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Dublin Port Company - Energy Case Study

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Dublin Port Company Dublin Port Company Limited Limited Codema Energy Performance Contracting Information Seminar October 2015 Ciarán Callan
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Page 1: Dublin Port Company - Energy Case Study

Dublin Port Company Dublin Port Company LimitedLimited

CodemaEnergy Performance Contracting

Information SeminarOctober 2015Ciarán Callan

Page 2: Dublin Port Company - Energy Case Study

PresentationPresentation

Overview of Dublin PortOverview of Dublin PortEnvironmental and Sustainable credentialsEnvironmental and Sustainable credentialsPort Centre project with EPRPPort Centre project with EPRP

Page 3: Dublin Port Company - Energy Case Study
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Dublin Port CompanyDublin Port Company

Limited company formed under The Limited company formed under The Harbours Act 1996 replacing the Dublin Harbours Act 1996 replacing the Dublin Port and Docks Board – 100 % shareholder Port and Docks Board – 100 % shareholder is the Minister for Transportis the Minister for Transport

Trade facilitatorTrade facilitator80% of Ireland’s GDP is exported- 43% 80% of Ireland’s GDP is exported- 43%

through Dublin Portthrough Dublin Port

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Growing with the EconomyGrowing with the Economy YTD Throughput (Sept)YTD Throughput (Sept) 24.4 m tonnes up 5.8%24.4 m tonnes up 5.8% Trade cars 70,483 up 20.7%Trade cars 70,483 up 20.7% Tourists Vehicles 398,985 Tourists Vehicles 398,985

up 10%up 10% Ferry passengers 1,254,000 Ferry passengers 1,254,000

up 6.3%up 6.3% 2015 Record year est 32.5 2015 Record year est 32.5

m tonnes +m tonnes +

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Throughput by Mode (Tonnes)Throughput by Mode (Tonnes)

YTD %RoRo 65LoLo 18Bulk Liquid 12Bulk Solid 5

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Dublin PortDublin Port

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Dublin PortDublin Port

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Environmental and Environmental and Sustainable credentialsSustainable credentials

EcoPorts PERS since 2008EcoPorts PERS since 2008C40 Ports commitment 2008C40 Ports commitment 2008ISO 14001 since 2008ISO 14001 since 2008Finalist SEAI 2011Energy awardsFinalist SEAI 2011Energy awardsESPO Port Green Code major inputESPO Port Green Code major inputSEAI Partnership programmeSEAI Partnership programme2015 SEAI BEC Communities2015 SEAI BEC CommunitiesWorking towards ISO 50001Working towards ISO 50001

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Port Centre Project Port Centre Project

Built 1981 4,400 m2Built 1981 4,400 m2

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Port Centre Project Port Centre Project Boiler House Refurbishment The boiler house refurbishment involved the removal of 2 oil-fired combi boilers, LTHW pumps and pipework, MCC and controls panel and associated pneumatics.

The upgrade included the installation of 2 x 286 kW modulating and condensing gas-fired boilers; 4.5 kWe, 12.5 kWth microChp with condenser module and 1500 litre buffer vessel; LTHW pumps, pipework, valves and commissioning sets with lagging; DHW calorifier; new MCC and controls panel; extensive electricity, gas and heat metering; ancillary equipment.

Advanced control strategies were developed to maximise boiler efficiency using direct modulation and weather compensation. Using advanced control also allowed for the CHP to be used as lead heat generator, then charging the buffer vessels when there is no heat load, then discharging the buffer vessel when the heating is first started in the morning, while avoiding charging of the buffer vessel during the day. The CHP (and boilers if required) are used to maintain domestic hot water at temperature when there is no space heating load, while avoiding wasteful cycling or heat loss into the space heating circuits.

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Port Centre ProjectPort Centre Project

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Port Centre Project Port Centre Project

Ventilation Controls Retrofit The ventilation controls retrofit included the removal of pneumatic controls for the Variable Air Volume {VAV) boxes in offices, and installation of BMS control units and electro actuators on the VAV boxes and room temperature sensors. Whereas before office temperature control was erratic, each office is now monitored and controlled via the BMS, and the temperature control of the main AHU can be harmonised with the requirements of the offices.

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Port Centre ProjectPort Centre Project

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Port Centre Project Port Centre Project Energy Performance Contracting Element

The project was delivered through an Energy Performance Related Payment (EPRP) model.

For the boiler house refurbishment the standard NEC3 Engineering & Construction Contract was used but modified so that, the consultant and the main contractor each guaranteed separately to the client that the project would achieve a 15% energy-efficiency improvement in fossil fuel use. If this guarantee was not achieved, each would lose 7.5% of their respective contract values. To avoid excessive impact of two retentions on the contractors cash flow, on completion the retentions were combined into a single amount of 7.5% both pending completion of all defects and measurement and verification of guaranteed savings. Once savings were verified the retention fell to 2.5%, i.e. to cover the Works Retention only.

The ventilation controls retrofit involved a pain/gain share arrangement which was placed through a standard Purchase Order arrangement – performance was measured by evaluating electrical savings. If 100% of the target electrical kWh savings are achieved, the parties receive 100% of their respective fees. For each 1% of additional savings, the consultant and contractor receive a bonus of 0.5% of their fee, up to a maximum of 5%. For each 1% savings falling short of target, the consultant and contractor incur a penalty of 0.5% of their fee, up to a maximum of 5%.

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Port Centre ProjecPort Centre Project t A M&V plan including baseline energy data was prepared by the A M&V plan including baseline energy data was prepared by the

consultant PowerTherm Solutions (a Certified M&V Professional) consultant PowerTherm Solutions (a Certified M&V Professional) for both sections of the project. for both sections of the project.

M&V Plan and M&V Report – provided the means of ensuring M&V Plan and M&V Report – provided the means of ensuring savings materialised, taking due account of differences e.g. weather.savings materialised, taking due account of differences e.g. weather.

Payment Mechanism – retention until performance demonstrated, 6 Payment Mechanism – retention until performance demonstrated, 6 months of continual performancemonths of continual performance

After several months it was demonstrated that savings from both After several months it was demonstrated that savings from both projects were substantially in excess of the guaranteed amount. projects were substantially in excess of the guaranteed amount.

Continue validation / C.I., the figures for 2014 prove that the Continue validation / C.I., the figures for 2014 prove that the savings are ongoing and managed.savings are ongoing and managed.

Monthly reviews continuedMonthly reviews continued..

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Port Centre ProjecPort Centre Project t 6 Month Measurement and Verification analysis6 Month Measurement and Verification analysis

Summary Jan / June 2013 Target savingBaseline kWh Actual kWh

Target Saving kWh

Actual Saving kWh

% saving achieved

Value of Saving €

surpassed Savings

Ventilation Project 10.00% 39,062 18,388 3,906 20,674 52.93% € 3,190 € 2,587

Boiler Upgrade 15.00% 600,397 440,061 90,060 160,336 26.71% € 24,909 € 9,680

            Total € 28,099 € 12,267

Page 22: Dublin Port Company - Energy Case Study

Project 2014 DeliverablesProject 2014 Deliverables

Project Deliverables € % kWh % CO2 (kg) %

Budget Estimate € 318,942          

Actual € 303,972          

Variance € 14,970          

             

             

Baseline Year 2011 € 71,425   886,944   254,949  

Year 2014 € 32,551   551,098   130,356  

Reduction € 38,874 38% 335,846 54% 124,593 49%

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Port Centre Project Port Centre Project

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Port Centre ProjectPort Centre Project

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Port Centre ProjectPort Centre Project

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Challenges 1Challenges 1 Occupied and working buildingOccupied and working building Procurement scheduleProcurement schedule Short time frame to complete works in line with Short time frame to complete works in line with

SEAI requirementsSEAI requirements SEAI Payment schedule very tight for monitoringSEAI Payment schedule very tight for monitoring Sufficient historical energy information.Sufficient historical energy information. Accurate measurement to validate resultsAccurate measurement to validate results

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Challenges 2Challenges 2 Optimisation of innovative CHP/Buffer controlsOptimisation of innovative CHP/Buffer controls Realistic / achievable TargetsRealistic / achievable Targets TimeTime

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Hindsight 2020 vision!Hindsight 2020 vision! A gain share arrangement would also have been A gain share arrangement would also have been

more appropriate for the Boilerhouse more appropriate for the Boilerhouse refurbishment to provide a more sustained refurbishment to provide a more sustained motivation to remain involved.motivation to remain involved.

Would I do another EPRP ??Would I do another EPRP ??

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Port Centre Project Port Centre Project Consultant - PowerTherm SolutionsConsultant - PowerTherm Solutions Mechanical Contractor - T. Bourke & Co. Mechanical Contractor - T. Bourke & Co. Controls Contractor – Standard Control SystemsControls Contractor – Standard Control Systems SEAISEAI

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Boiler House PanelBoiler House Panel

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CHP & Buffer VesselsCHP & Buffer Vessels

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BoilersBoilers

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Thank you


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