DTM company profile_Sep2015 (1)

Company Profile

Conveyor System

www.dtmco.co.kr

DTM Co., Ltd.

Digital to machine Co., Ltd

2

Product Description

DTM Major Experience

Business Line

Organization

Company Profile

Company Spirit

Table of Contents


3

Company Spirit

Creativity

Passion

Harmony


4

Company Profile

3 (Engineer), 4 (Suppervisior)

HEAD OFFICE & FACTORY HEAD OFFICE & FACTORY

DTM INDIA office. DTM INDIA office.

Address

Employees

E-mail Address

Tel. & Fax. No.

Sales Turnover

47B-3L, #436-2, Nonhyeon-dong, Namdong-gu, Incheon 405-848, Korea

12 (Engineer), 10 (Worker)

[email protected]

+ 82-32-815-0133 & +82-32-815-6801

18 Mil USD (2008)

[email protected]

Address

Employees

E-mail

Tel. & Fax. No.

DTM INDIA office. A5, Golden Orchid, Plot No.136, Sector No.11 Chikhali, Pradhikaran, Pune- 411 019, India

91-20-2749-0037& 91-20-2749-0737


5

Organization (1)

Planning & Sales Team

Design & Production

Team

Installation & Trial Team President


6

President

DTM INDIA Design / Sales Management Production

♦ Machine Design

♦ Control Design

♦ Technical Sales

♦ Planning ♦ Machine Design

♦ Control Design

♦ Installation

♦ Manufacturing

♦ Quality Management

♦ Project Management

♦ Installation / Safety

♦ General Affairs

♦ Cost management

♦ Purchase

Exe. Vice president

♦ Manufacturing

Team Person Planning / Technical Sales 2

Machine / Control Design 5

Manufacturing & Quality / Project management & Installation 3

Purchase / Cost management & General affairs 2

Production (Temporary) 10

Total 22

Organization (2)


7

Industry System Service

★ Automobile Industry - Press Shop

- Body(Weld) Shop

- Paint Shop

- Assembly(TCF) Shop

★ material Handling system - Lifts (Belt type, Ball screw) - Platform Conveyor (Skillet) - Electric Monorail System - Plastic Conveyor - Inverted Friction Conveyor - Shuttle (Stop & Go System) - Power & Free Chain Conveyor - Slat Conveyor - Free Flow Chain Conveyor - Roller Conveyor

- Concept Design - System Consulting - Simulation - Basic Engineering - Detail Engineering - Manufacturing - Project Management - Installation - Test & Inspection - Commissioning / Try-out - Maintenance - After Sales Service

Business Line


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1.2 UNDER BODY

1.3 SIDE PANEL

1.4 ROOF

1.5 ASSY BODY

1.7 METAL FINISH

2.1 PT-CED LINE LAY-OUT

2.2 PT LINE

2.3 CED LINE

2.4 Oven conveyor

3.2 PBS TO TRIM IN

3.3 TRIM LINE 1

3.6 TRANSFER SYSTEM (TRIM1 TO TRIM2)

3.5 TRIM LINE(PIT TYPE)

3.7 TRANSFER SYSTEM (MAZZANINE & PIT RETURE TYPE)

3.8 CHASSIS LINE

3.9 TRANSFER ( CHASSIS TO FINAL )

3.10 CHASSIS LINE TO FINAL LINE

3.12 FINISH LINE

4.4. CHASSIS MARRIAGE SYSTEM

4.5 FREE FLOW CONVEYOR

4.6 LIFT

4.1 Sub DOOR LINE

4.2 Sub COCKPIT LINE

4.3 Sub FEM LINE

Product Description

1.1 LAY-OUT

1.6 MAIN BODY

3.1 LAY-OUT

3.4. TRIM LINE (FLOOR TYPE & PIT TYPE)

3.11 FINAL 2 LINE

3.13 LIFT

2.5 Prime, Top, Surface conv

2.6 Color sellection conv

2.7 PBS


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BODY SHOP( LAY-OUT )

Product Description

1.1

Lay-Out of Proton Body Shop

1. BODY SHOP

Body Layout


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BODY SHOP ( UNDER BODY )

Product Description

UNDER EMS

Overhead Electric Monorail System PROTON Body Shop Under Body

1.2

* General Specification 1. Machine Cycle Time : Max65sec 2.Conveyor Type : Electric Monorail System Front and Rear Floor transfer Line is composed two(2) line, and two Telescopic Lift,a Drop Lift and two Repair Line 3. Carrier 2-1. EMS Carrier Arm Openning Type 2-2. EMS Carrier is composed one(1) Drive Trolley, one(1) Middle Trolley and two(2) Idle Trolley 2-3. No. of EMS Carrier : Front Floor Carrier : 5sets. Rr Floor Carrier : 7sets Hypoid Geared Motor of EMS Drive Unit : 0.2kw, 4P,220V,50HZ 2-4. Speed of EMS Carrier : Max. 60m/min by Inverter Controller

1. BODY SHOP


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Product Description

* Overhead Electric Monorail System PROTON Body Shop Side Panel

BODY SHOP ( SIDE PANEL ) 1.3

* General Specification

1. Machine Cycle Time : Max65sec 2. Conveyor Type : Electric Monorail System RH and LH Side Structure transfer Line is composed

two(2) line, and two(2) Telescopic Lift, two(2) Drop Lift and a Repair Line

3. Carrier 3-1. EMS Carrier Arm Openning Type 3-2. EMS Carrier is composed one(1) Drive Trolley, one(1) Middle Trolley and two(2) Idle Trolley 3-3. No. of EMS Carrier : RH Side Carrier : 6sets. LH Side Carrier : 6sets.

1. BODY SHOP

FLOOR EMS


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BODY SHOP ( ROOF )

Product Description

ROOF

* PROTON Body Shop (Bus Bar) Roof

1.4


1. Machine Cycle Time : Max65sec 2. Conveyor Type : Electric Monorail System Roof transfer Line is composed one(1) line and one(1)

Repair Line 3. Carrier 3-1. EMS Carrier with Lift Type 3-2. EMS Carrier is composed one(1) Drive Trolley, two (2) Middle Trolley and two(2) Idle Trolley 3-3. No. of EMS Carrier : 4sets.. Hypoid Geared Motor of EMS Drive Unit : 1.5kw, 4P,220V,50HZ

1. BODY SHOP


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Complete Exit

Product Description

BODY SHOP ( MAIN BODY ) 1.5 1. BODY SHOP

* PROTON Body Shop Main Body


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Product Description

* Overhead Electric Monorail System PROTON Body Shop (Bus Bar) Complete Entry EMS

BODY SHOP ( MAIN BODY )


1. Machine Cycle Time : Max65sec 2. Conveyor Type : Electric Monorail System Main body transfer Line is composed one(1) line and o

ne(1) Repair Line 3. Carrier 3-1. EMS Carrier Arm Openning Type 3-2. EMS Carrier is composed one(1) Drive Trolley, two (2) Middle Trolley and two(2) Idle Trolley 3-3. No. of EMS Carrier : 15sets.. Hypoid Geared Motor of EMS Drive Unit : 1.5kw, 4P,220V,50HZ

1.6 1. BODY SHOP


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Product Description

* Wide single slat conveyor PROTON Body Shop

SYNCRONIZING

BODY SHOP ( METAL FINISH ) 1.7

* General Specification 1. Machine Cycle Time : Max65sec 2. Conveyor Type : Conveyor Type : Slat Conveyor Fitting And Finishing Line is composed a Main single

Slat Conveyor 3. Detail of Equipment 3-1. Work Station Pitch : 5000mm 3-2. No. of Work Station : 19 3-3. Slat Plate Checked Plate 6t, 3000mm(W) X 245mm(L) Fixture of Body Setting : 39set

1. BODY SHOP


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PAINT SHOP ( PT_CED LINE LAYOUT) 2.1

2. PAINT SHOP

PT-CED Layout

Product Description


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PAINT SHOP ( CED LINE ) 2.3

* Overhead Power & Free (H-Hanger) TATA PBS

2. PAINT SHOP

TATA CED

Product Description


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* Overhead Power & Free (H-Hanger) TATA PBS

PAINT SHOP ( PBS ) 2.4

* Skid Roller Conveyor TATA 250 UPD (from Paint Shop to New TCF)

2. PAINT SHOP

PBS Layout

Product Description

PBS


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3.1 ASSEMBLY SHOP (LAY-OUT)


1. Production Capacity : 45UPH 2 . Detail of Equipment 2-1. Trim 1,2 :Floor Friction Conveyor (with Scissors Lift) 2-2. Chassis1,2 : EMS Overhead Conveyor (Length :800m, Hanger : 75sets) 2-3. Final1,2: Double Slat Conveyor 2-4. Finish Line: Plastic Conveyor 2-5. Door Sub Line: Power & Free Conveyor Hanger : 150sets 2-6. Cockpit Sub Line: EMS Overhead Conveyor(Hanger : 35sets) 2-7. FEM Sub Line: Overhead Conveyor Hanger : 15sets

3. ASSEMBLY SHOP

Lay-Out fo Volkswagen India

Product Description

VWI layout


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ASSEMBLY SHOP (PBS TO TRIM IN )

Product Description

3.2

* Floor Platform Conveyor with Scissors Lifter VW India


3. ASSEMBLY SHOP

Trim out 2 Trim1 to 2


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Product Description

3.3 ASSEMBLY SHOP (TRIM LINE 1 )


Scissors lift

3. ASSEMBLY SHOP


22

Product Description

* TATA Motors NEW TCF 250UPD

ASSEMBLY SHOP (FLOOR TYPE & PIT TYPE) 3.4

* Floor Platform Conveyor with Scissors Lifter BHMC

3. ASSEMBLY SHOP

250UPD Layout New TCF


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* Floor Platform Conveyor KMC H1

ASSEMBLY SHOP (PIT TYPE)

KMC Layout

3.5 3. ASSEMBLY SHOP

KMC trial

Product Description

KMC trial2


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TRANSFER SYSTEM (TRIM1 TO TRIM2)

Trim 1 to Trim 2

3.6 3. ASSEMBLY SHOP

* VW India Transfer System (Trim 1 to Trim 2)

Product Description


25

Product Description

* Cross Transfer on the Mezzanine BHMC

* Cross Transfer in the pit KMC H-1 (Shop test)

3.7 TRANSFER SYSTEM (MEZZANINE & PIT RETURN TYPE) 3. ASSEMBLY SHOP

BHMC Layout


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Product Description

* Overhead Electric Monorail System VW India (Bus Bar)

ASSEMBLY SHOP (CHASSIS LINE) 3.8

Chassis Final Chassis entry Chassis EMS 1

3. ASSEMBLY SHOP

Chassis 1 to 2


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Product Description

* Overhead Power & Free (3 way & C-Hanger) TATA New TCF 250 UPD

ASSEMBLY SHOP (CHASSIS LINE) 3.8 3. ASSEMBLY SHOP


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Product Description

* Overhead Electric Monorail System BHMC (Non Contact Power Supply) IPF

TRANSFER ( CHASSIS TO FINAL ) 3.9

* Electric Monorail System KMC H1 (Bus Bar Contact Power Supply)

KMC MAIN EMS

3. ASSEMBLY SHOP


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* Final In Four Post Lifter VW India

ASSEMBLY SHOP (CHASSIS LINE TO FINAL LINE) 3.10 3. ASSEMBLY SHOP

Product Description


30

Product Description

* Double Slat Conveyor VW India

VW Final In 1

ASSEMBLY SHOP (FINAL 2 LINE) 3.11 3. ASSEMBLY SHOP


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Product Description

* Single Plastic Conveyor Finish Line VW India

3.12 ASSEMBLY SHOP (FINISH LINE) 3. ASSEMBLY SHOP


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Product Description

* Double Plastic Slat Conveyor for Water Test HMC/KMC R&D center

* Single Plastic Slat Conveyor for Filling HMC/KMC R&D Center

ASSEMBLY SHOP (FINISH LINE) 3. ASSEMBLY SHOP 3.12


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Product Description

* 250UPD Four Post Lifter TATA India

TATA 250 Lift

ASSEMBLY SHOP (LIFTER) 3. ASSEMBLY SHOP 3.13

* Hwasung #1 Four Post Lifter HM KMC


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Product Description

ASSEMBLY SHOP (LIFTER)

* D4C and D8C Two Post Lifter Malaysia

3. ASSEMBLY SHOP 3.13

* Door Two Post Lifter VW India


35

Product Description

ASSEMBLY SHOP (LIFTER) 3. ASSEMBLY SHOP

3.13

•250UPD Telescopic Drop Lifter TATA India (Trim to Underbody)


36

Product Description

* Power & Free Conveyor Door Line VW India

SUB LINE (DOOR LINE) 4.1 4. SUB LINE


37

New TCF Door

* Power & Free Conveyor Door Line Proton

Product Description

SUB LINE (DOOR) 4.1

* Power & Free Conveyor Door Line TATA India

4. SUB LINE


38

Product Description

* EMS Overhead Conveyor Cockpit Line VW India

SUB LINE (COCKPIT LINE) 4.2 4. SUB LINE


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* EMS Overhead Conveyor Cockpit Line VW India

Product Description

* Overhead Conveyor FEM Line VW India

SUB LINE (COCKPIT LINE) SUB LINE (FEM LINE) 4.2 4.3

4. SUB LINE


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Product Description

FO

33161

350

700

475 1100

2450

40

0/T

0/H

168

(F)

CONTROL PANEL

(R)

300

1500

1200

350

0/H

45

LCTB

45 132

LC

TB

TBLC

MOUNT'G POINT

* Over Head P&F and Floor Skillet HMC #51 HM CCMS 1 KMC CMS 2

CHASSIS MARRIAGE SYSTEM 4.4 4. SUB LINE


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Product Description

* Overhead P&F and Floor RGV KMC H-2 (Shop Test)

* Overhead P&F and Floor RGV KMC Kwang Ju

KMC RGV 1 KMC RGV2

CHASSIS MARRIAGE SYSTEM 4.4 4. SUB LINE


42

Product Description

* Free Flow Roller Conveyor HMC/KMC R&D Center

* Free Flow Chain Conveyor HMC #51

FREE FLOW CONVEYOR 4.5 4. SUB LINE


43

Product Description

* TATA PBS for Existing & New TCF PBS SIMULATION

4. SYSTEM SIMULATION


44

Product Description

* Simulation for New TCF of Volkswagen India VW TCF SIMULATION

5. SYSTEM SIMULATION


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2013~2014

TCF SHOP RGV ENGINE

DECKING SYSTEM & SANAND (INDIA)

- Production Capacity: 60 JPH - RGV system for Engine Decking - Trim & Under body modification for X0 car - Production pitch extension etc.

TATA Motors

1.8 mil $ Apr.2014~ Jan.2015

TCF SHOP ALL CONVEYOR

Modification CHACKAN

(INDIA)

- Production Capacity: 36 JPH - Trim, Underbody & Final line modification for S101 car - Technical Consultancy for Design, Manufacturing & Trial - Belt type lift replacement.

Mahindra & Mahindra

Motors

0.2 mil $ Feb.2014~ Jul.2014

ASSEMBLY SHOP DOOR

MOUNTING SYSTEM (INDIA)

- Production Capacity : 56UPH - Door mounting device --- 4 sets

TATA Motors

0.1 mil $ Oct.2013~ Jan. 2014

Project Description Customer Delivery Equipment Detail No. Amount ($)


46


2010~2012

PAINT SHOP MATERIAL HANDLING SYSTEM

PUNE (INDIA)

- Production Capacity: 35JPH - Lift type : 4-Post belt driven Drop Lift - Transfer system : Over Head Power & Free conveyor - Shifting device : Telescophic Fork with chain drive

TATA Motors

0.5 mil $ Aug.2012~ Jan.2013

BIW BODY STORAGE SYSTEM

PUNE (INDIA)

- Storage capacity : 150 Bodies - Tact time : 54 secs - Conveyor type : Skid with Roller bed conveyor - Lifting device : 2-Post belt driven Drop Lift - Body data control : RFID tracking system

TATA Motors

1.0 mil $ Sep.2011~ Apr.2012

ASSEMBLY SHOP

CONVEYOR SYSTEM

CHACKAN (INDIA)

- Production Capacity : 30UPH - Trim 1&2 line : Friction conveyor - - Chassis line : Over Head Power & Free chain conveyor - Final line : Single slat conveyor - Door line : Over Head Power & Free conveyor

Mahindra & Mahindra

Motors

2.4 mil $ Jul.2010~ Jan. 2011



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2007~2009

ASSEMBLY SHOP

CONVEYOR SYSTEM

CHAKAN PLANT (INDIA)

Main Line - Production Capacity: 45 UPH - Trim 1,2 Line: Floor Friction Conveyor (with Scissors Lift) - Chassis 1,2 Line: EMS Overhead Conveyor: 800m, Hanger: 75 sets - Final 1,2 Line: Double Slat Conveyor - Finish 1,2 Line: Plastic Conveyor (Width: 4000mm) - Door Sub Line: Power & Free Conveyor, Hanger: 150 sets - Cockpit Sub Line: EMS Overhead Conveyor, Hanger: 35 sets - FEM Sub Line: Overhead Conveyor, Hanger: 15 sets

Volkswagen India

10.1 mil $ Jun.2008~ Jan. 2009

CONVEYOR SYSTEM for BODY SHOP (MALAYSIA)

- Transfer Under Body to Sub Assembly Line : EMS 16 sets - Transfer Main Body to Re-spot Line : EMS 10 sets - Transfer Side Structure to Main Body Assembly Line : EMS 12 sets - Transfer Main Body Re-sport Line to Fitting & Finishing Line :EMS 20 sets - Fitting & Finishing Line : Single Slat Conveyor 1set

PROTON 3.2 mil $ Feb.2007~Sep. 2007

PBS LINE For old TCF & new TCF

(INDIA)

- Production Capacity : 54UPH - Paint shop P&F Conveyor Drive Unit : 6 sets, Stopper : 70 sets, Convergent Switch : 26 sets Divergent Switch : 27sets, Hanger : 160 sets - Paint Shop Skid Conveyor Roller Bed : 7 sets, Turntable : 2 sets, Free Flow Conveyor : 17 sets Cross Transfer Conveyor :2, Pop Up Lifter : 5 sets, Skid : 50 sets Unloading Telescopic Fork Lift : 1 set, Block Loading Lift : 1 set

TATA Motors

4.5 mil $ Apr.2007~ Jan. 2008



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250UPD NEW TCF

(INDIA)

- Trim 1,2 : Platform 40 sets / - Cross Transfer Unit : 2 sets - Overhead Conveyor : 300m / - Final & Finish Line : 25m(2sets) - Door Line : P&F 450m (3”-4”-4”) - Drop Lifter (Chain & Belt driven) : 3 sets

TATA Motors

4.6 mil $ Feb.2007~Oct. 2007

CED LINE (INDIA)

- Production Capacity : 54→60JPH - Paint Shop O.H.C. Power & Free (4”-6”-4”& 4”-4”-4”)

TATA Motors

3.4 mil $ Jun.2007~ Jan. 2008

HM2 CHASSIS MARRIAGE

LINE (KOREA)

- Production Capacity : 50 UPH - Chassis Marriage System · Rail Guided Vehicle System · 9 Vehicles (Fr / Rr : Rink type)

KIA Motors

1.5 mil $ Oct.2007~ Feb.2008

UBS LINE for Paint shop

(INDIA)

- UBS Carrier and Loading / Unloading Lift - UBS Hanger : 65 sets - Unloading Lift :1set - Open/Close Device : 1 set

TATA Motors

0.3 mil $ Feb.2007~May. 2007

HMC ULSAN #51 PLANT MAIN LINE (KOREA)

- Production Capacity : 45 UPH - Floor Friction Conveyor (Chassis Marriage) - Platform : 20 sets (Engine, Front, Rear Axle Decking) - Cross Transfer Unit : 4 sets

Hyundai Motors

2.5 mil $ Nov.2006~Aug. 2007


2006~2007


49


2005~2006

KIA Hwasung Assembly Shop HM Main Line

(KOREA)

- Trim & Final Line : Platform 83 sets / Capacity : 60 UPH - EMS Transfer Line (Final to OK) / - EMS 10 sets - Drop Lifter (chain driven) : 3 sets

KIA Motors 3.5 mil $ Oct.2006~Mar. 2007

PT LINE (INDIA)

- Paint shop PT Overhead Conveyor (4”-6”-4”& 4”-4”-4”) Drive Unit: 6sets, Wheel Turn Assemblyy: 6sets, P & F Length : 680m

TATA Motors

2.2 mil $ Jul.2006~ Dec. 2006

New Serendah Body Shop Conveyor

(MALAYSIA)

- Metal Finish Line : Roller Bed - Body Transfer Line : EMS with Hoist Hanger - Side & Roof Transfer Line : EMS with Hoist

TAN-CHONG

Motor

1.5 mil $ Mar.2006~Oct. 2006

Assembly Shop Volume Up

(CHINA)

- Production Capacity : 68 UPH - T21 Line : P & F Chain Conveyor - Final 2 & 3 Line : Platform with Table Lifter / 4 Post Drop Lifter (Belt) - Final 4 OK Line : Electrical Monorail System - Window Glass Transfer Line - Inspection & Water Test Line : Wide Single Slat Conveyor

Beijing Hyundai

Motor

8.2 mil $ Sep.2006~Mar. 2005

L90 Assembly Line (IRAN)

- Production Capacity : 30 UPH - Trim Line O.H.C. Power & Free (6 inch) - Drop Lifter (chain) with Synchronized Side Lifter

Pars Khodro 1.5 mil $ Jun.2005~Nov. 2005



50


2004 ~ 2003

Hyundai-Kia R&D Center

Pilot 2 Assembly Line (KOREA)

- Production Capacity : 66 UPH - Trim & Final Line : Platform Conveyor - OK & Water Test Line : Plastic Chain Conveyor - Automation Line : Floor Shuttle - Engine Sub-Assembly Line : Friction Roller Conveyor

HMC Namyang Institute

8.5 mil $ Feb.2005~Aug. 2005

KIA Sohari Carnival Chassis Marriage &

Final Volume Up (KOREA)

- Chassis Marriage System · Rail Guided Vehicle System ·12 Vehicles -Final Line Volume up · Platform : 10sets, · Belt type Drop Lifter 2 sets

KIA Motors 2.0 mil $ Jun.2004~ Feb. 2005

KIA KWANG-JU Ass’y Shop Conveyor

(KOREA)

- Production Capacity : 60 UPH · RGV (Rail Guided Vehicle) System · 3 Station, 9 Vehicles

KIA Motors 1.7 mil $ Oct.2003~Feb. 2004

DYKMC Paint Shop Conveyor Line

(CHINA)

- Floor Skid, Floor Chain, O.H P & F - 4 Post Drop Lifter (Chain) : 15 sets

Dong Feng Yueda

Kia Motors

1.2 mil $ Jul.2003~Dec. 2003



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Quick & Reliable Service

DTM Korea and DTM India engineers will be a troubleshooter. DTM Korea provides the qualified engineers of DTM INDIA with training program for troubleshooting during manufacture of facilities. DTM Korea engineers will stay in Pune India for quick & reliable service. The advanced engineers (DTM Korea) will be dispatched to do some troubleshooting within 24 hours. The customers are satisfied with the qualified engineers who take training program continuously. DTM also provides customers with training program during commissioning and try-out.

Service Network


52

Certification

ISO 9001 represents global standards of quality management & quality guaranteed of supplier.

◀ ISO 9001

ISO 14001 ▶

ISO 14001 represents global standards of quality environmental management & quality guaranteed of supplier.

53

Thank you !! DTM is Ready to Serve You !

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