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Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150...

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Dry Bulk Handling Equipment
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Page 1: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

Dry Bulk Handling Equipment

Page 2: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

PRODUCTS AND SERVICES

ENGINEERING MANUFACTURING

AUTOMATION

INSTALLATION

AFTER-SALESSUPPORT

BELT & CHA IN CONVEYORSMOB I LE & S TAT IONARY CON V EYORSCONVEYOR ’ S BR IDGES & TOW ERSCHA IN & B E LT E LEVATORSSTACKERS & R ECLA IMERSSH IP LOADERS & SH IP UN L OA D ERSS I ZERS & CRUSHERSASP IRAT ION & AERAT IONHOPPERS & CHUTESAUTOMAT ION & CONTR OL

WE HANDLE YOUR VALUES

Page 3: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

Engineering service

› 40 experts› Project managers› Constructors› Engineering technologists› Quality engineers› Welding engineers› NDT engineers

Blank production

› Plasma cutting› Bending equipment› Turning machines› Vertical and horizontal milling

machines› Rolling equipment› Multi-axis boring machines

Welding production

› Bending equipment› MIG, MAG, TIG and SAW

technologies› Thermal and mechanical

relief of welding stresses in structures

› Stainless steel welding

Workshop DARZCIEMA

Anti-corrosion treatment and painting

› Shot-blasting chamber› Painting chambers› Drying chamber› Airless spray painting

technology› Hot-dip galvanising› Galvanic coating

Assembling and testing› Mechanical installation› Electrics and automatics

installation› Hydraulics and pneumatics

installation› Test rigs› Pre-setting of equipment

S L I K T A

Page 4: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

High-precision Machining

› 5-axis milling centre TOS Varnsdorf WRD 150› Maximum machining dimensions

30,000 х 7,500 х 4,000 mm› Machining accuracy – up to 20 µm› Weight of machined structures — up to 60

tonnes

Packaging and delivery of structures

› Packaging for delivery by land and sea transport› Width of cargo gates – up to 9 metres› Shipping of oversized structures by special

transport

Workshop GRANITA

Welding and assembly line for construction and bridge structures

› MIG, MAG, TIG and SAW technologies› Capacity — 500 tonnes of bridge structures

per month› Production slots for assembling and

straightening of beams› Outdoor site for test assembly of large-sized

structures

Anti-corrosion treatment line for large-sized structures

› Painting and drying chamber› Shot-blasting chamber

Workshop GRANITA

Page 5: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

Ports and Terminals

Integration of the most advanced bulk cargo transshipment technologies and experience in the construction of sophisticated industrial projects makes it possible to offer customers solutions for specialized terminals and universal transshipment complexes as well.

Areas of activity

Dry Bulk Material Handling

25 years experience of producing various kinds of conveyors such as belt conveyors, chain scraper conveyors, belt and chain elevators, truck and railcar loading equipment, shiploaders and unloaders, screens and sorting systems, reclaimers, wagon tipplers etc. The equipment we produce is used in fertilizer and chemical industries, agriculture, mining and processing of mineral raw materials, bulk cargo transportation in ports, and power stations.

Page 6: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

Mining material handling applications require different equipment. TTS offer variety if machines ranging from mobile link conveyors/stackers to long-distance conveyor lines.

Mining and Minerals

The TTS portable equipment system allows to create highly productive complex for transfer of bulk cargo without capital construction in the shortest terms with optimum investments. Configuration and modification of the equipment according to the individual requirement of customer.

Mobile Bulk Material Handling

Page 7: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

Hydropower and metallurgy, bridge-building industry, aviation andmarine transport use specialized designs and equipment manufacturedby our company according to the most stringent requirements.

Special Purpose

Log sorting, debarking and crosscutting, log feeding lines and conveyorsystems for transporting bark and wood waste. Belt conveyors, chain scraper conveyors, elevators. Designed to meet customer requirements.

Wood Processing

Page 8: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

› Conveyor system capacity − 3,000 t/h

› Belt conveyor system with a total length of 2,500 m

› Belt width − 1,600 mm

› Operating conditions − from -35 to +40°С

› Sampling system

› Tramp metal separating system

Baltic CoalTerminalA specialised coal transshipment terminal

VENTSPILS, LATVIA

Page 9: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

› Capacity − 2,000 t/h

› Total length of conveyors − 1,500 m

› Belt width − 1,400-1,600 mm

› Number of dome-type warehouses − 8 pcs.

› Total one-time capacity of storage areas −180 thousand tonnes

› Station for simultaneous unloading of 4 railway wagons

› Ship-loading machine with a capacity of 2,000 t/h

Riga Fertilizer TerminalA terminal for short-term storage and transshipment of mineral fertilisers

RIGA, LATVIA

Page 10: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

› Conveyor equipment capacity − 1200 t/h

› Total length of conveyors − 900 m

› Number of wagon loading/unloading stations − 3

› Cargoes transshipped: raw sugar, soybean meal, aluminium oxide (alumina), grain, mineral fertilisers

Riga Bulk TerminalA bulk cargo import and export terminal

RIGA, LATVIA

Page 11: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

› All-mobile equipment system

› Coveyor system capacity - 1000 t/h

› Two receiving hoppers - 2 x 500 t/h

› Tramp metal separation system

› Coal Crusher - 0 - 50 mm

› Two radial stacker for pile height - 17 m

Riga CentralTerminalCoal transshipment terminalRIGA, LATVIA

Page 12: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

› Conveyor system performance – 1200 t/h

› 5 X 40 m link-conveyor

› 2 x 40 m Radial Stackers

› 1 x 60 m Telescopic Self propelled Stacker-Shiploader

Coal TerminalUst-LugaCoal transshipment terminal

UST-LUGA, RUSSIA

› Tramp metal separation system

› Staking height – 17 m

Page 13: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

IBIZA Log Sorting SiteDebarking and Log Sorting Line

› Sorting performance – 80 Logs/h› Log Diameter – up 600 mm› Log length – from 1200 mm to 6000 mm› Log pockets - 15 pcs

Perm Plywood MillDEBARKING AND CROSS-CUTTING LINE

PERM, RUSSIAN FEDERATION

› Capacity – up to 250,000 m3/year› Cross-cutting at 4 re-sawing machines› Debarking at 2 debarking machines› Log haulers, feed table, belt conveyors for cleaning of bark and sawdust› Cross outfeed conveyors, conveyors with metal detectors› Transporters for removal of logs that contain metal

Page 14: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

› Wagon unloading capacity up to 100 m3/h

› Dust-free loading of road-tankers

› Cascades in silos for retaining cargo fractions

Liepaja Quicklime Transshipment TerminalA terminal for quicklime transshipment. A system that receives 5−50 mm quicklime from a railway wagon and distributes it to silos.

LIEPAJA, LATVIA

Page 15: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

Lhoist Lime TerminalTORNIO, FINLAND

› Unloading performance – 300 t/h› Mobile receiving hopper – 30 m3› Mobile Encapsulated link conveyors – 3 x 25 m› Completely dustfree operation

RUSAL Alumina TerminalNAKHODKA, RUSSIA

› Rail car loading performance – 400 t/h› Volume of receiving hopper – 60 m3› Precise dosing for big-bag filling › Completely dustfree operation

Page 16: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

Passenger Telescoping PassagewayDUBROVNIK, CROATIA

› Two sections› Length: 16.8 m› Width: 3.8 m› Height: 4 m› Total weight > 28 t

Mobile conveyorsRUSSIA

› Boom length – 25 metres› Adjustable inclination – up to 10 m› Powerful magnet for tramp metal separation› Equipment capacity – 700 t/h

Page 17: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

› Rig weight: 90 t

Helicopter gearbox test rigA multi-purpose power-saving mechanically-closed test rig for the coaxial-type helicopter gearbox testing of up to 5,400 kW

SAINT PETERSBURG, RUSSIA

Page 18: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

Airbus A350 Wing TransportationJig

The wing transportation jig is a transport mechanism with tilting devices for the transportation of the A350 XWB wing

› Wing transportation jig: length (empty) 19,610 mm, width (empty) 5,080 mm, height (empty) 4,946 мм, weight (empty) 10,400 kg (incl. 10% manufacturing tolerance)

› Aileron: tare weight 1,205 kg

› Intermediate: tare weight 550 kg

› Base: tare weight 1,680 kg

Page 19: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

Klasco Grain TerminalKLAIPEDA, LITHUANIA

› Conveyor length: 385 m› Bucket elevator height: 35 m› Granary: 6,000 t

Page 20: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy
Page 21: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

ISO 1090-2 Execution 4Technical requirements for steel structure manufacturingISO 1090-2 Version 4

ISO 9001:2009 Quality Management System Standard – ISO 9001:2009

ISO 14001:2004Environmental Management SystemStandard

Deutscher Verband fuer Schweisen (DVS)Associated Member

Certificates

IWE International WeldingEngineer

EWF International Welding

ISO 3834-2Welding Quality Assurance

IWSInternational WeldingExpert

IWTInternational WeldingTechnologist

IWIInternational WeldingInspector

Page 22: Dry Bulk Handling EquipmentHigh-precision Machining › 5-axis milling centre TOS Varnsdorf WRD 150 › Maximum machining dimensions 30,000 х 7,500 х 4,000 mm › Machining accuracy

26th Line, 15, Vasilyevsky Island, building 2 А

199106, Russia, St. Petersburg+7 962 685 2811, [email protected]

60F Darzciema St., RigaLV-1073, Latvia+371 6713 8267


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