+ All Categories
Home > Education > Drilling operations final

Drilling operations final

Date post: 16-Apr-2017
Category:
Upload: garfield-tulloch
View: 142 times
Download: 1 times
Share this document with a friend
14
Transcript
Page 1: Drilling operations final
Page 2: Drilling operations final

Operations that can be performed in a drilling machine are

Drilling Reaming Boring Counter boring Countersinking Spot Facing

Page 3: Drilling operations final
Page 4: Drilling operations final

A reamer enters the workpiece axially and enlarges an existing hole to the diameter of the tool.

A reamer is a multi-point tool that has many flutes, which may be straight or in a helix.

Reaming removes a minimal amount of material and is often performed after drilling to obtain both a more accurate diameter and a smoother internal finish.

Page 5: Drilling operations final
Page 6: Drilling operations final

A countersink tool enlarges the top portion of an existing hole to a cone-shaped opening.

Countersinking is performed after drilling to provide space for the head of a fastener, such as a screw, to sit flush with the workpiece surface.

Common included angles for a countersink include 60, 82, 90, 100, 118, and 120 degrees.

Page 7: Drilling operations final

This is an operation of making the end of a hole into a conical shape.

Cutting speed = half of the cutting speed of drilling for same hole.

Page 8: Drilling operations final
Page 9: Drilling operations final

A counterbore tool enlarges the top portion of an existing hole to the diameter of the tool.

Counterboring is often performed after drilling to provide space for the head of a fastener, such as a bolt, to sit flush with the workpiece surface.

The counterboring tool has a pilot on the end to guide it straight into the existing hole

Page 10: Drilling operations final

This process involves increasing the size of a hole at only one end.

Cutting tool will have a small cylindrical portion called pilot.

Cutting speed = two-thirds of the drilling speed for the same hole.

Page 11: Drilling operations final

Spotfacing provides a seat or flat surface at the entrance and surrounding area of a hole.

This flat surface allows the bottom of a screw or bolt to seat squarely with the material.

Spotfacing is commonly done on castings where irregular surfaces are found.

Spotfacing may be performed on a drill press with a counterbore of suitable size for the operation.

A proper size pilot must be used whenever this is done on the drill press.

Page 12: Drilling operations final

It is a finishing operation to produce flat round surface usually around a drilled hole, for proper seating of bolt head or nut.

It is done using a special spot facing tool.

Page 13: Drilling operations final

Where holes in two parts are required to line up with each other, a technique known as ‘spotting’ is carried out. The top part is marked out and drilled.

The two parts are then carefully positioned and clamped together.

Page 14: Drilling operations final

The holes in the bottom part are transferred by ‘spotting’ through from the top part.

Drilling of the bottom part can then proceed in the knowledge that both sets of holes are identical, which may not be the case if both parts are marked out and drilled individually.


Recommended