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Drilling 123

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    PE-201

    DRILLING

    ENGINEERING

    ASSIGNMENT

    Roll No. 008

    Roll No.034

    Roll No.036

    Roll No.041

    Roll No. 043

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    PART I

     STRATIGRAPHIC COLUMN

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    PART 2

    ROCKS WHICH CAN CAUSE SLOW

    PENETRATION RATE: -

    1) Chert/Sii!i"e# Sh$e :It is very hard rock having the hardness factor of 7 on Mohs

    scale which causes slow penetration rate.2) G$%%r& : They are intrusive igneous rock due to which they possess

    extreme hardness and its hardness factor on Mohs scale is

    also 7 can cause slow penetration rate problems.

    ROCKS WHICH CAN CAUSE PIPE STICKING

    PRO'LEMS: -

    1)C$(2)Sh$e $# *r$!t+re# Sh$e ,)Lie.t&e/D&&ite

    .

    ROCKS WHICH CAN CAUSE LOSS O* MUD

    CIRCULATION: -

    1)S$#.t&e:-#+e t& it. hih ere$%iit( $# hih

    &r&.it( r&ert(2)*r$!t+re# Sh$e:-&r$ti& +# !$ eetr$te

    thr&+h the r$!t+re. ,)Lie.t&e/D&&ite:-the( h$e $t+r$( &!!+rri

    r$!t+re. $# hih ere$%iit( 

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    PART ,

    3UESTION NO41

    HPHT WELLS:We !$ i#eti( hih teer$t+re $# hih re..+re 5e.

    %( it. iit$ti& i6e

    The re..+re 7 108000 .i

      The teer$t+re 7 ,009* &r 109C

    A# ie teer$t+re .$ti.(i the $%&e !&#iti&

    ;teer$t+re

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    Here the pore pressure !."# $g% h#&''m

    (.(. )in ppg* )!."#+'.#&&*,'.'-

    (.(. )in ppg* !-.& ppg )which exceeds the re/uired

    !-.&ppg*(.(. )in psi,ft* !-.&+'.'-(.( )in psi,ft* '." psi,ft

    I*  The total pressure is:( )in bars* 0 +g +h( )in bars* !."+'.'1"!+#&''( )in bars* 772.!2 bars or 77.2!2 M(a )which exceeds

    the re/uired 2".1- M(a*()in psi* 0ppg+ T34m + '.'- +&."!( )in psi* !!&1 psi )which exceeds !'''' psi*

    SPECIAL CASES IN HPHT WELLS

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     The drilling of H(HT wells pose special challenges compared to

    standard wells:

      I!re$.e# .&i#. .e.itiit( th$t i. re$te# t& hih

    teer$t+re.

    • $mall margins between pore and fracture pressures will

    prevail in sections of the well

    • Hih ri.6 & CO2 !&t$i$ti& r& the &r$ti&

    %ei #rie# $#/&r r& the #er$#$ti& & &r$i!

    +# $##itie.

    • HPHT 5e. $re e>+$( h$r# & e!h$i!$ t&&. $#

    #ei!e. +.e# i #&5 h&e r+!ti& te.ti4

    • HPHT eir&et h$. $5$(. $ !h$ee &r ther$

    e+tr& &r&.it( & e$.+reet4

    • It he i i#eti"!$ti& & .h$e %e#. $# .$ie 5$ter

    .$t+r$ti& ?&e.4

    • I HPHT 5e. .eer$ !h$e. $re $!e# i 5e

    !&tr& #+e t& #i@eret re$.&. .+!h $. $. .&+%iit(

    $# $.hi i &i %$.e# +#4

    • 4rilling of inclined and hori5ontal wells will make the

    conse/uences of barite sag serious.•  The fre/uency of well control incidents is higher than one per

    H(HT well% and an increasing number of these take place

    during completion.

    3UESTION NO42

     BACKUP RIGS

    $uch rigs are generally designed for water depths of up to&-' ft water depth.

    $ince the water depth here is - meters hence 6ack up rigs

    are used

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    3UESTION NO4, 

    In conventional rotary drilling operations% the setting depths

    are determined principally by the mud weight and the fracture

    gradient8 which is sometimes called a well plan. /uivalent mud

    weight )M8* is pressure divided by true vertical. M8 e/uals

    actual mud weight when the 9uid column is uniform and static.

    (ore and fracture gradient lines must be drawn on a welldepth

    vs. M8 chart. These are the solid lines

    $afety margins are introduced% and broken lines are drawn%

    which establish the design ranges. The o;set from the predicted

    pore pressure and fracture gradient nominally accounts for kick

    tolerance and the increased e/uivalent circulating density )

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    from the facture gradient dashed line )point @* down to pore

    pressure dashed line )point >*. $o the Arst casing should be set

    from surface to !-''m T34.

    Bext% draw the hori5ontal line from (oint > to (oint < locatedin the fracture dashed line curve. Then draw the vertical line from

    (oint < to intersect the formation pressure dashed line curve at

    (oint 4. This is the section casing string which should be set from

    &-' mT34

    @pplying the same concept to the next string% draw the

    hori5ontal line from (oint 4 to intersect the fracture gradient with

    safety factor chart at (oint and draw the vertical line from (oint

    to the depth at (oint C. The casing string should be set from#-'m T34.

    @pplying the same concept to the next string% draw the

    hori5ontal line from (oint C to intersect the fracture gradient with

    safety factor chart at (oint = and draw the vertical line from (oint

    = to the target depth at (oint H. The last casing string should be

    set from #7''mT34.

     Thus% the shoe of the conductor casing is to be set at --m%as is generally re/uired.

     The shoe of the second casing% surface casing is to be at

    !-'m

     The shoe of the third one% the intermediate casing% is to be

    at"-' m. This will protect from the fractured shale at 7''m.

     The shoe of the fourth one is to be at #&'' m

     The shoe of the liner should be at #7''m

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    Hole section Casing sizeSetting depth from

    RKBMud weight

    36”30” 55m ?

    26” 18 5/8” 1500m ?

    Run BOP (Blow out preventer on riser)

    17 ” 13 3/8” 3250m ?

    12 !” " 5/8” #250m ?

    8 ” 7” liner #700m ?

    3UESTION NO4

     The mud weight at di;erent intervals will be

    Hole section Casing sizeSetting depth from

    RKBMud weight

    36” 30” 55m 1$25

    26” 18 5/8” 1500m 1$6

    Run BOP (Blow out preventer on riser)

    17 ” 13 3/8” 3250m 1$6

    12 !” " 5/8” #250m 1$"

    8 ” 7” liner #700m 2$1"

     

    3UESTION NO4

     The following problems can occur:

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    14 Sh$&5 G$.

    24 Sh$e I.t$%iit(

    Mechanical Instability . 

     This may cause: 'ritte/S&+hi Sh$e4 These

    shales slough into the hole after breaking into pieces.

    Chemical Instability.

     This causes $welling Sh$e4 The indications of swelling are:

    • tor/ue increases during drilling

    • re/uirement for repeated reaming of sections

    • diDculty in sliding the >H@ when orienting

    • excessive drag when (EEH

    • drag in connections

    • Increase in M>T of water based muds.

    ,4  LOST CIRCULATIONCormations susceptible to lost circulation have the following

    characteristics:

    • Fnder pressured or depleted

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     Preeti&

    • maintaining proper mud weight%

    minimi5ing annularfriction pressure losses duringdrilling and tripping in%

    • ade/uate hole cleaning%

    • avoiding restrictions in the annular space%

    • setting casing to protect upper weaker formations

    within a transition 5one%

    4 L$re '&+#er. *$i it& the H&e

    Indications of boulders are:

    • erratic tor/ue

    • erratic drag on connections

    •  Tendency to stick when pulling out of hole.

    4 *r$!t+re# $# $+te# &r$ti&:$ymptoms of fractured and faulted formation include:

    • Increased tor/ue% drag and rate of penetrationG

    • @ small amount of lost circulation.

     The problem can be prevented by:

    • educing drill string vibrationG

    • $uDcient hole cleaning to reduce hole pack o; 

    4 Pie Sti!6i:Here pipe sticking can occur because of:  REACTIE *ORMATIONS

      *RACTURED *ORMATIONS

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    3UESTION NO4

    14 Pie Sti!6i:

    DI**ERENTIAL STICKING

     It is a problem that occurs when drilling a well with a greater well

    bore pressure than formation pressure% as is usually the case. The

    drill pipe is pressed against the wellbore wall so that part of its

    circumference will see only reservoir pressure% while the rest will

    continue to be pushed by wellbore pressure. @s a result% the pipe

    becomes stuck to the wall% and can re/uire millions of pounds of

    force to remove% which may prove impossible.

    https://en.wikipedia.org/wiki/Oil_wellhttps://en.wikipedia.org/wiki/Drill_pipehttps://en.wikipedia.org/wiki/Oil_wellhttps://en.wikipedia.org/wiki/Drill_pipe

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    *ACTORS CAUSING THE DI**ERENTIAL

    STICKING

    Pere$%e &r$ti& as sand stone% lime% carbonate% etc.

    Oer%$$!e  typically mud weight in the well is more thanformation pressure. More overbalance in the wellbore% more

    chance of getting di;erential sticking.

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    *iter !$6e  (oor and thick Alter cake increases chances ofsticking the drill string.

    Pie &eet  if the drill string is station for a period of

    time% the Alter cake will tend to develop around permeable 5onesand the drill string. Therefore% potential of getting di;erentially

    stuck is increased.

    METHODS O* PREENTION

    4i;erentialpressure pipe sticking can be prevented or its

    occurrence mitigated if some or all of the following precautions

    are taken:

    • Maintaining lowest continuous 9uid lossG

    • Jeeping circulating mud free of drilled solidsG

    • Jeeping a very low di;erential pressure with allowance for

    swab and surgeG

    Fsing a mud system that yields smooth mud cake )lowfriction coeDcient*G

    • Maintaining drill string rotation at all timesG

    • Fsing grooved or spiral drill collarsG

    • Minimi5ing length of drill collars and >ottom Hole @ssembly

    )>H@*.

    MECHANICAL PIPE STICKING

     The mechanical pipe sticking is due to inade/uate removal ofdrilled cuttings from the annulusG borehole instabilities% such ashole caving% sloughing% or collapseG plastic shale or salt sectionss/uee5ing )creeping*G and key seating.

    http://petrowiki.org/Stuck_pipehttp://petrowiki.org/Stuck_pipe

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    CAUSES O* STICKING

    Mechanical causes for stuck pipe include:

    • Jeyseating

    • (acko; from poor holecleaning

    • $hale swelling

    • 8ellbore collapse

    • (lastic9owing formation )i.e.% salt*

    • >ridging

    http://petrowiki.org/Mechanical_pipe_sticking#Key_seatinghttp://petrowiki.org/Hole_cleaninghttp://petrowiki.org/Mechanical_pipe_sticking#Key_seatinghttp://petrowiki.org/Hole_cleaning

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    METHODS O* PREENTION

    Creeing mechanically stuck pipe can be undertaken in a number

    of ways% depending on what caused the sticking.

    • if cuttings accumulation or hole sloughing is the suspected cause%

    then rotating and reciprocating the drillstring and increasing 9ow

    rate without exceeding the maximum allowed e/uivalent

    circulating density )

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    H$r# $# $%r$.ie &r$ti&. 

    L =ranites% basalts% /uart5ite and

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      'it %$i ;%it $!6e# 5ith &r$ti&)

    PDC 'ITS

     ADVANTAGES

    L(4< cutters are self sharpening

      L(4< cutters deteriorate /uickly at temperatures above

    7''

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    L Handles changes from soft to hard rock

    L ess vibrations

     L Increased E( potential

    L it

    • !-''&-': (4< >it

    • &-'#&'': Hybrid >it

    • #&''#7-': Hybrid >it

    3UESTION NO4

     Ad!anta"es

    • Eften more compatible with the reservoir

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    • ess risk for fracturing the well at the last casing shoe in

    case of a kick )H(HT*

    • educe problem with swelling clay% thinner mud Alter cake

    which means reduced risk for getting stuck

    • More ubrication

    Disad!anta"es

    LH$% environment% more expensive

    L

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    begin to 9ow from the formation into the wellbore and the kick

    occurs.

    Ir&er h&e "-+ & tri.

     @s the drill pipe is pulled out of the hole% the mud level falls

    because the pipe steel no longer displaces the mud% therefore

    hole must be periodically Alled up with mud to avoid reducing the

    hydrostatic pressure and preventing kick problem.

    S5$%%i

    (ulling the drill string from the borehole creates swab

    pressures. $wab pressures are negative% and reduce the e;ectivehydrostatic pressure throughout the hole and below the bit.3ariables controlling swab pressures are:

    (ipe pulling speed

    Mud properties

    Hole conAguration

     The e;ect of PballedQ e/uipment

    G$. C+t +#

    =ascontaminated mud will occasionally cause a kick%although this is rare. >ut in this occasion there is gas at shallowdepths. @s the gas is circulated to the surface% it expands andmay reduce the overall hydrostatic pressure suDcient enough toallow a kick to occur.

    L&.t !ir!+$ti&

    Eccasionally% kicks are caused by lost circulation. @decreased hydrostatic pressure occurs from a shorter mudcolumn. 8hen a kick occurs from lost circulation% the problemmay become severe.

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