+ All Categories
Home > Documents > Drilling Motors

Drilling Motors

Date post: 02-Jun-2018
Category:
Upload: ciucalata88
View: 222 times
Download: 1 times
Share this document with a friend

of 20

Transcript
  • 8/10/2019 Drilling Motors

    1/20

    DRILLING MOTORS

  • 8/10/2019 Drilling Motors

    2/20

    2

    NOV Downhole is the largest independent downhole tool and equipment provider in the

    world. We have the expertise to optimize BHA selection and performance, supporting over 150

    locations in more than 80 countries.

    Our complete range of solutions for the bottom hole assembly and related equipment includes:

    Drill Bits

    Drilling Motors

    Borehole Enlargement

    Drilling Tools and Products

    Coring Services

    Fishing Tools

    Intervention and Completion Tools

    Service Equipment Advanced Drilling Solutions

    We take pride in delivering superior performance and reliability. Our objective is to exceed our

    customers expectations, improve their economics and be an integral part of their strategies.

  • 8/10/2019 Drilling Motors

    3/20

    DRILLING MOTORS

    Introduction

    Introduction ....................................................................................Page 4

    Drilling Motor Sub-Assembly Description

    Drilling Motor Sub-Assembly Description ......................... Pages 4 - 5

    Drilling Motors Product Offering

    Drilling Motors Product Offering ....................................................Page 6

    HEMIDRIL Drilling Motors

    HEMIDRIL Drilling Motors ....................................................... Page 7

    PowerPLUS Drilling Motors

    PowerPLUS Drilling Motors ...................................................Page 8

    Vector Drilling Motors

    Vector Drilling Motors ............................................................Page 9

    Short Radius Drilling Motors

    Short Radius Drilling Motors ..................................................Page 10

    Coiled Tubing Motors

    Coiled Tubing Motors .............................................................. Page 11

    CT PowerPLUS Motors

    CT PowerPLUSMotors.........................................................Page 12

    CT HEMIDRIL Motors

    CT HEMIDRIL Motors ...........................................................Page 13

    Bottom-End Options

    Bottom-End Options ..............................................................Page 14

    NOV Motors Nomenclature

    NOV Motors Nomenclature ....................................................Page 15

    Power Section Options

    Power Section Options .................................................Pages 16 - 17

    Operating Adjustable Housings

    Operating Adjustable Housings .............................................Page 18

    NOV Downhole Solutions

    NOV Downhole Solutions ...................................................... Page 19

    Table of Contents

  • 8/10/2019 Drilling Motors

    4/20

    4

    The increased reliability of drilling motors, in combination with improved drill bit designs and measurement while drilling (MWD) systems,

    present operators with enhancements to rotary drilling in an increasing number of applications. It is generally acknowledged that an effectivedrilling motor, matched to the drill bit and formation, provides better rates of penetration than rotary drilling alone. In addition to increasing

    rate of penetration, a drilling motor allows a reduction in drillstring rotary RPM which reduces wear and tear on the casing, the drillstring,

    and other rotating topside components. A properly configured bottom hole assembly (BHA) also allows for effective directional control of

    the wellbore.

    The main sub assemblies of a drilling motor include the power section, adjustable or fixed housing, driveshaft, and the bearing assembly.

    The power section offers a wide range of bit speeds and torque outputs. With recent improvements in elastomer technology and

    manufacturing techniques, the power section can be tailored to function in high bottom hole temperatures and invert mud systems.

    The adjustable or fixed housing and driveshaft are located between the power section and the bearing assembly, and are engineered

    to withstand the increased torque rating of power sections.

    As drilling programs become more complex and drilling distances push further, NOV Downhole engineers its bearing assemblies to

    withstand higher loads and torque, while increasing its reliability and longevity. NOV Downhole offers both oil and mud lubricated

    bearing assemblies.

    Your NOV Downhole representative will gladly assist you in selecting the most appropriate motor for your drilling

    application. Please consider the following questions when ordering your equipment:

    Consider these additional products from NOV Downhole when making your equipment decisions:

    Drill Collars

    Drilling Jars

    Jar IntensifierTools

    Agitator Tools

    Drill Bits

    Reamers

    Shock Tools

    Non-Magnetic Drilling Tools

    Stabilizers

    Build a BHA

    What is the drillingAPPLICATION?

    Straight, Directional, Performance (Vertical), Horizontal, Extended Reach, Borehole Enlargement, Coring, and Coiled Tubing

    What is the FORMATIONcomprised of?

    Soft Rock, Hard Rock, Abrasive Formations, Thinly Laminated Formations

    What is the estimated WELL DEPTH?

    Shallow Wells (up to 3,000ft), Intermediate (5,000 7,500ft), Deep (7,500 12,000ft), Ultra Deep (16,000ft +), Offshore Shelf, Offshore Deepwater

    What is the anticipated downhole ENVIRONMENT?

    High Pressure, High Temperature, Corrosive, High Chlorides, Oil Based Mud

    Are there any ADDITIONAL CONSIDERATIONS?

    Rate of Penetration (ROP) Requirements, Directional Controls, Stabilization Requirements, Dogleg Severity

    7

    6

    Introduction

    5

  • 8/10/2019 Drilling Motors

    5/20

    DRILLING MOTORS

    NOV Downhole offers the most versatile array of downhole motors available for straight or directional drilling. Rotary power is produced by a

    Moineau positive displacement progressing cavity power section. Power sections offer a wide range of bit speeds and torque ratings and canbe tailored to function in both high bottom-hole temperatures and inverted mud systems. Motors are available with a fixed or an adjustable

    bent housing located between the motor and the bearing assembly. The adjustable housing is easily adjustable at the wellsite from straight

    to a 3obend in 12 increments, or a 4obend in 18 increments.

    7. Stabilization:

    Motors are available with a threaded stabilizeron the bearing assembly immediately above

    the bearing mandrel. Stabilizers can be

    either straight blade or spiral blade. This

    stabilizer along with the integral wear pad at

    the bend of the adjustable housing provides

    the full range of stabilization required for

    directional and kickoff work. For steerable

    motor assemblies, a concentric or eccentric

    stabilizer may be installed at the top of the

    motor and an undergauge stabilizer on the

    lower end of the motor.

    6. Bearing Mandrel:

    The Bearing Mandrel has a large cross-

    section providing extra strength and reduces

    the deflection and stress. This allows the

    motor to be rotated in the hole with the

    reduced likelihood of fatigue induced

    failures. NOV Downhole motors are available

    with high-torque bearing mandrels, designed

    to handle high torque power sections.

    3. Driveshaft Assembly:

    The eccentric motion of the rotor is converted

    to concentric rotation via a driveshaft fitted

    at each end with sealed and lubricated

    universal joints. The strength and service

    life of these joints is greatly increased over

    that of conventional joints due to the larger

    diameters that are possible due to the

    larger internal clearances available through

    the adjustable housing. NOV Downhole

    offers both conventional and high torque

    driveshaft assemblies, designed to handle

    todays highest-torque power sections, with

    a proven record of reliability.

    2. Power Section:

    Rotational power is provided by a Moineau

    progressing cavity positive displacement

    power section. Power sections are available

    in many flow, speed, and torque ranges to

    fit any drilling environment. Different rotor/

    stator fits as well as advanced elastomers

    are available to help cope with high down

    hole temperatures and invert muds.

    1. Top Sub / Dump Sub:A top sub may be used instead of the dump

    sub; in which case the string will be pulled

    wet. The use of a float valve prevents the

    motor from filling through the bit.

    The dump sub is a normally-open valve

    which allows mud to by-pass the motor to fill

    or drain the pipe while tripping into or out of

    the hole. This valve will automatically close

    when circulation is started. For example:

    The 64dump sub closes at a flow rate of

    approximately 120 gpm. The closing flowrate can be changed upon request.

    5. Bearing Assembly:

    The bearing assembly is available in either

    oil or mud lubricated technology.

    The oil lubricated assemblies are capable

    of withstanding extreme radial and axial

    loads. Bearing assemblies are fully oil bath

    lubricated, sealed and pressure balanced.

    Since no drilling fluid flows through the

    bearing assembly, motor bearing life is

    extended and bit hydraulics are maximized.

    The short length of the bearing assembly

    keeps the adjustable housing close to the

    bit and provides better control of the build

    rate and motor steerability.

    The mud lubricated assemblies are designed

    to withstand extreme drilling conditions

    and high temperatures. They feature high

    precision bi-directional full contact thrust

    bearings that provide a uniform load

    distribution and high weight on bit capacity.

    In addition, the bearing mandrel is radially

    supported over the entire length and can

    handle very high side loads.

    4. Adjustable Assembly:The adjustable assembly connects the

    stator to the bearing assembly and encloses

    the driveshaft assembly. The angle setting

    is field adjustable to produce a wide range

    of build rates. The adjustable assembly is

    available as 3oand 4ooptions. The Downhole

    adjustable assembly is made up of four

    components and is thus simple to service

    and maintain. The design allows for a large

    internal diameter and thus enables a larger

    driveshaft diameter to be assembled.

    Most motors have an optional near bit stabilizer. Concentric or

    eccentric stabilizers can also be provided to stabilize the top or

    middle of the motor. NOV Downhole manufactures motors that range

    from 1vto 114diameter.

    Drilling Motor Sub-Assembly Description

    3

    2

    (Not shown)

    1

  • 8/10/2019 Drilling Motors

    6/20

    Drilling Motors Product Offering

    PowerPLUSDrilling Motor

    The power section features advancedelastomers that provide improvedperformance by increasing torque,power, and reliability in high temperatureor other adverse conditions. Configurablewith oil or mud lubricated bearingassemblies.

    Ideal forachieving increased ROP andreliability in tough drilling conditions.

    HEMIDRIL

    Drilling MotorFeatures even wall technology, thehighest torque and power output class ofpower sections available in the industry.Maintains a consistent RPM throughoutthe performance range of the motor.Configurable with oil or mud lubricatedbearing assemblies.

    Ideal forapplications with RotarySteerable Systems, Casing WhileDrilling, and applications requiring highROP and consistent drilling performance.The motor of choice for aggressivedrilling conditions, hot hole applications,and with invert mud systems.

    Vector Drilling MotorA versatile selection of drillingmotors available for, directional, andperformance drilling. The powersection options offer a wide range of bitspeeds and torques, are matched to anadjustable or fixed housing, and an oil ormud lubricated bearing assembly.

    Ideal foran array of drilling applications;maximizes ROP while providing areliable motor that is simple and efficientto service.

    Coiled Tubing Motor

    Offered in the 1vto 32diameterrange; used with coiled tubing unitsfor continuous drilling and workoverapplications.

    Ideal forcoiled tubing workoverapplications such as vertical deepening,milling, de-scaling or de-waxing ofproduction tubing, windows, cementplugs and under-balanced drilling.

    CT HEMIDRILMotor

    Coiled tubing motor to meetindustry demand for aggressive, hightorque, low speed drilling requirements.

    This powerful motor features evenwall technology which is the highesttorque and power-output class of powersections available to the market.

    Ideal forrotary steerables,casing while drilling, high ROP andconsistent performance,

    aggressive drilling conditions,hot hole and invert mud systems.

    Short Radius Drilling Motor

    Achieves high build rates for mediumradius drilling and re-entry applications.

    Ideal formaximizing horizontal accessto the target formation.

    CT PowerPLUS

    MotorUtilizes high performance elastomer thatdelivers 50% more power and torquethan traditional power sections.

    Ideal forcoiled tubing workoverapplications such as vertical deepening,milling, de-scaling or de-waxing ofproduction tubing, windows, cementplugs and under-balanced drilling.

    6

  • 8/10/2019 Drilling Motors

    7/20

    DRILLING MOTORSDRILLING MOTORS

    Size ConfigurationMax BitSpeed

    Rev / Unit Volume Min Flow Max Flow Torque @ Max Pressure Max Dif ferential Pressure

    rev/gal rev/l gpm lpm gpm lpm lb-ft N-m psi kPa

    5 7/8, 3.8 Stage 130 0.52 0.137 160 610 250 950 4,480 6,070 865 5,960

    5 4/5, 6.3 Stage 245 0.97 0.256 100 380 250 950 3,830 5,190 1,435 9,890

    64 7/8, 2.9 Stage 85 0.17 0.045 200 760 500 1,890 9,750 13,211 660 4,550

    64 7/8, 4.8 Stage 136 0.34 0.090 160 610 400 1,510 8,450 11,450 1,090 7,510

    6d 7/8, 3.0 Stage 180 0.30 0.079 300 1,140 600 2,270 6,510 8,821 685 4,720

    6d 7/8, 5.0 Stage 180 0.30 0.079 300 1,140 600 2,270 10,830 14,675 1,140 7,850

    6d 7/8, 2.9 Stage 102 0.17 0.045 300 1,140 600 2,270 12,955 17,554 900 6,200

    8 7/8, 4.0 Stage 153 0.16 0.042 300 1,140 900 3,410 15,155 20,535 910 6,270

    9s 7/8, 4.8 Stage 132 0.11 0.029 600 2,270 1,200 4,540 26,160 35,447 1,090 7,510

    114 7/8, 4.8 Stage 132 0.11 0.029 600 2,270 1,200 4,540 26,160 35,447 1,090 7,510

    The HEMIDRILDrilling Motor offers the highest power and torque output by utilizing even wall technology.

    The power section consists of a steel supported core with flexible multi-body construction, an even thicknesselastomer, and Power Rib technology. These features combine to deliver increased torque, power, and

    efficiency that are required in challenging drilling environments.

    The HEMIDRILs steel supported core allows for increased differential pressure across each stage over the

    length of the power section. The constant elastomer thickness reduces fluid leakage and heat build up. The

    Power Rib technology further increases the seal efficiency which improves the conversion of pressure to

    torque and power.

    Delivering an increased rate of penetration at a consistent RPM, the HEMIDRIL is ideally suited for challenging

    drilling environments including high temperatures and invert mud systems.

    Features

    Even wall design

    Multi-body construction

    Power Rib technology

    Available with Sealed or Mud-Lubricated Bearing

    Assembly

    Benefits

    Higher torque and power output

    Consistent RPM and directional control

    Increases rate of penetration and drilling

    efficiency

    Withstands aggressive drilling applications

    and conditions

    Extends drilling distances

    HEMIDRIL power section provides up to 75%

    higher drilling torque than traditional stage

    power sections

    HEMIDRILDrilling Motors

    NOV Downhole will assist you in selecting the appropriate products to build your bottom hole assembly.

    Contact your NOV Downhole representative for more information, and to confirm that your selected tools

    match your drilling program.

    HEMIDRILDrilling Motors

  • 8/10/2019 Drilling Motors

    8/20

    8

    Benefits

    Rated for 50% higher differential pressure

    than standard NBR, providing 50% higher

    torque output capacity

    Increases rate of penetration and drilling

    efficiency

    Features

    Advanced elastomer stator

    Available with Oil Sealed or Mud-Lubricated

    Bearing Assembly

    The PowerPLUSDrilling Motor features an advanced elastomer power section delivering increased torque,

    power, and efficiency. The elastomer provides a combination of increased strength and rigidity, and improvedfluid resistance. The increased mechanical and chemical properties of the power section elastomer provides

    the ability to drill through tough formations with high reliability.

    Delivering increased rate of penetration at a consistent RPM, the PowerPLUS Drilling Motor is suited for

    straight and directional drilling, hot hole applications, and invert mud systems.

    Standard Sizes:

    32inches to 9sinches

    NOV Downhole will assist you in selecting the appropriate products to build your bottom hole assembly.

    Contact your NOV Downhole representative for more information, and to confirm that your selected tools

    match your drilling program.

    PowerPLUSDrilling Motors

    All motors 4wand larger are available with PowerPLUS configuration.

  • 8/10/2019 Drilling Motors

    9/20

    DRILLING MOTORS

    The Vector Drilling Motor is considered a standard within the industry and is the motor of choice for

    conventional drilling applications. The motor is available in an array of power section configurations thatdeliver the desired speeds and torque. Furthermore, it is configured with an adjustable or fixed housing and

    an oil or mud lubricated bearing assembly.

    The Vector Drilling Motor is readily available and cost effective. It is a reliable tool that has a minimum number

    of components and is simple and efficient to service. In addition, it is backed by NOV Downhole sales,

    engineering, manufacturing, and operations support.

    Features

    Wide range of speeds and torques

    Adjustable or fixed housing option

    Available with Sealed or Mud-Lubricated

    Bearing Assembly

    Stabilization options

    Benefits

    Reliable and consistent performance

    Increases ROP and drilling efficiency

    Adaptable to a variety of drilling environments

    Cost effective - simple to maintain and service

    Standard Sizes:

    32inches to 114inches

    NOV Downhole will assist you in selecting the appropriate products to build your bottom hole assembly.

    Contact your NOV Downhole representative for more information, and to confirm that your selected tools

    match your drilling program.

    Vector Drilling Motors

  • 8/10/2019 Drilling Motors

    10/20

    Benefits

    Higher build rates and motor steerability

    Minimizes True Vertical Depth (TVD) to

    reach horizontal

    Lower bend settings reduce stress on

    components

    The Short Radius Motor achieves higher build rates at lower bend settings due to its shorter bit-to-bend

    design, making it ideal for medium radius and re-entry drilling applications.

    The motor is optimal for maximizing horizontal access to the target formation and enhances overall ROP by

    eliminating the need to trip out of the hole to change the motor bend setting once horizontal.

    Features

    Short bit-to-bend length

    3oor 4oadjustable offering

    Wide range of speeds and torques

    Available with PowerPLUS and HEMIDRIL

    power sections

    Short Radius Drilling Motors

    10

    NOV Downhole will assist you in selecting the appropriate products to build your bottom hole assembly.

    Contact your NOV Downhole representative for more information, and to confirm that your selected tools

    match your drilling program.

  • 8/10/2019 Drilling Motors

    11/20

    CT MOTORS

    1

    Features

    Small diameter applications

    Wide range of speeds and torques

    Smooth outer diameter - Slick

    Designed specifically for coiled tubing and slim hole drilling applications, the Coiled Tubing Motor provides

    all the benefits of the Vector Drilling Motor, in outer diameters that are less than 4winches.

    This motor is used with coil tubing units for continuous drilling and workover applications such as vertical

    deepening, milling, de-scaling or de-waxing of production tubing, windows, cement plugs, and under-

    balanced drilling.

    Benefits

    Coiled Tubing and Slim Hole applications

    Consistent performance

    Cost effective and simple to maintain

    Standard Sizes:

    1ninches to 32inches

    Coiled Tubing Motors

    NOV Downhole will assist you in selecting the appropriate products to build your bottom hole assembly.

    Contact your NOV Downhole representative for more information, and to confirm that your selected tools

    match your drilling program.

  • 8/10/2019 Drilling Motors

    12/20

    12

    CT PowerPLUSMotors

    NOVs PowerPLUS Power sections utilize high performance elastomer that delivers 50% more power and

    torque than traditional power sections. The elastomer has proven to perform remarkably in both waterbased fluids and nitrogen; which makes this power section ideal for CT milling operations.

    Extensive research and analysis was conducted by NOV Downhole to design and manufacture this

    mpressive addition to our power sections. This included:

    Elastomer formulation testing Fluid immersion testing

    Endurance testing Performance research

    Field testing

    The results of extensive testing provided the strong base for the PowerPLUS Power section; another quality

    National Oilwell Varco solution for the coiled tubing industry.

    Features

    High performance elastomer power section

    Generates 50% more power than

    conventional power sections

    Generates 50% higher torque than traditional

    power sections

    Benefits

    Improved CT milling/drilling performance

    Increased speed at which plugs are milled

    Performs well with water based fluids

    Performs well with nitrogen and air milling/

    drilling

    Less stress on the coiled tubing

    Reduced operational cost

    Standard Sizes:

    2dinches to 38inches

    NOV Downhole will assist you in selecting the appropriate products to build your bottom hole assembly.

    Contact your NOV Downhole representative for more information, and to confirm that your selected tools

    match your drilling program.

  • 8/10/2019 Drilling Motors

    13/20

    CT MOTORS

    1

    The HEMIDRILcoiled tubing motor has been developed to meet industry demand for aggressive, high

    torque, low speed drilling requirements. NOVs high performance CT HEMIDRIL Power sections are idealfor straight hole and lateral coiled tubing milling and drilling operations. The HEMIDRIL power section has

    a steel supported core with flexible multi-body construction, even elastomer thickness, and Power Rib

    technology.

    The CT HEMIDRIL utilizes the same Evenwall Technology that NOV has used with success for years in the

    well-respected HEMIDRIL Drilling Motors. This evenwall stator includes a patented Power Rib surface that

    improves efficiency and tool life. The uniform elastomer thickness, thin wall design, and power rib technology

    combine to deliver increased torque, horsepower, and efficiency. CT HEMIDRIL Power sections have proven

    to withstand the harsh conditions that often plague coiled tubing operations.

    Features

    Even layer of rubber

    Patented Power Rib technology which

    increases efficiency and tool life

    75% more power than conventional stators

    75% more torque than conventional stators

    Benefits

    Improved CT milling/drilling performance

    Increased speed at which plugs are milled

    Reduced rubber swelling in hot hole

    environments leads to longer life

    Reduced rubber swell while using nitrogen

    Less stress on the coiled tubing

    Reduced operational cost

    NOV Downhole will assist you in selecting the appropriate products to build your bottom hole assembly.

    Contact your NOV Downhole representative for more information, and to confirm that your selected tools

    match your drilling program.

    CT HEMIDRILMotors

    Power Rib Technology improvesefficiency and tool life

    Standard Sizes:

    2dinchesCut-away of CT HEMIDRIL

    with Power Rib Technology

    Size 2d

    Configuration 5/6, 4.4 Stage

    (rev/gal / rev/l) 5.58 rev/gal / 1.473 rev/l

    Min Flow (gpm / lpm) 20 gpm / 80 lpm

    Max Flow (gpm / lpm) 80 gpm / 300 lpm

    Full Load Torque (lb-ft / N-m) 440 lb-ft / 596 N-m

    Full Load Pressure (psi / kPa) 1,000 psi / 6,890 kPa

    CT HEMIDRILMotors

  • 8/10/2019 Drilling Motors

    14/20

    Bottom-End Options

    14

    ST3 Sealed Bearing Technology- (HEMIDRIL-ST3, PowerPLUS-ST3, Vector-ST3, DuraPower-ST3)NOV ST3 Sealed Bearing Technology (previously known as the Series 36 bearing assembly) uses the strongest and most versatile sealedbearing assemblies in the NOV fleet. This is a fully sealed bearing assembly 100% of the drilling fluid passes directly to the bit with no lossvia flow restrictors, so bit hydraulics are maximized.

    Features Benefits

    Sealed, oil-lubricated bearing assembly 100% of the fluid exits at the bearing mandrel bit box No-bypass design: 100% flow to bit Full flow to bit yields: Ultra-Duty bearing mandrel for high torque power sections - Better bit and hole cleaning Pin-down bearing mandrels available - Increased ROP Optional BlackBox pocket on bearing mandrel - Better bit life

    Ball-type driveshaft assembly Ideal for rotary steerable applications: - Full flow to power rotary steerable - No signal loss when running MWD pulser below motor Handles abrasive drilling fluids better no flow restrictor wear Best option for air drilling not relying on mud to lubricate bearings

    SR3 Short Radius Technology- (HEMIDRIL-SR3, PowerPLUS-SR3, Vector-SR3, DuraPower-SR3)NOV SR3 Short Radius Drilling Technology (previously known as the Series 39 bearing assembly) provides the ability to drill higher build

    rates, for short radius drilling. This uses a sealed bearing assembly a shorter version of the ST3 design.

    Another use of a short bit-to-bend motor is to reduce the stresses in the adjustable assembly by drilling a standard radius curve but using a

    lower bend setting than a standard motor. This reduces the bending stresses experienced by the adjustable assembly, decreasing the risk

    of a housing fracture.

    Features Benefits

    Short bit-to-bend length Higher build rates and motor steerability

    Sealed, oil-lubricated bearing assembly Lower bend settings reduce stress on components

    No-bypass design: 100% flow to bit Minimizes True Vertical Depth (TVD) to reach horizontal

    Ball-type driveshaft assembly

    ML3 Mud Lubricated Technology- (HEMIDRIL-ML3, PowerPLUS-ML3, Vector-ML3, DuraPower-ML3)NOV ML3 Mud Lubricated Technology (previously known as the Series 40 bearing assembly) is designed with a mud lubricated bearing

    assembly featuring a bi-directional angular contact bearing pack that gives a uniform load distribution and high weight on bit capacity. In

    addition, the mud lubricated bearing assembly is radially supported over its entire length and can, therefore, tolerate very high side loads.

    The additional feature that separates the ML3 mud lubricated motor from competitors tools is the Twin Torque Nut design. This patent-

    pending feature separates the power section output torque from the compression of the bearings, so the torque rating of the bearing

    assembly is not limited by the bearings.

    Features Benefits

    Twin Torque Nut feature allows use with high torque power sections Higher operating torques

    Bi-Directional Angular Contact Bearing Pack - Tensile or compression Higher bottom hole temperatures load is supported by multiple rows of bearings Extended operating hours

    Bearing Assembly is radially supported over its entire length Easy to service; Beneficial in remote locations Maximum operating temperature is limited only by power section Versatile; Operates in virtually any drilling fluid

    Ball-type driveshaft assembly Higher weight-on-bit (WOB) capacity

    ST1 Sealed Bearing Technology- (Vector-ST1, DuraPower-ST1)NOV ST1 Sealed Bearing Technology (previously known as Series 14 / 17 bearing assemblies) also incorporates the use of flow restrictorsto balance the lower rotary seals and therefore bypasses a small percentage of drilling fluid away from the bit. This technology has also beenused successfully for many years and smaller sizes are still regularly used.

    ST2 Sealed Bearing Technology- (HEMIDRIL-ST2H, PowerPLUS-ST2H, Vector-ST2, DURAPOWER-ST2)NOV ST2 Sealed Bearing Technology (previously known as Series 24 / 24X bearing assemblies) and ST2H (previously known as Series24XH bearing assemblies) are capable of withstanding radial and axial loads similar to the ST3 assemblies. This design incorporates theuse of flow restrictors to balance the lower rotary seals and therefore bypasses a small percentage of drilling fluid away from the bit. Theyhave logged over 4 million hours of successful drilling since year 2000.

  • 8/10/2019 Drilling Motors

    15/20

    DRILLING MOTORS

    NOV Motors Nomenclature

    1

    Naming Structure

    Product Family:

    Vector

    PowerPLUS

    HEMIDRIL

    DuraPower*

    Future Power Sections

    Bearing Assembly Type:

    ST Sealed Technology

    ML Mud lubricated

    SR Short Radius

    CT Coiled Tubing

    Version Number:

    Current Generation 3

    3 Series 40 & Series 36

    2 Series 24, 24X,

    2H Series 24XH

    1 Series 14, 17, 20

    SeriesNumbers

    NewName

    SeriesNumbers

    NewName

    SeriesNumbers

    NewName

    14, 17, ST1 33 ML1 20 SR1

    24, 24X ST2 Not Used ML2 Not Used SR2

    24XH ST2H

    36 ST3 40 ML3 39 SR3

    For Coiled Tubing

    Sizes 1nto 38

    14, 17 CT1

    24X, 24XH CT2

    36 CT3

    PowerPLUS ST 3

    Cross Reference

    The table below shows the cross reference between series numbers and the new convention.

    Sealed Technology Mud Lubricated Short Radius

    *Each of the bottom-end technologies are available for order without a power section. This configuration of a motor bottom-end, without a power section, is named DuraPower.

  • 8/10/2019 Drilling Motors

    16/20

  • 8/10/2019 Drilling Motors

    17/20

    DRILLING MOTORS

    1

    Power Section Options

    Size

    ConfigurationMaximumFlow Rate

    MaximumBit Speed

    Rev / UnitVolume

    Standard MaxDifferential Pressure

    Torque @ MaxPressure

    PowerPLUS MaxDifferential Pressure

    PowerPLUS Torque@ Max Pressure

    SizeLobe

    ConfigNo. ofStages

    gpm lpm RPM rev/gal Rev/L psi kPa lb-ft N-m psi kPa lb-ft N-m

    Mon

    floPowerSections-7w

    -114

    7w 4/5 3.6 900 3,410 226 0.25 0.07 520 3,590 5,106 6,920 780 5380 7660 10,390

    7w 4/5 5.3 900 3,410 230 0.26 0.07 750 5,170 7,029 9,530 1,130 7,790 10,540 14,290

    7w 5/6 5.0 900 3,410 257 0.29 0.08 700 4,830 5,529 7,500 1,050 7,240 8,290 11,240

    7w 6/7 4.0 900 3,410 159 0.18 0.05 565 3,900 7,783 10,550 850 5,860 11,680 15,840

    7w 7/8 2.0 900 3,410 106 0.12 0.03 295 2,030 6,055 8,210 440 3,030 9,080 12,310

    7w 7/8 3.0 900 3,410 152 0.17 0.04 460 3,170 6,604 8,950 690 4,760 9,910 13,440

    7w 7/8 4.0 900 3,410 149 0.17 0.04 570 3,930 8,333 11,300 860 5,930 12,500 16,950

    8 5/6 3.0 900 3,410 279 0.31 0.08 435 3,000 3,436 4,660 650 4,480 5,150 6,980

    8 6/7 5.0 900 3,410 159 0.18 0.05 715 4,930 9,618 13,040 1,070 7,380 14,430 19,560

    9s 2/3 7.5 1,200 4 ,540 590 0.49 0.13 1040 7,170 5,853 7,940 1560 10,760 8,780 11,900

    9s 3/4 4.5 1,200 4,540 260 0.22 0.06 615 4,240 7,184 9,740 920 6,340 10,780 14,620

    9s 3/4 6.0 1,200 4,540 251 0.21 0.06 830 5,720 8,849 12,000 1,250 8,620 13,270 17,990

    9s 5/6 3.0 1,200 4,540 133 0.11 0.03 410 2,830 8,988 12,190 620 4,270 13,480 18,280

    9s 5/6 4.0 1,200 4 ,540 132 0.11 0.03 555 3,830 11,865 16,090 830 5,720 17,800 24,130

    9s 6/7 5.0 1,200 4 ,540 156 0.13 0.03 715 4,930 12,881 17,460 1,070 7,380 19,320 26,190

    9s 6/7 6.0 1,200 4 ,540 155 0.13 0.03 880 6,070 15,775 21,390 1,320 9,100 23,660 32,080

    114 3/4 3.6 1,500 5,680 179 0.12 0.03 505 3,480 12,174 16,510 760 5,240 18,260 24,760

    114 6/7 5.5 1,800 6 ,810 162 0.09 0.02 820 5,650 19,368 26,260 1,230 8,480 29,050 39,390

    114 6/7 5.6 1,800 6 ,810 162 0.09 0.02 820 5,650 19,377 26,270 1,230 8,480 29,060 39,400

    HEMIDRIL

    PowerSections-

    2d

    -114

    2d 5/6 3.5 120 450 400 3.33 0.88 883 6,090 644 870

    5 4/5 6.3 250 950 245 0.98 0.26 1435 9,890 3,830 5,190

    5 7/8 3.8 250 950 130 0.52 0.14 865 5,960 5,964 8,090

    64 7/8 2.9 500 1,890 85 0.17 0.04 660 4,550 9,750 13,220

    64 7/8 4.8 400 1,510 136 0.34 0.09 1,090 7,520 8,451 11,460

    6d 7/8 2.9 600 2,270 102 0.17 0.04 900 6,210 12,955 17,560

    6d 7/8 3.0 600 2,270 180 0.30 0.08 685 4,720 6,510 8,830

    6d

    7/8 5.0 600 2,270 180 0.30 0.08 1,140 7,860 10,830 14,6808 7/8 4.0 900 3,410 153 0.17 0.04 910 6,270 15,155 20,550

    9s 7/8 4.8 1,200 4,540 132 0.11 0.03 1,090 7,520 26,160 35,470

    114 7/8 4.8 1,200 4,540 132 0.11 0.03 1,090 7,520 26,160 35,470

  • 8/10/2019 Drilling Motors

    18/20

    18

    Operating Adjustable Housings

    These operating instructions apply to both 3oand 4oadjustable housings.

    Offset Housing Offset Housing Offset Housing

    Figure 1

    Break joint with tongs on tong areas

    Keep adjusting ring engaged with offset

    housing and back off lock housing 2 turns

    Note:Teeth must stay engaged duringthe back-off procedure

    Figure 2

    Slide the adjusting ring up to disengage

    teeth

    To adjust bend angle, rotate adjusting

    clockwise until the required angle marked

    in the adjusting ring and offset housing

    match

    Note: Do not rotate counterclockwise

    beyond the 0osetting

    Figure 3

    Engage teeth of adjusting ring at chosen

    angle setting

    Apply thread dope to mating faces of the

    lock housing and adjusting ring

    Torque lock housing to recommendedvalue

    Matched number indicates angle of bend

    Note: Do not rotate counterclockwise

    beyond the 0osetting

    Power Section Power Section Power Section

    Apply thread dope

    to this face beforeretorquing

    Lock Housing

    Adjusting Ring

    Adjusting RingAdjusting Ring

    Tong Area

    Tong Area

    Wear Pad

    Lock Housing Lock Housing

    0.

    39

    1.

    15

    0.78

    0

    1.5

    0

    0.7

    8

    0

    0

    .39

    1

    .15

    1.5

    0

    1.8

    3

    1

    .83

    0.3

    9

    1.15

    0.7

    80

    1.5

    0

    1.

    83

    0.78

    0

    0

    .39

    1

    .15

    1.50

    1

    .83

    3.

    00

    2.

    90

    2.6

    0

    2.

    12

    2.9

    8

    2.77

    2.3

    8

    3.

    00

    2.

    90

    2.6

    0

    2.1

    2

    2.

    98

    2.3

    8

  • 8/10/2019 Drilling Motors

    19/20

    1

    NOV Downhole Offerings

    Drilling Motors

    HEMIDRILDrilling Motors

    PowerPLUS Drilling Motors

    Vector Drilling Motors

    ReedHycalog Drill Bits

    Fixed Cutter Bits

    Roller Cone Bits

    Bi-Center Bits

    TuffCutter Bits

    Bowen Fishing Tools

    External Catch Tools

    Internal Catch Tools

    Junk Retrieval Tools

    Milling and Cutting Tools

    Accessory Tools

    Repair and Remedial Tools

    Borehole Enlargement

    ReedHycalogCSDBi-Center Bits

    Anderreamer Concentric Hole Openers

    Concentric String (CS) Tools

    Eccentric String (ES) Tools

    Advanced Drilling Solutions

    Complete Drilling Optimization Services

    SystemMatched Drill Bits

    BHA Optimization and Vibration Mitigation

    TerraSCOPE, VibraSCOPE, BlackBoxAnalysis

    Hydraulics and MSE Analysis

    Drilling Tools

    Agitator Tools

    Drilling Jars

    Anderdrift Tools

    Drilling Jar Intensifier Tools

    Drilling Bumper Subs

    Collars, Stabilizers and Drillstring Components

    Reamers and Wipers

    V-StabVibration Dampening Tools

    Coring Services

    Corion ExpressWireline Coring

    OrientExpress Oriented Wireline Coring

    Conventional Coring

    Intervention and Completion Tools

    Coiled Tubing Tools

    Ultra CT Jars

    CT Agitator Tools

    PCE/Progressive CT Tools

    CT Motors

    CT HEMIDRILMotors

    CT PowerPLUS Motors

    Service Equipment

    Connection Tools

    TorqueMaster Make-Up/Break-Out Machines

    Product Testing

    Jar and Motor Test Stands

    Workshop Accessories

    Vises, Skids, Service Tool Packages

    DOWNHOLE SOLUTIONS

  • 8/10/2019 Drilling Motors

    20/20

    National Oilwell Varco has produced this brochure for general information only, and it is notintended for design purposes. Although every effort has been made to maintain the accuracy andreliability of its contents, National Oilwell Varco in no way assumes responsibility for liability for any

    loss, damage or injury resulting from the use of information and data herein. All applications for the

    material described are at the users risk and are the users responsibility.

    All brands listed are trademarks of National Oilwell Varco.

    One Company . . . Unlimited Solutions

    Corporate Headquarters7909 Parkwood Circle DriveHouston, Texas 77036United StatesPhone: 713 375 3700Fax: 713 346 7687

    For a complete list of NOV Downhole locations, visit us online:

    www.nov.com/downholelocations

    Downhole Solutions

    Drilling Solutions

    Engineering and Project Management Solut

    Lifting and Handling Solutions

    Production Solutions

    Supply Chain Solutions

    Tubular and Corrosion Control Solutions

    Well Service and Completion Solutions


Recommended