surface Water for Infrastructure Use (Submit Water Availability / Non Availability Certificate):($)

no

(viii) Average Annual Rainfall in the Area (in mm): 570.00

(ix) Townships / Villages (Within 2km Radius of the Industrial Unit):

kanera village @0.428 km

(x) Whether Ground Water Utilization for: New Industry

Date of Commencement Industry:

Date of Expansion :

2. Details of Water Requirement (Fresh and Recycled Water Usage):(Please Enclose Water Balance Flow Chart of Activities and Requirement of Water at each Stage) ($)

(i) Total Water Requirement (a+b+c+d) (m3/day)

Existing Proposed Total

Water Requirement Details (Fresh Water) (m3/day)

(a) Ground Water Requirement (m3/day): 0.00 20.60 20.60

(b) Surface Water Available(Canal, River, Ponds etc.) (m3/day):

0.00 0.00 0.00

(c) Water Supply from Any Agency (m3/day): 0.00 0.00 0.00

Total Fresh Water Requirement (a+b+c)(m3/day):

0.00 20.60 20.60

(d) Recycled Water Usage (m3/day): 0.00 0.70 0.70

Total Water Requirement :(a+b+c+d)(m3/day)

0.00 21.30 21.30

Page 2 of 629/09/2019 11:43 AM

Government of IndiaMinistry of Jal Shakti

Department of Water Resources, River Development and Ganga RejuvenationCentral Ground Water Authority (CGWA)

Applications for Issue of NOC to Abstract Ground Water (NOCAP)

Application for Permission to Abstract Ground Water for Industrial Use(Application For New NOC)

Application Number : 21-4/5402/GJ/IND/2019

Page 211: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

(ii) Breakup of Water Requirement and Usage:

Activity Existing Requirement

(m3/day)

Proposed Requirement

(m3/day)

Total Requirement

(m3/day)

No. of Operational Days

in a Year

Annual Requirement

(m3/year)

Industrial Activity 0.00 15.10 15.10 360 5436.00

Residential / Domestic

0.00 2.00 2.00 360 720.00

Greenbelt Development /Environment Maintenance

0.00 3.50 3.50 360 1260.00

Other Use 0.00 0.00 0.00 360 0.00

Grand Total 0.00 20.60 20.60 7416.00

(iii) Breakup of Recycled Water Usage:

(m3/day) (Days) (m3/year)

(a) Total Waste Water Generated : 1.47 360 529.20

(b) Quantity of Treated Water Available 0.70

i). Reuse in Industrial Activity: 0.70 360 252.00

ii). Reuse in Green Belt Development: 0.00 360 0.00

iii). Other Uses: 0.00 360 0.00

(c) Total Treated Water Utilized: 0.70 252.00

Net Ground Water Requirement: 20.60 (m3/day)

3. (a). Groundwater Abstraction Structure- Existing:

Number of Existing Structures: 0

SNo. Type of Structure

Name / Year of

Construction

Depth(Meter)

/Diameter

(mm)

Depthto

WaterLevel

(Metersbelow

Ground Level)

Discharge (m3/Hour)

Operational Hours

(Day) / Days(Year)

Mode of

Lift Name

Horse Power

of Pump

Whether Fitted with

Water Meter

Whether Permission Registered

with CGWA / If so Details Thereof

(b). Groundwater Abstraction Structure- Proposed:

Number of Proposed Structures: 0

SNo. Type of Structure

Name / Year of

Construction

Depth (Meter)

/ Diameter

(mm)

Depthto

WaterLevel

(Metersbelow

Ground Level)

Discharge (m3/Hour)

Operational

Hours(Day) /

Days(Year)

Mode of

Lift Name

Horse Power

of Pump

Whether fitted with

Water Meter

Whether PermissionRegistered

with CGWA / If

so Details Thereof

Page 3 of 629/09/2019 11:43 AM

Government of IndiaMinistry of Jal Shakti

Department of Water Resources, River Development and Ganga RejuvenationCentral Ground Water Authority (CGWA)

Applications for Issue of NOC to Abstract Ground Water (NOCAP)

Application for Permission to Abstract Ground Water for Industrial Use(Application For New NOC)

Application Number : 21-4/5402/GJ/IND/2019

Page 212: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

4. Groundwater Availability (Please Enclose a Comprehensive Report / Note on Groundwater Condition in and Around the Area) Applicable to Industries Consuming Greater Than 500 m3/day : ($)

no

5. Details of Rrainwater Harvesting and Artificial Recharge Measures Proposed / Implemented. If Ground Water Recharge outside the  Industrial Unit Premises, then provide NOC from the Concern Authority / Agency if Already implemented, details may be furnished. (Attach Rainwater Harvesting /Artificial Recharge Proposal).($)

attached here with

6. Consent to Operate / Estibilish / Approval Letter from Statutory Bodies viz Ministry of Environment & Forests(MoEF) or State Pollution Control Board(SPCB) or State Level Expert Appraisal Committee(SEAC) or State Level Environment Impact Assessment Authority(SLEIAA):($)

Attached Consent/ Approval of Government Agency(Previous: Referral Letter)

Letter Number IA-J-11011/181/2019-IA-II(I)

S.No Consent /Approval of Govornment Agency

Attachment Name File Name

1 Ministry of Environment and Forests

TOR ToR.pdf

7. Have You Applied Earlier for Groundwater Clearance from CGWA / State Government Agency:

If Yes, so Details thereof with Status:

INDUSTRIAL USE- Self Declaration

It is to certify that no case related to ground water withdrawal/ contamination is pending against the industry/ project/ unit as on date. Any such case filed against the company/ project/ unit in respect of ground water withdrawal/ contamination during the pendency of this application shall be immediately brought to the notice of CGWA.It is to Certify that the Data and Information Furnished Above are True to the Best of My Knowledge and Belief and I am Aware that if Any Part of the Data / Information Submitted is Found to be False or Misleading at Any Stage the Application will be Rejected Out Rightly.

1. Application Proforma is Subject to Modification from Time to Time.

2. Application should be submitted to Regional Office.

Regional Director,Central Ground Water Board West Central Region, Swami Narayan College, Building, Shah Alam Tolnaka, AHMADABAD, GUJARAT, 380022

3. Incomplete Application will be Summarily Rejected.

Submitted Application will not be Processed till the Print Out of the Signed Complete Application is Submitted to Regional Office.

4. Reciept of Processing Fee of Rs. 1000.00/- (Rupees One Thousand Only) submitted through NON TAX RECEIPT PORTAL (https://bharatkosh.gov.in) should be attached along with hard copy of application.

Bharatkosh Details:-

Bharat Kosh Transaction Ref. No:-

2909190000325

Bharat Kosh Transaction Date:-

29/09/2019

Note:- The Processing Fee is Non-Refundable. Applicant should ensure and Check Eligibility of Submission of Application and Required Documents before Submitting Online Application.

Attached Files:

Page 4 of 629/09/2019 11:43 AM

Government of IndiaMinistry of Jal Shakti

Department of Water Resources, River Development and Ganga RejuvenationCentral Ground Water Authority (CGWA)

Applications for Issue of NOC to Abstract Ground Water (NOCAP)

Application for Permission to Abstract Ground Water for Industrial Use(Application For New NOC)

Application Number : 21-4/5402/GJ/IND/2019

Page 213: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

No Attachment Found!

2). Certified Revenue Sketch : (Refer: 1 (ii))

1). Site Plan with Location Map (Previous: Site Plan) : (Refer: 1 (ii))

3). Documents of Ownership / Lease : (Refer: 1 (v))

4). Source Water Availability/Non-availability Certificate(Previous: Source of Availability of Surface Water) : (Refer: 1 (vii))

5). Water Balance Flow Chart (Previous: Enclose Flow Chart of Activity and Requirement of Water): (Refer: 2)

6). Hydrogeological Report(Previous: Groundwater Availability Report) : (Refer: 4)

7). Rain Water Harvesting/Artificial Recharge proposal(Previous: Details of Rainwater Harvesting / Artificial Recharge Measures) : (Refer: 5)

8). Authorization Letter (Previous: Authorization) :

11). Extra Attachment :

No Attachment Found!

No Attachment Found!

S.No Attachment Name File Name

1 not applicable Not Applicable.pdf

No Attachment Found!

S.No Attachment Name File Name

1 NA Not Applicable.pdf

S.No Attachment Name File Name

1 NA Not Applicable.pdf

S.No Attachment Name File Name

1 letter Forwarding Letter.pdf

No Attachment Found!

12). Scanned Industrial Application :

No Attachment Found!

10). Ground Water Quality Report(Previous: Non-Polluting Effluent) :

S.No Attachment Name File Name

1 Report Report.pdf

13). Bharat Kosh Reciept (Porcessing Fee):

S.No Attachment Name File Name

1 PAYMENT PAYMENT.pdf

Page 5 of 629/09/2019 11:43 AM

Government of IndiaMinistry of Jal Shakti

Department of Water Resources, River Development and Ganga RejuvenationCentral Ground Water Authority (CGWA)

Applications for Issue of NOC to Abstract Ground Water (NOCAP)

Application for Permission to Abstract Ground Water for Industrial Use(Application For New NOC)

Application Number : 21-4/5402/GJ/IND/2019

Page 214: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

Date : Name & Signature of the applicant

Place : (With official seal)

Associated User : shree2

Submitted By User : shree2

Submission Date : 29/09/2019

* In case signed by any authorized signatory, the details of the signatory with the authorization shall be enclosed.

------------------------------------------------------------------------------------------------------------------------------------------

Page 6 of 629/09/2019 11:43 AM

Government of IndiaMinistry of Jal Shakti

Department of Water Resources, River Development and Ganga RejuvenationCentral Ground Water Authority (CGWA)

Applications for Issue of NOC to Abstract Ground Water (NOCAP)

Application for Permission to Abstract Ground Water for Industrial Use(Application For New NOC)

Application Number : 21-4/5402/GJ/IND/2019

Page 215: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

1. General Information:

Water Quality: Fresh Water

Application Type Category/ Type of Application: Chemical

(i) Name of Industry: SHREE VALLABH CHEMICAL UNIT 2

(ii) Location Details of the Industrial Unit- (Attach Approved Site Plan with Location Map) ($)

Address Line 1 : SURVEY NO. 703/P/1, VILLAGE- KANERA,

Address Line 2 : TA- KHEDA, DIST- KHEDA, GUJARAT

Address Line 3 :

State: GUJARAT

District: KHEDA

Sub-District: KHEDA

Village/Town: Kanera

Latitude: 22.810389

Logitude: 72.612481

Area Type : Non-Notified

Area Type Category : Safe

(iii) Communication Address

Address Line 1: 3/B RAJEBRAPARK, KANKARIYA BHARWNATH ROAD

Address Line 2: MANINAGAR

Address Line 3:

State: GUJARAT

District: AHMADABAD

Sub-District: AHMADABAD CITY

Pincode: 380008

Phone Number with Area Code:

Mobile Number: 91 9428614888

Fax Number:

E-Mail: [email protected]

(iv) Salient Features of the Industrial Activity:

Shree Vallabh Chemical (Unit-II) is a partnership firm going to set-up new unit to manufacture emulsifier and de-emulsifier at Survey No.: 703-P-1 Village: Kanera Taluka Kheda District: Kheda. Now we have applied for NOC for Ground Water Application. We are submitting following documents for your kind consideration.

Page 1 of 629/09/2019 11:43 AM

Government of IndiaMinistry of Jal Shakti

Department of Water Resources, River Development and Ganga RejuvenationCentral Ground Water Authority (CGWA)

Applications for Issue of NOC to Abstract Ground Water (NOCAP)

Application for Permission to Abstract Ground Water for Industrial Use(Application For New NOC)

Application Number : 21-4/5402/GJ/IND/2019

Page 216: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

(v) Land Use Details of the Existing / Proposed Industrial Unit Premises Ownership of the Land :

Land Use Details Existing (sq meter) Proposed (sq meter) Grand Total (sq meter)

Green Belt Area 0.00 1225.74 1225.74

Open Land 0.00 1477.00 1477.00

Road/ Paved Area 0.00 0.00 0.00

Rooftop area of building/ sheds

0.00 2538.00 2538.00

Total 0.00 5240.74 5240.74

(vi) Drainage in the Area (River/ Nala etc) : vatrak river @5.43 km

(vii) Source of Availability of Surface Water for Infrastructure Use (Submit Water Availability / Non Availability Certificate):($)

no

(viii) Average Annual Rainfall in the Area (in mm): 570.00

(ix) Townships / Villages (Within 2km Radius of the Industrial Unit):

kanera village @0.428 km

(x) Whether Ground Water Utilization for: New Industry

Date of Commencement Industry:

Date of Expansion :

2. Details of Water Requirement (Fresh and Recycled Water Usage):(Please Enclose Water Balance Flow Chart of Activities and Requirement of Water at each Stage) ($)

(i) Total Water Requirement (a+b+c+d) (m3/day)

Existing Proposed Total

Water Requirement Details (Fresh Water) (m3/day)

(a) Ground Water Requirement (m3/day): 0.00 20.60 20.60

(b) Surface Water Available(Canal, River, Ponds etc.) (m3/day):

0.00 0.00 0.00

(c) Water Supply from Any Agency (m3/day): 0.00 0.00 0.00

Total Fresh Water Requirement (a+b+c)(m3/day):

0.00 20.60 20.60

(d) Recycled Water Usage (m3/day): 0.00 0.70 0.70

Total Water Requirement :(a+b+c+d)(m3/day)

0.00 21.30 21.30

Page 2 of 629/09/2019 11:43 AM

Government of IndiaMinistry of Jal Shakti

Department of Water Resources, River Development and Ganga RejuvenationCentral Ground Water Authority (CGWA)

Applications for Issue of NOC to Abstract Ground Water (NOCAP)

Application for Permission to Abstract Ground Water for Industrial Use(Application For New NOC)

Application Number : 21-4/5402/GJ/IND/2019

Page 217: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

(ii) Breakup of Water Requirement and Usage:

Activity Existing Requirement

(m3/day)

Proposed Requirement

(m3/day)

Total Requirement

(m3/day)

No. of Operational Days

in a Year

Annual Requirement

(m3/year)

Industrial Activity 0.00 15.10 15.10 360 5436.00

Residential / Domestic

0.00 2.00 2.00 360 720.00

Greenbelt Development /Environment Maintenance

0.00 3.50 3.50 360 1260.00

Other Use 0.00 0.00 0.00 360 0.00

Grand Total 0.00 20.60 20.60 7416.00

(iii) Breakup of Recycled Water Usage:

(m3/day) (Days) (m3/year)

(a) Total Waste Water Generated : 1.47 360 529.20

(b) Quantity of Treated Water Available 0.70

i). Reuse in Industrial Activity: 0.70 360 252.00

ii). Reuse in Green Belt Development: 0.00 360 0.00

iii). Other Uses: 0.00 360 0.00

(c) Total Treated Water Utilized: 0.70 252.00

Net Ground Water Requirement: 20.60 (m3/day)

3. (a). Groundwater Abstraction Structure- Existing:

Number of Existing Structures: 0

SNo. Type of Structure

Name / Year of

Construction

Depth(Meter)

/Diameter

(mm)

Depthto

WaterLevel

(Metersbelow

Ground Level)

Discharge (m3/Hour)

Operational Hours

(Day) / Days(Year)

Mode of

Lift Name

Horse Power

of Pump

Whether Fitted with

Water Meter

Whether Permission Registered

with CGWA / If so Details Thereof

(b). Groundwater Abstraction Structure- Proposed:

Number of Proposed Structures: 0

SNo. Type of Structure

Name / Year of

Construction

Depth (Meter)

/ Diameter

(mm)

Depthto

WaterLevel

(Metersbelow

Ground Level)

Discharge (m3/Hour)

Operational

Hours(Day) /

Days(Year)

Mode of

Lift Name

Horse Power

of Pump

Whether fitted with

Water Meter

Whether PermissionRegistered

with CGWA / If

so Details Thereof

Page 3 of 629/09/2019 11:43 AM

Government of IndiaMinistry of Jal Shakti

Department of Water Resources, River Development and Ganga RejuvenationCentral Ground Water Authority (CGWA)

Applications for Issue of NOC to Abstract Ground Water (NOCAP)

Application for Permission to Abstract Ground Water for Industrial Use(Application For New NOC)

Application Number : 21-4/5402/GJ/IND/2019

Page 218: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

4. Groundwater Availability (Please Enclose a Comprehensive Report / Note on Groundwater Condition in and Around the Area) Applicable to Industries Consuming Greater Than 500 m3/day : ($)

no

5. Details of Rrainwater Harvesting and Artificial Recharge Measures Proposed / Implemented. If Ground Water Recharge outside the  Industrial Unit Premises, then provide NOC from the Concern Authority / Agency if Already implemented, details may be furnished. (Attach Rainwater Harvesting /Artificial Recharge Proposal).($)

attached here with

6. Consent to Operate / Estibilish / Approval Letter from Statutory Bodies viz Ministry of Environment & Forests(MoEF) or State Pollution Control Board(SPCB) or State Level Expert Appraisal Committee(SEAC) or State Level Environment Impact Assessment Authority(SLEIAA):($)

Attached Consent/ Approval of Government Agency(Previous: Referral Letter)

Letter Number IA-J-11011/181/2019-IA-II(I)

S.No Consent /Approval of Govornment Agency

Attachment Name File Name

1 Ministry of Environment and Forests

TOR ToR.pdf

7. Have You Applied Earlier for Groundwater Clearance from CGWA / State Government Agency:

If Yes, so Details thereof with Status:

INDUSTRIAL USE- Self Declaration

It is to certify that no case related to ground water withdrawal/ contamination is pending against the industry/ project/ unit as on date. Any such case filed against the company/ project/ unit in respect of ground water withdrawal/ contamination during the pendency of this application shall be immediately brought to the notice of CGWA.It is to Certify that the Data and Information Furnished Above are True to the Best of My Knowledge and Belief and I am Aware that if Any Part of the Data / Information Submitted is Found to be False or Misleading at Any Stage the Application will be Rejected Out Rightly.

1. Application Proforma is Subject to Modification from Time to Time.

2. Application should be submitted to Regional Office.

Regional Director,Central Ground Water Board West Central Region, Swami Narayan College, Building, Shah Alam Tolnaka, AHMADABAD, GUJARAT, 380022

3. Incomplete Application will be Summarily Rejected.

Submitted Application will not be Processed till the Print Out of the Signed Complete Application is Submitted to Regional Office.

4. Reciept of Processing Fee of Rs. 1000.00/- (Rupees One Thousand Only) submitted through NON TAX RECEIPT PORTAL (https://bharatkosh.gov.in) should be attached along with hard copy of application.

Bharatkosh Details:-

Bharat Kosh Transaction Ref. No:-

2909190000325

Bharat Kosh Transaction Date:-

29/09/2019

Note:- The Processing Fee is Non-Refundable. Applicant should ensure and Check Eligibility of Submission of Application and Required Documents before Submitting Online Application.

Attached Files:

Page 4 of 629/09/2019 11:43 AM

Government of IndiaMinistry of Jal Shakti

Department of Water Resources, River Development and Ganga RejuvenationCentral Ground Water Authority (CGWA)

Applications for Issue of NOC to Abstract Ground Water (NOCAP)

Application for Permission to Abstract Ground Water for Industrial Use(Application For New NOC)

Application Number : 21-4/5402/GJ/IND/2019

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No Attachment Found!

2). Certified Revenue Sketch : (Refer: 1 (ii))

1). Site Plan with Location Map (Previous: Site Plan) : (Refer: 1 (ii))

3). Documents of Ownership / Lease : (Refer: 1 (v))

4). Source Water Availability/Non-availability Certificate(Previous: Source of Availability of Surface Water) : (Refer: 1 (vii))

5). Water Balance Flow Chart (Previous: Enclose Flow Chart of Activity and Requirement of Water): (Refer: 2)

6). Hydrogeological Report(Previous: Groundwater Availability Report) : (Refer: 4)

7). Rain Water Harvesting/Artificial Recharge proposal(Previous: Details of Rainwater Harvesting / Artificial Recharge Measures) : (Refer: 5)

8). Authorization Letter (Previous: Authorization) :

11). Extra Attachment :

No Attachment Found!

No Attachment Found!

S.No Attachment Name File Name

1 not applicable Not Applicable.pdf

No Attachment Found!

S.No Attachment Name File Name

1 NA Not Applicable.pdf

S.No Attachment Name File Name

1 NA Not Applicable.pdf

S.No Attachment Name File Name

1 letter Forwarding Letter.pdf

No Attachment Found!

12). Scanned Industrial Application :

No Attachment Found!

10). Ground Water Quality Report(Previous: Non-Polluting Effluent) :

S.No Attachment Name File Name

1 Report Report.pdf

13). Bharat Kosh Reciept (Porcessing Fee):

S.No Attachment Name File Name

1 PAYMENT PAYMENT.pdf

Page 5 of 629/09/2019 11:43 AM

Government of IndiaMinistry of Jal Shakti

Department of Water Resources, River Development and Ganga RejuvenationCentral Ground Water Authority (CGWA)

Applications for Issue of NOC to Abstract Ground Water (NOCAP)

Application for Permission to Abstract Ground Water for Industrial Use(Application For New NOC)

Application Number : 21-4/5402/GJ/IND/2019

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Date : Name & Signature of the applicant

Place : (With official seal)

Associated User : shree2

Submitted By User : shree2

Submission Date : 29/09/2019

* In case signed by any authorized signatory, the details of the signatory with the authorization shall be enclosed.

------------------------------------------------------------------------------------------------------------------------------------------

Page 6 of 629/09/2019 11:43 AM

Government of IndiaMinistry of Jal Shakti

Department of Water Resources, River Development and Ganga RejuvenationCentral Ground Water Authority (CGWA)

Applications for Issue of NOC to Abstract Ground Water (NOCAP)

Application for Permission to Abstract Ground Water for Industrial Use(Application For New NOC)

Application Number : 21-4/5402/GJ/IND/2019

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NET Payment Receipt

Address : 703/P/1, Survey No 703/P/1 Village: Kanera, Taluka: Kheda, District: Kheda, kanera, Nadiad Pin : 387540

Bank Details

Transaction No

Application: 165968(ECC)-dd/MM/yyyy

HMP-028895

RHMP8045608442

PCB ID: 74071-shree vallabh chemical II

Payment Id 237327

Payment Date 01/10/2019

Date : 01/10/2019

Paid Amount 37500

Status Success

Remarks PGS10001-Success

Type

Referance No

MIS Date

165968 (Environment Clearance)

EC -ECC-CCA

-

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Material Safety Data Sheet Issue Date: Sep. 01, 2011 ETHYLENE OXIDE

Supercedes: Sep. 01, 2009

Page 1 of 12

Section-1 IDENTIFICATION OF THE SUBSTANCE/PREPARATION

AND OF THE COMPANY/UNDERTAKING

1.1 Identification of the substance/preparation:

Commercial name: ETHYLENE OXIDE Chemical name: ETHYLENE OXIDE C2H4O

Synonyms: Ethoxyethane, Oxirane, Amprolene, Anprolene, Epoxyethane.

1.2 Use of the substance /preparation: Organic synthesis

1.3 MANUFACTURER & SUPPLIER: Reliance Industries Limited

Emergency Coordination Centre contact details:

Hazira Mfg. Division

Village Mora,

Dist Surat, Gujarat, India

SSM Office +91 2612835050/+912612835056

Vadodara Mfg. Division

PO Petrochemicals,

Dist: Vadodara, Gujrat, India

SSM Office +91 265-6696525/+91 265-6693869

Nagothane Mfg. Division

PO: Petrochemicals

Nagothane 402125

Taluka: Pen,

Dist: Raigad, Maharastra, India

SSM Office +91 2194-668033/+91 2194-668034

Dahej Mfg. Division

Po Dahej 392130

Taluka: Vagra

Dist: Bharuch, Gujrat, India

SSM Office +91 2641 282021 /+91 2641 282022

SSM: Site Shift Manager

Section 2 – HAZARD IDENTIFICATION

2.1 Classification of the substance/preparation: Hazard class and

category code.

GHS Category:

Health Environmental Physical Carcinogenicity Category: 1B Mutagenicity category: 1B Acute Toxicity Inhalation category: 3 Eye Irritation Category: 2 Specific Target Organ Toxicity SE 3 Skin Irritation Category: 2

Aquatic Toxicity – Category- NA

Flammable – Category 1

Data reference: http://toxnet.nlm.nih.gov/cgi-bin/sis NA: Not available, SE: Single Exposure

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Supercedes: Sep. 01, 2009

Page 2 of 12

GHS Category table for reference:

Study/hazard statement

Category 1 Category 2 Category 3 Category 4 Category 5

Acute Oral LD50

< 5 mg/kg Fatal if swallowed

> 5 < 50 mg/kg Fatal if swallowed

> 50 < 300 mg/kg Toxic if swallowed

> 300 < 2000 mg/kg Harmful if swallowed

> 2000 < 5000mg/kg May be harmful if swallowed

Acute Dermal LD50

< 50 mg/kg Fatal in contact with skin

> 50 < 200 mg/kg Fatal in contact with skin

> 200 < 1000 mg/kg Toxic in contact with skin

> 1000 < 2000 mg/kg Harmful in contact with skin

> 2000 < 5000 mg/kg May be harmful in contact with skin

Acute Inhalation Dust LC50 Gases LC50 Vapours LC50

< 0.05 mg/L < 100 ppm/V <0.5 mg/L Fatal if inhaled

> 0.05 < 0.5 mg/L > 100 < 500 ppm/V >0.5 < 2.0 mg/L Fatal if inhaled

> 0.5 < 1.0 mg/L > 500 < 2500 ppm/V > 2.0 < 10 mg/L Toxic if inhaled

> 1.0 < 5 mg/L >2500 < 20000 ppm/V > 10 < 20 mg/L Harmful if inhaled

See footnote below this table

Flammable liquids

Flash point < 23 degrees C and initial boiling point < 35 degrees C. Extremely flammable liquid and vapour

Flash point < 23 degrees C and initial boiling point > 35 degrees C. Highly flammable liquid and vapour

Flash point > 23 degrees C< 60 degrees C. Flammable liquid and vapour

Flash point > 60 degrees C < 93 degrees C. Combustible liquid

Not Applicable

Note: Gases concentration are expressed in parts per million per volume (ppmV). NOTE 1: Category 5 is for mixtures which are of relatively low acute toxicity but which under certain circumstances may pose a hazard to vulnerable populations. These mixtures are anticipated to have an oral or dermal LD50 value in the range of 2000-5000 mg/kg bodyweight or equivalent dose for other routes of exposure. In light of animal welfare considerations, testing in animals in Category 5 ranges is discouraged and should only be considered when there is a strong likelihood that results of such testing would have a direct relevance for protecting human health. NOTE 2: These values are designed to be used in the calculation of the ATE for classification of a mixture based on its ingredients and do not represent test results. The values are conservatively set at the lower end of the range of Categories 1 and 2, and at a point approximately 1/10th from the lower end of the range for Categories 3 – 5.

GHS Category table for reference: Continued Study/hazard statement

Category 1 Category 2 Category 3

Eye Irritation

Effects on the cornea, iris or conjunctiva that are not expected to reverse or that have not fully reversed within 21 days. Causes severe eye damage.

2A: Effects on the cornea, iris or conjunctiva that fully reverse within 21 days. Causes severe eye irritation. 2B : Effects on the cornea, iris or conjunctiva that fully reverse within 7 days. Causes eye irritation.

Not applicable

Skin Irritation

Destruction of skin tissue, with sub categorization based on exposure of up to 3 minutes (A), 1 hour (B), or 4 hours (C). Causes severe skin burns and eye damage.

Mean value of >2.3 > 4.0 for erythema / eschar or edema in at least 2 of 3 tested animals from gradings at 24, 48, and 72 hours (or on 3 consecutive days after onset if reactions are delayed); inflammation that persists to end of the (normally 14-day) observation period. Causes skin irritation.

Mean value of >1.5 < 2.3 for erythema / eschar or edema in at least 2 of 3 tested animals from gradings at 24, 48, and 72 hours (or on 3 consecutive days after onset if reactions are delayed). Causes mild skin irritation.

Environment: Acute Toxicity Category

96 hr LC50 (fish) <1 mg/L 48 hr EC50 (crustacea) < 1 mg/L, 72/96 hr ErC50 (aquatic plants) < 1 mg/L Very toxic to aquatic life

96 hr LC50 (fish) >1< 10 mg/L 48 hr EC50 (crustacea) >1< 10 mg/L 72/96 hr ErC50 (aquatic plants) >1< 10 mg/L Toxic to aquatic life

96 hr LC50 (fish) >10< 100 mg/L 48 hr EC50 (crustacea) >10< 100 mg/L 72/96 hr ErC50 (aquatic plants) >10< 100 mg/L Harmful to aquatic life

Flammable Aerosol

Extremely flammable aerosol Flammable aerosol Not Applicable

Flammable solids

Using the burning rate test, substances or mixtures other than metal powders: (a) wetted zone does not stop fire and (b) burning time < 45 seconds or burning rate > 2.2 mm/second Using the burning rate test, metal powders that have burning time < 5 minutes Flammable solid

Using the burning rate test, substances or mixtures other than metal powders: (a) wetted zone does not stop fire for at least 4 minutes and (b) burning time < 45 seconds or burning rate > 2.2 mm/second Using the burning rate test, metal powders that have burning time > 5 < 10 minutes Flammable solid

Not Applicable

Flammable gases

Gases, which at 20 degrees C and a standard pressure of 101.3 kPA: (a) are ignitable when in a mixture of 13% or less by volume in air; or (b) have a flammable range with air of at least 12 percentage points regardless of the lower flammable limit. Extremely flammable gas

Gases, other than those of category 1, which, at 20 degrees C and a standard pressure of 101.3 kPA, have a flammable range while mixed in air. Flammable gas

Not Applicable

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Material Safety Data Sheet Issue Date: Sep. 01, 2011 ETHYLENE OXIDE

Supercedes: Sep. 01, 2009

Page 3 of 12

GHS Label: GHS02: Flame, GHS04: Pressure Gas, GHS06: Acute Toxicity, GHS08: Carcinogen

Signal word: Danger

Details of statements:

Hazard Statements

H220 Extremely flammable gas. H350 May cause cancer H340 May cause genetic defects H331 Toxic if inhaled. H319 Causes serious eye irritation. H335 May cause respiratory irritation H315 Causes skin irritation.

Precautionary Statement Prevention

P103: Read label before use. P210: Keep away from heat/sparks/open flames/hot surfaces. No smoking. P102: Keep out of reach of children. P201 Obtain special instructions before use. P202 Do not handle until all safety precautions have been read and understood P281 Use personal protective equipment as required. P261: Avoid breathing dust/fume/gas/mist/vapours/spray. P271 Use only outdoors or in a well-ventilated area. P264 Wash ... exposed parts of the body to be washed thoroughly after handling. P280: Wear protective gloves/protective clothing/eye protection/face protection

Precautionary Statement Response

P377 Leaking gas fire: Do not extinguish, unless leak can be stopped safely. P381 Eliminate all ignition sources if safe to do so. P308 IF exposed or concerned: P313 Get medical advice/attention. P101: If medical advice is needed, have product container or label at hand. P304 IF INHALED: P340 Remove to fresh air and keep at rest in a position comfortable for breathing P311 Call a POISON CENTER or doctor/physician P321: Specific treatment (see ... <reference to supplemental first aid instruction> on this label).* P305 IF IN EYES: P351 Rinse cautiously with water for several minutes P338 Remove contact lenses, if present and easy to do. Continue rinsing P337 If eye irritation persists: P313 Get medical advice/attention P312 Call a POISON CENTER or doctor/physician if you feel unwell. P302 IF ON SKIN: P352 Wash with plenty of soap and water. P332 If skin irritation occurs:

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Supercedes: Sep. 01, 2009

Page 4 of 12

P313 Get medical advice/attention P362 Take off contaminated clothing and wash before re-use.

Precautionary Statement

Storage

P403: Store in a well-ventilated place. P405 Store locked up. P233: Keep container tightly closed.

Precautionary Statement Disposal

Follow local regulation.

Hazard ratings:

NFPA HAZARD CODES RATINGS SYSTEM

HEALTH: 3 0 = No Hazard

FLAMMABILITY: 4 1 = Slight Hazard

REACTIVITY: 3 2 = Moderate Hazard

3 = Serious Hazard

4 = Severe Hazard

Data Reference: http://toxnet.nlm.nih.gov/cgibin/sis/search.

2.2 Information pertaining to particular dangers for human:

Toxic substance with carcinogenic and mutagenic effects. Acute intoxication leads

to central nervous system attenuation and narcotic effects occur. After

swallowing possibility of aspiration (passage into the lung) and danger of

chemical pneumonia (pulmonary oedema). Product irritates eyes and skin. High

vapour concentrations irritate respiratory system and eyes and may lead to fast

coma and death. Liquid is absorbed through skin and may develop allergic

eruption. Chronic effects cause bone marrow damage, haemopoiesis disorder

and may develop leukaemia.

2.3 Information pertaining to particular dangers for the environment: Possible adverse effects on aquatic organisms.

2.4 Other adverse effects: Extremely flammable and easily ignitable substance. Danger of ignition at normal temperature. Readily evaporates and vapours form with air toxic and explosive mixtures heavier than air. Mixtures keep above ground and after ignition they spread fast into far distances. Ignition possible when exposed to hot surfaces, sparks, naked flames and by electrostatic discharges too. The substance is practically insoluble in water, floats on the water level and forms toxic and explosive mixtures above the water level. Risk of explosion if emptied into drains or released into wastewater. Attacks rubber and plastics. Target Organs: Brain and Spleen. Route of entry:

DATA REFERENCE: http://toxnet.nlm.nih.gov/cgibin/sis/search. Health hazards:

Source NTP listed? IARC cancer review group? OSHA Regulated?

Carcinogenicity The

chemical is

known to be

human

carcinogen

The chemical is carcinogenic

to humans

The chemical

appears at 29 CFR

part 1910 subpart

Z

Skin Contact Skin Absorption Eye Contact Inhalation Ingestion

Yes Yes Yes Yes Yes

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Supercedes: Sep. 01, 2009

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DATA REFERENCE: Toxic release inventory (TRI) basis of Occupational Safety and

Health Administration (OSHA) carcinogen, National Toxicological program (NTP),

International Agency for Research on Cancer (IARC), http://toxnet.nlm.nih.gov/cgi-

bin/sis/search.

Section 3 – COMPOSITION & INFORMATION ON INGREDIENTS

Ingredients / Hazardous CAS No. EINECS No. Percentage

Ethylene Oxide/Yes 75-21-8 200-849-9 100 %

Data reference: http://ecb.jrc.ec.europa.eu/esis/

Section 4 – FIRST AID MEASURES

4.1 General advice IMMEDIATE MEDICAL ATTENTION IS REQUIRED AFTER INHALATION OR AFTER SWALLOWING. In case of health troubles or doubts, seek medical advice immediately and show this Material Safety Data Sheet. Ensure activity of vitally important functions until the arrival of the doctor (artificial respiration, inhalation of oxygen, heart massage). If patient is unconscious, or in case of danger of blackout, transport patient in a stabilised position. In case of first degree burns (painful redness), and second degree burns (painful blisters), cool the affected area with cold running water for a long time. In case of third degree burns (redness, cracking pale skin, usually without pain), do not cool affected skin, dress the area with sterile dry gauze only. 4.2 Inhalation Remove patient to fresh air, keep him warm and in order to rest quietly. Avoid walking. Seek medical advice. SYMPTOMS AND EFFECTS: irritation, headache, dizziness, weakness, stupefaction, irritant coughing, convulsions, unconsciousness, possible respiratory inhibition or arrest.

4.3 Skin contact Immediately take off all contaminated clothing and footwear. Flush effected area with copious quantities of water. Seek medical advice. SYMPTOMS AND EFFECTS: mild irritation, degreasing, absorption, eruption and blistering. 4.4 Eye contact Immediately flush eyes with clean lukewarm water and continue flushing for at least 15 minutes – keep the eyelids widely apart and flush thoroughly with mild water stream from the inner to the outer canthus. Seek medical advice. SYMPTOMS AND EFFECTS: severe irritation, cornea damage. 4.5 Swallowing Never give anything by mouth to an unconscious person, just put patient into a stabilized position. Seek medical advice immediately. SYMPTOMS AND EFFECTS: nausea, vomiting, convulsions, irregular heartbeat.

Section 5 – FIRE FIGHTING MEASURES

5.1 Suitable extinguishing media: Use water spray or fog nozzle to keep container cool. Move container away from fire if there is no risk.

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Supercedes: Sep. 01, 2009

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5.2 Extinguishing media to be avoided Not applicable

5.3 Caution about specific danger in case of fire and fire-fighting

procedures Danger of violent reaction or explosion. Vapours may travel considerable far distances and cause subsequent ignition. Vapours are heavier than air, may cumulate along the ground and in enclosed spaces – danger of explosion. Do not empty into drains. When burning, it emits carbon monoxide, carbon dioxide and irritant fumes. Containers with the substance exposed to excessive heat may explode. May polymerize exothermically if heated or contaminated. If the polymerization takes place inside a container, the container may rupture violently. Vapors may burn inside a container. Under prolonged exposure to fire or heat the containers may rupture violently and rocket. 5.4 Special protective equipment for fire-fighters Wear full protective fire-resistant clothing and self-contained breathing apparatus. Vapors may react violently with caustic soda, hydrated lime (quicklime), magnesium chloride, ammonia, alcohols and amines. Most materials other than stainless steel or nickel will cause polymerization or decomposition. Decomposition may cause exothermic rearrangement.

Section 6 –ACCIDENTAL RELEASE MEASURES

6.1 Person-related safety precautions Isolate hazard area. Evacuate all unauthorized personnel not participating in rescue operations from the area. Avoid entry into danger area. Remove all possible sources of ignition. Stop traffic and switch off the motors of the engines. Do not smoke and do not handle with naked flame. Use explosion-proof lamps and non-sparking tools. Avoid contact with the substance. Apply recommended full protective personal equipment. When escaping from the contaminated area, wear mask with cartridge against organic vapours. In case of general average, evacuate personnel from danger area. In places under the ground level and in enclosed spaces (including drains) risk of explosion and accumulation of toxic vapours. 6.2 Precautions for protection of the environment Prevent from further leaks of substance. Do not allow substance to enter soil, water and sewage systems. In case of substance discharge to water courses or water containers, inform water consumers immediately, stop service and exploitation of water. 6.3 Recommended methods for cleaning and disposal Pump off substance safely, soak up residues with compatible porous material and forward for disposal in closed containers. Dispose off under valid legal waste regulations.

Section 7 –HANDLING AND STORAGE

7.1 Information for safe handling Observe all fire-fighting measures (no smoking, do not handle with naked flame and remove all possible sources of ignition). Take precautionary measures against static discharges. Wear recommended personal protective equipment and observe instructions to prevent possible contact of substance with skin and eyes and

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Supercedes: Sep. 01, 2009

Page 7 of 12

inhalation. Avoid leak to environment. Vapors are heavier than air. 7.2 Information for storage Storerooms should meet the requirements for the fire safety of constructions and electrical facilities and should be in conformity with valid regulations. Store in cool, well-ventilated place with effective exhaust, away from heat and all sources of ignition. Store in tightly closed container. Do not store together with oxidizing agents. Take precautionary measures against static discharges. Avoid leak to environment. May polymerize exothermically if heated or contaminated. If the polymerization takes place inside a container, the container may rupture violently. Vapors may burn inside a container. 7.3 Information for specific use Not applicable.

Section 8 –EXPOSURE CONTROL & PERSONAL PROTECTION

8.1 Occupational Exposure Limits: Material Source Type ppm mg/m3 Notation

ETHYLENE OXIDE

ACGIH TWA 1 ACGIH STEL 5 ACGIH SKIN_DES TWA NA NIOSH IDLH NA OSHA TWA 1 OSHA STEL 5

NA: Data not available DATA REFERENCE: http://toxnet.nlm.nih.gov/cgi-bin/sis/search. Provide adequate ventilation when using the material and follow the principles of good occupational hygiene to control personal exposure. Recommended determination method in the work place atmosphere: gas chromatography, detector tube.

8.2 Occupational exposure controls

Collective protection measures: General and local ventilation, effective exhaust. Individual protection measures: Personal protective equipment (PPE) for the protection of eyes, hands and skin corresponding with the performed labour has to be kept at disposition for the employees. In cases, where the workplace exposure control limits cannot be observed with the help of technical equipment or where it is not possible to ensure that the respiratory system exposure does not represent a health hazard for the personnel, adequate respiratory protection have to be kept at disposition. In the case of continuous use of this equipment during constant work, safety breaks have to be scheduled, if the PPE-character requires this. All PPE have to be kept in disposable state and the damaged or contaminated equipment has to be replaced immediately. RECOMMENDED PERSONAL PROTECTIVE EQUIPMENT (PPE):

HANDS EYES BODY RESPIRATORY

Respiratory protection: If the exposure limit is exceeded and engineering controls are not feasible, wear a supplied air, full-face piece respirator, airline hood, or full face piece self-contained breathing apparatus. protective mask with canister A (brown coloured, protecting against organic vapours), self-contained breathing

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Supercedes: Sep. 01, 2009

Page 8 of 12

apparatus.

Eye protection: Use chemical safety goggles and/or a full face shield where splashing is possible. Maintain eye wash fountain and quick-drench facilities in work area. Hand protection: Wear gloves of impervious material. Body protection: Wear impervious protective clothing, including boots, gloves, lab coat, apron or coveralls, as appropriate, to prevent skin contact. Protective coverall antistatic design recommended, impervious when handling big amounts (nitrile rubber), sealed leather footwear (free from synthetic adhesives) Hygiene Measures: Wash hands, forearms and face thoroughly after handling. Appropriate techniques should be used to remove potentially contaminated clothing. Wash contaminated clothing before reusing. Ensure that eyewash stations and safety showers are close to the workstation location.

8.3 Environmental exposure controls Proceed in accordance with valid air and water legislative regulations. Engineering measures: Use only with adequate ventilation. If user operations generate dust, fumes, vapor or mist, use process enclosures, local exhaust ventilation or other engineering controls to keep worker exposure to airborne contaminants below any recommended limits. The engineering controls also need to keep gas, vapor or dust concentrations below any lower explosive limits. Use explosion-proof ventilation equipment.

Section 9 –PHYSICAL AND CHEMICAL PROPERTIES

Appearance Liquid, colourless or light yellow Odour Characteristic Solubility in water Completely soluble in water above 11.4

°C Relative Density (H2O=1) @ 0°C 0.882 Boiling Point °C 10.7 °C Melting Point °C -111 °C Relative Vapour Density (Air=1) 1.5 Flash point °C 0°C Open cup Auto ignition °C 440 °C Vapour pressure (mmHg) @ 25 °C 1.4 Molecular weight 44.06 Explosive limits in air % by volume LEL 3% UEL 100% PH NA Viscosity mPa.s @10 °C 0.254 Pour point NA Evaporation rate (ether=1) NA Octanol/water partition coefficient log Kow -0.30 % volatile NA NA: NOT AVAILABLE DATA REFERENCE http://toxnet.nlm.nih.gov/cgi-bin/sis/search: "http://ptcl.chem.ox.ac.uk/"

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Supercedes: Sep. 01, 2009

Page 9 of 12

Section 10 –CHEMICAL STABILITY AND REACTIVITY INFORMATION

10.1 Conditions to avoid

Concentrations within the explosion limits, sources of ignition, high temperature, sun radiation. 10.2 Material to avoid AIR AND WATER REACTIONS: Highly flammable. Flammable over a wide vapor-air concentration range. Must be diluted on the order of 24 to 1 with water to lose flammability. Soluble in water. Highly flammable, severe explosion hazard when exposed to flame. The autoignition temperature may be as low as 140° C in presence of rust. Rapid compression of the vapor with air causes explosion. Ethylene oxide vapor may be initiated into explosive decomposition in absence of air [Hess, L. G., et al., Ind. Eng. Chem., 1950, 42, p. 1251]. Metal fittings containing magnesium, copper or silver should be avoided, since traces of acetylene in ethylene oxide may produce metal acetylides capable of detonating the vapor [MCA SD-38, 1971]. Violent polymerization occurs on contact with strong bases (alkali hydroxides, ammonia) or acids, amines, metallic potassium, oxides (aluminum oxide, iron oxide, rust), covalent halides (aluminum chloride, ferric chloride, tin(IV) chloride) [Gupta, A. K., J. Soc. Chem. Ind., 1949, 68, p. 179]. Violent reaction with m-nitroaniline, magnesium perchlorate, mercaptans, thiols, triethylamine [Bretherick, 5th ed., 1995, p. 316]. Ethylene oxide and SO2 can react violently in pyridine solution with pressurization if ethylene oxide is in excess (Nolan, 1983, Case History 51). REACTIVE GROUPS: Epoxides 10.3 Hazardous decomposition products: Pure EO decomposes explosively if detonated, ignited or heated to about 560 °C, even in absence of air. Polymerization: Very susceptible to polymerization initiated at ambient temperature by acids, bases or catalysts such as anhydrous Chlorides or Iron, Aluminium, Tin, and metal oxides. Iron rust must be removed from any equipment containing Ethylene oxide. The polymerization is exothermic. Thermal initiatation startsat around 100 Cand once started will be promoted by Iron. If the remperature is not controlled the polymerization will self accelerate causing vapourization of unreacted ethylene oxide and possibly explosive decomposition of the vapour. Slow polymerization can also occure , producing solid polymer, which is thermally stable.

Section 11 –TOXICOLOGICAL INFORMATION

11.1 Acute effects

Toxic substance with carcinogenic and mutagenic effects. Acute intoxication leads to central nervous system attenuation and narcotic effects occur. After swallowing possibility of aspiration (passage into the lung) and danger of chemical pneumonia (pulmonary oedema). Product irritates eyes and skin. High vapour concentrations irritate respiratory system and eyes and may lead to fast coma and death. Liquid is absorbed through skin and may develop allergic eruption. Acute toxicity data:

Parameter Route Species Values Exposure period LD50 Oral Rat 330 mg/Kg Not applicable

LC50 Inhalation Rat 1460 ppm 4 hours

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Material Safety Data Sheet Issue Date: Sep. 01, 2011 ETHYLENE OXIDE

Supercedes: Sep. 01, 2009

Page 10 of 12

Data Reference: http://ptcl.chem.ox.ac.uk/, http://toxnet.nlm.nih.gov/cgi-bin/sis/search. 11.2 Repeated dose toxicity Chronic effects cause bone marrow damage, haemopoiesis disorder and may develop leukaemia. 11.3 Sensitisation May cause skin allergy. 11.4 CMR effects (carcinogenity, mutagenicity, toxicity for reproduction) Proved carcinogenic effects for humans. Substance has mutagenic effects. 11.5 Toxicokinetics, metabolism, distribution: NA.

Section 12 –ECOLOGICAL INFORMATION

12.1 Ecotoxicity data:

Parameter Route Species Values Exposure period

LC50 Inhalation Gold fish 90 mg/L 24 hours

"http://ptcl.chem.ox.ac.uk/" http://toxnet.nlm.nih.gov/cgi-bin/sis/search

12.2 Mobility: NA

12.3 Persistence and degradability: Ethylene oxide hydrolyzes to ethylene

glycol. Biodegradation is expected in a wastewater treatment plant. 12.4 Bioaccumulative potential: NA 12.5 Results of PBT assessment Persistence and Degradation: Photo-degrade in air. 12.6 Other adverse effects: Environmental Fate: A high adsorptive in soil is expected.

Section 13– DISPOSAL CONSIDERATION

Local Legislation: Disposal should be in accordance with applicable regional, national, and local laws and regulations. This product should not be dumped, spilled, rinsed or washed into sewers or public waterways.

13.1 Recommended disposal methods for the substance / preparation Product reuse or disposal in accordance with valid waste legislative regulations. 13.2 Recommended disposal methods for contaminated packaging Product is transported in tank-vehicles. 13.3 Waste management measures that control exposure of humans and environment Proceed in accordance with valid health, air and water legislative regulations. 13.4 Waste regulation: Follow local regulation.

Section 14– TRANSPORT INFORMATION

International Transport Regulation: ADR/RID (Road/Rail), IMDG (Sea) and ICAO/IATA (Air) 14.1 Proper Shipping Name: Ethylene Oxide

Hazard Class: 2.3, Flammable Liquid

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Material Safety Data Sheet Issue Date: Sep. 01, 2011 ETHYLENE OXIDE

Supercedes: Sep. 01, 2009

Page 11 of 12

UN Number: 1040

Packing Group: II

Emergency Action Code: 2PE 14.2 Special transport precautionary measures: Not applicable.

Section 15– REGULATORY INFORMATION

MSDS format on a 16 Section based on guidance provided in: Indian Regulation: Manufacture, Storage and Import of Hazardous Chemicals Rule, 1989. The Factories Act 1948 International Regulations: European SDS Directive ANSI MSDS Standard ISO 11014-1 1994 WHMIS Requirements United States Hazard Communication Standard Canada Hazardous Products Act and Controlled Products Regulations Europe Dangerous Substance and Preparations Directives Australia National Model Regulations for the Control of Workplace Hazardous Substances The Globally Harmonized System of Classification and Labeling of Chemicals endorsed by The UN Economic and Social Council

*RISK PHRASES: R 12 Extremely Flammable, R 23 Toxic by inhalation, R 45 May cause cancer, R 46 may cause heritable genetic damage, R 36/37/38 Irritating to eyes ,respiratory system & skin

*SAFETY PHRASES: S45 In case of accident or if you feel unwell, seek medical advice immediately, S53 Avoid exposure – obtain special instruction before use. May cause cancer, flammable, Toxic: danger of serious damage to health by prolonged exposure *These standard risk and safety phrases for use when interpreting Material Safety data Sheets are derived from the European Union Regulation, CHIP Regulations - Chemicals (Hazard Information and Packaging for Supply). They are required to be used in Materials Safety Data Sheets to identify potential hazards and offer safe handling advice.

Section 16 – OTHER INFORMATION

Training instructions Personnel handling the product has to be acquainted demonstrably with its hazardous properties, with health and environmental protection principles related to the product and first aid principles. Tremcard details/Reference: Refer Section 14

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Material Safety Data Sheet Issue Date: Sep. 01, 2011 ETHYLENE OXIDE

Supercedes: Sep. 01, 2009

Page 12 of 12

Local bodies involved (Applicable only with in India): Local District Authority and Local Crisis Group Sources of data used to compile the Material Safety Data Sheet Data compilation reference: National Institute for Occupational Safety and Health guide to chemical hazards and International Chemical Safety Cards (WHO/IPCS/ILO) and http://toxnet.nlm.nih.gov/cgi-bin/sis/search, http://webnet3.oecd.org/eChemPortal/Results2.aspx?SubstanceId=169630, . http://ecb.jrc.ec.europa.eu/esis/index.php?PGM=ein, http://www.cdc.gov/niosh/npg/npgd0049.html MSDS Revision Status:

Date of Revision Revised Sections Supercedes Sep. 01, 2009 Format revised Feb. 01, 2008 Sep. 01, 2011 Section 4 (4.3) Sep. 01, 2009

This MSDS is issued by the Centre for HSE Excellence, Reliance Industries Limited Contact Details: For any enquiry/comment regarding this Material Safety Data Sheet, kindly contact the Centre for HSE Excellence at [email protected]. Disclaimer: Reliance Industries Ltd, believes that the information and recommendations contained herein (including data and statements) are accurate as of the date hereof. NO WARRANTY OF FITNESS FOR ANY PARTICULAR PURPOSE, WARRANTY OF MERCHANTABILITY, OR ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, IS MADE CONCERNING THE INFORMATION PROVIDED HEREIN. The information provided herein relates only to the specific product designated and may not be applicable where such product is used in combination with any other materials or in any process. Company will not take any warrantee if this product is used in a manner inconsistent with its labeling. Further, since the conditions and methods of use are beyond the control of RIL, expressly disclaims any and all liability as to any results obtained or arising from any use of the product or reliance on such information.

End of MSDS

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Hydrogenated Castor Oil Safety Data Sheet according to Federal Register / Vol. 77, No. 58 / Monday, March 26, 2012 / Rules and Regulations

Revision Date: 12/17/2013 Supersedes: 10/21/2013 Version: 1.0

12/17/2013 EN (English US) 1/5

SECTION 1: IDENTIFICATION OF THE SUBSTANCE/MIXTURE AND OF THE COMPANY

1.1. Product Identifier

Product Form: Substance

Product Name: Hydrogenated Castor Oil

Synonyms: Hydrogenated Castor Oil, HCO

CAS No.: 8001-78-3

1.2. Intended Use of the Product Use of the substance/mixture: Thickener in lithium grease, emulsion in personal care applications

1.3. Name, Address, and Telephone of the Responsible Party

Company

Acme-Hardesty Co.

450 Sentry Parkway

Blue Bell, PA 19422

T 866-226-3834 T 215-591-3610

www.acme-hardesty.com

1.4. Emergency Telephone Number

Emergency Number : 800-424-9300

For Chemical Emergency, Spill, Leak, Fire, Exposure, or Accident, call CHEMTREC – Day or Night

SECTION 2: HAZARDS IDENTIFICATION

2.1. Classification of the Substance or Mixture

Classification (GHS-US)

Not classified

2.2. Label Elements

GHS-US Labeling

Not applicable

2.3. Other Hazards

No additional information available

2.4. Unknown Acute Toxicity (GHS-US):

No data available

SECTION 3: COMPOSITION/INFORMATION ON INGREDIENTS

3.1. Substances

Name Product Identifier % Classification (GHS-US)

Hydrogenated castor oil (CAS No) 8001-78-3 100 Not classified

3.2. Mixtures Not applicable

Full text of H-phrases: see section 16

SECTION 4: FIRST AID MEASURES

4.1. Description of First Aid Measures First-aid Measures General: Never give anything by mouth to an unconscious person. If you feel unwell, seek medical advice

(show the label where possible).

First-aid Measures After Inhalation: When symptoms occur: go into open air and ventilate suspected area.

First-aid Measures After Skin Contact: Remove contaminated clothing. Drench affected area with water for at least 15

minutes.

First-aid Measures After Eye Contact: Rinse cautiously with water for several minutes. Remove contact lenses, if present and

easy to do. Continue rinsing.

First-aid Measures After Ingestion: Rinse mouth. Do NOT induce vomiting.

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Hydrogenated Castor Oil Safety Data Sheet according to Federal Register / Vol. 77, No. 58 / Monday, March 26, 2012 / Rules and Regulations

12/17/2013 EN (English US) 2/5

4.2. Most important symptoms and effects, both acute and delayed Symptoms/Injuries: Prolonged contact with large amounts of dust may cause mechanical irritation.

Symptoms/Injuries After Inhalation: Dust of the product, if present, may cause respiratory irritation after an excessive

inhalation exposure.

Symptoms/Injuries After Skin Contact: Not irritating to skin.

Symptoms/Injuries After Eye Contact: Dust from this product may cause minor eye irritation.

Symptoms/Injuries After Ingestion: May cause nausea, vomiting, and diarrhea.

4.3. Indication of Any Immediate Medical Attention and Special Treatment Needed If medical advice is needed, have product container or label at hand.

SECTION 5: FIREFIGHTING MEASURES

5.1. Extinguishing Media Suitable Extinguishing Media: Use extinguishing media appropriate for surrounding fire. Carbon dioxide, dry chemical, foam,

water spray, sand.

Unsuitable Extinguishing Media: Do not use a heavy water stream. Use of heavy stream of water may spread fire.

5.2. Special Hazards Arising From the Substance or Mixture Fire Hazard: May be combustible at high temperature.

Explosion Hazard: Risk of explosion by shock, friction, fire or other sources of ignition. Risk of explosion if heated under

confinement.

Reactivity: Stable at ambient temperature and under normal conditions of use.

5.3. Advice for Firefighters Firefighting Instructions: Exercise caution when fighting any chemical fire.

Protection During Firefighting: Do not enter fire area without proper protective equipment, including respiratory protection.

SECTION 6: ACCIDENTAL RELEASE MEASURES

6.1. Personal Precautions, Protective Equipment and Emergency Procedures

General Measures: Do not allow product to spread into the environment. Avoid generating dust. Can be slippery on hard,

smooth walking area.

6.1.1. For Non-emergency Personnel Protective Equipment: Use appropriate personal protection equipment (PPE).

Emergency Procedures: Evacuate unnecessary personnel.

6.1.2. For Emergency Responders Protective Equipment: Equip cleanup crew with proper protection.

Emergency Procedures: Ventilate area.

6.2. Environmental Precautions Prevent entry to sewers and public waters. Avoid release to the environment.

6.3. Methods and Material for Containment and Cleaning Up

For Containment: Avoid generation of dust during clean-up of spills. Use a soft bristle brush or conductive rubber or

conductive plastic shovel. Use caution, material is sensitive to initiation from sources such as heat, flame, shock, friction, or

sparks. Use only non-sparking tools.

Methods for Cleaning Up: Clear up spills immediately and dispose of waste safely.

6.4. Reference to Other Sections See heading 8, Exposure Controls and Personal Protection.

SECTION 7: HANDLING AND STORAGE

7.1. Precautions for Safe Handling Additional Hazards When Processed: Use care during processing to minimize generation of dust.

Hygiene Measures: Handle in accordance with good industrial hygiene and safety procedures. Wash hands and other exposed

areas with mild soap and water before eating, drinking, or smoking and again when leaving work.

7.2. Conditions for Safe Storage, Including Any Incompatibilities Storage Conditions: Store in a dry, cool and well-ventilated place. Keep container closed when not in use.

Storage Temperature: In bulk, store at about 5-10°C above melting point or at ambient temperature.

Storage Area: Temperature higher than necessary degrades quality at rates dependent on time and temperature of exposure.

Special Rules on Packaging: Stainless steel preferred for storage.

Incompatible Products: Strong acids. Strong bases. Strong oxidizers.

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Hydrogenated Castor Oil Safety Data Sheet according to Federal Register / Vol. 77, No. 58 / Monday, March 26, 2012 / Rules and Regulations

12/17/2013 EN (English US) 3/5

Storage Temperature: In bulk, store at about 5-10°C above melting point or at ambient temperature.

Storage Area: Temperature higher than necessary degrades quality at rates dependent on time and temperature of exposure.

Special Rules on Packaging: Stainless steel preferred for storage.

7.3. Specific End Use(s) Thickener in lithium grease, emulsion in personal care applications

SECTION 8: EXPOSURE CONTROLS/PERSONAL PROTECTION

8.1. Control Parameters

No Occupational Exposure Limits (OELs) have been established for this product or its chemical components.

8.2. Exposure Controls Appropriate Engineering Controls : Avoid dust production. Ground/bond container and receiving equipment.

Personal Protective Equipment : Gloves. Protective goggles. Dust formation: dust mask.

Hand Protection : Rubber gloves.

Eye Protection : Chemical goggles or safety glasses.

Respiratory Protection : When manufacturing or handling product in large quantities and dusts or

particulates may be generated, maintain airborne concentrations below

recommended limits. Workplace risk assessments should be completed before

specifying and implementing respirator usage. NIOSH/MSHA approved respirators

for protection should be used if respirators are found to be necessary.

Other Information : When using, do not eat, drink or smoke.

SECTION 9: PHYSICAL AND CHEMICAL PROPERTIES

9.1. Information on Basic Physical and Chemical Properties

Physical State : Solid

Appearance : Flakes. White powder.

Odor : Hardened vegetable oil.

Odor Threshold : No data available

pH : No data available

Relative Evaporation Rate (butylacetate=1) : No data available

Melting Point : 82 - 87 °C (179.6-188.6°F)

Freezing Point : No data available

Boiling Point : > 300 °C (572°F)

Flash Point : > 310 °C (590°F)

Auto-ignition Temperature : No data available

Decomposition Temperature : No data available

Flammability (solid, gas) : No data available

Vapor Pressure : 3.81E-34 Pa at 20 °C.

Relative Vapor Density at 20 °C : No data available

Relative Density : ~ 99 @ 25 °C

Specific Gravity : 0.93 g/cm³ @25°C

Solubility : Water: < 0.05 mg/l @20°C

Ether: Soluble

Organic solvent:Soluble

Log Pow : No data available

Log Kow : No data available

Viscosity, Kinematic : No data available

Viscosity, Dynamic : No data available

Explosive Properties : No data available

Oxidizing Properties : No data available

Page 245: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

Hydrogenated Castor Oil Safety Data Sheet according to Federal Register / Vol. 77, No. 58 / Monday, March 26, 2012 / Rules and Regulations

12/17/2013 EN (English US) 4/5

Explosive Limits : Not applicable

9.2. Other Information No additional information available

SECTION 10: STABILITY AND REACTIVITY

10.1 Reactivity: Stable at ambient temperature and under normal conditions of use

10.2 Chemical Stability: Risk of explosion by shock, friction, fire or other sources of ignition. Risk of explosion if heated

under confinement.

10.3 Possibility of Hazardous Reactions: Hazardous polymerization will not occur.

10.4 Conditions to Avoid: Avoid creating or spreading dust. Avoid ignition sources.

10.5 Incompatible Materials: Strong acids. Strong bases. Strong oxidizers.

10.6 Hazardous Decomposition Products: Carbon oxides (CO, CO2).

SECTION 11: TOXICOLOGICAL INFORMATION

11.1. Information On Toxicological Effects

Acute Toxicity : Not classified

Hydrogenated castor oil (8001-78-3)

LD50 Oral Rat > 10 g/kg

Skin Corrosion/Irritation: Not classified

Serious Eye Damage/Irritation: Not classified

Respiratory or Skin Sensitization: Not classified

Germ Cell Mutagenicity: Not classified

Carcinogenicity: Not classified

Reproductive Toxicity: Not classified

Specific Target Organ Toxicity (Single Exposure): Not classified

Specific Target Organ Toxicity (Repeated Exposure): Not classified

Aspiration Hazard: Not classified

Symptoms/Injuries After Inhalation: Dust of the product, if present, may cause respiratory irritation after an excessive

inhalation exposure.

Symptoms/Injuries After Skin Contact: Not irritating to skin.

Symptoms/Injuries After Eye Contact: Dust from this product may cause minor eye irritation.

Symptoms/Injuries After Ingestion: May cause nausea, vomiting, and diarrhea.

SECTION 12: ECOLOGICAL INFORMATION

12.1. Toxicity

Hydrogenated castor oil (8001-78-3)

LC50 Fish 1 > 10000 mg/l (Exposure time: 96 h - Species: Brachydanio rerio)

12.2. Persistence and Degradability

Hydrogenated Castor Oil

Persistence and Degradability Readily biodegradable in water.

12.3. Bioaccumulative Potential

Hydrogenated Castor Oil

Bioaccumulative Potential Not established.

12.4. Mobility in Soil No additional information available

12.5. Other Adverse Effects

No additional information available

SECTION 13: DISPOSAL CONSIDERATIONS

13.1. Waste treatment methods Waste Disposal Recommendations: Dispose of waste material in accordance with all local, regional, national, and

international regulations.

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Hydrogenated Castor Oil Safety Data Sheet according to Federal Register / Vol. 77, No. 58 / Monday, March 26, 2012 / Rules and Regulations

12/17/2013 EN (English US) 5/5

SECTION 14: TRANSPORT INFORMATION

In Accordance With ICAO/IATA/DOT/TDG

14.1. UN Number Not applicable

14.2. UN Proper Shipping Name Not regulated for transport.

14.3. Additional Information

Other information : No supplementary information available.

Transport by Sea Not regulated for transport.

Air Transport Not regulated for transport.

SECTION 15: REGULATORY INFORMATION

15.1 US Federal Regulations

Hydrogenated castor oil (8001-78-3)

Listed on the United States TSCA (Toxic Substances Control Act) inventory

15.2 US State Regulations

Hydrogenated Castor Oil

State or local regulations The product and/or its components does not appear on any state

Right to Know lists.

SECTION 16: OTHER INFORMATION

Other Information : This document has been prepared in accordance with the SDS requirements of the OSHA Hazard

Communication Standard 29 CFR 1910.1200.

The data herein are based on our current knowledge and believed to be reliable. Acme-Hardesty Co., provides this information

without any representation or warranty, expressed or implied, regarding its accuracy or correctness.

Users must make their own determination that handling, storage, use and disposal of the product in the anticipated manner is

safe and appropriate. Because these actions of the user are out of our control, and may be beyond our knowledge, we do not

assume responsibility and expressly disclaim liability for loss, damage, expense or any other claim arising out of or in any way

connected with the handling, storage, use or disposal of the product or container.

SDS US (GHS HazCom) - US Only

Page 247: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

Material Safety Data Sheet Page 1 of 5.

Sodium hydroxide, solid

MSDS for Lye (Sodium Hydroxide) printed from http://www.certified-lye.com/MSDS-Lye.pdf www.Certified-Lye.com

Section 1 - Chemical Product and Company Identification MSDS Name: Sodium hydroxide, solid.

Synonyms: Lye, sodium hydrate, white caustic,

caustic soda, soda lye, soda ash, ascarite.

Company Identification:

Certified Lye

PO Box 133

Spring Valley, CA 91976-0133

Website: http://www.certified-lye.com

Email: [email protected]

Telephone: 619-548-2378

Poison Control Center: 800-222-1222

Chemtrec: 800-424-9300

Section 2 - Composition, Information on Ingredients CAS#, Chemical Name, Percent, EINECS/ELINCS:

1310-73-2, Sodium hydroxide, 99-100, 215-185-5.

497-19-8, Sodium carbonate, <1.0, 207-838-8.

Food Chemical Codex (FCC): These chemicals meet the FDA requirements for food use.

Section 3 - Hazards Identification Emergency Overview Appearance: White solid.

Danger! Causes eye and skin burns. Causes digestive and respiratory tract burns.

Hygroscopic (absorbs moisture from the air).

Target Organs: Eyes, skin, mucous membranes.

Potential Health Effects Eye: Causes eye burns. May cause blindness. May cause chemical conjunctivitis and

corneal damage.

Skin: Causes skin burns. May cause deep, penetrating ulcers of the skin.

Ingestion: May cause severe and permanent damage to the digestive tract. Causes

gastrointestinal tract burns. May cause perforation of the digestive tract. Causes

severe pain, nausea, vomiting, diarrhea, and shock.

Inhalation: Irritation may lead to chemical pneumonitis and pulmonary edema.

Causes severe irritation of upper respiratory tract with coughing, burns, breathing

difficulty, and possible coma. Causes chemical burns to the respiratory tract.

Chronic: Prolonged or repeated skin contact may cause dermatitis. Effects may be delayed.

Section 4 - First Aid Measures Eyes: In case of contact, immediately flush eyes with plenty of water for a t least 15

minutes. Get medical aid immediately.

Skin: In case of contact, immediately flush skin with plenty of water for at least 15

minutes. Immediately remove contaminated clothing and shoes. Get medical aid

immediately. Wash clothing before reuse.

Ingestion: If swallowed, do NOT induce vomiting. Get medical aid immediately. If

victim is fully conscious, give a cupful of water. Never give anything by mouth to an

unconscious person.

Inhalation: If inhaled, remove to fresh air. If not breathing, give artificial

respiration. If breathing is difficult, give oxygen. Get medical aid.

Notes to Physician: Treat symptomatically and supportively.

Page 248: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

Material Safety Data Sheet Page 2 of 5.

Sodium hydroxide, solid

MSDS for Lye (Sodium Hydroxide) printed from http://www.certified-lye.com/MSDS-Lye.pdf www.Certified-Lye.com

Section 5 - Fire Fighting Measures General Information: As in any fire, wear a self-contained breathing apparatus in

pressure-demand, MSHA/NIOSH (approved or equivalent), and full protective gear.

Use water spray to keep fire-exposed containers cool. Use water with caution and in

flooding amounts. Contact with moisture or water may generate sufficient heat to

ignite nearby combustible materials. Contact with metals may evolve flammable

hydrogen gas.

Extinguishing Media: Substance is noncombustible; use agent most appropriate to

extinguish surrounding fire. Do not get water inside containers.

Flammability: Nonflammable.

Flash Point: Not applicable.

Autoignition Temperature: Not applicable.

Flammable Limits: Not available. NFPA Rating: Health: 3; Flammability: 0; Instability: 1.

Section 6 - Accidental Release Measures General Information: Use proper personal protective equipment as indicated in

Section 8.

Spills/Leaks: Vacuum or sweep up material and place into a suitable disposal

container. Avoid runoff into storm sewers and ditches that lead to waterways. Clean

up spills immediately, observing precautions in the Protective Equipment section.

Avoid generating dusty conditions. Provide ventilation. Do not get water on spilled substances or inside containers.

Section 7 - Handling and Storage Handling: Wash thoroughly after handling. Do not allow water to get into the

container because of violent reaction. Minimize dust generation and accumulation.

Do not get in eyes, on skin, or on clothing. Keep container tightly closed. Avoid

ingestion and inhalation. Discard contaminated shoes. Use only with adequate

ventilation.

Storage: Store in a tightly closed container. Store in a cool, dry, well-ventilated area

away from incompatible substances. Keep away from metals. Keep away from acids.

Store protected from moisture. Containers must be tightly closed to prevent the conversion of NaOH to sodium carbonate by the CO2 in air.

Section 8 - Exposure Controls, Personal Protection Engineering Controls: Facilities storing or utilizing this material should be equipped

with an eyewash facility and a safety shower. Use adequate general or local exhaust

ventilation to keep airborne concentrations below the permissible exposure limits.

Exposure Limits Chemical Name, ACGIH (TLV), NIOSH (REL), OSHA (PEL):

Sodium hydroxide, 2 mg/m3 Ceiling, 10 mg/m3 Ceiling (15 minutes), 2 mg/m3 TWA.

Sodium carbonate, none listed, none listed, none listed.

NIOSH IDLH Concentration: 10 mg/m3.

OSHA Vacated PEL: None of these chemicals have an OSHA Vacated PEL.

Personal Protective Equipment Eyes: Wear chemical splash goggles and face shield.

Skin: Wear gloves, apron, and/or clothing made of butyl rubber, nitrile rubber,

and/or polyethylene.

Clothing: Wear appropriate protective clothing to prevent skin exposure.

Respirator: A respiratory protection program that meets OSHA's 29 CFR 1910.134

and ANSI Z88.2 requirements or European Standard EN 149 must be followed

whenever workplace conditions warrant respirator use.

Page 249: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

Material Safety Data Sheet Page 3 of 5.

Sodium hydroxide, solid

MSDS for Lye (Sodium Hydroxide) printed from http://www.certified-lye.com/MSDS-Lye.pdf www.Certified-Lye.com

Section 9 - Physical and Chemical Properties Physical State: Solid.

Appearance: White pellets.

Odor: Odorless.

pH: 14 (5% aq soln).

Vapor Pressure: 1 mm Hg @ 739 deg C.

Vapor Density: Not available.

Evaporation Rate: Not available.

Viscosity: Not available.

Boiling Point: 1390 deg C @ 760 mm Hg.

Freezing/Melting Point: 318 deg C.

Decomposition Temperature: Not available.

Solubility: Soluble.

Specific Gravity/Density: 2.13 g/cm3.

Molecular Formula: NaOH. Molecular Weight: 40.00.

Section 10 - Stability and Reactivity Chemical Stability: Stable at room temperature in closed containers under normal

storage and handling conditions.

Conditions to Avoid: Moisture, contact with water, exposure to moist air or water,

prolonged exposure to air.

Incompatibilities with Other Materials: Water, metals, acids, aluminum, zinc,

tin, nitromethane, leather, flammable liquids, organic halogens, wool.

Hazardous Decomposition Products: Toxic fumes of sodium oxide. Hazardous Polymerization: Will not occur.

Section 11 - Toxicological Information NIOSH RTECS# CAS# 1310-73-2 (sodium hydroxide): WB4900000

CAS# 497-19-8 (sodium carbonate): VZ4050000

LD50/LC50 CAS# 1310-73-2: Draize test, rabbit, eye: 400 ug Mild;

Draize test, rabbit, eye: 1% Severe;

Draize test, rabbit, eye: 50 ug/24H Severe;

Draize test, rabbit, eye: 1 mg/24H Severe;

Draize test, rabbit, skin: 500 mg/24H Severe.

CAS# 497-19-8: Draize test, rabbit, eye: 100 mg/24H Moder;

Draize test, rabbit, eye: 50 mg Severe;

Draize test, rabbit, skin: 500 mg/24H Mild;

Inhalation, mouse: LC50 = 1200 mg/m3/2H;

Inhalation, rat: LC50 = 2300 mg/m3/2H;

Oral, mouse: LD50 = 6600 mg/kg;

Oral, mouse: LD50 = 6600 mg/kg;

Oral, rat: LD50 = 4090 mg/kg.

Carcinogenicity CAS# 1310-73-2: Not listed by ACGIH, IARC, NTP, or CA Prop 65.

CAS# 497-19-8: Not listed by ACGIH, IARC, NTP, or CA Prop 65.

Epidemiology: No information found.

Teratogenicity: No information found.

Reproductive Effects: No information found.

Mutagenicity: See actual entry in RTECS for complete information.

Neurotoxicity: No information found. Other Studies: No information found.

Section 12 - Ecological Information No information available.

Page 250: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

Material Safety Data Sheet Page 4 of 5.

Sodium hydroxide, solid

MSDS for Lye (Sodium Hydroxide) printed from http://www.certified-lye.com/MSDS-Lye.pdf www.Certified-Lye.com

Section 13 - Disposal Considerations Chemical waste generators must determine whether a discarded chemical is

classified as a hazardous waste. US EPA guidelines for the classification

determination are listed in 40 CFR 261.3. Additionally, waste generators must

consult state and local hazardous waste regulations to ensure complete and accurate

classification.

RCRA F List: None of these chemicals are listed in 40 CFR 261.31.

RCRA K List: None of these chemicals are listed in 40 CFR 261.32.

RCRA P List: None of these chemicals are listed in 40 CFR 261.33(e).

RCRA U List: None of these chemicals are listed in 40 CFR 261.33(f).

Section 14 - Transport Information US DOT, Canada TDG Shipping Name: Sodium hydroxide, solid; Sodium hydroxide, solid.

Hazard Class: 8, 8.

UN Number: UN1823, UN1823.

Packing Group: II, II.

Section 15 - Regulatory Information US Federal Regulations TSCA Section 8(b):

CAS# 1310-73-2 is listed on the TSCA inventory.

CAS# 497-19-8 is listed on the TSCA inventory.

TSCA Section 12(b): None of these chemicals are listed under TSCA Section 12(b).

TSCA Significant New Use Rule: None of these chemicals have a TSCA SNUR.

Chemical Test Rules: None of these chemicals have a Chemical Test Rule.

Health & Safety Reporting List:

None of these chemicals are on the Health & Safety Reporting List.

SARA Title III/EPCRA:

None of these chemicals have a TPQ under EPCRA Section 302 (EHS).

None of these chemicals are reportable under EPCRA Section 304.

None of these chemicals are reportable under EPCRA Section 313.

SARA Codes:

CAS# 1310-73-2: Immediate, reactive.

CAS# 497-19-8: Immediate.

CERCLA Hazardous Substances and Corresponding RQ:

CAS# 1310-73-2: 1000 lb final RQ; 454 kg final RQ.

CAS# 497-19-8: This chemical is not listed and has no RQ.

Clean Air Act:

None of these chemicals are listed under CAA Section 112(r).

None of these chemicals are listed as hazardous air pollutants.

None of these chemicals are listed as Class 1 or Class 2 Ozone Depletors.

Clean Water Act:

CAS# 1310-73-2 is listed as a Hazardous Substance under the CWA Section 311.

None of these chemicals are listed as Priority Pollutants under the CWA Section 303.

None of these chemicals are listed as Toxic Pollutants under the CWA Section 307.

OSHA: None of these chemicals are considered highly hazardous by OSHA.

SARA Title III/EPCRA States’ Right-To-Know Lists:

CAS# 1310-73-2 is listed by California, Massachusetts, Minnesota, New Jersey, and

Pennsylvania.

CAS# 497-19-8 is not listed by CA, FL, MA, MN, NJ, or PA.

California Prop 65:

None of these chemicals are listed on the California Carcinogenic Chemicals list.

Page 251: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

Material Safety Data Sheet Page 5 of 5.

Sodium hydroxide, solid

MSDS for Lye (Sodium Hydroxide) printed from http://www.certified-lye.com/MSDS-Lye.pdf www.Certified-Lye.com

European/International Regulations European Labeling in Accordance with EC Directives

Hazard Symbols: C.

Risk Phrases:

R 22 (harmful if swallowed),

R 35 (causes severe burns).

Safety Phrases:

S1 (keep locked up),

S2 (keep out of the reach of children),

S26 (in case of contact with eyes, rinse immediately with plenty of water and seek

medical advice),

S36 (wear suitable protective clothing),

S37 (wear suitable gloves),

S39 (wear eye/face protection),

S45 (in case of accident or if you feel unwell seek medical advice immediately; show

the label where possible).

WGK (Water Danger/Protection):

CAS# 1310-73-2: 1.

CAS# 497-19-8: 1.

Canada – DSL/NDSL:

CAS# 1310-73-2 is listed on Canada’s Domestic Substances List. CAS# 497-19-8 is listed on Canada’s Domestic Substances List. Canada – WHMIS:

This product has a WHMIS classification of E (corrosive material).

This product has been classified in accordance with the hazard criteria of the

Controlled Products Regulations and this MSDS contains all of the information

required by those regulations.

Canadian Ingredient Disclosure List:

CAS# 1310-73-2 is listed on the Canadian Ingredient Disclosure List. CAS# 497-19-8 is listed on the Canadian Ingredient Disclosure List.

Section 16 - Additional Information MSDS Creation Date: MAY/04/2006.

Most Recent Revision Date: MAY/1/2013. Most Recent Revision: Version 4.

Addendum Safety Precautions for Sodium Hydroxide:

http://www.certified-lye.com/safety.html

Protective Equipment for Use with Sodium Hydroxide:

http://www.certified-lye.com/protect.html

The information above is believed to be accurate and represents the best information currently available

to Certified Lye. However, Certified Lye makes no warranty of merchantability or any other warranty, express or implied, with respect to such information, and Certified Lye assumes no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for their particular purposes. In no event shall Certified Lye be liable for any claims, losses, or damages of any third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if Certified Lye has been advised of the possibility of such damages.

Page 252: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

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Material Safety Data SheetStyrene (monomer) MSDS

Section 1: Chemical Product and Company Identification

Product Name: Styrene (monomer)

Catalog Codes: SLS2512, SLU1027

CAS#: 100-42-5

RTECS: WL3675000

TSCA: TSCA 8(b) inventory: Styrene (monomer)

CI#: Not available.

Synonym: Vinylbenzene

Chemical Formula: C8H8

Contact Information:

Sciencelab.com, Inc.14025 Smith Rd.Houston, Texas 77396

US Sales: 1-800-901-7247International Sales: 1-281-441-4400

Order Online: ScienceLab.com

CHEMTREC (24HR Emergency Telephone), call:1-800-424-9300

International CHEMTREC, call: 1-703-527-3887

For non-emergency assistance, call: 1-281-441-4400

Section 2: Composition and Information on Ingredients

Composition:

Name CAS # % by Weight

Styrene (monomer) 100-42-5 100

Toxicological Data on Ingredients: Styrene (monomer): ORAL (LD50): Acute: 2650 mg/kg [Rat]. 316 mg/kg [Mouse].VAPOR (LC50): Acute: 12000 ppm 4 hour(s) [Rat]. 9500 ppm 4 hour(s) [Mouse].

Section 3: Hazards Identification

Potential Acute Health Effects:Very hazardous in case of eye contact (irritant). Hazardous in case of skin contact (irritant, permeator), of ingestion, ofinhalation. Inflammation of the eye is characterized by redness, watering, and itching.

Potential Chronic Health Effects:CARCINOGENIC EFFECTS: Classified + (PROVEN) by OSHA. Classified 2B (Possible for human.) by IARC. A4 (Notclassifiable for human or animal.) by ACGIH. MUTAGENIC EFFECTS: Not available. TERATOGENIC EFFECTS: Notavailable. DEVELOPMENTAL TOXICITY: Not available. The substance is toxic to the nervous system, upper respiratory tract.Repeated or prolonged exposure to the substance can produce target organs damage.

Section 4: First Aid Measures

Eye Contact:

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Check for and remove any contact lenses. Immediately flush eyes with running water for at least 15 minutes, keeping eyelidsopen. Cold water may be used. Do not use an eye ointment. Seek medical attention.

Skin Contact:After contact with skin, wash immediately with plenty of water. Gently and thoroughly wash the contaminated skin with runningwater and non-abrasive soap. Be particularly careful to clean folds, crevices, creases and groin. Cover the irritated skin with anemollient. If irritation persists, seek medical attention. Wash contaminated clothing before reusing.

Serious Skin Contact:Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek immediate medicalattention.

Inhalation: Allow the victim to rest in a well ventilated area. Seek immediate medical attention.

Serious Inhalation: Not available.

Ingestion:Do not induce vomiting. Examine the lips and mouth to ascertain whether the tissues are damaged, a possible indication thatthe toxic material was ingested; the absence of such signs, however, is not conclusive. Loosen tight clothing such as a collar,tie, belt or waistband. If the victim is not breathing, perform mouth-to-mouth resuscitation. Seek immediate medical attention.

Serious Ingestion: Not available.

Section 5: Fire and Explosion Data

Flammability of the Product: Flammable.

Auto-Ignition Temperature: 490°C (914°F)

Flash Points: CLOSED CUP: 31.1°C (88°F). (Cleveland) OPEN CUP: 36.7°C (98.1°F) (TAG).

Flammable Limits: LOWER: 1.1% UPPER: 6.1%

Products of Combustion: These products are carbon oxides (CO, CO2).

Fire Hazards in Presence of Various Substances:Flammable in presence of open flames and sparks. Slightly flammable to flammable in presence of heat.

Explosion Hazards in Presence of Various Substances:Risks of explosion of the product in presence of mechanical impact: Not available. Risks of explosion of the product inpresence of static discharge: Not available.

Fire Fighting Media and Instructions:Flammable liquid, soluble or dispersed in water. SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use alcohol foam,water spray or fog. Cool containing vessels with water jet in order to prevent pressure build-up, autoignition or explosion.

Special Remarks on Fire Hazards: Not available.

Special Remarks on Explosion Hazards: Not available.

Section 6: Accidental Release Measures

Small Spill: Absorb with an inert material and put the spilled material in an appropriate waste disposal.

Large Spill:Flammable liquid. Keep away from heat. Keep away from sources of ignition. Stop leak if without risk. Absorb with DRY earth,sand or other non-combustible material. Do not touch spilled material. Prevent entry into sewers, basements or confinedareas; dike if needed. Eliminate all ignition sources. Be careful that the product is not present at a concentration level aboveTLV. Check TLV on the MSDS and with local authorities.

Section 7: Handling and Storage

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Precautions:Keep locked up Keep away from heat. Keep away from sources of ignition. Ground all equipment containing material. Donot ingest. Do not breathe gas/fumes/ vapour/spray. In case of insufficient ventilation, wear suitable respiratory equipment Ifingested, seek medical advice immediately and show the container or the label. Avoid contact with skin and eyes

Storage:Flammable materials should be stored in a separate safety storage cabinet or room. Keep away from heat. Keep away fromsources of ignition. Keep container tightly closed. Keep in a cool, well-ventilated place. Ground all equipment containingmaterial. A refrigerated room would be preferable for materials with a flash point lower than 37.8°C (100°F).

Section 8: Exposure Controls/Personal Protection

Engineering Controls:Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapors below their respectivethreshold limit value. Ensure that eyewash stations and safety showers are proximal to the work-station location.

Personal Protection:Splash goggles. Lab coat. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Gloves.

Personal Protection in Case of a Large Spill:Splash goggles. Full suit. Vapor respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoidinhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling thisproduct.

Exposure Limits:TWA: 50 STEL: 100 (ppm) TWA: 213 STEL: 426 (mg/m3) Consult local authorities for acceptable exposure limits.

Section 9: Physical and Chemical Properties

Physical state and appearance: Liquid. (Clear viscous liquid.)

Odor: Sweetish. Aromatic.

Taste: Not available.

Molecular Weight: 104.14 g/mole

Color: Colorless.

pH (1% soln/water): Not available.

Boiling Point: 145.2°C (293.4°F)

Melting Point: -30.6°C (-23.1°F)

Critical Temperature: Not available.

Specific Gravity: 0.906 (Water = 1)

Vapor Pressure: 4.5 mm of Hg (@ 20°C)

Vapor Density: 3.59 (Air = 1)

Volatility: Not available.

Odor Threshold: 0.1 ppm

Water/Oil Dist. Coeff.: The product is equally soluble in oil and water; log(oil/water) = 0

Ionicity (in Water): Not available.

Dispersion Properties: Not available.

Solubility: Very slightly soluble in cold water.

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Section 10: Stability and Reactivity Data

Stability: The product is stable.

Instability Temperature: Not available.

Conditions of Instability: Not available.

Incompatibility with various substances: Not available.

Corrosivity: Non-corrosive in presence of glass.

Special Remarks on Reactivity: Not available.

Special Remarks on Corrosivity: Not available.

Polymerization: No.

Section 11: Toxicological Information

Routes of Entry: Dermal contact. Eye contact. Inhalation. Ingestion.

Toxicity to Animals:WARNING: THE LC50 VALUES HEREUNDER ARE ESTIMATED ON THE BASIS OF A 4-HOUR EXPOSURE. Acute oraltoxicity (LD50): 316 mg/kg [Mouse]. Acute toxicity of the vapor (LC50): 9500 ppm 4 hour(s) [Mouse].

Chronic Effects on Humans:CARCINOGENIC EFFECTS: Classified + (PROVEN) by OSHA. Classified 2B (Possible for human.) by IARC. A4 (Notclassifiable for human or animal.) by ACGIH. The substance is toxic to the nervous system, upper respiratory tract.

Other Toxic Effects on Humans: Hazardous in case of skin contact (irritant, permeator), of ingestion, of inhalation.

Special Remarks on Toxicity to Animals: Not available.

Special Remarks on Chronic Effects on Humans:Animal embryotoxic. Postnatal development injury in animal. Menstrual disorders in human. Human: passes the placentalbarrier, detected in maternal milk.

Special Remarks on other Toxic Effects on Humans: Not available.

Section 12: Ecological Information

Ecotoxicity: Not available.

BOD5 and COD: Not available.

Products of Biodegradation:Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise.

Toxicity of the Products of Biodegradation: The products of degradation are more toxic.

Special Remarks on the Products of Biodegradation: Not available.

Section 13: Disposal Considerations

Waste Disposal:

Section 14: Transport Information

DOT Classification: Class 3: Flammable liquid.

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Identification: : Styrene monomer, inhibited : UN2055 PG: III

Special Provisions for Transport: Marine Pollutant

Section 15: Other Regulatory Information

Federal and State Regulations:Pennsylvania RTK: Styrene (monomer) Florida: Styrene (monomer) Minnesota: Styrene (monomer) Massachusetts RTK:Styrene (monomer) New Jersey: Styrene (monomer) TSCA 8(b) inventory: Styrene (monomer) SARA 313 toxic chemicalnotification and release reporting: Styrene (monomer) CERCLA: Hazardous substances.: Styrene (monomer)

Other Regulations: OSHA: Hazardous by definition of Hazard Communication Standard (29 CFR 1910.1200).

Other Classifications:

WHMIS (Canada):CLASS B-2: Flammable liquid with a flash point lower than 37.8°C (100°F). CLASS D-2A: Material causing other toxic effects(VERY TOXIC).

DSCL (EEC):R10- Flammable. R38- Irritating to skin. R41- Risk of serious damage to eyes. R45- May cause cancer.

HMIS (U.S.A.):

Health Hazard: 2

Fire Hazard: 3

Reactivity: 0

Personal Protection: h

National Fire Protection Association (U.S.A.):

Health: 2

Flammability: 3

Reactivity: 2

Specific hazard:

Protective Equipment:Gloves. Lab coat. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Wear appropriate respiratorwhen ventilation is inadequate. Splash goggles.

Section 16: Other Information

References: Not available.

Other Special Considerations: Not available.

Created: 10/09/2005 06:40 PM

Last Updated: 05/21/2013 12:00 PM

The information above is believed to be accurate and represents the best information currently available to us. However, we

make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume

no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for

their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for

lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com

has been advised of the possibility of such damages.

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Material Safety Data SheetAcrylamide MSDS

Section 1: Chemical Product and Company Identification

Product Name: Acrylamide

Catalog Codes: SLA4612

CAS#: 79-06-1

RTECS: AS3325000

TSCA: TSCA 8(b) inventory: Acrylamide

CI#: Not applicable.

Synonym: 2-Propenamide

Chemical Name: 2-Propenamide

Chemical Formula: H2C=CHCONH2 or C3-H5-N-O

Contact Information:

Sciencelab.com, Inc.14025 Smith Rd.Houston, Texas 77396

US Sales: 1-800-901-7247International Sales: 1-281-441-4400

Order Online: ScienceLab.com

CHEMTREC (24HR Emergency Telephone), call:1-800-424-9300

International CHEMTREC, call: 1-703-527-3887

For non-emergency assistance, call: 1-281-441-4400

Section 2: Composition and Information on Ingredients

Composition:

Name CAS # % by Weight

Acrylamide 79-06-1 100

Toxicological Data on Ingredients: Acrylamide: ORAL (LD50): Acute: 124 mg/kg [Rat.]. 107 mg/kg [Mouse]. 150 mg/kg[Rabbit]. DERMAL (LD50): Acute: 400 mg/kg [Rat]. 1680 mg/kg [Rabbit].

Section 3: Hazards Identification

Potential Acute Health Effects:Hazardous in case of skin contact (permeator), of eye contact (irritant), of ingestion, of inhalation. Slightly hazardous in case ofskin contact (irritant). Severe over-exposure can result in death.

Potential Chronic Health Effects:CARCINOGENIC EFFECTS: Classified + (Proven.) by OSHA+ (Proven.) by NIOSH. Classified A3 (Proven for animal.)by ACGIH. Classified 2A (Probable for human.) by IARC, 2 (Some evidence.) by NTP, 2 (Suspected for human.) byEuropean Union. MUTAGENIC EFFECTS: Mutagenic for mammalian somatic cells. Mutagenic for bacteria and/or yeast.TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Classified Reproductive system/toxin/male[POSSIBLE]. The substance may be toxic to peripheral nervous system, central nervous system (CNS). Repeated orprolonged exposure to the substance can produce target organs damage. Repeated exposure to a highly toxic material mayproduce general deterioration of health by an accumulation in one or many human organs.

Section 4: First Aid Measures

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Eye Contact:Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15minutes. Cold water may be used. Get medical attention.

Skin Contact:In case of contact, immediately flush skin with plenty of water for at least 15 minutes while removing contaminated clothingand shoes. Cover the irritated skin with an emollient. Cold water may be used.Wash clothing before reuse. Thoroughly cleanshoes before reuse. Get medical attention immediately.

Serious Skin Contact:Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek immediate medicalattention.

Inhalation:If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medicalattention.

Serious Inhalation:Evacuate the victim to a safe area as soon as possible. Loosen tight clothing such as a collar, tie, belt or waistband. Ifbreathing is difficult, administer oxygen. If the victim is not breathing, perform mouth-to-mouth resuscitation. Seek medicalattention.

Ingestion:If swallowed, do not induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to anunconscious person. Loosen tight clothing such as a collar, tie, belt or waistband. Get medical attention immediately.

Serious Ingestion: Not available.

Section 5: Fire and Explosion Data

Flammability of the Product: May be combustible at high temperature.

Auto-Ignition Temperature: 424°C (795.2°F)

Flash Points: CLOSED CUP: 138°C (280.4°F).

Flammable Limits: Not available.

Products of Combustion: These products are carbon oxides (CO, CO2), nitrogen oxides (NO, NO2...).

Fire Hazards in Presence of Various Substances: Slightly flammable to flammable in presence of heat.

Explosion Hazards in Presence of Various Substances:Risks of explosion of the product in presence of mechanical impact: Not available. Risks of explosion of the product inpresence of static discharge: Not available.

Fire Fighting Media and Instructions:SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use water spray, fog or foam. Do not use water jet.

Special Remarks on Fire Hazards: When heated to decomposition it emits acrid smoke and fumes.

Special Remarks on Explosion Hazards: Material in powder form, capable of creating a dust explosion.

Section 6: Accidental Release Measures

Small Spill: Use appropriate tools to put the spilled solid in a convenient waste disposal container.

Large Spill:Poisonous solid. Stop leak if without risk. Do not get water inside container. Do not touch spilled material. Use water sprayto reduce vapors. Prevent entry into sewers, basements or confined areas; dike if needed. Eliminate all ignition sources. Callfor assistance on disposal. Be careful that the product is not present at a concentration level above TLV. Check TLV on theMSDS and with local authorities.

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Section 7: Handling and Storage

Precautions:Keep locked up.. Keep away from heat. Keep away from sources of ignition. Empty containers pose a fire risk, evaporatethe residue under a fume hood. Ground all equipment containing material. Do not ingest. Do not breathe dust. Wear suitableprotective clothing. In case of insufficient ventilation, wear suitable respiratory equipment. If ingested, seek medical adviceimmediately and show the container or the label. Avoid contact with skin and eyes. Keep away from incompatibles such asoxidizing agents, acids, alkalis, moisture.

Storage:Light Sensitive. Store in light-resistant containers. Keep container tightly closed. Keep container in a cool, well-ventilated area.Do not store above 23°C (73.4°F). Perferably store in a refrigerator.

Section 8: Exposure Controls/Personal Protection

Engineering Controls:Use process enclosures, local exhaust ventilation, or other engineering controls to keep airborne levels below recommendedexposure limits. If user operations generate dust, fume or mist, use ventilation to keep exposure to airborne contaminantsbelow the exposure limit.

Personal Protection:Splash goggles. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent. Gloves.

Personal Protection in Case of a Large Spill:Splash goggles. Full suit. Dust respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoidinhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling thisproduct.

Exposure Limits:TWA: 0.03 (mg/m3) [Australia] Inhalation TWA: 0.3 (mg/m3) from OSHA (PEL) [United States] Inhalation TWA: 0.03 (mg/m3)from NIOSH Inhalation TWA: 0.03 (mg/m3) from NIOSH SKIN TWA: 0.3 (mg/m3) [United Kingdom (UK)] Inhalation TWA: 0.03(mg/m3) from ACGIH (TLV) [United States] [1999] InhalationConsult local authorities for acceptable exposure limits.

Section 9: Physical and Chemical Properties

Physical state and appearance: Solid. (Crystalline solid.)

Odor: Odorless.

Taste: Not available.

Molecular Weight: 71.08 g/mole

Color: White.

pH (1% soln/water): Not available.

Boiling Point: 125°C (257°F)

Melting Point: 84.5°C (184.1°F)

Critical Temperature: Not available.

Specific Gravity: 1.122 (Water = 1)

Vapor Pressure: Not applicable.

Vapor Density: 2.45 (Air = 1)

Volatility: Not available.

Odor Threshold: Not available.

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Water/Oil Dist. Coeff.: The product is more soluble in water; log(oil/water) = -0.7

Ionicity (in Water): Not available.

Dispersion Properties: See solubility in water, methanol, acetone.

Solubility:Soluble in cold water, hot water, methanol. Partially soluble in acetone.

Section 10: Stability and Reactivity Data

Stability: The product is stable.

Instability Temperature: Not available.

Conditions of Instability: Excess heat, dust generation, incompatible materials.

Incompatibility with various substances: Reactive with oxidizing agents, acids, alkalis, moisture.

Corrosivity: Non-corrosive in presence of glass.

Special Remarks on Reactivity:Light Sensitive. May polymerize on exposure to light. The solid is stable at room temperature but may polymerize violently onmelting or when heated above 50 C. Reacts spontaneously with hydroxyl-, amino-, and sulfhydryl- containing compounds.Reacts vigorously with acids, bases producing ammonia salts and acrylic acid. Spontaneous polymerization does not readilyoccur, but requires the presence of dimethylaminopropionitrile (DMAPN) catalyst and ammonium persulfate. Also, Acrylamidemay polymerize upon contact with oxidizing materials e.g. peroxides..

Special Remarks on Corrosivity: Not available.

Polymerization:Yes. posure to light. The solid is stable at room temperature but may polymerize violently on melting or when heated above 50C.

Section 11: Toxicological Information

Routes of Entry: Absorbed through skin. Dermal contact. Inhalation. Ingestion.

Toxicity to Animals:Acute oral toxicity (LD50): 107 mg/kg [Mouse]. Acute dermal toxicity (LD50): 400 mg/kg [Rat].

Chronic Effects on Humans:CARCINOGENIC EFFECTS: Classified + (Proven.) by OSHA+ (Proven.) by NIOSH. Classified A3 (Proven for animal.)by ACGIH. Classified 2A (Probable for human.) by IARC, 2 (Some evidence.) by NTP, 2 (Suspected for human.) byEuropean Union. MUTAGENIC EFFECTS: Mutagenic for mammalian somatic cells. Mutagenic for bacteria and/or yeast.DEVELOPMENTAL TOXICITY: Classified Reproductive system/toxin/male [POSSIBLE]. May cause damage to the followingorgans: kidneys, peripheral nervous system, central nervous system (CNS).

Other Toxic Effects on Humans:Hazardous in case of skin contact (permeator), of ingestion, of inhalation. Slightly hazardous in case of skin contact (irritant).

Special Remarks on Toxicity to Animals: Not available.

Special Remarks on Chronic Effects on Humans:Crosses placental barrier, occurs in breast milk. Accumlates temporarily, but most is broken down within a day. May affectgenetic material. May also have tumorigenic effects based on animal studies. May cause adverse reproductive effects(fetotoxicity and male fertility) and birth defects (teratogenic).

Special Remarks on other Toxic Effects on Humans:Acute Potential Health Effects: Skin: Causes skin irritation and dermatitis. May be absorbed through unbroken skin and affectblood, behavior/central nervous system, and peripheral nervous system (variable polyneuropathy with motor and sensoryimpairment). Symptoms may include numbness, paresthesias, ataxia, tremor, dysarthria and other symptoms similar to

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ingestion. Apsorption of acrylamide through skin may also affect the gastrointestinal tract and cause nausea and vomiting.Eyes: Causes eye irritation. Inhalation: May cause irritation of the respiratory tract and mucous membranes. Ingestion: Maycause irritation of the digestive (gastrointestinal) tract including nausea and vomiting. May affect the spinal cord, behavior/Central and Peripheral nervous systems. Symptoms may include change in motor activity, weakness, flaccid paralysis, ataxia,irritability, drowsiness, somnolence, disturbances of balance, tremors, convulsions, spasticity, disorientation, confusion,memory loss, and hallucinations. May also affect metabolism (anorexia), blood (thrombocytopenia), liver (mild hepatotoxicity),kidneys (urinary rentenion, renal toxicity), and cardiovascular system. Chronic Potential Health Effects: Prolonged or repeatedexposure through skin absorption and ingestion may produce symptoms similar to acute exposure as well as affecting thebrain (degenerative changes in nerve fibers) and spinal cord (degenerative changes in nerve fibers and demyelination).

Section 12: Ecological Information

Ecotoxicity: Not available.

BOD5 and COD: Not available.

Products of Biodegradation:Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise.

Toxicity of the Products of Biodegradation: The products of degradation are as toxic as the original product.

Special Remarks on the Products of Biodegradation: Not available.

Section 13: Disposal Considerations

Waste Disposal:

Section 14: Transport Information

DOT Classification: CLASS 6.1: Poisonous material.

Identification: : Acrylamide UNNA: 2074 PG: III

Special Provisions for Transport: Not available.

Section 15: Other Regulatory Information

Federal and State Regulations:California prop. 65: This product contains the following ingredients for which the State of California has found to cause cancer,birth defects or other reproductive harm, which would require a warning under the statute: Acrylamide California prop. 65 (nosignificant risk level): Acrylamide California prop. 65: This product contains the following ingredients for which the State ofCalifornia has found to cause cancer which would require a warning under the statute: Acrylamide New York release reportinglist: Acrylamide Rhode Island RTK hazardous substances: Acrylamide Pennsylvania RTK: Acrylamide Florida: AcrylamideMassachusetts RTK: Acrylamide New Jersey: Acrylamide California Director's List of Hazardous Substances (8CCR 339):Acrylamide Tennessee: Acrylamide TSCA 8(b) inventory: Acrylamide TSCA 8(d) H and S data reporting: Acrylamide: 10/4/82;Sunset Date: 10/4/92 TSCA 12(b) annual export notification: Acrylamide SARA 302/304/311/312 extremely hazardoussubstances: Acrylamide SARA 313 toxic chemical notification and release reporting: Acrylamide CERCLA: Hazardoussubstances.: Acrylamide: 5000 lbs. (2268 kg)

Other Regulations:OSHA: Hazardous by definition of Hazard Communication Standard (29 CFR 1910.1200). EINECS: This product is on theEuropean Inventory of Existing Commercial Chemical Substances.

Other Classifications:

WHMIS (Canada):

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CLASS D-1B: Material causing immediate and serious toxic effects (TOXIC). CLASS D-2A: Material causing other toxic effects(VERY TOXIC).

DSCL (EEC):R24/25- Toxic in contact with skin and if swallowed. R36/38- Irritating to eyes and skin. R45- May cause cancer. R62- Possiblerisk of impaired fertility. S1/2- Keep locked up and out of the reach of children. S36/37- Wear suitable protective clothingand gloves. S45- In case of accident or if you feel unwell, seek medical advice immediately (show the label where possible).S46- If swallowed, seek medical advice immediately and show this container or label. S53- Avoid exposure - obtain specialinstructions before use.

HMIS (U.S.A.):

Health Hazard: 2

Fire Hazard: 1

Reactivity: 2

Personal Protection: E

National Fire Protection Association (U.S.A.):

Health: 3

Flammability: 2

Reactivity: 2

Specific hazard:

Protective Equipment:Gloves. Lab coat. Dust respirator. Be sure to use an approved/certified respirator or equivalent. Wear appropriate respiratorwhen ventilation is inadequate. Splash goggles.

Section 16: Other Information

References:-Hawley, G.G.. The Condensed Chemical Dictionary, 11e ed., New York N.Y., Van Nostrand Reinold, 1987. -Liste des produitspurs tératogènes, mutagènes, cancérogènes. Répertoire toxicologique de la Commission de la Santé et de laSécurité du Travail du Québec. -Material safety data sheet emitted by: la Commission de la Santé et de la Sécuritédu Travail du Québec. -SAX, N.I. Dangerous Properties of Indutrial Materials. Toronto, Van Nostrand Reinold, 6e ed.1984. -The Sigma-Aldrich Library of Chemical Safety Data, Edition II. -Guide de la loi et du règlement sur le transport desmarchandises dangeureuses au canada. Centre de conformité internatinal Ltée. 1986.

Other Special Considerations: Not available.

Created: 10/11/2005 11:12 AM

Last Updated: 05/21/2013 12:00 PM

The information above is believed to be accurate and represents the best information currently available to us. However, we

make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume

no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for

their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for

lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com

has been advised of the possibility of such damages.

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Material Safety Data SheetAcrylic Acid MSDS

Section 1: Chemical Product and Company Identification

Product Name: Acrylic Acid

Catalog Codes: SLA3406

CAS#: 79-10-7

RTECS: AS4375000

TSCA: TSCA 8(b) inventory: Acrylic Acid

CI#: Not available.

Synonym: Propenoic Acid Ethylenecarboxylic Acid

Chemical Name: Acrylic Acid

Chemical Formula: C3-H4-O2

Contact Information:

Sciencelab.com, Inc.14025 Smith Rd.Houston, Texas 77396

US Sales: 1-800-901-7247International Sales: 1-281-441-4400

Order Online: ScienceLab.com

CHEMTREC (24HR Emergency Telephone), call:1-800-424-9300

International CHEMTREC, call: 1-703-527-3887

For non-emergency assistance, call: 1-281-441-4400

Section 2: Composition and Information on Ingredients

Composition:

Name CAS # % by Weight

Acrylic Acid 79-10-7 100

Toxicological Data on Ingredients: Acrylic Acid: ORAL (LD50): Acute: 33500 mg/kg [Rat]. 2400 mg/kg [Mouse]. DERMAL(LD50): Acute: 294 mg/kg [Rabbit]. VAPOR (LC50): Acute: 5300 mg/m 2 hours [Mouse]. 75 ppm 6 hours [Monkey].

Section 3: Hazards Identification

Potential Acute Health Effects:Very hazardous in case of skin contact (permeator), of eye contact (irritant, corrosive). Corrosive to skin and eyes on contact.Liquid or spray mist may produce tissue damage particularly on mucous membranes of eyes, mouth and respiratory tract. Skincontact may produce burns. Inhalation of the spray mist may produce severe irritation of respiratory tract, characterized bycoughing, choking, or shortness of breath. Severe over-exposure can result in death. Inflammation of the eye is characterizedby redness, watering, and itching.

Potential Chronic Health Effects:CARCINOGENIC EFFECTS: A4 (Not classifiable for human or animal.) by ACGIH, 3 (Not classifiable for human.) byIARC. MUTAGENIC EFFECTS: Classified POSSIBLE for human. Mutagenic for mammalian germ and somatic cells.TERATOGENIC EFFECTS: Classified SUSPECTED for human. DEVELOPMENTAL TOXICITY: Classified Reproductivesystem/toxin/male [POSSIBLE]. Classified Development toxin [SUSPECTED]. The substance is toxic to bladder, brain, upperrespiratory tract, eyes, central nervous system (CNS). Repeated or prolonged exposure to the substance can produce targetorgans damage. Repeated or prolonged contact with spray mist may produce chronic eye irritation and severe skin irritation.

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Repeated or prolonged exposure to spray mist may produce respiratory tract irritation leading to frequent attacks of bronchialinfection. Repeated exposure to a highly toxic material may produce general deterioration of health by an accumulation in oneor many human organs.

Section 4: First Aid Measures

Eye Contact:Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15minutes. Cold water may be used. Get medical attention immediately.

Skin Contact:In case of contact, immediately flush skin with plenty of water for at least 15 minutes while removing contaminated clothingand shoes. Cold water may be used.Wash clothing before reuse. Thoroughly clean shoes before reuse. Get medical attentionimmediately.

Serious Skin Contact:Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek immediate medicalattention.

Inhalation:If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medicalattention immediately.

Serious Inhalation:Evacuate the victim to a safe area as soon as possible. Loosen tight clothing such as a collar, tie, belt or waistband. Ifbreathing is difficult, administer oxygen. If the victim is not breathing, perform mouth-to-mouth resuscitation. WARNING: It maybe hazardous to the person providing aid to give mouth-to-mouth resuscitation when the inhaled material is toxic, infectious orcorrosive. Seek immediate medical attention.

Ingestion:Do NOT induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconsciousperson. Loosen tight clothing such as a collar, tie, belt or waistband. Get medical attention if symptoms appear.

Serious Ingestion: Not available.

Section 5: Fire and Explosion Data

Flammability of the Product: Flammable.

Auto-Ignition Temperature: 438°C (820.4°F)

Flash Points: CLOSED CUP: 50°C (122°F).

Flammable Limits: Not available.

Products of Combustion: These products are carbon oxides (CO, CO2).

Fire Hazards in Presence of Various Substances:Extremely flammable in presence of open flames and sparks. Highly flammable in presence of heat.

Explosion Hazards in Presence of Various Substances:Risks of explosion of the product in presence of mechanical impact: Not available. Risks of explosion of the product inpresence of static discharge: Not available.

Fire Fighting Media and Instructions:Flammable liquid, soluble or dispersed in water. SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use alcohol foam,water spray or fog. Cool containing vessels with water jet in order to prevent pressure build-up, autoignition or explosion.

Special Remarks on Fire Hazards: Not available.

Special Remarks on Explosion Hazards: Not available.

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Section 6: Accidental Release Measures

Small Spill:Dilute with water and mop up, or absorb with an inert dry material and place in an appropriate waste disposal container.

Large Spill:Flammable liquid. Corrosive liquid. Poisonous liquid. Keep away from heat. Keep away from sources of ignition. Stop leak ifwithout risk. Absorb with DRY earth, sand or other non-combustible material. Do not get water inside container. Do not touchspilled material. Use water spray curtain to divert vapor drift. Use water spray to reduce vapors. Prevent entry into sewers,basements or confined areas; dike if needed. Call for assistance on disposal. Be careful that the product is not present at aconcentration level above TLV. Check TLV on the MSDS and with local authorities.

Section 7: Handling and Storage

Precautions:Keep locked up.. Keep container dry. Keep away from heat. Keep away from sources of ignition. Ground all equipmentcontaining material. Do not ingest. Do not breathe gas/fumes/ vapor/spray. Never add water to this product. If ingested,seek medical advice immediately and show the container or the label. Avoid contact with skin and eyes. Keep away fromincompatibles such as oxidizing agents, acids, alkalis, moisture.

Storage:Store in a segregated and approved area. Keep container in a cool, well-ventilated area. Keep container tightly closed andsealed until ready for use. Avoid all possible sources of ignition (spark or flame).

Section 8: Exposure Controls/Personal Protection

Engineering Controls:Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapors below their respectivethreshold limit value. Ensure that eyewash stations and safety showers are proximal to the work-station location.

Personal Protection:Face shield. Full suit. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Gloves. Boots.

Personal Protection in Case of a Large Spill:Splash goggles. Full suit. Vapor respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoidinhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling thisproduct.

Exposure Limits:TWA: 2 (ppm) from ACGIH (TLV) [United States] [1997] TWA: 2 [Australia] STEL: 20 (ppm) [United Kingdom (UK)] TWA: 10(ppm) [United Kingdom (UK)] Consult local authorities for acceptable exposure limits.

Section 9: Physical and Chemical Properties

Physical state and appearance: Liquid.

Odor: Acrid (Strong.)

Taste: Not available.

Molecular Weight: 72.06 g/mole

Color: Colorless.

pH (1% soln/water): Not available.

Boiling Point: 141°C (285.8°F)

Melting Point: 14°C (57.2°F)

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Critical Temperature: 342°C (647.6°F)

Specific Gravity: 1.05 (Water = 1)

Vapor Pressure: 0.5 kPa (@ 20°C)

Vapor Density: 2.5 (Air = 1)

Volatility: Not available.

Odor Threshold: 0.092 ppm

Water/Oil Dist. Coeff.: The product is more soluble in oil; log(oil/water) = 0.4

Ionicity (in Water): Not available.

Dispersion Properties:Partially dispersed in methanol, diethyl ether. See solubility in water.

Solubility:Soluble in cold water. Very slightly soluble in acetone. Insoluble in diethyl ether.

Section 10: Stability and Reactivity Data

Stability: The product is stable.

Instability Temperature: Not available.

Conditions of Instability: Not available.

Incompatibility with various substances:Extremely reactive or incompatible with oxidizing agents, acids, alkalis. Reactive with moisture.

Corrosivity:Slightly corrosive in presence of steel, of aluminum, of zinc, of copper. Non-corrosive in presence of glass.

Special Remarks on Reactivity: Not available.

Special Remarks on Corrosivity: Not available.

Polymerization: Yes.

Section 11: Toxicological Information

Routes of Entry: Absorbed through skin. Dermal contact. Eye contact. Inhalation.

Toxicity to Animals:WARNING: THE LC50 VALUES HEREUNDER ARE ESTIMATED ON THE BASIS OF A 4-HOUR EXPOSURE. Acute oraltoxicity (LD50): 2400 mg/kg [Mouse]. Acute dermal toxicity (LD50): 294 mg/kg [Rabbit]. Acute toxicity of the vapor (LC50): 75 6hours [Monkey].

Chronic Effects on Humans:CARCINOGENIC EFFECTS: A4 (Not classifiable for human or animal.) by ACGIH, 3 (Not classifiable for human.) byIARC. MUTAGENIC EFFECTS: Classified POSSIBLE for human. Mutagenic for mammalian germ and somatic cells.TERATOGENIC EFFECTS: Classified SUSPECTED for human. DEVELOPMENTAL TOXICITY: Classified Reproductivesystem/toxin/male [POSSIBLE]. Classified Development toxin [SUSPECTED]. Causes damage to the following organs:bladder, brain, upper respiratory tract, eyes, central nervous system (CNS).

Other Toxic Effects on Humans:Very hazardous in case of skin contact (permeator), of eye contact (corrosive). Hazardous in case of skin contact (corrosive),of inhalation (lung corrosive).

Special Remarks on Toxicity to Animals: Not available.

Special Remarks on Chronic Effects on Humans: Not available.

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Special Remarks on other Toxic Effects on Humans: Not available.

Section 12: Ecological Information

Ecotoxicity:Ecotoxicity in water (LC50): 130 mg/l 24 hours [Trout]. 460 mg/l 96 hours [Trout]. 270 mg/l 24 hours [Water flea].

BOD5 and COD: Not available.

Products of Biodegradation:Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise.

Toxicity of the Products of Biodegradation: The products of degradation are less toxic than the product itself.

Special Remarks on the Products of Biodegradation: Not available.

Section 13: Disposal Considerations

Waste Disposal:

Section 14: Transport Information

DOT Classification: Class 8: Corrosive material

Identification: : Acrylic Acid, Inhibited UNNA: UN2218 PG: II

Special Provisions for Transport: Not available.

Section 15: Other Regulatory Information

Federal and State Regulations:Rhode Island RTK hazardous substances: Acrylic Acid Pennsylvania RTK: Acrylic Acid Florida: Acrylic Acid Minnesota: AcrylicAcid Massachusetts RTK: Acrylic Acid New Jersey: Acrylic Acid TSCA 8(b) inventory: Acrylic Acid TSCA 5(e) substanceconsent order: Acrylic Acid TSCA 8(a) IUR: Acrylic Acid TSCA 12(b) annual export notification: Acrylic Acid SARA 313 toxicchemical notification and release reporting: Acrylic Acid CERCLA: Hazardous substances.: Acrylic Acid: 1 lbs. (0.4536 kg)

Other Regulations: OSHA: Hazardous by definition of Hazard Communication Standard (29 CFR 1910.1200).

Other Classifications:

WHMIS (Canada):CLASS B-3: Combustible liquid with a flash point between 37.8°C (100°F) and 93.3°C (200°F). CLASS E: Corrosive liquid.

DSCL (EEC):

HMIS (U.S.A.):

Health Hazard: 3

Fire Hazard: 2

Reactivity: 2

Personal Protection:

National Fire Protection Association (U.S.A.):

Health: 3

Flammability: 2

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Reactivity: 2

Specific hazard:

Protective Equipment:Gloves. Full suit. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Wear appropriate respiratorwhen ventilation is inadequate. Face shield.

Section 16: Other Information

References: Not available.

Other Special Considerations: Not available.

Created: 10/09/2005 03:37 PM

Last Updated: 05/21/2013 12:00 PM

The information above is believed to be accurate and represents the best information currently available to us. However, we

make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume

no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for

their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for

lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com

has been advised of the possibility of such damages.

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Material Safety Data SheetButyl Acrylate MSDS

Section 1: Chemical Product and Company Identification

Product Name: Butyl Acrylate

Catalog Codes: SLB1666

CAS#: 141-32-2

RTECS: UD3150000

TSCA: TSCA 8(b) inventory: Butyl Acrylate

CI#: Not available.

Synonym: Acrylic acid n-butyl ester; Acrylic acid, butylester; Butyl-2-propenoate; n-Butyl acrylate

Chemical Name: 2-Propenoic acid, butyl ester

Chemical Formula: C7-H12-O2

Contact Information:

Sciencelab.com, Inc.14025 Smith Rd.Houston, Texas 77396

US Sales: 1-800-901-7247International Sales: 1-281-441-4400

Order Online: ScienceLab.com

CHEMTREC (24HR Emergency Telephone), call:1-800-424-9300

International CHEMTREC, call: 1-703-527-3887

For non-emergency assistance, call: 1-281-441-4400

Section 2: Composition and Information on Ingredients

Composition:

Name CAS # % by Weight

Butyl Acrylate 141-32-2 100

Toxicological Data on Ingredients: Butyl Acrylate: ORAL (LD50): Acute: 900 mg/kg [Rat]. 5880 mg/kg [Mouse]. DERMAL(LD50): Acute: 1780 mg/kg [Rabbit]. VAPOR (LC50): Acute: 2730 ppm 4 hours [Rat]. 7800 mg/m 2 hours [Mouse].

Section 3: Hazards Identification

Potential Acute Health Effects:Hazardous in case of skin contact (permeator), of eye contact (irritant), of ingestion, of inhalation (lung irritant). Slightlyhazardous in case of skin contact (irritant).

Potential Chronic Health Effects:CARCINOGENIC EFFECTS: 3 (Not classifiable for human.) by IARC. MUTAGENIC EFFECTS: Not available. TERATOGENICEFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not available. The substance may be toxic to kidneys, lungs, liver,upper respiratory tract, skin, eyes. Repeated or prolonged exposure to the substance can produce target organs damage.

Section 4: First Aid Measures

Eye Contact:

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Check for and remove any contact lenses. In case of contact, immediately flush eyes with plenty of water for at least 15minutes. Cold water may be used. WARM water MUST be used. Get medical attention.

Skin Contact:In case of contact, immediately flush skin with plenty of water for at least 15 minutes while removing contaminated clothingand shoes. Cover the irritated skin with an emollient. Wash clothing before reuse. Thoroughly clean shoes before reuse. Getmedical attention.

Serious Skin Contact:Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek immediate medicalattention.

Inhalation:If inhaled, remove to fresh air. If not breathing, give artificial respiration. If breathing is difficult, give oxygen. Get medicalattention.

Serious Inhalation:Evacuate the victim to a safe area as soon as possible. Loosen tight clothing such as a collar, tie, belt or waistband. Ifbreathing is difficult, administer oxygen. If the victim is not breathing, perform mouth-to-mouth resuscitation. WARNING: It maybe hazardous to the person providing aid to give mouth-to-mouth resuscitation when the inhaled material is toxic, infectious orcorrosive. Seek medical attention.

Ingestion:Do NOT induce vomiting unless directed to do so by medical personnel. Never give anything by mouth to an unconsciousperson. If large quantities of this material are swallowed, call a physician immediately. Loosen tight clothing such as a collar,tie, belt or waistband.

Serious Ingestion: Not available.

Section 5: Fire and Explosion Data

Flammability of the Product: Flammable.

Auto-Ignition Temperature: 279 C (534 F) - 292°C (557.6°F)

Flash Points: CLOSED CUP: 29°C (84.2°F) - 39 C(102.2 F). OPEN CUP: 47.778°C (118°F).

Flammable Limits: LOWER: 1.3% -1.7% UPPER: 9.4% - 9.9%

Products of Combustion: These products are carbon oxides (CO, CO2).

Fire Hazards in Presence of Various Substances:Highly flammable in presence of open flames and sparks, of heat. Non-flammable in presence of shocks.

Explosion Hazards in Presence of Various Substances:Risks of explosion of the product in presence of mechanical impact: Not available. Slightly explosive in presence of openflames and sparks.

Fire Fighting Media and Instructions:Flammable liquid, soluble or dispersed in water. SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use alcohol foam,water spray or fog. Cool containing vessels with water jet in order to prevent pressure build-up, autoignition or explosion.

Special Remarks on Fire Hazards: Vapor may travel considerable distance to source of ignition and flash back.

Special Remarks on Explosion Hazards: Vapors may form explosive mixtures with air.

Section 6: Accidental Release Measures

Small Spill: Absorb with an inert material and put the spilled material in an appropriate waste disposal.

Large Spill:Flammable liquid. Keep away from heat. Keep away from sources of ignition. Stop leak if without risk. Absorb with DRY earth,sand or other non-combustible material. Do not touch spilled material. Prevent entry into sewers, basements or confinedareas; dike if needed.

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Section 7: Handling and Storage

Precautions:Keep away from heat. Keep away from sources of ignition. Keep away from direct sunlight or strong incandescent light.Ground all equipment containing material. Do not ingest. Do not breathe gas/fumes/ vapor/spray. Avoid shock and friction.Wear suitable protective clothing. In case of insufficient ventilation, wear suitable respiratory equipment. If ingested,seek medical advice immediately and show the container or the label. Avoid contact with skin and eyes. Keep away fromincompatibles such as oxidizing agents, acids, alkalis.

Storage:Store in a segregated and approved area. Keep container in a cool, well-ventilated area. Keep container tightly closed andsealed until ready for use. Avoid all possible sources of ignition (spark or flame). Sensitive to light. Store in light-resistantcontainers.

Section 8: Exposure Controls/Personal Protection

Engineering Controls:Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapors below their respectivethreshold limit value. Ensure that eyewash stations and safety showers are proximal to the work-station location.

Personal Protection:Splash goggles. Lab coat. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Gloves.

Personal Protection in Case of a Large Spill:Splash goggles. Full suit. Vapor respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoidinhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling thisproduct.

Exposure Limits: Not available.

Section 9: Physical and Chemical Properties

Physical state and appearance: Liquid.

Odor: Fruity. Sharp, fragrant (Strong.)

Taste: Not available.

Molecular Weight: 128.17 g/mole

Color: Clear Colorless.

pH (1% soln/water): Not available.

Boiling Point: 145°C (293°F)

Melting Point: -64.6 (-84.3°F)

Critical Temperature: 321°C (609.8°F)

Specific Gravity: 0.8898 (Water = 1)

Vapor Pressure: 0.5 kPa (@ 20°C)

Vapor Density: Not available.

Volatility: Not available.

Odor Threshold: Not available.

Water/Oil Dist. Coeff.: The product is more soluble in oil; log(oil/water) = 2.4

Ionicity (in Water): Not available.

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Dispersion Properties: See solubility in water, diethyl ether, acetone.

Solubility:Soluble in diethyl ether, acetone. Very slightly soluble in cold water. Practically insoluble in water. Solubility in Water: 0.14g/100 ml water @ 20 deg. C.; 0.12 g/100 ml water @ 40 deg. C; 2,000 mg/l water @ 23 deg. C

Section 10: Stability and Reactivity Data

Stability:The product is stable since it is stabilized or inhibited with Hydroquinone monomethyl ether (MEHQ). However, it may undergoexplosive polymerization if unhibited. It may polymerize on exposure to light. Polymerization may occur upon heating. It isstable only if stored and handled under recommended conditions. The stability of the product depends upon the availabilityof both dissolved oxygen and MEHQ. inhibitor. The presence of oxygen is necessary for the MEHQ to function effectively.The product should never be stored under an inert gas atmosphere, but it should always be stored under an atmospherecontaining 5-21% oxygen by volume. Also, temperatures must be kept low to minimize formation of peroxides and otherproducts. This material is a monomer and may polymerize under certain conditions if the stabilizer/inhibitor is lost. Again,hazardous polymerization may be caused elevated temperature, oxidizers, peroxides, or sunlight.

Instability Temperature: Not available.

Conditions of Instability: Heat, ignition sources, incompatible materials, light.

Incompatibility with various substances:Reactive with oxidizing agents, acids, alkalis. The product may undergo hazardous decomposition, condensation orpolymerization.

Corrosivity: Not available.

Special Remarks on Reactivity: Incompatible with amines, halogens, peroxides. Sensitive to light.

Special Remarks on Corrosivity: Not available.

Polymerization: Yes, it may occur under certain conditions. Read special remarks under the section titled "Stability."

Section 11: Toxicological Information

Routes of Entry: Absorbed through skin. Dermal contact. Eye contact. Inhalation. Ingestion.

Toxicity to Animals:Acute oral toxicity (LD50): 900 mg/kg [Rat]. Acute dermal toxicity (LD50): 1780 mg/kg [Rabbit]. Acute toxicity of the vapor(LC50): 7800 mg/m 2 hours [Mouse]. 3

Chronic Effects on Humans:CARCINOGENIC EFFECTS: 3 (Not classifiable for human.) by IARC. May cause damage to the following organs: kidneys,lungs, liver, upper respiratory tract, skin, eyes.

Other Toxic Effects on Humans:Hazardous in case of skin contact (sensitizer, permeator), of ingestion, of inhalation (lung irritant). Slightly hazardous in caseof skin contact (irritant).

Special Remarks on Toxicity to Animals:Lethal Dose/Conc 50% Kill: LD50 [Rabbit] - Route: Skin; Dose: 2 ml/kg

Special Remarks on Chronic Effects on Humans: May cause adverse reproductive effects based on animal test data

Special Remarks on other Toxic Effects on Humans:Acute Potential Health Effects: Causes skin irritation. It can be absorbed through the skin. It may be harmful if absorbedthrough the skin. Eyes: Causes eye irritation. Inhalation: It causes respiratory tract (nose, throat) irritation causing coughingand wheezing. Inhalation may affect respiration (dyspnea, pulmonary edema, suffocation). Very high exposures maydamage the lungs. It may also cause central nervous system effects such as headache, nausea, drowsiness, dizziness,CNS depression. Ingestion: It causes gastrointestinal tract irritation with nausea, vomiting, and diarrhea. It may be harmful

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of swallowed. It may affect respiration (respiratory stimulation), and behavior/central nervous system(convulsions, and othersymptoms similar to inhalation) Chronic Potential Health Effects: Prolonged or repeated inhalation or ingestion may affect theliver, kidneys. It may also affect behavior/central nervous system(drowsiness, changes in memory, concentration, or sleepingpatterns, and mood(especially irritability and social withdrawl), as well as fatigue and headaches), peripherial and autonomicnervous systems. Prolonged inhalation may affect metabolism (weight loss). Very high exposures may result in pulmonarycongestion or damage the lungs. Prolonged or repeated skin contact may cause sensistization an allergic reaction.

Section 12: Ecological Information

Ecotoxicity: Not available.

BOD5 and COD: Not available.

Products of Biodegradation:Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise.

Toxicity of the Products of Biodegradation: The products of degradation are less toxic than the product itself.

Special Remarks on the Products of Biodegradation: Not available.

Section 13: Disposal Considerations

Waste Disposal:Waste must be disposed of in accordance with federal, state and local environmental control regulations.

Section 14: Transport Information

DOT Classification: CLASS 3: Flammable liquid.

Identification: : Butyl Acrylate, stabilized UNNA: 2348 PG: III

Special Provisions for Transport: Not available.

Section 15: Other Regulatory Information

Federal and State Regulations:Illinois toxic substances disclosure to employee act: Butyl Acrylate Rhode Island RTK hazardous substances: Butyl AcrylatePennsylvania RTK: Butyl Acrylate Minnesota: Butyl Acrylate Massachusetts RTK: Butyl Acrylate Massachusetts spill list: ButylAcrylate New Jersey: Butyl Acrylate New Jersey spill list: Butyl Acrylate California Director's List of Hazardous Substances:Butyl Acrylate TSCA 8(b) inventory: Butyl Acrylate SARA 313 toxic chemical notification and release reporting: Butyl Acrylate

Other Regulations:OSHA: Hazardous by definition of Hazard Communication Standard (29 CFR 1910.1200). EINECS: This product is on theEuropean Inventory of Existing Commercial Chemical Substances.

Other Classifications:

WHMIS (Canada):CLASS B-3: Combustible liquid with a flash point between 37.8°C (100°F) and 93.3°C (200°F). CLASS D-1A: Material causingimmediate and serious toxic effects (VERY TOXIC). CLASS D-2B: Material causing other toxic effects (TOXIC). CLASS F:Dangerously reactive material.

DSCL (EEC):

HMIS (U.S.A.):

Health Hazard: 2

Fire Hazard: 3

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Reactivity: 1

Personal Protection: h

National Fire Protection Association (U.S.A.):

Health: 3

Flammability: 2

Reactivity: 2

Specific hazard:

Protective Equipment:Gloves. Lab coat. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Wear appropriate respiratorwhen ventilation is inadequate. Splash goggles.

Section 16: Other Information

References: Not available.

Other Special Considerations: Not available.

Created: 10/09/2005 04:27 PM

Last Updated: 05/21/2013 12:00 PM

The information above is believed to be accurate and represents the best information currently available to us. However, we

make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we assume

no liability resulting from its use. Users should make their own investigations to determine the suitability of the information for

their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any third party or for

lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even if ScienceLab.com

has been advised of the possibility of such damages.

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Section-1 IDENTIFICATION OF THE SUBSTANCE/PREPARATION

AND OF THE COMPANY/UNDERTAKING

1.1 Identification of the substance/preparation:

Commercial name: ETHYLENE OXIDE Chemical name: ETHYLENE OXIDE C2H4O

Synonyms: Ethoxyethane, Oxirane, Amprolene, Anprolene, Epoxyethane.

1.2 Use of the substance /preparation: Organic synthesis

1.3 MANUFACTURER & SUPPLIER: Reliance Industries Limited

Emergency Coordination Centre contact details:

Hazira Mfg. Division

Village Mora,

Dist Surat, Gujarat, India

SSM Office +91 2612835050/+912612835056

Vadodara Mfg. Division

PO Petrochemicals,

Dist: Vadodara, Gujrat, India

SSM Office +91 265-6696525/+91 265-6693869

Nagothane Mfg. Division

PO: Petrochemicals

Nagothane 402125

Taluka: Pen,

Dist: Raigad, Maharastra, India

SSM Office +91 2194-668033/+91 2194-668034

Dahej Mfg. Division

Po Dahej 392130

Taluka: Vagra

Dist: Bharuch, Gujrat, India

SSM Office +91 2641 282021 /+91 2641 282022

SSM: Site Shift Manager

Section 2 – HAZARD IDENTIFICATION

2.1 Classification of the substance/preparation: Hazard class and

category code.

GHS Category:

Health Environmental Physical Carcinogenicity Category: 1B Mutagenicity category: 1B Acute Toxicity Inhalation category: 3 Eye Irritation Category: 2 Specific Target Organ Toxicity SE 3 Skin Irritation Category: 2

Aquatic Toxicity – Category- NA

Flammable – Category 1

Data reference: http://toxnet.nlm.nih.gov/cgi-bin/sis NA: Not available, SE: Single Exposure

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GHS Category table for reference:

Study/hazard statement

Category 1 Category 2 Category 3 Category 4 Category 5

Acute Oral LD50

< 5 mg/kg Fatal if swallowed

> 5 < 50 mg/kg Fatal if swallowed

> 50 < 300 mg/kg Toxic if swallowed

> 300 < 2000 mg/kg Harmful if swallowed

> 2000 < 5000mg/kg May be harmful if swallowed

Acute Dermal LD50

< 50 mg/kg Fatal in contact with skin

> 50 < 200 mg/kg Fatal in contact with skin

> 200 < 1000 mg/kg Toxic in contact with skin

> 1000 < 2000 mg/kg Harmful in contact with skin

> 2000 < 5000 mg/kg May be harmful in contact with skin

Acute Inhalation Dust LC50 Gases LC50 Vapours LC50

< 0.05 mg/L < 100 ppm/V <0.5 mg/L Fatal if inhaled

> 0.05 < 0.5 mg/L > 100 < 500 ppm/V >0.5 < 2.0 mg/L Fatal if inhaled

> 0.5 < 1.0 mg/L > 500 < 2500 ppm/V > 2.0 < 10 mg/L Toxic if inhaled

> 1.0 < 5 mg/L >2500 < 20000 ppm/V > 10 < 20 mg/L Harmful if inhaled

See footnote below this table

Flammable liquids

Flash point < 23 degrees C and initial boiling point < 35 degrees C. Extremely flammable liquid and vapour

Flash point < 23 degrees C and initial boiling point > 35 degrees C. Highly flammable liquid and vapour

Flash point > 23 degrees C< 60 degrees C. Flammable liquid and vapour

Flash point > 60 degrees C < 93 degrees C. Combustible liquid

Not Applicable

Note: Gases concentration are expressed in parts per million per volume (ppmV). NOTE 1: Category 5 is for mixtures which are of relatively low acute toxicity but which under certain circumstances may pose a hazard to vulnerable populations. These mixtures are anticipated to have an oral or dermal LD50 value in the range of 2000-5000 mg/kg bodyweight or equivalent dose for other routes of exposure. In light of animal welfare considerations, testing in animals in Category 5 ranges is discouraged and should only be considered when there is a strong likelihood that results of such testing would have a direct relevance for protecting human health. NOTE 2: These values are designed to be used in the calculation of the ATE for classification of a mixture based on its ingredients and do not represent test results. The values are conservatively set at the lower end of the range of Categories 1 and 2, and at a point approximately 1/10th from the lower end of the range for Categories 3 – 5.

GHS Category table for reference: Continued Study/hazard statement

Category 1 Category 2 Category 3

Eye Irritation

Effects on the cornea, iris or conjunctiva that are not expected to reverse or that have not fully reversed within 21 days. Causes severe eye damage.

2A: Effects on the cornea, iris or conjunctiva that fully reverse within 21 days. Causes severe eye irritation. 2B : Effects on the cornea, iris or conjunctiva that fully reverse within 7 days. Causes eye irritation.

Not applicable

Skin Irritation

Destruction of skin tissue, with sub categorization based on exposure of up to 3 minutes (A), 1 hour (B), or 4 hours (C). Causes severe skin burns and eye damage.

Mean value of >2.3 > 4.0 for erythema / eschar or edema in at least 2 of 3 tested animals from gradings at 24, 48, and 72 hours (or on 3 consecutive days after onset if reactions are delayed); inflammation that persists to end of the (normally 14-day) observation period. Causes skin irritation.

Mean value of >1.5 < 2.3 for erythema / eschar or edema in at least 2 of 3 tested animals from gradings at 24, 48, and 72 hours (or on 3 consecutive days after onset if reactions are delayed). Causes mild skin irritation.

Environment: Acute Toxicity Category

96 hr LC50 (fish) <1 mg/L 48 hr EC50 (crustacea) < 1 mg/L, 72/96 hr ErC50 (aquatic plants) < 1 mg/L Very toxic to aquatic life

96 hr LC50 (fish) >1< 10 mg/L 48 hr EC50 (crustacea) >1< 10 mg/L 72/96 hr ErC50 (aquatic plants) >1< 10 mg/L Toxic to aquatic life

96 hr LC50 (fish) >10< 100 mg/L 48 hr EC50 (crustacea) >10< 100 mg/L 72/96 hr ErC50 (aquatic plants) >10< 100 mg/L Harmful to aquatic life

Flammable Aerosol

Extremely flammable aerosol Flammable aerosol Not Applicable

Flammable solids

Using the burning rate test, substances or mixtures other than metal powders: (a) wetted zone does not stop fire and (b) burning time < 45 seconds or burning rate > 2.2 mm/second Using the burning rate test, metal powders that have burning time < 5 minutes Flammable solid

Using the burning rate test, substances or mixtures other than metal powders: (a) wetted zone does not stop fire for at least 4 minutes and (b) burning time < 45 seconds or burning rate > 2.2 mm/second Using the burning rate test, metal powders that have burning time > 5 < 10 minutes Flammable solid

Not Applicable

Flammable gases

Gases, which at 20 degrees C and a standard pressure of 101.3 kPA: (a) are ignitable when in a mixture of 13% or less by volume in air; or (b) have a flammable range with air of at least 12 percentage points regardless of the lower flammable limit. Extremely flammable gas

Gases, other than those of category 1, which, at 20 degrees C and a standard pressure of 101.3 kPA, have a flammable range while mixed in air. Flammable gas

Not Applicable

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GHS Label: GHS02: Flame, GHS04: Pressure Gas, GHS06: Acute Toxicity, GHS08: Carcinogen

Signal word: Danger

Details of statements:

Hazard Statements

H220 Extremely flammable gas. H350 May cause cancer H340 May cause genetic defects H331 Toxic if inhaled. H319 Causes serious eye irritation. H335 May cause respiratory irritation H315 Causes skin irritation.

Precautionary Statement Prevention

P103: Read label before use. P210: Keep away from heat/sparks/open flames/hot surfaces. No smoking. P102: Keep out of reach of children. P201 Obtain special instructions before use. P202 Do not handle until all safety precautions have been read and understood P281 Use personal protective equipment as required. P261: Avoid breathing dust/fume/gas/mist/vapours/spray. P271 Use only outdoors or in a well-ventilated area. P264 Wash ... exposed parts of the body to be washed thoroughly after handling. P280: Wear protective gloves/protective clothing/eye protection/face protection

Precautionary Statement Response

P377 Leaking gas fire: Do not extinguish, unless leak can be stopped safely. P381 Eliminate all ignition sources if safe to do so. P308 IF exposed or concerned: P313 Get medical advice/attention. P101: If medical advice is needed, have product container or label at hand. P304 IF INHALED: P340 Remove to fresh air and keep at rest in a position comfortable for breathing P311 Call a POISON CENTER or doctor/physician P321: Specific treatment (see ... <reference to supplemental first aid instruction> on this label).* P305 IF IN EYES: P351 Rinse cautiously with water for several minutes P338 Remove contact lenses, if present and easy to do. Continue rinsing P337 If eye irritation persists: P313 Get medical advice/attention P312 Call a POISON CENTER or doctor/physician if you feel unwell. P302 IF ON SKIN: P352 Wash with plenty of soap and water. P332 If skin irritation occurs:

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P313 Get medical advice/attention P362 Take off contaminated clothing and wash before re-use.

Precautionary Statement

Storage

P403: Store in a well-ventilated place. P405 Store locked up. P233: Keep container tightly closed.

Precautionary Statement Disposal

Follow local regulation.

Hazard ratings:

NFPA HAZARD CODES RATINGS SYSTEM

HEALTH: 3 0 = No Hazard

FLAMMABILITY: 4 1 = Slight Hazard

REACTIVITY: 3 2 = Moderate Hazard

3 = Serious Hazard

4 = Severe Hazard

Data Reference: http://toxnet.nlm.nih.gov/cgibin/sis/search.

2.2 Information pertaining to particular dangers for human:

Toxic substance with carcinogenic and mutagenic effects. Acute intoxication leads

to central nervous system attenuation and narcotic effects occur. After

swallowing possibility of aspiration (passage into the lung) and danger of

chemical pneumonia (pulmonary oedema). Product irritates eyes and skin. High

vapour concentrations irritate respiratory system and eyes and may lead to fast

coma and death. Liquid is absorbed through skin and may develop allergic

eruption. Chronic effects cause bone marrow damage, haemopoiesis disorder

and may develop leukaemia.

2.3 Information pertaining to particular dangers for the environment: Possible adverse effects on aquatic organisms.

2.4 Other adverse effects: Extremely flammable and easily ignitable substance. Danger of ignition at normal temperature. Readily evaporates and vapours form with air toxic and explosive mixtures heavier than air. Mixtures keep above ground and after ignition they spread fast into far distances. Ignition possible when exposed to hot surfaces, sparks, naked flames and by electrostatic discharges too. The substance is practically insoluble in water, floats on the water level and forms toxic and explosive mixtures above the water level. Risk of explosion if emptied into drains or released into wastewater. Attacks rubber and plastics. Target Organs: Brain and Spleen. Route of entry:

DATA REFERENCE: http://toxnet.nlm.nih.gov/cgibin/sis/search. Health hazards:

Source NTP listed? IARC cancer review group? OSHA Regulated?

Carcinogenicity The

chemical is

known to be

human

carcinogen

The chemical is carcinogenic

to humans

The chemical

appears at 29 CFR

part 1910 subpart

Z

Skin Contact Skin Absorption Eye Contact Inhalation Ingestion

Yes Yes Yes Yes Yes

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DATA REFERENCE: Toxic release inventory (TRI) basis of Occupational Safety and

Health Administration (OSHA) carcinogen, National Toxicological program (NTP),

International Agency for Research on Cancer (IARC), http://toxnet.nlm.nih.gov/cgi-

bin/sis/search.

Section 3 – COMPOSITION & INFORMATION ON INGREDIENTS

Ingredients / Hazardous CAS No. EINECS No. Percentage

Ethylene Oxide/Yes 75-21-8 200-849-9 100 %

Data reference: http://ecb.jrc.ec.europa.eu/esis/

Section 4 – FIRST AID MEASURES

4.1 General advice IMMEDIATE MEDICAL ATTENTION IS REQUIRED AFTER INHALATION OR AFTER SWALLOWING. In case of health troubles or doubts, seek medical advice immediately and show this Material Safety Data Sheet. Ensure activity of vitally important functions until the arrival of the doctor (artificial respiration, inhalation of oxygen, heart massage). If patient is unconscious, or in case of danger of blackout, transport patient in a stabilised position. In case of first degree burns (painful redness), and second degree burns (painful blisters), cool the affected area with cold running water for a long time. In case of third degree burns (redness, cracking pale skin, usually without pain), do not cool affected skin, dress the area with sterile dry gauze only. 4.2 Inhalation Remove patient to fresh air, keep him warm and in order to rest quietly. Avoid walking. Seek medical advice. SYMPTOMS AND EFFECTS: irritation, headache, dizziness, weakness, stupefaction, irritant coughing, convulsions, unconsciousness, possible respiratory inhibition or arrest.

4.3 Skin contact Immediately take off all contaminated clothing and footwear. Flush effected area with copious quantities of water. Seek medical advice. SYMPTOMS AND EFFECTS: mild irritation, degreasing, absorption, eruption and blistering. 4.4 Eye contact Immediately flush eyes with clean lukewarm water and continue flushing for at least 15 minutes – keep the eyelids widely apart and flush thoroughly with mild water stream from the inner to the outer canthus. Seek medical advice. SYMPTOMS AND EFFECTS: severe irritation, cornea damage. 4.5 Swallowing Never give anything by mouth to an unconscious person, just put patient into a stabilized position. Seek medical advice immediately. SYMPTOMS AND EFFECTS: nausea, vomiting, convulsions, irregular heartbeat.

Section 5 – FIRE FIGHTING MEASURES

5.1 Suitable extinguishing media: Use water spray or fog nozzle to keep container cool. Move container away from fire if there is no risk.

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5.2 Extinguishing media to be avoided Not applicable

5.3 Caution about specific danger in case of fire and fire-fighting

procedures Danger of violent reaction or explosion. Vapours may travel considerable far distances and cause subsequent ignition. Vapours are heavier than air, may cumulate along the ground and in enclosed spaces – danger of explosion. Do not empty into drains. When burning, it emits carbon monoxide, carbon dioxide and irritant fumes. Containers with the substance exposed to excessive heat may explode. May polymerize exothermically if heated or contaminated. If the polymerization takes place inside a container, the container may rupture violently. Vapors may burn inside a container. Under prolonged exposure to fire or heat the containers may rupture violently and rocket. 5.4 Special protective equipment for fire-fighters Wear full protective fire-resistant clothing and self-contained breathing apparatus. Vapors may react violently with caustic soda, hydrated lime (quicklime), magnesium chloride, ammonia, alcohols and amines. Most materials other than stainless steel or nickel will cause polymerization or decomposition. Decomposition may cause exothermic rearrangement.

Section 6 –ACCIDENTAL RELEASE MEASURES

6.1 Person-related safety precautions Isolate hazard area. Evacuate all unauthorized personnel not participating in rescue operations from the area. Avoid entry into danger area. Remove all possible sources of ignition. Stop traffic and switch off the motors of the engines. Do not smoke and do not handle with naked flame. Use explosion-proof lamps and non-sparking tools. Avoid contact with the substance. Apply recommended full protective personal equipment. When escaping from the contaminated area, wear mask with cartridge against organic vapours. In case of general average, evacuate personnel from danger area. In places under the ground level and in enclosed spaces (including drains) risk of explosion and accumulation of toxic vapours. 6.2 Precautions for protection of the environment Prevent from further leaks of substance. Do not allow substance to enter soil, water and sewage systems. In case of substance discharge to water courses or water containers, inform water consumers immediately, stop service and exploitation of water. 6.3 Recommended methods for cleaning and disposal Pump off substance safely, soak up residues with compatible porous material and forward for disposal in closed containers. Dispose off under valid legal waste regulations.

Section 7 –HANDLING AND STORAGE

7.1 Information for safe handling Observe all fire-fighting measures (no smoking, do not handle with naked flame and remove all possible sources of ignition). Take precautionary measures against static discharges. Wear recommended personal protective equipment and observe instructions to prevent possible contact of substance with skin and eyes and

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inhalation. Avoid leak to environment. Vapors are heavier than air. 7.2 Information for storage Storerooms should meet the requirements for the fire safety of constructions and electrical facilities and should be in conformity with valid regulations. Store in cool, well-ventilated place with effective exhaust, away from heat and all sources of ignition. Store in tightly closed container. Do not store together with oxidizing agents. Take precautionary measures against static discharges. Avoid leak to environment. May polymerize exothermically if heated or contaminated. If the polymerization takes place inside a container, the container may rupture violently. Vapors may burn inside a container. 7.3 Information for specific use Not applicable.

Section 8 –EXPOSURE CONTROL & PERSONAL PROTECTION

8.1 Occupational Exposure Limits: Material Source Type ppm mg/m3 Notation

ETHYLENE OXIDE

ACGIH TWA 1 ACGIH STEL 5 ACGIH SKIN_DES TWA NA NIOSH IDLH NA OSHA TWA 1 OSHA STEL 5

NA: Data not available DATA REFERENCE: http://toxnet.nlm.nih.gov/cgi-bin/sis/search. Provide adequate ventilation when using the material and follow the principles of good occupational hygiene to control personal exposure. Recommended determination method in the work place atmosphere: gas chromatography, detector tube.

8.2 Occupational exposure controls

Collective protection measures: General and local ventilation, effective exhaust. Individual protection measures: Personal protective equipment (PPE) for the protection of eyes, hands and skin corresponding with the performed labour has to be kept at disposition for the employees. In cases, where the workplace exposure control limits cannot be observed with the help of technical equipment or where it is not possible to ensure that the respiratory system exposure does not represent a health hazard for the personnel, adequate respiratory protection have to be kept at disposition. In the case of continuous use of this equipment during constant work, safety breaks have to be scheduled, if the PPE-character requires this. All PPE have to be kept in disposable state and the damaged or contaminated equipment has to be replaced immediately. RECOMMENDED PERSONAL PROTECTIVE EQUIPMENT (PPE):

HANDS EYES BODY RESPIRATORY

Respiratory protection: If the exposure limit is exceeded and engineering controls are not feasible, wear a supplied air, full-face piece respirator, airline hood, or full face piece self-contained breathing apparatus. protective mask with canister A (brown coloured, protecting against organic vapours), self-contained breathing

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apparatus.

Eye protection: Use chemical safety goggles and/or a full face shield where splashing is possible. Maintain eye wash fountain and quick-drench facilities in work area. Hand protection: Wear gloves of impervious material. Body protection: Wear impervious protective clothing, including boots, gloves, lab coat, apron or coveralls, as appropriate, to prevent skin contact. Protective coverall antistatic design recommended, impervious when handling big amounts (nitrile rubber), sealed leather footwear (free from synthetic adhesives) Hygiene Measures: Wash hands, forearms and face thoroughly after handling. Appropriate techniques should be used to remove potentially contaminated clothing. Wash contaminated clothing before reusing. Ensure that eyewash stations and safety showers are close to the workstation location.

8.3 Environmental exposure controls Proceed in accordance with valid air and water legislative regulations. Engineering measures: Use only with adequate ventilation. If user operations generate dust, fumes, vapor or mist, use process enclosures, local exhaust ventilation or other engineering controls to keep worker exposure to airborne contaminants below any recommended limits. The engineering controls also need to keep gas, vapor or dust concentrations below any lower explosive limits. Use explosion-proof ventilation equipment.

Section 9 –PHYSICAL AND CHEMICAL PROPERTIES

Appearance Liquid, colourless or light yellow Odour Characteristic Solubility in water Completely soluble in water above 11.4

°C Relative Density (H2O=1) @ 0°C 0.882 Boiling Point °C 10.7 °C Melting Point °C -111 °C Relative Vapour Density (Air=1) 1.5 Flash point °C 0°C Open cup Auto ignition °C 440 °C Vapour pressure (mmHg) @ 25 °C 1.4 Molecular weight 44.06 Explosive limits in air % by volume LEL 3% UEL 100% PH NA Viscosity mPa.s @10 °C 0.254 Pour point NA Evaporation rate (ether=1) NA Octanol/water partition coefficient log Kow -0.30 % volatile NA NA: NOT AVAILABLE DATA REFERENCE http://toxnet.nlm.nih.gov/cgi-bin/sis/search: "http://ptcl.chem.ox.ac.uk/"

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Section 10 –CHEMICAL STABILITY AND REACTIVITY INFORMATION

10.1 Conditions to avoid

Concentrations within the explosion limits, sources of ignition, high temperature, sun radiation. 10.2 Material to avoid AIR AND WATER REACTIONS: Highly flammable. Flammable over a wide vapor-air concentration range. Must be diluted on the order of 24 to 1 with water to lose flammability. Soluble in water. Highly flammable, severe explosion hazard when exposed to flame. The autoignition temperature may be as low as 140° C in presence of rust. Rapid compression of the vapor with air causes explosion. Ethylene oxide vapor may be initiated into explosive decomposition in absence of air [Hess, L. G., et al., Ind. Eng. Chem., 1950, 42, p. 1251]. Metal fittings containing magnesium, copper or silver should be avoided, since traces of acetylene in ethylene oxide may produce metal acetylides capable of detonating the vapor [MCA SD-38, 1971]. Violent polymerization occurs on contact with strong bases (alkali hydroxides, ammonia) or acids, amines, metallic potassium, oxides (aluminum oxide, iron oxide, rust), covalent halides (aluminum chloride, ferric chloride, tin(IV) chloride) [Gupta, A. K., J. Soc. Chem. Ind., 1949, 68, p. 179]. Violent reaction with m-nitroaniline, magnesium perchlorate, mercaptans, thiols, triethylamine [Bretherick, 5th ed., 1995, p. 316]. Ethylene oxide and SO2 can react violently in pyridine solution with pressurization if ethylene oxide is in excess (Nolan, 1983, Case History 51). REACTIVE GROUPS: Epoxides 10.3 Hazardous decomposition products: Pure EO decomposes explosively if detonated, ignited or heated to about 560 °C, even in absence of air. Polymerization: Very susceptible to polymerization initiated at ambient temperature by acids, bases or catalysts such as anhydrous Chlorides or Iron, Aluminium, Tin, and metal oxides. Iron rust must be removed from any equipment containing Ethylene oxide. The polymerization is exothermic. Thermal initiatation startsat around 100 Cand once started will be promoted by Iron. If the remperature is not controlled the polymerization will self accelerate causing vapourization of unreacted ethylene oxide and possibly explosive decomposition of the vapour. Slow polymerization can also occure , producing solid polymer, which is thermally stable.

Section 11 –TOXICOLOGICAL INFORMATION

11.1 Acute effects

Toxic substance with carcinogenic and mutagenic effects. Acute intoxication leads to central nervous system attenuation and narcotic effects occur. After swallowing possibility of aspiration (passage into the lung) and danger of chemical pneumonia (pulmonary oedema). Product irritates eyes and skin. High vapour concentrations irritate respiratory system and eyes and may lead to fast coma and death. Liquid is absorbed through skin and may develop allergic eruption. Acute toxicity data:

Parameter Route Species Values Exposure period LD50 Oral Rat 330 mg/Kg Not applicable

LC50 Inhalation Rat 1460 ppm 4 hours

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Material Safety Data Sheet Issue Date: Sep. 01, 2011 ETHYLENE OXIDE

Supercedes: Sep. 01, 2009

Page 10 of 12

Data Reference: http://ptcl.chem.ox.ac.uk/, http://toxnet.nlm.nih.gov/cgi-bin/sis/search. 11.2 Repeated dose toxicity Chronic effects cause bone marrow damage, haemopoiesis disorder and may develop leukaemia. 11.3 Sensitisation May cause skin allergy. 11.4 CMR effects (carcinogenity, mutagenicity, toxicity for reproduction) Proved carcinogenic effects for humans. Substance has mutagenic effects. 11.5 Toxicokinetics, metabolism, distribution: NA.

Section 12 –ECOLOGICAL INFORMATION

12.1 Ecotoxicity data:

Parameter Route Species Values Exposure period

LC50 Inhalation Gold fish 90 mg/L 24 hours

"http://ptcl.chem.ox.ac.uk/" http://toxnet.nlm.nih.gov/cgi-bin/sis/search

12.2 Mobility: NA

12.3 Persistence and degradability: Ethylene oxide hydrolyzes to ethylene

glycol. Biodegradation is expected in a wastewater treatment plant. 12.4 Bioaccumulative potential: NA 12.5 Results of PBT assessment Persistence and Degradation: Photo-degrade in air. 12.6 Other adverse effects: Environmental Fate: A high adsorptive in soil is expected.

Section 13– DISPOSAL CONSIDERATION

Local Legislation: Disposal should be in accordance with applicable regional, national, and local laws and regulations. This product should not be dumped, spilled, rinsed or washed into sewers or public waterways.

13.1 Recommended disposal methods for the substance / preparation Product reuse or disposal in accordance with valid waste legislative regulations. 13.2 Recommended disposal methods for contaminated packaging Product is transported in tank-vehicles. 13.3 Waste management measures that control exposure of humans and environment Proceed in accordance with valid health, air and water legislative regulations. 13.4 Waste regulation: Follow local regulation.

Section 14– TRANSPORT INFORMATION

International Transport Regulation: ADR/RID (Road/Rail), IMDG (Sea) and ICAO/IATA (Air) 14.1 Proper Shipping Name: Ethylene Oxide

Hazard Class: 2.3, Flammable Liquid

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Material Safety Data Sheet Issue Date: Sep. 01, 2011 ETHYLENE OXIDE

Supercedes: Sep. 01, 2009

Page 11 of 12

UN Number: 1040

Packing Group: II

Emergency Action Code: 2PE 14.2 Special transport precautionary measures: Not applicable.

Section 15– REGULATORY INFORMATION

MSDS format on a 16 Section based on guidance provided in: Indian Regulation: Manufacture, Storage and Import of Hazardous Chemicals Rule, 1989. The Factories Act 1948 International Regulations: European SDS Directive ANSI MSDS Standard ISO 11014-1 1994 WHMIS Requirements United States Hazard Communication Standard Canada Hazardous Products Act and Controlled Products Regulations Europe Dangerous Substance and Preparations Directives Australia National Model Regulations for the Control of Workplace Hazardous Substances The Globally Harmonized System of Classification and Labeling of Chemicals endorsed by The UN Economic and Social Council

*RISK PHRASES: R 12 Extremely Flammable, R 23 Toxic by inhalation, R 45 May cause cancer, R 46 may cause heritable genetic damage, R 36/37/38 Irritating to eyes ,respiratory system & skin

*SAFETY PHRASES: S45 In case of accident or if you feel unwell, seek medical advice immediately, S53 Avoid exposure – obtain special instruction before use. May cause cancer, flammable, Toxic: danger of serious damage to health by prolonged exposure *These standard risk and safety phrases for use when interpreting Material Safety data Sheets are derived from the European Union Regulation, CHIP Regulations - Chemicals (Hazard Information and Packaging for Supply). They are required to be used in Materials Safety Data Sheets to identify potential hazards and offer safe handling advice.

Section 16 – OTHER INFORMATION

Training instructions Personnel handling the product has to be acquainted demonstrably with its hazardous properties, with health and environmental protection principles related to the product and first aid principles. Tremcard details/Reference: Refer Section 14

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Material Safety Data Sheet Issue Date: Sep. 01, 2011 ETHYLENE OXIDE

Supercedes: Sep. 01, 2009

Page 12 of 12

Local bodies involved (Applicable only with in India): Local District Authority and Local Crisis Group Sources of data used to compile the Material Safety Data Sheet Data compilation reference: National Institute for Occupational Safety and Health guide to chemical hazards and International Chemical Safety Cards (WHO/IPCS/ILO) and http://toxnet.nlm.nih.gov/cgi-bin/sis/search, http://webnet3.oecd.org/eChemPortal/Results2.aspx?SubstanceId=169630, . http://ecb.jrc.ec.europa.eu/esis/index.php?PGM=ein, http://www.cdc.gov/niosh/npg/npgd0049.html MSDS Revision Status:

Date of Revision Revised Sections Supercedes Sep. 01, 2009 Format revised Feb. 01, 2008 Sep. 01, 2011 Section 4 (4.3) Sep. 01, 2009

This MSDS is issued by the Centre for HSE Excellence, Reliance Industries Limited Contact Details: For any enquiry/comment regarding this Material Safety Data Sheet, kindly contact the Centre for HSE Excellence at [email protected]. Disclaimer: Reliance Industries Ltd, believes that the information and recommendations contained herein (including data and statements) are accurate as of the date hereof. NO WARRANTY OF FITNESS FOR ANY PARTICULAR PURPOSE, WARRANTY OF MERCHANTABILITY, OR ANY OTHER WARRANTY, EXPRESSED OR IMPLIED, IS MADE CONCERNING THE INFORMATION PROVIDED HEREIN. The information provided herein relates only to the specific product designated and may not be applicable where such product is used in combination with any other materials or in any process. Company will not take any warrantee if this product is used in a manner inconsistent with its labeling. Further, since the conditions and methods of use are beyond the control of RIL, expressly disclaims any and all liability as to any results obtained or arising from any use of the product or reliance on such information.

End of MSDS

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VVF (India) Limited

VVF (India) Limited Address: 109, Sion (East), Mumbai 400 022, India

Telephone: 91-22-40282000; Fax: 91-22-24073771

Website: www.vvfltd.com; E-mail: [email protected]

MATERIAL SAFETY DATA SHEET

Product Name : Vegarol®

1214 Version : 1.04 Date: Sept 25, 2012

1. CHEMICAL PRODUCT IDENTIFICATION

1.1 Product Name Vegarol®

1214

1.2 Common Chemical Name Lauryl Myristyl alcohol, Fatty alcohol C1214,

Blend of N-dodecanol, tetra decanol; Alcohol 10-16

1.3 Product Code (Supplier) Vegarol®

1214

2. COMPOSITION / INFORMATION ON INGREDIENTS

2.1 Chemical Name Blend of 1 dodecanol (Lauryl alcohol) and 1-tetrea decanol

(Myristyl alcohol)

2.2 % Compound 100

2.3 CAS Number 67762-41-8

2.4 EINECS Number 267-01-96

3. HAZARD IDENTIFICATION

3.1 Environmental Hazards None Identified

3.2 Human Health Hazards, Effects and Symptoms:

3.2.1 Ingestion May cause slight irritation to gastrointestinal tract

3.2.2 Inhalation No harmful effect expected at ambient temperature. Mist or

vapours of the product could cause irritation to the

pulmonary tract

3.2.3 Skin Contact May cause slight irritation

3.2.4 Eye Contact May cause mild, transient irritation

4. FIRST AID MEASURES

4.1 Ingestion Consult a doctor immediately. Drink plenty of water. Do not induce

vomiting. However, if the person is unconscious, do not provide any

type of ingestion

4.2 Inhalation Remove to fresh air immediately. In case of breathing difficulty try

artificial respiration. Get medical attention as soon as possible

4.3 Skin Contact Wash material off the skin with plenty of soap and water. If redness or

itching persist seek medical attention

4.4 Eye Contact Wash eyes with water for at least 15 minutes. If redness or itching

persists, seek medical attention

5. FIRE FIGHTING MEASURES

5.1 Extinguishing Media

a. Suitable Carbon dioxide, dry chemical, water fog or foam

b. Not Suitable Water

c. Special Fire Fighting Procedures Wear self-contained breathing apparatus and

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VVF (India) Limited MSDS Vegarol 1214, Rev. 1.04, Sept 25, 2012

5. FIRE FIGHTING MEASURES

protective clothing to avoid direct contact with

eyes and skin. In case of high temperature or

fire, use a water jet to cool the tank containing

the product

5.2 Unusual Fire or Explosion Hazards None

5.3 Hazardous Thermal Decomposition On decomposition, the product releases Carbon

dioxide, Carbon monoxide, hydrocarbons, soot,

aldehydes and ketones

5.4 Protection for Fire-Fighters Self-contained breathing apparatus, protective

clothing and face mask

6. ACCIDENTAL RELEASE MEASURES

6.1 Personal Precautions No particular precautions. Observe all Standard Industry

Measures

6.2 Environmental Precautions In case of spillage, cover the spilt amount with sand or

soil to absorb the product. Then, collect the sand or soil

with the product absorbed into a suitable container and

dispose. Prevent entry of product into drains and ground

water

6.3 Clean Up Method Cover the product with dry earth or sand so that it may be

absorbed. Then, transfer into a container for disposal.

wash affected area with water

7. HANDLING AND STORAGE

7.1 Handling Follow good hygiene and safety procedures. Avoid

any direct contact with the product. Wash hands with

soap and water after handling the product. Keep away

from heat, strong acids and oxidising agents

7.2 Storage Store in sealed containers in a cool and dry place

7.3 Suitable Packing Materials HDPE carbuoys, stainless steel tanks, Zinc coated

tanks or lacquer lined MS drums

7.4 Not Suitable Packing Material Unlined MS drums

8. EXPOSURE CONTROLS / PERSONAL PROTECTION

8.1 Respiratory System Protection None required when adequate ventilation is available

at ambient temperature. In presence of mist or

vapours, use self-contained NIOSH/MSHA approved

respirator

8.2 Skin and Body Protection Uniform, apron and rubber boots

8.3 Hand Protection Rubber gloves

8.4 Eye Protection Safety goggles and face mask

9. PHYSICAL AND CHEMICAL PROPERTIES

9.1 Physical State Liquid above 220C

9.2 Colour Colourless

9.3 Odour Characteristic fatty alcohol odour

9.4 Boiling Point > 1770C at 760 mm of Hg

9.5 Melting Range 17 to 240C

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VVF (India) Limited MSDS Vegarol 1214, Rev. 1.04, Sept 25, 2012

9. PHYSICAL AND CHEMICAL PROPERTIES

9.6 Solubility in Water Insoluble in water

9.7 Density, Gm/ml 0.8203 at 400C

9.8 Solubility in Oil and Solvents Not available

9.9 Vapour Density ( Air = 1) Not available

9.10 Vapour Pressure, mm of Hg < 10 mm at 220C

9.11 Flash Point 1430C PMCC

9.12 Auto Ignition Temperature Not available

9.13 Lower Explosion Limit Not available

9.14 Upper Explosion Limit Not available

9.15. Average Molecular Weight 190 – 197

9.16. Viscosity 10 mPa.S at 380C

10 STABILITY AND REACTIVITY

10.1 Chemical Stability Stable under normal operational conditions

10.2 Conditions to Avoid Sources of heat, ignition and flames

10.3 Materials to Avoid Strong acids and oxidising agents

10.4 Hazardous Polymerisation Products None

10.5 Hazardous Decomposition Products Carbon monoxide and carbon dioxide

11. TOXICOLOGICAL INFORMATION

11.1 Acute Toxicity

11.1.1 Oral (LD50) (Rat) > 10 g/Kg

11.1.2 Dermal (LD50) (Rabbit) Not available

11.1.3 Inhalation (LC50) Not available

11.2 Skin Irritation No irritation in human beings observed in repeated

insult tests conducted using undiluted product.

11.3 Eye Irritation Causes mild transient irritation. Mild irritation

observed in rabbits at 500 mg dosage level of

undiluted product

11.4 Sensitisation Not available

11.5 Chronic Toxicity Not available

11.6 Carcinogenicity Not available

12. ECOLOGICAL INFORMATION

12.1 Comment This product is very easily biodegradable (90%) and

does not cause difficulties in waste water treatment

plants. Since it is insoluble in water and lighter than

water, large amounts of contamination can be

separated using standard oils and fats separators

12.2 Eco-Toxicity Data not available

13 DISPOSAL CONSIDERATIONS

13.1 Methods of Disposal Disposal methods to be in accordance with local, federal and

state environmental regulations

14.TRANSPORT INFORMATION

14.1 UN Number 3082

14.2 Land Road / Railway

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VVF (India) Limited MSDS Vegarol 1214, Rev. 1.04, Sept 25, 2012

14.TRANSPORT INFORMATION

14.21 ADR/RID Class Chemicals N. O. S. (non regulated)

14.22 ADR/RID Item Number Chemicals N. O. S. (non regulated)

14.3 Inland Waterways

14.31 ADNR Class Chemicals N. O. S. (non regulated)

14.4 Sea

14.41 IMDG Class Chemicals N. O. S. (non regulated)

14.42 IMDG Page Number Chemicals N. O. S. (non regulated)

14.5 Air

14.51 IATA-DGR Class Chemicals N. O. S. (non regulated)

14.52 National Transport Regulations Chemicals N. O. S. (non regulated)

15. REGULATORY INFORMATION

15.1 EEC Regulations This product is not classified as dangerous according to the

EEC directive

15.2 Others According to available data, fatty alcohol is not a dangerous

chemical. However, one should observe the usual precautionary

measures for dealing with chemicals according to local, state

and federal regulations and requirements

16. OTHER INFORMATION

16.1 Legend N.A. =Not applicable; N.Av.= Not available

16.2 History

a. Date of first issue July 20, 2004

b. Date of last issue May 25, 2009

c. Date of current issue Sept 25, 2012 Version : 1.04

MSDS Authorised by Dr. Kashinath Pandit

Warning: The information given in this MSDS has been compiled from sources which are considered by us as

latest, accurate, and dependable. However, VVF (India) Limited expresses no warranty or guarantee of any

kind, with respect to any damages or injuries arising out of use of this material alone or other wise and the

correctness of the data presented. VVF (India) Limited assumes no responsibility, whatsoever for any injury to

the recipient, user, or third person for any damages resulting from use of this product, alone or with other

material.

*****

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Sigma-Aldrich - P5958 Page 1 of 8

SIGMA-ALDRICH sigma-aldrich.com SAFETY DATA SHEET

according to Regulation (EC) No. 1907/2006 Version 5.5 Revision Date 05.11.2014

Print Date 10.01.2015 GENERIC EU MSDS - NO COUNTRY SPECIFIC DATA - NO OEL DATA

SECTION 1: Identification of the substance/mixture and of the company/undertaking

1.1 Product identifiers Product name : Potassium hydroxide

Product Number : P5958 Brand : Sigma-Aldrich Index-No. : 019-002-00-8 REACH No. : 01-2119487136-33-XXXX

CAS-No. : 1310-58-3

1.2 Relevant identified uses of the substance or mixture and uses advised against

Identified uses : Laboratory chemicals, Manufacture of substances

1.3 Details of the supplier of the safety data sheet

Company : Sigma-Aldrich Chemicals Pvt Limited Plot No 12 Bommasandra - Jigani Link Road 560100 BANGALORE INDIA

Telephone : +91 80-6621 9400 Fax : +91 80-6621 9450

1.4 Emergency telephone number

Emergency Phone # : +91-9880711432

SECTION 2: Hazards identification

2.1 Classification of the substance or mixture

Classification according to Regulation (EC) No 1272/2008 Corrosive to metals (Category 1), H290 Acute toxicity, Oral (Category 4), H302 Skin corrosion (Category 1A), H314

For the full text of the H-Statements mentioned in this Section, see Section 16.

Classification according to EU Directives 67/548/EEC or 1999/45/EC C Corrosive R35 Xn Harmful R22

For the full text of the R-phrases mentioned in this Section, see Section 16.

2.2 Label elements

Labelling according Regulation (EC) No 1272/2008 Pictogram

Signal word Danger Hazard statement(s) H290 May be corrosive to metals. H302 Harmful if swallowed. H314 Causes severe skin burns and eye damage.

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Sigma-Aldrich - P5958 Page 2 of 8

Precautionary statement(s) P280 Wear protective gloves/ protective clothing/ eye protection/ face

protection. P305 + P351 + P338 IF IN EYES: Rinse cautiously with water for several minutes. Remove

contact lenses, if present and easy to do. Continue rinsing. P310 Immediately call a POISON CENTER or doctor/ physician. Supplemental Hazard Statements

none

2.3 Other hazards This substance/mixture contains no components considered to be either persistent, bioaccumulative and toxic (PBT), or very persistent and very bioaccumulative (vPvB) at levels of 0.1% or higher.

SECTION 3: Composition/information on ingredients

3.1 Substances Synonyms : Caustic potash

Formula : HKO Molecular weight : 56,11 g/mol CAS-No. : 1310-58-3 EC-No. : 215-181-3 Index-No. : 019-002-00-8 Registration number : 01-2119487136-33-XXXX Hazardous ingredients according to Regulation (EC) No 1272/2008

Component Classification Concentration

Potassium hydroxide

CAS-No. EC-No. Index-No.

1310-58-3 215-181-3 019-002-00-8

Met. Corr. 1; Acute Tox. 4; Skin Corr. 1A; H290, H302, H314

<= 100 %

Hazardous ingredients according to Directive 1999/45/EC

Component Classification Concentration

Potassium hydroxide

CAS-No. EC-No. Index-No.

1310-58-3 215-181-3 019-002-00-8

C, R22 - R35 <= 100 %

For the full text of the H-Statements and R-Phrases mentioned in this Section, see Section 16

SECTION 4: First aid measures

4.1 Description of first aid measures

General advice Consult a physician. Show this safety data sheet to the doctor in attendance.

If inhaled If breathed in, move person into fresh air. If not breathing, give artificial respiration. Consult a physician.

In case of skin contact Take off contaminated clothing and shoes immediately. Wash off with soap and plenty of water. Consult a physician.

In case of eye contact Rinse thoroughly with plenty of water for at least 15 minutes and consult a physician.

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Sigma-Aldrich - P5958 Page 3 of 8

If swallowed Do NOT induce vomiting. Never give anything by mouth to an unconscious person. Rinse mouth with water. Consult a physician.

4.2 Most important symptoms and effects, both acute and delayed The most important known symptoms and effects are described in the labelling (see section 2.2) and/or in section 11

4.3 Indication of any immediate medical attention and special treatment needed No data available

SECTION 5: Firefighting measures

5.1 Extinguishing media

Suitable extinguishing media Use water spray, alcohol-resistant foam, dry chemical or carbon dioxide.

5.2 Special hazards arising from the substance or mixture No data available

5.3 Advice for firefighters Wear self-contained breathing apparatus for firefighting if necessary.

5.4 Further information Gives off hydrogen by reaction with metals.

SECTION 6: Accidental release measures

6.1 Personal precautions, protective equipment and emergency procedures Wear respiratory protection. Avoid dust formation. Avoid breathing vapours, mist or gas. Ensure adequate ventilation. Evacuate personnel to safe areas. Avoid breathing dust. For personal protection see section 8.

6.2 Environmental precautions Prevent further leakage or spillage if safe to do so. Do not let product enter drains. Discharge into the environment must be avoided.

6.3 Methods and materials for containment and cleaning up Pick up and arrange disposal without creating dust. Sweep up and shovel. Keep in suitable, closed containers for disposal.

6.4 Reference to other sections For disposal see section 13.

SECTION 7: Handling and storage

7.1 Precautions for safe handling Avoid contact with skin and eyes. Avoid formation of dust and aerosols. Provide appropriate exhaust ventilation at places where dust is formed. For precautions see section 2.2.

7.2 Conditions for safe storage, including any incompatibilities Store in cool place. Keep container tightly closed in a dry and well-ventilated place. Absorbs carbon dioxide (CO2) from air.

Air sensitive. strongly hygroscopic Storage class (TRGS 510): Non-combustible, corrosive hazardous materials

7.3 Specific end use(s) Apart from the uses mentioned in section 1.2 no other specific uses are stipulated

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Sigma-Aldrich - P5958 Page 4 of 8

SECTION 8: Exposure controls/personal protection

8.1 Control parameters

Components with workplace control parameters

8.2 Exposure controls

Appropriate engineering controls Handle in accordance with good industrial hygiene and safety practice. Wash hands before breaks and at the end of workday.

Personal protective equipment

Eye/face protection Face shield and safety glasses Use equipment for eye protection tested and approved under appropriate government standards such as NIOSH (US) or EN 166(EU).

Skin protection Handle with gloves. Gloves must be inspected prior to use. Use proper glove removal technique (without touching glove's outer surface) to avoid skin contact with this product. Dispose of contaminated gloves after use in accordance with applicable laws and good laboratory practices. Wash and dry hands. The selected protective gloves have to satisfy the specifications of EU Directive 89/686/EEC and the standard EN 374 derived from it. Full contact Material: Nitrile rubber Minimum layer thickness: 0,11 mm Break through time: 480 min Material tested:Dermatril® (KCL 740 / Aldrich Z677272, Size M) Splash contact Material: Nitrile rubber Minimum layer thickness: 0,11 mm Break through time: 480 min Material tested:Dermatril® (KCL 740 / Aldrich Z677272, Size M) data source: KCL GmbH, D-36124 Eichenzell, phone +49 (0)6659 87300, e-mail [email protected], test method: EN374 If used in solution, or mixed with other substances, and under conditions which differ from EN 374, contact the supplier of the CE approved gloves. This recommendation is advisory only and must be evaluated by an industrial hygienist and safety officer familiar with the specific situation of anticipated use by our customers. It should not be construed as offering an approval for any specific use scenario. Body Protection Complete suit protecting against chemicals, The type of protective equipment must be selected according to the concentration and amount of the dangerous substance at the specific workplace.

Respiratory protection Where risk assessment shows air-purifying respirators are appropriate use a full-face particle respirator type N100 (US) or type P3 (EN 143) respirator cartridges as a backup to engineering controls. If the respirator is the sole means of protection, use a full-face supplied air respirator. Use respirators and components tested and approved under appropriate government standards such as NIOSH (US) or CEN (EU).

Control of environmental exposure Prevent further leakage or spillage if safe to do so. Do not let product enter drains. Discharge into the environment must be avoided.

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Sigma-Aldrich - P5958 Page 5 of 8

SECTION 9: Physical and chemical properties

9.1 Information on basic physical and chemical properties

a) Appearance Form: solid

b) Odour No data available

c) Odour Threshold No data available

d) pH 13,5

e) Melting point/freezing point

Melting point/range: 361 °C - lit.

f) Initial boiling point and boiling range

1.320 °C

g) Flash point No data available

h) Evaporation rate No data available

i) Flammability (solid, gas) No data available

j) Upper/lower flammability or explosive limits

No data available

k) Vapour pressure 1 hPa at 719 °C 1 hPa at 714 °C

l) Vapour density No data available

m) Relative density 2,044 g/cm3

n) Water solubility 1.120 g/l - soluble

o) Partition coefficient: n-octanol/water

No data available

p) Auto-ignition temperature

No data available

q) Decomposition temperature

No data available

r) Viscosity No data available

s) Explosive properties No data available

t) Oxidizing properties No data available

9.2 Other safety information

Bulk density 1.300 kg/m3

SECTION 10: Stability and reactivity

10.1 Reactivity No data available

10.2 Chemical stability Heat of solution is very high, and with limited amounts of water, violent boiling may occur Stable under recommended storage conditions.

10.3 Possibility of hazardous reactions No data available

10.4 Conditions to avoid Do not heat above melting point.

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Sigma-Aldrich - P5958 Page 6 of 8

10.5 Incompatible materials Nitro compounds, Organic materials, Magnesium, Copper, Water, reacts violently with:, Metals, Light metals, Contact with aluminum, tin and zinc liberates hydrogen gas. Contact with nitromethane and other similar nitro compounds causes formation of shock-sensitive salts., vigorous reaction with:, Alkali metals, Halogens, Azides, Anhydrides

10.6 Hazardous decomposition products Other decomposition products - No data available In the event of fire: see section 5

SECTION 11: Toxicological information

11.1 Information on toxicological effects

Acute toxicity LD50 Oral - Rat - 333 mg/kg Skin corrosion/irritation Skin - Rabbit Result: Severe skin irritation - 24 h Serious eye damage/eye irritation Eyes - Rabbit Result: Corrosive to eyes (OECD Test Guideline 405) Respiratory or skin sensitisation No data available

Germ cell mutagenicity No data available Carcinogenicity

IARC: No component of this product present at levels greater than or equal to 0.1% is identified as probable, possible or confirmed human carcinogen by IARC.

Reproductive toxicity No data available

Specific target organ toxicity - single exposure No data available

Specific target organ toxicity - repeated exposure No data available

Aspiration hazard No data available

Additional Information RTECS: TT2100000

SECTION 12: Ecological information

12.1 Toxicity Toxicity to fish LC50 - Gambusia affinis (Mosquito fish) - 80 mg/l - 96 h

12.2 Persistence and degradability The methods for determining the biological degradability are not applicable to inorganic substances.

12.3 Bioaccumulative potential No data available

12.4 Mobility in soil No data available

12.5 Results of PBT and vPvB assessment This substance/mixture contains no components considered to be either persistent, bioaccumulative and

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Sigma-Aldrich - P5958 Page 7 of 8

toxic (PBT), or very persistent and very bioaccumulative (vPvB) at levels of 0.1% or higher.

12.6 Other adverse effects Harmful to aquatic life. No data available

SECTION 13: Disposal considerations

13.1 Waste treatment methods

Product Offer surplus and non-recyclable solutions to a licensed disposal company. Dissolve or mix the material with a combustible solvent and burn in a chemical incinerator equipped with an afterburner and scrubber.

Contaminated packaging Dispose of as unused product.

SECTION 14: Transport information

14.1 UN number ADR/RID: 1813 IMDG: 1813 IATA: 1813

14.2 UN proper shipping name ADR/RID: POTASSIUM HYDROXIDE, SOLID IMDG: POTASSIUM HYDROXIDE, SOLID IATA: Potassium hydroxide, solid

14.3 Transport hazard class(es) ADR/RID: 8 IMDG: 8 IATA: 8

14.4 Packaging group ADR/RID: II IMDG: II IATA: II

14.5 Environmental hazards ADR/RID: no IMDG Marine pollutant: no IATA: no

14.6 Special precautions for user No data available

SECTION 15: Regulatory information

This safety datasheet complies with the requirements of Regulation (EC) No. 1907/2006.

15.1 Safety, health and environmental regulations/legislation specific for the substance or mixture No data available

15.2 Chemical Safety Assessment For this product a chemical safety assessment was not carried out

SECTION 16: Other information

Full text of H-Statements referred to under sections 2 and 3.

Acute Tox. Acute toxicity H290 May be corrosive to metals. H302 Harmful if swallowed. H314 Causes severe skin burns and eye damage. Met. Corr. Corrosive to metals Skin Corr. Skin corrosion

Full text of R-phrases referred to under sections 2 and 3

C Corrosive R22 Harmful if swallowed.

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Sigma-Aldrich - P5958 Page 8 of 8

R35 Causes severe burns.

Further information Copyright 2014 Sigma-Aldrich Co. LLC. License granted to make unlimited paper copies for internal use only. The above information is believed to be correct but does not purport to be all inclusive and shall be used only as a guide. The information in this document is based on the present state of our knowledge and is applicable to the product with regard to appropriate safety precautions. It does not represent any guarantee of the properties of the product. Sigma-Aldrich Corporation and its Affiliates shall not be held liable for any damage resulting from handling or from contact with the above product. See www.sigma-aldrich.com and/or the reverse side of invoice or packing slip for additional terms and conditions of sale.

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Section 1: Chemical Product and Company Identification Contact Information :

Shree Vallabh Chemical Nr Yogeshwar Cold Storage,

Product Name: Propylene oxide Dehgam – Modasa Road,

At Post – Ahmedpura,

CAS#: 75-56-9 Taluka - Dehgam

Dist – Gandhinagar - 382305

RTECS: TZ2975000 Tele - +91-2716-231684

TSCA: TSCA 8(b) inventory: Propylene oxide

CI#: Not available.

Synonym:

Chemical Formula: C3H6O

Section 2: Composition and Information on Ingredients

Composition:

Name CAS # % by Weight

Propylene oxide 75-56-9 100

Toxicological Data on Ingredients: Propylene oxide: ORAL (LD50): Acute: 380 mg/kg [Rat]. 440 mg/kg [Mouse]. DERMAL

(LD50): Acute: 1500 mg/kg [Rabbit]. VAPOR (LC50): Acute: 4000 ppm 4 hour(s) [Rat].

Section 3: Hazards Identification

Potential Acute Health Effects:

Very hazardous in case of eye contact (irritant), of ingestion, of inhalation. Hazardous in case of skin contact (irritant,

permeator). Inflammation of the eye is characterized by redness, watering, and itching.

Potential Chronic Health Effects:

Very hazardous in case of eye contact (irritant), of ingestion, of inhalation. Hazardous in case of skin contact (irritant,

permeator). CARCINOGENIC EFFECTS: Classified 2 (Reasonably anticipated.) by NTP. MUTAGENIC EFFECTS: Not

available. TERATOGENIC EFFECTS: Not available. DEVELOPMENTAL TOXICITY: Not available. The substance is toxic to

lungs, mucous membranes. Repeated or prolonged exposure to the substance can produce target organs damage.

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Section 4: First Aid Measures

Eye Contact: Check for and remove any contact lenses. Immediately flush eyes with running water for at least 15 minutes, keeping eyelids

open. Cold water may be used. Do not use an eye ointment. Seek medical attention.

Skin Contact:

After contact with skin, wash immediately with plenty of water. Gently and thoroughly wash the contaminated skin with

running water and non-abrasive soap. Be particularly careful to clean folds, crevices, creases and groin. Cold water may be

used. Cover the irritated skin with an emollient. If irritation persists, seek medical attention. Wash contaminated clothing

before reusing.

Serious Skin Contact:

Wash with a disinfectant soap and cover the contaminated skin with an anti-bacterial cream. Seek immediate medical

attention.

Inhalation: Allow the victim to rest in a well ventilated area. Seek immediate medical attention.

Serious Inhalation: Not available.

Ingestion:

Do not induce vomiting. Examine the lips and mouth to ascertain whether the tissues are damaged, a possible indication that

the toxic material was ingested; the absence of such signs, however, is not conclusive. Loosen tight clothing such as a collar,

tie, belt or waistband. If the victim is not breathing, perform mouth-to-mouth resuscitation. Seek immediate medical

attention.

Serious Ingestion: Not available.

Section 5: Fire and Explosion Data

Flammability of the Product: Flammable.

Auto-Ignition Temperature: 449°C (840.2°F)

Flash Points: CLOSED CUP: -37°C (-34.6°F).

Flammable Limits: LOWER: 2.3% UPPER: 36%

Products of Combustion: These products are carbon oxides (CO, CO2).

Fire Hazards in Presence of Various Substances:

Flammable in presence of open flames and sparks. Slightly flammable to flammable in presence of heat.

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Explosion Hazards in Presence of Various Substances:

Risks of explosion of the product in presence of mechanical impact: Not available. Risks of explosion of the product in

presence of static discharge: Not available.

Fire Fighting Media and Instructions:

Flammable liquid, soluble or dispersed in water. SMALL FIRE: Use DRY chemical powder. LARGE FIRE: Use alcohol foam, water

spray or fog. Cool containing vessels with water jet in order to prevent pressure build-up, autoignition or explosion.

Special Remarks on Fire Hazards: Not available.

Special Remarks on Explosion Hazards: Not available.

Section 6: Accidental Release Measures

Small Spill:

Dilute with water and mop up, or absorb with an inert dry material and place in an appropriate waste disposal container.

Finish cleaning by spreading water on the contaminated surface and dispose of according to local and regional authority

requirements.

Large Spill:

Flammable liquid. Keep away from heat. Keep away from sources of ignition. Stop leak if without risk. Absorb with DRY earth,

sand or other non-combustible material. Do not touch spilled material. Prevent entry into sewers, basements or confined

areas; dike if needed. Eliminate all ignition sources. Be careful that the product is not present at a concentration level above

TLV. Check TLV on the MSDS and with local authorities.

Section 7: Handling and Storage

Precautions:

Keep away from heat. Keep away from sources of ignition. Ground all equipment containing material. Do not ingest. Do not

breathe gas/fumes/ vapour/spray. In case of insufficient ventilation, wear suitable respiratory equipment If ingested, seek

medical advice immediately and show the container or the label. Avoid contact with skin and eyes

Storage:

Flammable materials should be stored in a separate safety storage cabinet or room. Keep away from heat. Keep away from

sources of ignition. Keep container tightly closed. Keep in a cool, well-ventilated place. Ground all equipment containing

material. A refrigerated room would be preferable for materials with a flash point lower than 37.8°C (100°F).

Section 8: Exposure Controls/Personal Protection

Engineering Controls:

Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapors below their respective

threshold limit value. Ensure that eyewash stations and safety showers are proximal to the work-station location.

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Personal Protection:

Splash goggles. Lab coat. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Gloves.

Personal Protection in Case of a Large Spill:

Splash goggles. Full suit. Vapor respirator. Boots. Gloves. A self contained breathing apparatus should be used to avoid

inhalation of the product. Suggested protective clothing might not be sufficient; consult a specialist BEFORE handling this

product.

Exposure Limits:

TWA: 20 (ppm) from ACGIH (TLV) TWA: 48 (mg/m3) from ACGIH Consult local authorities for acceptable exposure limits.

Section 9: Physical and Chemical Properties

Physical state and appearance: Liquid.

Odor: Not available.

Taste: Not available.

Molecular Weight: 58.08 g/mole

Color: Not available.

pH (1% soln/water): Not available.

Boiling Point: 34.23°C (93.6°F)

Melting Point: -112°C (-169.6°F)

Critical Temperature: Not available.

Specific Gravity: 0.83 (Water = 1)

Vapor Pressure: 442 mm of Hg (@ 20°C)

Vapor Density: 2 (Air = 1)

Volatility: Not available.

Odor Threshold: 35 ppm

Water/Oil Dist. Coeff.: The product is more soluble in oil; log(oil/water) = 0.9

Ionicity (in Water): Not available.

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Dispersion Properties: See solubility in water.

Solubility: Soluble in cold water.

Section 10: Stability and Reactivity Data

Stability: The product is stable.

Instability Temperature: Not available.

Conditions of Instability: Not available.

Incompatibility with various substances: Not available.

Corrosivity: Non-corrosive in presence of glass.

Special Remarks on Reactivity: Not available.

Special Remarks on Corrosivity: Not available.

Polymerization: No.

Section 11: Toxicological Information

Routes of Entry: Dermal contact. Eye contact. Inhalation. Ingestion.

Toxicity to Animals:

WARNING: THE LC50 VALUES HEREUNDER ARE ESTIMATED ON THE BASIS OF A 4-HOUR EXPOSURE. Acute oral

toxicity (LD50): 380 mg/kg [Rat]. Acute dermal toxicity (LD50): 1500 mg/kg [Rabbit]. Acute toxicity of the vapor (LC50): 4000

ppm 4 hour(s) [Rat].

Chronic Effects on Humans:

CARCINOGENIC EFFECTS: Classified 2 (Reasonably anticipated.) by NTP. The substance is toxic to lungs, mucous

membranes.

Other Toxic Effects on Humans:

Very hazardous in case of ingestion, of inhalation. Hazardous in case of skin contact (irritant, permeator).

Special Remarks on Toxicity to Animals: Not available.

Special Remarks on Chronic Effects on Humans: Not available.

Special Remarks on other Toxic Effects on Humans: Not available.

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Section 12: Ecological Information

Ecotoxicity: Not available.

BOD5 and COD: Not available.

Products of Biodegradation:

Possibly hazardous short term degradation products are not likely. However, long term degradation products may arise.

Toxicity of the Products of Biodegradation: The products of degradation are as toxic as the original product.

Special Remarks on the Products of Biodegradation: Not available.

Section 13: Disposal Considerations

Waste Disposal:

Section 14: Transport Information

DOT Classification: Class 3: Flammable liquid.

Identification: : Propylene oxide : UN1280 PG: I

Special Provisions for Transport: Not available.

Section 15: Other Regulatory Information

Federal and State Regulations:

California prop. 65: This product contains the following ingredients for which the State of California has found to cause cancer,

birth defects or other reproductive harm, which would require a warning under the statute: Propylene oxide California prop.

65: This product contains the following ingredients for which the State of California has found to cause cancer which would

require a warning under the statute: Propylene oxide Pennsylvania RTK: Propylene oxide Massachusetts RTK: Propylene oxide

TSCA 8(b) inventory: Propylene oxide SARA 302/304/311/312 extremely hazardous substances: Propylene oxide SARA 313

toxic chemical notification and release reporting: Propylene oxide

Other Regulations: OSHA: Hazardous by definition of Hazard Communication Standard (29 CFR 1910.1200).

Other Classifications:

WHMIS (Canada):

CLASS B-2: Flammable liquid with a flash point lower than 37.8°C (100°F). CLASS D-1B: Material causing immediate and

serious toxic effects (TOXIC). CLASS D-2A: Material causing other toxic effects (VERY TOXIC).

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DSCL (EEC):

R12- Extremely flammable. R20- Harmful by inhalation. R38- Irritating to skin. R41- Risk of serious damage to eyes. R45- May

cause cancer.

HMIS (U.S.A.):

Health Hazard: 3

Fire Hazard: 4

Reactivity: 0

Personal Protection: h

National Fire Protection Association (U.S.A.):

Health: 3

Flammability: 4

Reactivity: 2

Specific hazard:

Protective Equipment:

Gloves. Lab coat. Vapor respirator. Be sure to use an approved/certified respirator or equivalent. Wear appropriate respirator

when ventilation is inadequate. Splash goggles.

Section 16: Other Information

References: Not available.

Other Special Considerations: Not available.

Created: 10/10/2005 08:24 PM

Last Updated: 05/21/2013 12:00 PM

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The information above is believed to be accurate and represents the best information currently available to us. However, we

make no warranty of merchantability or any other warranty, express or implied, with respect to such information, and we

assume no liability resulting from its use. Users should make their own investigations to determine the suitability of the

information for their particular purposes. In no event shall ScienceLab.com be liable for any claims, losses, or damages of any

third party or for lost profits or any special, indirect, incidental, consequential or exemplary damages, howsoever arising, even

if ScienceLab.com has been advised of the possibility of such damages.

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MATERIAL SAFETY DATA SHEET

1.IDENTIFICATION OF THE SUBSTANCE / PREPARATION AND COMPANY/UNDERTAKING

PRODUCT NAME : FATTY ALCOHOL ETHOXYLATE

ADDRESS : SHREE VALLABH CHEMICAL,

DEHGAM, Gujarat. .

PHONE NO : 02716 231684 .

2.COMPOSITION/INFORMATION ON INGREDIENTS A preparation C12-14 Fatty alcohol and Ethylene oxide

Product code :

HAZARDOUS INGREDIENT(S) None

Contain no Hazardous ingredients (91/155/EEC)

CAS No : 68439 – 50 -9

3.HAZARDUS IDENTIFICATION

This health hazard assessment is based on a consideration of the composition of this product.

: Unlikely to cause effect under normal conditions of handling and use.

4. FIRST AID MEASURE INHALATION : Remove patient from exposure, obtain medical attention if ill occur

SKIN CONTACT : Wash out skin with water about 500 ml. non-irritant.

EYES CONTACT : Irrigate promptly with copious amount of clean water. obtain medical attention.

INGESTION : Wash out mouth will water and give 200 –300 ml of water to drink induce

Vomiting, obtain medical attention if ill effects occur.

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5.FIER – FIGHTING MEASURES

Extinguishing : water spray , or dry powder ,or foam

Fire fighting protective Equipment : A self contained breathing apparatus and suitable protective

Clothing should be worn if involved in fire with other material.

6. ACCIDENT RELEASE MEASURES This Material is non toxic , non-hazardous, non-inflammable, non-corrosive and non-magnetizing

And the same does not fall under IMCO classification. NO any protection during removal of spillages.

And transfer to a container for disposal.

7.HANDLING AND STORAGE

7.1 HANDLING

Normal precautions appropriate to the circumstances and quantity of material handled .

eye protection are recommended by goggles.

7.2 STORAGE

Keep Container air tightly closed.

8. EXPOSURE CONTROS / PERSONAL PROTECTION Respirators : not necessary.

Eyes protection : the use of goggles is recommended.

Gloves : not necessary

Occupational Exposure Limits

LTEL 8 HR TWA STEL TIME Std

HAZARDOUS INGREDIENT(S) ppm mg/m3 ppm mg/m3 mins

No Occupational Exposure Limit Assigned

9.PHYSICAL AND CHEMICAL PROPERTIES

FORM : whit soft paste

COLOUR : Water white

PH(Value) : 7.0 (10 g/l water)

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BOILING POINT(Deg c) : 300 degree

MELTING POINT(Deg c) : 25 degree

FLASH POINT(Deg c) : 175 degree

FLAMMABLE LIMIT : Not applicable

AUTO IGNITION TEMPRETURE (Deg c) : 500 degree centigrade

EXPLOSIVE PROPERTIES : See “fire- fighting Measure”

OXIDISING PROPERTIES : None known

VAPOUR PRESSURE (mm Hg) : not applicable

DENSITY(g/ml) : 1.08

SOLUBILITY(other) : water soluble

PARTITION COEFFICIENT : No data.

10.STABILITY AND REACTIVITY

STABILITY : This is a stable material

HAZARDOUS POLYMERIZATION : Will not occur

INCOMPALIBITIES : Dis coloration and /or precipitation occurs with iodides,

Mercury salt, sulfonamides and tennis.

DECOMPOSION PRODUCT : Greater than 300 centigrade

DECOMP. OF PRODUCTS : will not occurs

11. TAXICOLOGICAL INFORMATION

INHALATION : Unlikely to be irritant

SKIN CONTACT : Unlikely to be irritant

EYE CONTACT : likely to cause eye irritation

INGESTION : Unlikely to be irritant

LONG TERM EXPOSURE : No information available.

12.ECOLOGICAL INFORMATION

PERSISTENCE AND DEGRADATION

COLOUR REMOVAL(ACTIVATED SLUDGE TEST) : No data

CHEMICAL OXYGEN DEMAND(COD) : No data

BIOLOGICAL OXYGEN DEMAND(BOD 5 DAY) : No data

TOXICITY

L050/mg/kg/rat (96 HOURS) : 850

Effect on effluent Treatment : No data

13. DISPOSAL CONSIDERATIONS

Disposal should be in accordance with local , state or national legislation

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14. TRANSPORT INFORMATION

Not classified as Hazardous for Transportation

15. REGULATORY INFORMATION

Not classified as Hazardous for Supply / Use

16. OTHER INFORMATION

This data given here is based on current knowledge and experience. The purpose of this safety data sheet is

to describe the products in term of their safety requirements .The data does not signify and guarantee with

Regard to the product’s properties.

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M/s. Shree Vallabh Chemical, Unit II.

EXECUTIVE SUMMARY

PROJECT DESCRIPTION

M/s. Shree Vallabh Chemical, Unit II is proposing the manufacturing capacity of Differentsynthetic organic chemicals at Survey No. 703/P/1, Kanera, Kheda, Gujarat, India.Manufacturing of synthetic organic chemicals is covered under Category 5(f) ‘A’ as per theEIA Notification, 2006 and its subsequent amendments.

LIST OF PRODUCTS WITH CAPACITIES

Sr. No. Name of Product Capacity (MT/Month)

1. Alkyl Phenol Ethoxylate 400

2. Fatty Alcohol Ethoxylate 200

3. Oxo Alcohol Ethoxylate 400

4. Vegetable Oil Base Ethoxylate 100

5. PEG Ethoxylate 300

6. De-Emulsifier Ethoxylate 100

7. TWEEN Series Ethoxylate 100

8. EO PO Block Co- Polymer 100

9. Amphoterics 50

10. Binder 50

11. Softener 100

TOTAL 1,900

1

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M/s. Shree Vallabh Chemical, Unit II.

RESOURCE REQUIREMENT :

The resource requirements of the proposed project are as follows :

Resource Type Requirement Source

Land 5240.74 sq m

The project is sited located at Survey No.Survey No. 703/P/1, Village: Kanera,Taluka: Kheda, District: Kheda, Gujarat,India. The proposed project is at theintersection of Latitude: 22°48'37.40"N &Longitude: 72°36'44.93"E

Building 1135 sq m

Building includes production area,material storage, etc.

Local contractor and workers will beappointed for the construction work.

Raw materials

List of raw material ismentioned as Section2.6 pg. 33 in EIAreport.

Mostly all raw materials are availablein local market so, they are alreadypurchased from local market & so willbe continued further.

WaterDomestic – 2.0 KLDGardening – 3.5 KLDIndustrial – 14.4 KLD

Necessary water requirement will befulfilled from personal bore well.

Power 425 hp UGVCL

FuelImported Coal: 100 kg/hr.HSD : 30 L/hr.

Local Trader.

POLLUTION POTENTIAL AND MITIGATION MEASURES

The summarized statement for proposed pollution load is provided in the following table.

POLLTUION REMARKS/MITIGATIONWastewaterDomestic : 2.0 KLDIndustrial : 1.47 KLD

The domestic waste water at 2.0 KLD disposedthrough septic tank/soak pit.Industrial wastewater will be generated from boiler,cooling tower, process & washing will collect incollection tank and after treatment will be taken to anevaporator though in house evaporation.

Air EmissionFlue gas EmissionStack attached to boiler

Stack attached to D.G Set (250KVA)

Imported Coal should only be used as fuel for boiler. Bag Filter, will be provided to the stack attached toBoiler as an Air Pollution Control System in proposedunit. HSD will be used as fuel for D G set.

Process Gas Emission There is no process gas emission

2

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M/s. Shree Vallabh Chemical, Unit II.

Hazardous Waste

Sr.No

Name of Hazardous Waste Category QuantityGeneration(MT/ Year)

Method of Disposal

1. ETP sludge 35.3 12.0 MT Collection, storage,Transportation and sent toTSDF/Co-processing.

2. Used Oil 5.1 0.1 MT Collection, Storage,Transportation, Use as self-lubrication or sold toregistered refiners.

3. Discarded Containers/Bags/Liners

33.3 18 MT Collection, Storage,Decontamination and reuse/return to supplier/ sold toauthorized vendors.

4. Softener Resin / Process waste 23.1 1 MT Collection, Storage,Transportation and disposeto CHWIF/ co-processing

Noise

Inside the plant : < 75 dB(A) Noise will be generated due to the operation of D.G.set proposed. However, D G set will be standby andno other source of noise and vibration will begenerated from the manufacturing activity except plantmachineries. Latest technology based low noise D.G. set withacoustic enclosures will be installed.Regular maintenance will be carried out.

BASELINE ENVIRONMENTAL STATUS

ENVIRONMENTALPARAMETER

DETAILS

Physiography

Kheda District is one of district of Gujarat State inwestern India. Kheda, is also known as Kaira. It wasformer administrative capital of Kheda district. Khedacity is famous for Tobacco Farming. Kheda city is mostcity and district in Gujarat state of India.

Meteorology

Average Temperature : 27.4oC Rainfall : annual rainfall is around 827 mm Winds are generally high to moderate in summer and

the monsoon season. Ambient Air Quality Ambient air quality has been monitored at 10 locations

in 10 km radial periphery for PM10, PM2.5, SO2, NO2& VOC.

Range of values recorded in the study area duringJanuary 2019 to March 2019.

PM10 = 14.23 to 85.45 µg/m3

3

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M/s. Shree Vallabh Chemical, Unit II.

PM2.5 = 11.36 to 33.45 µg/m3 SO2 = 11.58 to 19.75µg/m3 NOx = 17.65 to 23.75 µg/m3.

Noise LevelRange of recorded value during study period Day time : Leq range - 47.1 to 64.8 dB(A) Night time : Leq Range – 38.0 to 54.3 dB(A)

Water Resources & Quality

10 ground water samples have been drawn from 8different villages within the study area and 8 surfacewater samples have been drawn from 10 differentlocations within the study area.

Ground water qualities and Surface water qualities interms of various essential and desirable characteristicsare found within the limits specified by IS 10500 : 1991.

Landuse/Land cover pattern

The land use in the immediate vicinity consists ofpresence of several industries, Waste land followed byCrop land and water bodies.

The satellite imagery indicates major portion of theland-use in the 10 km radial periphery covered byAgricultural land 77.65 %, followed by Land with shrubland 8.35 %. The industrial area, transportation andSettlement is observed in 2.72 % and water bodiesobserved in 4.7%.

Ecological Layout

No significant wild life habitat is reported. There is no National Park in the study area.

No endangered species of flora & fauna are observedor recorded in the study area.

CONCLUSION

This proposed plant is for manufacturing of synthetic organic chemicals. The unit is going fora new project proposal in plant premises which will attract the applicability of EIA Notification2006. The area of plant is adequate for manufacturing process, raw material storage area,product storage area and other utility.

The waste water generated from manufacturing process will be 1.476 KLD. Generatedeffluent will be treated in ETP and evaporate through in-house evaporator. The utility will beoperated with proper Air Pollution Control Measures. The scrubbing system will be providedto scrub the fumes generated from the drying of laminated sheets. The Hazardous waste willbe stored separately and disposed in proper manner. From the overall study and evaluationof impacts, it can be concluded that the overall negative impact from various activities ondifferent environmental parameters is negligible with proper EMP in place. Even the negativeimpacts can be converted into positive beneficial impact with proper and timelyimplementation of EMP. Hence project can be considered environmentally safe & fit.

4

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શ્રી વલ્લભ કેમીકલ યુનિ�ટ-૨

કાર્ય�કારી અહેવાલ EXECUTIVE SUMMARY

ર્યોજના નું વર્ણ�ન

મેસસ� શ્રી વલ્લભ કેમીકલ યુનિ�ટ-૨ ગુજરાત રાજ્યમાં સવ� �ંબર ૭ 0 ૩/પી/૧, કા�ેરા, ખેડા , ગુજરાત ખાતે સિસન્થેટીકઓર્ગ�નિ�ક કેમિમકલ માટે �વા ઉત્પાદ� એકમ સ્થાપવા�ી દરખાસ્ત કરે છે. તે ઔદ્યોમિર્ગક વસાહત �ી બહાર છે.

આ કંપ�ી મિવમિવધ પ્રકાર�ા સિસન્થેટીક ઓર્ગ�નિ�ક કેમિમકલ ઉત્પાદ� ખાતે ૧,૯ 00 ટન/માસ કુલ ક્ષમતા સાથે કરવા માંર્ગે છે.

એકમ ટકાઉ મિવકાસમાં મા�ે છે અ�ે પયા�વરણ સંરક્ષણ અ�ે પ્રદૂષણ નિ�યંત્રણ મિવશે સમા� ચિ@ંતા ધરાવે છે અ�ે વધૈાનિ�ક સત્તાદ્વારા સૂમિ@ત ઇચ્છિHછત ધોરણો�ે પહોં@ી વળવા માટે પણ ટકાઉ મિવકાસ માટે પૂરતી પયા�પ્ત પયા�વરણીય વ્યવસ્થાપ� પ્રણાલીપ્રદા� કરવા�ી દરખાસ્ત કરે છે.

ઉત્પાદનનો નામ અને તેની ક્ષમતા Sr. No. ઉત્પાદન નું નામ ક્ષમતા (ટન/માસ)

1. આલ્કલાય ફિO�ોલ ઇથોકસીલેટ ૪૦૦

2. ફેટ્ટી આલ્કોહોલ ઇથોકસીલેટ ૨૦૦

3. ઓક્ઝો આલ્કોહોલ ઇથોકસીલેટ ૪૦૦

4. વેજીટેબલ ઓઈલ બેઝ ઇથોકસીલેટ ૧૦૦

5. પીઈજી ઇથોકસીલેટ ૩૦૦

6. ડી-ઇમલ્સીOાયર ઇથોકસીલેટ ૧૦૦

7. ટ્વી� સીરીઝ ઇથોકસીલેટ ૧૦૦

8. ઈઓ પીઓ બ્લોક કો-પોલીમર ૧૦૦

9. અમ્Oોટેરીક્સ ૫૦

10. બાઇન્ડર ૫૦

11. સોફ્ટ�ર ૧૦૦

ટોટલ ૧,૯૦૦

Page 323: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

શ્રી વલ્લભ કેમીકલ યુનિ�ટ-૨

આવશ્ર્યક સ્ત્રોત/સંશાધનોસૂમિ@ત પ્રોજેક્ટ�ી સંસાધ� આવશ્યકતાઓ �ી@ે પ્રમાણે છે:

પ્રકાર જરૂરીયાત સ્ત્રોત

જમીન ૫૨૪ 0.૭૪ @ો. મીટર સવ� �ંબર ૭ 0 ૩/પી/૧, કા�ેરા, ખેડા , ગુજરાત રાજ્યમાં

ખાતે આવલે છે.

બિ,લ્ડિલ્.ંગ ૧૧૩૫ @ો. મીટર

સિબલ્ડિલ્ડંર્ગમાં ઉત્પાદ� ક્ષેત્ર, સામગ્રી સંગ્રહ અ�ેઉપયોમિર્ગતાઓ�ો સમાવેશ થાય છે.

બાંધકામ�ા કામ માટે સ્થાનિ�ક ઠેકેદાર અ�ે કામદારોનિ�મણંૂક કરવામાં આવશે.

કાચો માલ કા@ા માલ�ી સૂમિ@ એઆઇએ

સેક્સ� ૨.૬ અહેવાલ�ાઅનુસૂમિ@ �ંબર – ૩૪.

કા@ા માલસામા� સ્વદેશી રીતે ઉપલબ્ધ હશે અ�ે તે પણઆયાત કરવામાં આવશે.

નિ�યુક્ત સ્ટોરેજ એફિરયામાં કા@ો માલ સંગ્રનિહત કરવામાંઆવશે.

પાર્ણી ઘરેલું અ�ે બર્ગી@ા માટે - ૫.૫

KLD ઔદ્યોમિર્ગક – ૧૪.૪ KLD

વ્યચ્છિક્તર્ગત બોરવલેથી આવશ્યક પાણી�ી આવશ્યકતાપૂણ� થશે.

પાવર ૪૨૫ HP ઉત્તર ગુજરાત વીજ કંપ�ી મિલમિમટેડ

,ળતર્ણ ઈમ્પોટ�ડ કોલ - ૧ 00 Kg/hr

એ@સડી - 30 લીટર/કલાક સ્થાનિ�ક એજન્સી

સંભવિવત પ્રદૂષર્ણ અને તેનંુ નાબદૂી-વિનર્યમન માટેના પગલાં

સૂમિ@ત પ્રદૂષણ લોડ માટે�ો સારાંશ �ી@ે આપેલ કોષ્ટકમાં પૂરો પાડવામાં આવ્યો છે.

પ્રદૂષર્ણ નોંધ/વિનર્યમન-અકુંશ

પ્રદૂવિષત પાર્ણી

સ્થાનિ�ક: ૨.0 KLD

ઔદ્યોમિર્ગક: ૧.૪૭૬KLD

સ્થાનિ�ક ર્ગંદાપાણી @ ૨.0 KLD સેસિપ્ટક ટાંકી / સોક ખાડો દ્વારા નિ�કાલ કરવામાં આવશે.

ટોટલ ર્ગંદા પાણીનંુ જ�રેશ� ૧.૪૭૬ KLD મેન્યુOેક@રિરંર્ગ પ્રવૃસિત્ત અ�ે અન્ય આનુષંમિર્ગકકામર્ગીરીમાંથી હશે. આ ર્ગંદુ પાણી એક ટાંકીમાં એકમિત્રત કરવામાં આવશે, પ્રફિlયા બાદઇવપોરેશ� થી ઇવપોરેટ કરવામાં આવશે.

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શ્રી વલ્લભ કેમીકલ યુનિ�ટ-૨

પ્રદુવિષત વાયુનો વિનકાલ

બળતણ ર્ગેસ સ્ત્રાવ – નિ�કાલ

1) બોઈલર

2) ડી જી સેટ

કંપ�ીએ બોઇલર જેવા સાધ�ો�ો પ્રસ્તાવ મૂક્યો છે જે ઈમ્પોટ�ડ કોલ વપરાશ ૧ 00 Kg/hr

વપરાશ દર સાથે ઇંધણ તરીકે કરશે. જેમાં પ્રદૂમિષત વાયુ�ા નિ�યમ� માટે બેર્ગ ફિOલ્ટરલર્ગાડવામાં આવશે.

જે એ@એસડી વપરાશ 30 લીટર/કલાક વપરાશ દર સાથે ઇંધણ તરીકે કરશે.

પ્રક્રિ<ર્યા ગેસ ઉત્સજ=નપ્રવિતક્રિ<ર્યાઓ ઉત્પાદ� પ્રફિlયામાંથી કોઈ પ્રફિlયા ર્ગેસ ઉત્સજp� �થી.જોખમી કચરો

Sr.No

જોખમી કચરાનાપ્રકાર

વર્ગ�જથ્થો (મેટ્રીક /

વષ�)નિ�કાલ�ી મિવર્ગત

૧ ઇ.ટી.પી. સ્લજ ૩૫.૩ ૧૨સહ-પ્રફિlયા / ટી.એસ.ડી.એO. સાઇટ પર

સંગ્રહ, પફિરવહ� અ�ે નિ�કાલ.

૨ વપરાયેલ ઓઇલ ૫.૧ 0.૧સંગ્રહ, પફિરવહ� અ�ે સ્વ-ઊંજણ તરીકે

પુ�ઃઉપયોર્ગ અથવા રીOાઇ�ર �ે મોકલવામાંઆવશે

૩વપરાયેલા બૅગ્સ /કન્ટે�ર / બેરલ

૩૩.૩ ૧૮ સંગ્રહ, પફિરવહ� અ�ે પુ�ઃઉપયોર્ગ અથવારજીસ્ટર ફિરસાયકલરમાં ફિડસ્પોઝ કરવામાં

આવશે.

૪સોફ્ટ�ર રેઝી� /

પ્રોસેસ વસે્ટ૨૩.૧ ૧

સંગ્રહ, પફિરવહ� અ�ે નિ�કાલ CHWIF માંઅથવા કો- પ્રોસેસ્સીંર્ગ માં ફિડસ્પોઝ કરવામાં

આવશે.

ઘોંઘાટ

છો.ની અદંર: <75 .ી,ી(એ)

પ્લાન્ટ મિવસ્તારમાં અવાજ પેદા કરવા�ા મુખ્ય સ્રોત પ્લાન્ટ મશી�રી હશે.

ઘોંઘાટ નિ�યંત્રણ ઉપકરણો જેમ કે લવ@ીક બલેો સાથે એન્ટી-કંબ્રેશ� પેડ્સ, જરૂરી બિબંદએુપ્રદા� કરવામાં આવશે.

નિ�યમિમત જાળવણી કરવામાં આવશે.

Page 325: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

શ્રી વલ્લભ કેમીકલ યુનિ�ટ-૨

પ્રાથવિમક સ્તરે પર્યા�વરર્ણ સ્થિસ્થતી (BASELINE ENVIRONMENTAL STATUS)

પર્યા�વરર્ણ પ્રાચલ/પેરામીટર

વિવગત

પ્રાકૃવિતક ભગૂોળ

ખેડા જિજલ્લો એ દેશ�ા પશ્ચિ�મ ભારત ગજુરાત રાજ્ય�ો એક ભાર્ગ છે. જે�ે કૈરા તરીકે પણઓળખવામાં આવે છે, તે ભારત દેશ�ા ગુજરાત રાજ્યમાં એક શહેર અ�ે પામિલકા છે. તે ખેડાજિજલ્લા�ી પૂવ� વહીવટી રાજધા�ી હતી. ખેડા જિજલ્લા ટોબેકો Oાર્મિંમંર્ગ માટે પ્રખ્યાત છે. ખેડાશહેર ભારત દેશ�ા ગુજરાત રાજ્યમાં મિવકસિસત શહેર અ�ે જિજલ્લા છે.

હવામાનશાસ્ત્ર એવરેજ તાપમા� : ૨૭.૪ °C

વરસાદ : વાર્ષિષંક સરેરાશ વરસાદ ૮૨૭ મીમી હોય છે.

ઉ�ાળા અ�ે અન્ય વરસાદી ઋતુમાં ભારેથી મધ્યમ પવ� ફંૂકાતો હોય છે.

પ્રાદેશિશક વાયુગુર્ણવત્તા

પ્રાદેસિશક વાયુ ગુણવત્તા 10 કીમી�ા મિત્રજ્યામાં ૧૦ સ્થળોએ PM10, PM2.5, SO2, NO2 અ�ેVOC �ોંધવામાં આવી છે.

મા@� ૨૦૧૯ થી મે ૨૦૧૯ દરમિમયા� હાથ ધરાયેલ અભ્યાસ દરમિમયા� �ી@ે�ા પફિરણામો પ્રાપ્તથયા છે :

PM10 = 14.23 to 85.45 µg/m3

PM2.5 = 11.36 to 33.45 µg/m3

SO2 = 11.58 to 19.75 µg/m3

NOx = 17.65 to 23.75 µg/m3

ઘોંઘાટનું સ્તર અભ્યાસ�ા સમયર્ગાળા દરમિમયા� �ોંધાયેલ મૂલ્યો �ી@ે મુજબ છે.

ફિદવસ દરમિમયા�: Leq range – 47.1 to 64.8 dB(A)

રાત્રી દરમિમયા� : Leq range – 38.0 to 54.3 dB(A)

પાર્ણીના સ્ત્રોત અને ગુર્ણવત્તા

અભ્યાસ ક્ષેત્ર�ા જુદા જુદા ર્ગામો�ા ૧૦ જુદા જુદા સ્થળેથી ભૂર્ગભ� પાણી�ા �મૂ�ાઓ તથા જુદા જુદા ૮ સ્થળેથી સપાટી પર�ા પાણી�ા �મૂ�ાઓ એકમિત્રત કરવામાં આવલે.

મિવમિવધ આવશ્યક અ�ેઅપેસિક્ષત લાક્ષજિણકતાઓ�ે લક્ષમાં રાખી ભૂર્ગ�ભ પાણી�ી ગુણવત્તા અ�ેપૃષ્ઠ પાણી�ી ગુણવત્તા @કાસણી દરમિમયા� તે IS 10500:1991 �ી નિ�ધા�રીત મયા�દામાં જણાયંુ છે.

જમીન વપરાશ /જમીન આવરર્ણ

રીત

ઉપયોર્ગમાં લેવાયેલ જમી��ે અડોઅડ ક્ષેત્રમાં અ�ેકમિવધ ઉદ્યોર્ગો સ્થાનિપત છે તથા ખેતી�ી જમી� �ે પાણી�ા સ્ત્રોતો તથા સિબ�ઉપજાઉ જમી� આવલેી છે.

સેટલેાઈટ દ્વારા લવેાયેલ મિ@ત્રો દશા�વે છે કે વપરાશમાં લેવાયેલ જમી��ા 10 કીમી મિત્રજ્યા�ાક્ષેત્રમાં આવેલી જમી� પૈકી સિબ�ખેતી�ી જમી� ૮.૩૫ ટકા, ખેતી�ી જમી� ૭૭.૬૫ ટકા છે.

જ્યારે ઔદ્યોમિર્ગક ક્ષેત્ર, પરીવહ� અ�ે સંલગ્ન જમી�ો ૨.૭૨ ટકા ધરાવે છે જ્યારે પાણી ૪.૭ટકા ક્ષેત્રમાં છે.

જૈવિવક ક્ષેત્ર આસપાસ�ા ક્ષેત્રમાં કોઈ વન્યજીવ� જણાઈ આવલે �થી. અભ્યાસ�ા ક્ષેત્રમાં કોઈ રાષ્ટ્રીય

ઉદ્યા� આવેલ �થી. ઉપરાંત અભ્યાસ�ા ક્ષેત્રમાં લુપ્ત થતી કોઈ જૈમિવક સૃષ્ટી જોવા મળેલ કે �ોંધાયેલ �થી.

ઉપસંહાર

Page 326: DRAFT ENVIRONMENTAL IMPACT ASSESSMENT REPORT...Draft EIA REPORT For Proposed New Project for Manufacturing of Synthetic Oranic Chemicals Green Circle, Inc. 1 DRAFT ENVIRONMENTAL IMPACT

શ્રી વલ્લભ કેમીકલ યુનિ�ટ-૨

સૂમિ@ત પ્લાન્ટ�ા સંકુલ�ી અંદર જ સિસન્થેટીક ઓર્ગ�નિ�ક કેમિમકલ નંુ ઉત્પાદ� કરવામાં આવશે. એકમ પ્લાન્ટ�ા �વાપ્રોજેક્ટ પ્રસ્તાવ માટે જઈ રહ્યું છે જે ઇઆઇએ સૂ@� 2006 �ી ઉપયોમિર્ગતા�ે આકષ�શે. ઉત્પાદ� પ્રફિlયા, કા@ામાલ સંગ્રહ ક્ષેત્ર, ઉત્પાદ� સંગ્રહ કે્ષત્ર અ�ે અન્ય ઉપયોર્ગીતા માટે પ્લાન્ટ�ો મિવસ્તાર પૂરતો છે.

મેન્યુOેક્@રિરંર્ગ પ્રફિlયા, બોઇલર અ�ે કુલીર્ગ ટાવર મિવ. �ા સં@ાલ�થી ૧.૪૭૬ KLD ર્ગંદુ પાણી પેદા થશે. આ ર્ગંદુપાણી એક ટાંકીમાં એકમિત્રત કરવામાં આવશે, પ્રફિlયા બાદ ઇવપોરેશ� થી ઇવપોરેટ કરવામાં આવશે. ઉપયોમિર્ગતાનંુસં@ાલ� યોગ્ય હવા પ્રદૂષણ નિ�યંત્રણ પર્ગલાંથી કરવામાં આવશે. જોખમી ક@રો અલર્ગથી સંગ્રનિહત કરવામાં આવશેઅ�ે યોગ્ય રીતે નિ�કાલ કરવામાં આવશે.

સૂમિ@ત �વા પ્રોજેક્ટમાં પયા�વરણ અ�ે સામાજિજક આર્ષિથંક પર હકારાત્મક અસરો પર �જીવા �કારાત્મક અસરોહશે. અસરો�ા એકંદર અભ્યાસ અ�ે મૂલ્યાંક�થી, તે નિ�ષ્કષ� પર આવી શકાય છે કે મિવમિવધ પયા�વરણીય પફિરમાણોપર�ી મિવમિવધ પ્રવસૃિત્તઓમાંથી એકંદરે �કારાત્મક અસર �ે યોગ્ય ઇએમપી સાથે �જીવી બ�ાવી શકાય છે. EMP �ીયોગ્ય અ�ે સમયસર અમલીકરણ સાથે પણ �કારાત્મક અસરો�ે હકારાત્મક તેમજ લાભદાયી અસરમાં રૂપાંતફિરતકરી શકાય છે. આથી પ્રોજેક્ટ�ે પયા�વરણ �ા સંદભ�માં સલામત અ�ે યોગ્ય મા�વામાં આવે છે.


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