+ All Categories
Home > Documents > DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP...

DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP...

Date post: 11-Jun-2018
Category:
Upload: duongquynh
View: 222 times
Download: 0 times
Share this document with a friend
23
DRAWINGS Line Diagrams Stormwater Treatment 16B0104-02025 Effluent Treatment 16B0104-02026 Odorous Gas Handling 16B0104-02027 MeOH Liquefaction-Turpentine 16B0104-02030 Effluent Pipe 16B0104-02031 Process Orientation Diagram Pulp Mill 16B0104-02034 Process Orientation Diagram Integrated Chemical Plant 16B0104-02035 Spill Collection Pulp Mill 16B0104-02036 Merchant Based Chemical Plant, Alternative 1 16B0104-02043 Merchant Based Chemical Plant, Alternative 2 16B0104-02040 Mill Site Layouts Bell Bay Site Mill Site Location Map 16B0104-10001 Bell Bay Site 16B0104-10002 Underground Process Sewers 16b0104-10057 Preliminary Sketches Photo Montage Day A 3112 Day B 3147 Day C 5926 Day D 5943 Night A 3112 Night B Night C Night D Principal Elevations 16B0104-30003
Transcript
Page 1: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

DRAWINGS

Line Diagrams Stormwater Treatment 16B0104-02025 Effluent Treatment 16B0104-02026 Odorous Gas Handling 16B0104-02027 MeOH Liquefaction-Turpentine 16B0104-02030 Effluent Pipe 16B0104-02031 Process Orientation Diagram Pulp Mill 16B0104-02034 Process Orientation Diagram Integrated Chemical Plant 16B0104-02035 Spill Collection Pulp Mill 16B0104-02036 Merchant Based Chemical Plant, Alternative 1 16B0104-02043 Merchant Based Chemical Plant, Alternative 2 16B0104-02040

Mill Site Layouts Bell Bay Site Mill Site Location Map 16B0104-10001 Bell Bay Site 16B0104-10002 Underground Process Sewers 16b0104-10057

Preliminary Sketches

Photo Montage Day A 3112 Day B 3147 Day C 5926 Day D 5943 Night A 3112 Night B Night C Night D Principal Elevations 16B0104-30003

Page 2: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

PRELIMINARYGunns Limited

Bell Bay Pulp Mill ProjectTasmania

16B0104-0202510.2.2005ARE/KMN

Pre-engineering projectStormwater Treatment

Settling andOil Catchment Pond

StormwaterFrom Pulp Mill

ContaminatedStormwater Storage Pond

9000m3

Settling andOil Catchment Pond

ContaminatedStormwater Storage Pond

2250m3

REVISED 14/2/2006 1:39 PM

Stormwaterfrom

Chemical Plant

Clean StormwaterFrom Roofs:

Drying, Warehouse

etc.

15000m3

3750m3

StormwaterWarehouseStormwater,

WARF

Water Treatment

River

Effluent Treatment, Emergency

Pond

Effluent Treatment, Emergency

Pond

Effluent Treatment,

Surge Basin

Effluent Treatment,

Surge Basin

River

Stormwaterfrom ETP

Clarifier Area

StormwaterOil-Grid Catchment

Page 3: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

PRELIMINARYGunns Limited

Bell Bay Pulp Mill ProjectTasmania

16B0104-0202617.2.2005ARE/KMN

Pre-engineering projectEffluent Treatment

REVISED 14/3/2006 10:33 AM

MM

Defoamer

Air Blowers

Aeration Basin

SecondaryClarifier

SecondaryClarifier

Sludge Tank

Sludge Handling

M

Pre-treatedSanitaryEffluent

ContaminatedStorm Water

M

High SolidsEffluents

Discharge toSea

SulphuricAcid

Nutrient Dosing

Primary Sludge

ScumSludge

Lime

Phosphoric Acid or Ammonium

Effluent Pipe 18km

Polymer

Screw Presses

Sludge Silo or

Pile

Biofuel Conveyor

Evaporation Plant

M

M

Equalizing Basin

Emergency Storage Basin

Primary Clarifier

Storm Water

Pulp Mill

WasteDisposal

Area

Undirect CoolingTower,Option

Urea

Service WaterETP

Return Sludge

If contaminated

CleanStorm Water

Biosludge Dewatering

Page 4: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Cooking

Evaporation Area

Evaporation Area

Recovery BoilerDroplet

SeparatorWaterLock

NaOH

Causticizing Area

Cold Water Warm Water

Foul Condensate

DNCG

FiberlineArea

Cold Water Warm Water

Foul Condensate

Evaporation Area

Cold Water Warm Water

Foul Condensate

Recovery Boiler

Recovery Boiler

Feedwater

LamellaClarifier

SO2-Scrubber Stack

Odorousgas boiler

MP Steam

Methanol

By-pass to Stack

LP Steam

DropletSeparator

Recovery Boiler,at Secondary Air Level

BleachingPumpTank

Sandfilter

CNCG

DNCG

DNCG

CNCG

CNCG from Stripper/Methanol Plant

Natural Gas

Power BoilerPower Boilerat Tertiary Air Level

DNCG by-pass to NCG Boiler

By-pass to StackCNCGEjector

Ejectors

Air

Lime Kiln LM Filter

Dissolving Tank Scrubber

PRELIMINARYGunns Limited

Bell Bay Pulp Mill ProjectTasmania

16B0104-020279.2.2005

ARE/KMN

Pre-engineering projectOdorous Gas Handling

REVISED 14/12/2005 1:50 PM

Page 5: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Stripper

MP Steam

Lime Kiln and Recovery

Boiler

Methanol to Burning

Stripper Gases

To Foul Condensate Tank

CNCG Collection

CoolingTowerCooling Water

Warm Water

EvaporationPlant

SteamDistribution

Evaporation

PRELIMINARYGunns Limited

Bell Bay Pulp Mill ProjectTasmania

16B0104-020304.5.2005

ARE/KMN

Pre-engineering projectMeOH Liquefaction, Turpentine

EvaporationFoul

CondensateTankSpill

Collection Sump

Water

Turpentine

REVISED 20/3/2006 10:13 AM

Page 6: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

23000

PRELIMINARYGunns Limited

Bell Bay Pulp Mill ProjectTasmania

16B0104-020314.5.2005

TAKO/KMN

Pre-engineering projectEffluent Pipe

HS

m180005000

mWC

Pumping Basin25000m3

HS HS HS

+22

LC

+23-32

PC

Diffuser

Sea

+40

0

3 x 10m3Number of Pumps and Tanks Preliminary

REVISED 13/1/2006 8:27 AM

Page 7: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Filtrate

WashPress

FiltrateTank

Filtrate

Pulp

Oxidized White Liquor

2ndO2-Reactor

1stO2-Reactor

Oxygen Gas MP Steam

Chip SiloV=10000m3

Chip SiloV=10000m3

Chip Screening

Scalper Screen

Magnet

FiltrateBufferTank

Filtrate

Filtrate

DumpTank

BlowTank

CombiScreens

Screen Room

Secondary Screen

Tertiary Screen

WashPress

WashPress

LiquorTank

FiltrateTank

Reject Washer

KnotWasher

Press

Knots

D0

Condensate Collection

MP Steam

LP Steam

Hot Water

Secondary Condensate

FiltrateFiltrate

Alkaline Effluent

AcidEffluent

WashPress

FiltrateTank

WashPress

EOP

FiltrateTank

NaOHO2

H2O2

WashPress

FiltrateTank

WashPress

D2(P)

NaOH(H2O2)

WashPress

FiltrateTank

FiltrateTankClO2

FiltrateBuffer Tank

BS-StorageTower

NaHSO3

NaHSO3

Scrubber

D1

A

Screen CoolingWater

HotWater

NaHSO3

NaOH

ClO2 ClO2 Water

Screen

D0

ClO2HCl(H2SO4)

ClO2

(H2SO4)HCl

MgSO4

CutterLayboy

Dryer

OxygenGas

LP Steam

Lime MudStorage

Water Distribution

Compressed Air

Distribution

Water Distribution

Weak White

LiquorTank

White LiquorTank

AcidWash Tank

White Liquor Filter

Green LiquorStorage

Green LiquorFilters

Green Liquor

Dregs tank

Raw Green Liquor

Storage

White Liquor

Filtrate

Lime Mud

Causticizing Tanks

Slaker

Hot Water

Compressed Air

Warm Water

Dregs Filter Dregs

Green LiquorCooler

Green Liquor

Lime MudDilution

Tank

Purchased Lime Dosing

Bin

Warm Water

White Water

White Water

White Water

White Water

HD 1 HD 2BrokeTower

White WaterTowerHD 3

10000m3

4500m310000m3

HeadTank

BlendChest

Secondary Primary Screens Tertiary Quarternary

MachineChest

Broke

WireSilo

White Water Tank

Felt WaterTank

Warm Water Tank

Warm Water

White Water

White Water

Trim Broke

White Water

White Water

BrokeConveyor

Wet EndPulper

Dry EndPulper

BowScreen

Chips

Black Liquor

Hot Water

KnotsFiltrate

White Liquor

Digester

ChipBin

HP-Impregnation

Vessel

Warm Water

Warm Water

MP Steam

To Liquor Guns

To Mix TankFrom Mix Tank

Water Distribution Hot Water

Lime Mud

Filtrate

Lime Mud Disc Filter

Electrostatic Precipitator

Make-upLimestone Silo

To Flue Gas Stack

Evaporation

Natural Gas

Methanol

DNCG

BurningSystem

Lime Kiln

Crusher

Make-upLimestone

3 Fields

Chemical Plant

Cooling Water

Atm.

CoolingTowers

CaCO3

Cooking

Evaporation Area

Evaporation Area

DropletSeparator

WaterLock

NaOH

Causticizing Area

Cold Water Warm Water

Foul Condensate

DNCG

FiberlineArea

Cold Water Warm Water

Foul Condensate

Evaporation Area

Cold Water Warm Water

Foul Condensate

Recovery Boiler

LamellaClarifier

SO2-Scrubber

Odorousgas boiler

MP Steam

Methanol

By-pass to Stack

LP Steam

DropletSeparator

Recovery Boiler,at Secondary Air Level

BleachingPumpTank

Sandfilter

CNCG

DNCG

DNCG

CNCG

CNCG from Stripper/Methanol Plant

Natural Gas

Power Boilerat Tertiary Air Level

DNCG by-pass to NCG Boiler

Ejector

Ejectors

Air

Lime Kiln LM Filter

Dissolving Tank Scrubber

Secondary Condensate

LP Steam

Heat RecoveryWarm Water

Bales to PortWarehouse

114 Screening

Chips from Chip Mill

121 Cooking

141 Evaporation

147 Recausticizing

148 Lime Kiln

142 Recovery Boiler Including ESP

131 Bleached Stock Screening

123 Washing & Screening

124 Oxygen Delignification

132 Wire & Press Section

126 Bleaching

144 Turbine & Steam Distribution 143 Power Boiler

136 Baling Lines

164 Odorous Gas Handling Including NCG Boilers146 Feedwater System

BurntLime Dosing

Bin

BurntLime Dosing

Bin

Gunns LimitedBell Bay Pulp Mill Project

Tasmania16B0104-02034

18.5.2005ARE/KMN

Pre-engineering projectProcess Orientation Diagram

Pulp MillREVISED 7/4/2006 9:51 AM

Effluent Treatment

Effluent Treatment

Effluent Treatment

Demin Plant

RecoveryBoiler

Turbine Plant

Condensatesfrom Process

After DosingChemicals

Demin Plant

WaterDistribution

Chemical for Oxygen RemovalChemical for pH ControlCooking and Bleaching PlantDrying MachineEvaporation

Turbine Condensate

From Air Heaters

Demineralized Water

Demineralized Water

M M

HP Steam

MP Feedwater

HP Feedwater to Recovery Boiler

Condensate Tank

BottomBlow Down Tank

FeedwaterPumps

Recovery Boiler

From Recovery Boiler

ContinuousBlow Down Tank

Feedwater Tank

Deaerator

M

HP Feedwater to Power Boiler

Laboratories

ChemicalPlant

Precoat Filters

PrecoatTank

Mixed bedExchanger

Cooling WaterHeat

ExchangersDemineralizedWater Tank

IIIDICIBIA III IV V VI VII

Feed waterPlant

SteamDistribution Cooling

Tower

CNCGCollection

SpillLiquor Tank

WeakBlack LiquorTank

1

WeakBlack LiquorTank

2

SecondaryCond. B

Tank

SecondaryCond. A

Tank

FoulCond.Tank

StrongBlackLiquorTank

FiringLiquorTank

SurfaceCondenser

LP SteamMP Steam

BA

CNCG

Weak Black Liquor

DNCG

Mixing Tank

HalfStrongLiquorTank

Effluent Treatment

Biosludge

CNCG Boiler DNCG Collection

Cooking Plant

Stripping Column

MeOH Liquefaction, Turpentine

Soap Collec-

tion

Inter-mediate Liquor Tank

Soap Collec-

tion

SpillCollection

Sump

FeedwaterSystem

DissolvingTank

MixingTank

HP Steam

SMP10

Natural Gas

EvaporationPlant

TurbinePlant MP Steam

Green LiquorWeak White Liquor

Methanol

Dump Tank

Primary Air

CNCG-Burner

Condensate

FD Fans

Air Heaters

Start-up BurnersSecondary Air

Tertiary AirLoad Burners

Sootblowing

ElectrostaticPrecipitator

ElectrostaticPrecipitator

ElectrostaticPrecipitator

Spill Liquor

Liquor GunsAsh

Spray Liquor

Ejector

Recovery Boiler

Cooling Water

Feedwater

SMP30SMP20

Odorous GasHandling

DNCG

DNCG

Saltcake Silo

LP Steam

Condensate and

Feedwater

FeedwaterPlant

MP Steam Header

MP Steam to Mill

LP Steam Header

LP Steam to Mill

AuxiliaryCondensorsCooling

WaterCoolingWater

LP Steam

MP Steam

Pressure Reductionand Desuperheating

Stations

HP Steam

Feedwater for Desuperheating

Turbine Generator

SMP20 SteamSMP30 Steam

HP Steam

SMP10 Steam

SMP30 SteamSMP10 Steam

Cooling Water

Water Demineralizing

Water DistributionCondensate

and Feedwater

Turbines andSteam

Distribution

M M

Biofuel Handling

M M M

M MM

M

M M

FD Fans Air Heaters

Primary Air

Secondary Air

Natural GasDistribution

Sieve

M

M

M

M

M

M M M

Condensate and

Feedwater

Fly Ash Silo

Bottom Ash Silo

Mill Water

LP Steam

Cooling Water

To Condensate Tank

Recirculation Gas Fan

ID FanESP

Air HeaterECO1A/HA/HA/HA/H

S/H

Bed FBC

Sand Silo

Bio-fuel

Silos

M

M

Blowdown

M

ECO2ECO3

HP SteamMP Steam

MeOh

Atm.

SwingTable

SwingTable

Unitizer

Bale storage

Bale Stacker

TyingFolderTurnTable

TyingWrapperDispenser

BalePress

MovableConveyor

StorageConveyors

Scale

MovableConveyor

StorageConveyors

Bale Stacker

TyingFolderTurnTable

TyingWrapperDispenser

BalePress

Scale

MovableConveyor

StorageConveyors

SwingTable

Bale Stacker

TyingFolderTurnTable

TyingWrapperDispenser

BalePress

MovableConveyor

StorageConveyors

Scale

Bale storage

Unitizer

Unitizer

Bale storage

+62.5m

+192.5mSTACKFLUE GASES:

1. Recovery Boiler2. Lime Kiln3. CNCG Boilers4. Power Boiler

Vent Gas to Atm

134 Dryer

135 Cutter & Layboy

139 Bale Warehouse

Page 8: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Gunns LimitedBell Bay Pulp Mill Project

Tasmania16B0104-02035

23.5.2005ARE/KMN

Pre-engineering projectProcess Orientation Diagram

Integrated Chemical Plant, Base CaseREVISED 23/3/2006 9:52 AM

HCl

Chlorate Pump Tank

Absorber/Stripper

ClO2-Storage

Warm WaterCooling Water Chilled Water

ClO2Generator

LP SteamCondensate

Electrolyzers Electrolyzers

Warm WaterCooling Water

Chlorate Reactor

Cooler

Warm Water

Cooling Water

Chlorate Storage

Cooling WaterWarm Water

H2

Brine

Air

LP Steam

Condensate

DegasifierDegasifier

Bleaching

OxygenDelignification

Recovery &Power

SteamDistribution

For Hydrogen Gas Purge

Oxygen Evaporator

Air Cooler

Liquid Oxygen

Tank

Water Distribution

Nitrogen Evaporator

Liquid Nitrogen

Tank

Air Separation

Tower

Air Cooler

Nitrogen and Oxygen

Aftercooler

Expansion Turbine

Molecular Sieve

Cooling Towers

Drop Separator

Refrigeration Unit

Air

Air Compressor

Cooling Water

Warm Water

O2 O2

AirN2

Condensate

Steam

Steam

O2

N2

O2

N2

Atm

O2

HCl

ClO2

H2SO4

Bleaching

WaterDistribution

NaOH50%

H2O2

DilutionNaOH

Feedwater Plant

Bleaching

Causticizing

Screening

Talc Slurry

Talc Slurry

MgSO4Solution

H2O2

NaOH

NaOH

NaOH

H2SO4

Warm Water

MgSO4Silo

MgSO4

MgSO4Tank

Talc

TalcBin

PumpTank

NaOH 33%

50%

98%

Located at Bleach Plant

Located at Bleach Plant Located at Bleach Plant

Bleaching

PURCHASED CHEMICALS

OXYGEN PLANT

INTEGRATED CHLORINE DIOXIDE PLANT

ALKALI PLANTBRINE TREATMENT

BleachingH2SO4

DilutedNaOH storage

Deionized Brine

StorageTank

LP Steam

DeminWater

NaOH

HCl

Brine Exchange Units

Weak BrineTank

Electrolyzers

NaOHCatholyte

Tank

Intermediate Caustic (33%) Storage Tank

Chlorate Destruction

LP SteamHCl

Dechlorinated Brine Tank

NaOH

Gas Cooler Water

Distribution

Hydrogen to Lime Kiln

Chlorine Cooler

Cl2

Hydrogen Cooler

Sulphate Removal System

Effluent to Sewer

Condensate

From Hypo Destruction

Unit

Cl2 Gas

Chlorine Filter

Cooling Water

Demin Water

Hydrogen Compressor

Gunns LimitedBell Bay Pulp Mill Project

Tasmania

Demin Water

Brine Dechlorinator

Cell Caustic Cooler

NaOH

To Effluent Treatment

11-4. Hydrogen Vent Gas to Atm

Steam Distribution

Brine Saturator

LP Steam

Demin Water

Salt

Brine Saturator

Salt

Brine Treatment

Tank

Brine Clarifier

ClarifiedBrine Tank

Sludge Collection

Tank

Sludge Filter

Filter Cake

Sodium Carbonate

Demin Water

Coagulant

Demin Water

Filter Aid

Demin Water

Precoat

Brine Filters

Filtered Brine Tank

HCl

Filter Cake

Condensate Return

Sodium Carbonate Storage Tank

To Effluent Treatment

From Hydrochloric Acid Tank

To Effluent Treatment

CoolingWater

WarmWater

HCl Synthesis

UnitHCl GasScrubber

Demin Water

NaOH Warm WaterCooling Water

Hypo Scrubbers

Warm Water

Cooling Water

Warm Water

Cooling Water

NaOH

Mill Water

NaOH

Warm WaterCooling Water

H2O2

From Various Vents and Pressure

SealsChemical

Plant

Hypo Storage Hypo Destruction Tank

Weak Brine Tank

To ClO2Plant

HCl Storage

Cl2 Gas

Hydrogen

To Bleach Plant

To Chlorine Cooler

HydrogenScrubber Cooler

From Various Tank Vents

NaOH

N2From Oxygen

Plant

11-1. HClVent Gas Scrubber

Vent Gas to Atm

11-2. Hydrogen Scrubber

Vent Gas to Atm

Vent Gas to Atm

11-3. ClO2Scrubber

Page 9: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Fibre Line

SpillLiquor Tank

WeakBlack LiquorTank

1

WeakBlack LiquorTank

2

FoulCond.Tank

Weak Black Liquor

Weak White

LiquorTank

Spill Collection Sump

WaterDump Tank Spill Liquor

DumpTank

BlowTank

REVISED 20/2/2006 2:21 PM

RECOVERY BOILER

Gunns LimitedBell Bay Pulp Mill Project

Tasmania16B0104-02036

30.5.2005ARE/KMN

Pre-engineering projectSpill Collection

TURPENTINE HANDLING

EVAPORATIONRECAUSTIZING

FIBRE LINE (BROWNSTOCK)

Spill Collection Sump

Spill Collection Sump

Spill Collection Sump

Spill Collection Sump

EFFLUENT TREATMENT

Equipment and tanks inside turpentine handling area

inside bund

Equipment and tanks in evaporation area inside bund

Effluent from department collected to an inspection and spill collection sump. High contaminat or fibre content liquors

recovered to process.

Effluent from department collected into an inspection and spill collection sump. High contaminat or fibre content liquors

recovered to process.

Effluent from department collected to an inspection and

spill collection sump. High contaminat or fibre content

liquors recovered to process.

High contaminant liquors are returned to

process

Page 10: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

HCl

Chlorate Pump Tank

Absorber/Stripper

ClO2-Storage

Warm WaterCooling Water Chilled Water

ClO2Generator

LP SteamCondensate

Electrolyzers Electrolyzers

Warm WaterCooling Water

Chlorate Reactor

Cooler

Warm Water

Cooling Water

Chlorate Storage

Cooling WaterWarm Water

H2

Brine

Air

LP Steam

Condensate

DegasifierDegasifier

Bleaching

OxygenDelignification

Recovery &Power

SteamDistribution

For Hydrogen Gas Purge

Oxygen Evaporator

Air Cooler

Liquid Oxygen

Tank

Water Distribution

Nitrogen Evaporator

Liquid Nitrogen

Tank

Air Separation

Tower

Air Cooler

Nitrogen and Oxygen

Aftercooler

Expansion Turbine

Molecular Sieve

Cooling Towers

Drop Separator

Refrigeration Unit

Air

Air Compressor

Cooling Water

Warm Water

O2 O2

AirN2

Condensate

Steam

Steam

O2

N2

O2

N2

Atm

O2

HCl

ClO2

H2SO4

Bleaching

WaterDistribution

NaOH50%

H2O2

DilutionNaOH

Feedwater Plant

Bleaching

Causticizing

Screening

Talc Slurry

Talc Slurry

MgSO4Solution

H2O2

NaOH

NaOH

NaOH

H2SO4

Warm Water

MgSO4Silo

MgSO4

MgSO4Tank

Talc

TalcBin

PumpTank

NaOH 33%

50%

98%

Located at Bleach Plant

Located at Bleach Plant Located at Bleach Plant

Bleaching

PURCHASED CHEMICALS

OXYGEN PLANT

INTEGRATED CHLORINE DIOXIDE PLANT

ALKALI PLANTBRINE TREATMENT

BleachingH2SO4

DilutedNaOH storage

Deionized Brine

StorageTank

LP Steam

DeminWater

NaOH

HCl

Brine Exchange Units

Weak BrineTank

Electrolyzers

NaOHCatholyte

Tank

Intermediate Caustic (33%) Storage Tank

Chlorate Destruction

LP SteamHCl

Dechlorinated Brine Tank

NaOH

Gas Cooler Water

Distribution

Hydrogen to Lime Kiln

Chlorine Cooler

Cl2

Hydrogen Cooler

Sulphate Removal System

Effluent to Sewer

Condensate

From Hypo Destruction

Unit

Cl2 Gas

Chlorine Filter

Cooling Water

Demin Water

Hydrogen Compressor

Gunns LimitedBell Bay Pulp Mill Project

Tasmania

Demin Water

Brine Dechlorinator

Cell Caustic Cooler

NaOH

To Effluent Treatment

11-4. Hydrogen Vent Gas to Atm

Steam Distribution

Brine Saturator

LP Steam

Demin Water

Salt

Brine Saturator

Salt

Brine Treatment

Tank

Brine Clarifier

ClarifiedBrine Tank

Sludge Collection

Tank

Sludge Filter

Filter Cake

Sodium Carbonate

Demin Water

Coagulant

Demin Water

Filter Aid

Demin Water

Precoat

Brine Filters

Filtered Brine Tank

HCl

Filter Cake

Condensate Return

Sodium Carbonate Storage Tank

To Effluent Treatment

From Hydrochloric Acid Tank

To Effluent Treatment

CoolingWater

WarmWater

HCl Synthesis

UnitHCl GasScrubber

Demin Water

NaOH Warm WaterCooling Water

Hypo Scrubbers

Warm Water

Cooling Water

Warm Water

Cooling Water

NaOH

Mill Water

NaOH

Warm WaterCooling Water

H2O2

From Various Vents and Pressure

SealsChemical

Plant

Hypo Storage Hypo Destruction Tank

Weak Brine Tank

To ClO2Plant

HCl Storage

Cl2 Gas

Hydrogen

To Bleach Plant

To Chlorine Cooler

HydrogenScrubber Cooler

From Various Tank Vents

NaOH

N2From Oxygen

Plant

11-1. HClVent Gas Scrubber

Vent Gas to Atm

11-2. Hydrogen Scrubber

Vent Gas to Atm

Vent Gas to Atm

11-3. ClO2Scrubber

Liquor Treatment Crystallizer Centrifuge Dryer

Dryer Scrubber

Bagging

Mother Liquor Handling

Sulphate Removal System

Demineralized Water

Exhaust Air

Bagged NaClO3Crystal Product

Hot Air

Scrubber Solution

SO4

Mother Liquor

MERCHANT PORTION

16B0104-0203523.5.2005ARE/KMN

Pre-engineering projectProcess Orientation Diagram

Integrated Chemical Plant, Base CaseREVISED 23/3/2006 10:05 AM

Gunns LimitedBell Bay Pulp Mill Project

Tasmania16B0104-02043

21.3.2006KPT/KMN

Pre-engineering projectProcess Orientation Diagram,

Merchant Based Chemical Plant, Alternative 1REVISED 23/3/2006 10:05 AM

Page 11: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Gunns LimitedBell Bay Pulp Mill Project

Tasmania16B0104-02040

20.2.2006APR/KMN

Pre-engineering projectProcess Orientation Diagram

Merchant Based Chemical Plant, Alternative 2REVISED 27/3/2006 12:33 PM

Chlorate Pump Tank

Electrolyzers Electrolyzers

Warm WaterCooling Water

Chlorate Reactor

Cooler

Warm Water

Cooling Water

Chlorate Storage

Cooling WaterWarm Water

H2

DegasifierDegasifier

Bleaching

OxygenDelignification

Recovery &Power

SteamDistribution

For Hydrogen Gas Purge

Oxygen Evaporator

Air Cooler

Liquid Oxygen

Tank

Water Distribution

Nitrogen Evaporator

Liquid Nitrogen

Tank

Air Separation

Tower

Air Cooler

Nitrogen and Oxygen

Aftercooler

Expansion Turbine

Molecular Sieve

Cooling Towers

Drop Separator

Refrigeration Unit

Air

Air Compressor

Cooling Water

Warm Water

O2 O2

AirN2

Condensate

Steam

Steam

O2

N2

O2

N2

Atm

O2

ClO2

H2SO4

Bleaching

WaterDistribution

NaOH50%

H2O2

DilutionNaOH

Feedwater Plant

Bleaching

Causticizing

Screening

Talc Slurry

Talc Slurry

MgSO4Solution

H2O2

NaOH

NaOH

NaOH

H2SO4

Warm Water

MgSO4Silo

MgSO4

MgSO4Tank

Talc

TalcBin

PumpTank

NaOH 33%

50%

98%

Located at Bleach Plant

Located at Bleach Plant Located at Bleach Plant

Bleaching

Bleaching

Demin Plant

PURCHASED CHEMICALS

OXYGEN PLANTBRINE TREATMENT

BleachingH2SO4

NaOH

Reactor

Filter

Scrubber

ClO2Absorption Tower

Filter

Chilled Water

Cold Water

NaOH

H2SO4

H2O2

Hot Water

NaClO3 Na2SO4 Recovery Plant

Cooking Towers

Cooking Towers

Power Plant

ClO2 Storage

CondensateSteam

Chillers

Hydrogeneration Reactor

Demiwater to Process

HNO3

NaOHHCl

HCOONa

Complexing Agent

H2 gas

Working Solution

Tank

Filtration Feed

Vacuum Dryer

Extraction

Exhaust

Cooler

H2O2Storage

Oxidation Feed

Police Filters

Extraction Feed Drum

Catalyst Filtration

Pulp Mill

Oxidation Reactor

CatalystRegeneration

Exhaust Gas Treatment Water

H2O2

HYDROGEN PEROXIDE PLANTClO2 PLANT

Steam Distribution

Brine Saturator

LP Steam

Demin Water

Salt

Brine Saturator

Salt

Brine Treatment

Tank

Brine Clarifier

ClarifiedBrine Tank

Sludge Collection

Tank

Sludge Filter

Filter Cake

Sodium Carbonate

Demin Water

Coagulant

Demin Water

Filter Aid

Demin Water

NaOH

Precoat

Brine Filters

Filtered Brine Tank

HCl

Filter Cake

Condensate Return

DechlorinatedBrine Tank

Sodium Carbonate Storage Tank

To Effluent Treatment

From Hydrochloric Acid Tank

To Effluent Treatment

Vent Gas to Atm

Vent Gas to Atm

Page 12: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend
Page 13: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend
Page 14: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend
Page 15: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Project: Gunns Ltd, Bell Bay Pulp Mill PHOTO MONTAGEDAY A

16B0104-E0035 REV B

Page 16: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Gunns Ltd, Bell Bay Pulp Mill PHOTO MONTAGEDAY B

16B0104-E0035 REV B

Page 17: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Project: Gunnsl Ltd, Bell Bay Pulp Mill PHOTO MONTAGEDAY C

16B0104-E0035 REV B

Page 18: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Project: Bell Bay Pulp Mill PHOTO MONTAGEDAY D

16B0104-E0035 REV B

Page 19: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Project: Bell Bay Pulp Mill PHOTO MONTAGENIGHT A

16B0104-E0035 REV B

Page 20: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Project: Bell Bay Pulp Mill PHOTO MONTAGENIGHT B

16B0104-E0035 REV B

Page 21: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Project: Bell Bay Pulp Mill PHOTO MONTAGENIGHT C

16B0104-E0035 REV B

Page 22: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Project: Bell Bay Pulp Mill PHOTO MONTAGENIGHT D

16B0104-E0035 REV B

Page 23: DRAWINGS - gunnspulpmill.com · DRAWINGS Line Diagrams ... MP Steam Methanol By-pass to Stack LP Steam Droplet Separator Recovery Boiler, at Secondary Air Level ... Head Tank Blend

Recommended