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Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors January 2018 Keith Couch Capital Rail Constructors
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Page 1: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Dulles Corridor Metrorail Project

Phase 2, Package A

Capital Rail Constructors:

Quarterly Update to MWAA Board of Directors

January 2018

Keith Couch

Capital Rail Constructors

Page 2: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Agenda

1. Safety

2. Schedule

3. Progress

4. Labor Statistics

5. DBE Subcontracts

Page 3: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Scope

Page 4: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Safety

Current Program Focus:

Working adjacent to traffic and within

Maintenance of Traffic (MOT) areas

Track Allocation

Energization of Systems

Since Notice to Proceed:

Manpower Hours: 5,693,721 (As of 12/11/2017)

Recordable Rate: 0.91 (vs. National Average: 3.30)

Lost Time Rate: 0.07 (vs. National Average: 1.70)

Page 5: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Design and Construction: 76%

Construction Status: 74%

Design Status: 99.98%

Overall Project Status

Page 6: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Project Progress Entire Project

NOTES:

• Based on Revised

Baseline Schedule,

with an Aug 1 data

date, agreed with

MWAA on Sep 5,

2017.

Page 7: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Facilities: Dulles Airport Station

Structural Precast erection: Completed

Canopy Steel: Completed

Fiber line relocation: Completed

Track Pedestals and Cable Trough: Sep 2017 - Dec 2017

Train Control rough-in: Dec 2017 - Feb 2018

Page 8: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Facilities: Dulles Airport Station

Platform Granite: Feb 2018 - Mar 2018

Elevator Install: Jan 2018 - May 2018

Storefront Glass: Jan 2018 - Mar 2018

TPSS 16 Install: Jan 2018 - Mar 2018

Mezz. Mechanical/Electrical/Plumbing Rough-In: Ongoing

Page 9: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Elevators: Completed Dec 2017

Mezzanine topping slab pour: Completed Dec 2017

Terminate 34.5 kV in AC switch gear: Completed Dec 2017

South Pedestrian Bridge pour: Completed Dec 2017

Curtain Wall: Completed Dec 2017

Innovation Center Station

Page 10: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Innovation Center Station Pavers: 50% complete

Granite: 95% complete

Metal Roofing: 75% complete

Skylights: 90% complete

Escalators: 50% complete

Page 11: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Innovation Station Pavilions

NORTH:

Retaining wall: 90% complete

Site Ductbank: Underway

SOUTH:

Structural Precast erection: 90% complete

Elevator construction underway

Page 12: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

NORTH: 4 Spans SOUTH: 4 Spans

Innovation Station Pedestrian Bridges

1

2

8 7

6

5

# = Span Number

NORTH

PAVILION

SOUTH

PAVILION

4

3

# = Span Installed

Page 13: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Innovation Station Pedestrian Bridges

NORTH:

• All spans and nodes: 100% Erected

SOUTH:

• All spans and nodes: 100% Erected

• Deck Pours: 100% Complete

Page 14: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Facilities: Herndon Station

Metal decking: Complete

Mechanical/Electrical/Plumbing Rough-in: Underway

Roofing/Skylights: Underway

Track through station: Underway

Elevators: Underway

Escalator build-out: Early 2018

Page 15: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Herndon Station Pavilions

NORTH:

Preliminary utility relocation: Underway

Clearing & grubbing: Underway

SOUTH:

Concrete structure: Complete

Utility work surrounding Pavilion: Complete

Precast erection: Underway

Page 16: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

NORTH

PAVILION

1

SOUTH

PAVILION

4

# = Span Number

# = Span Installed

5

6

7

4

3

2

SOUTH: 5 Spans

Herndon Station Pedestrian Bridges

8

NORTH: 3 Spans

Page 17: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Herndon Station Pedestrian Bridges

SOUTH:

Spans 4, 5, 6, and 7: Erected

Node erection: Complete

NORTH:

Spans 2 & 3: Erected

Deck Pours: Begin Mar 2018

Page 18: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Facilities: Reston Town Center Station

Precast: Complete Feb 2018

Steel Erection: Complete

Mechanical/Electrical/Plumbing rough-In: Jan 2017 - Fall 2018

Metal Decking: Complete

Roofing: Sep 2017 - Jun 2018

Page 19: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Reston Town Center Station Pavilions

NORTH:

Concrete work: Complete

Precast erection: 90% Complete

Escalator setting: Upcoming

SOUTH:

Concrete work: Underway

Pavilion backfill: Upcoming

Below grade MEP Upcoming

Page 20: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Reston Station Pedestrian Bridges

NORTH

PAVILION

2

1

4 3

SOUTH

PAVILION

5 6

NORTH: Spans 4 SOUTH: 2 Spans

# = Span Number

# = Span Installed

Page 21: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Reston Station Pedestrian Bridges

NORTH:

4 Spans: 100% Erected

Deck Pours: Span 1 & 2 poured, 3 & 4

scheduled for Jan 2018

SOUTH:

2 Spans on site Assembly underway

Page 22: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Loudoun Gateway Station

Cast-in-Place Concrete: Complete Feb 2017

Precast Erection: Start Feb 2018

Page 23: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Loudoun Gateway Pavilion

NORTH:

Cast-in-place Concrete: Oct 2017 – Feb 2018

Precast Concrete: Start Feb 2018

Page 24: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Loudoun Gateway Pedestrian Bridge

NORTH

PAVILION

2

1

4 3

NORTH: 4 Spans

# = Span Number

# = Span Installed

Page 25: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Loudoun Gateway Pedestrian Bridge

NORTH:

Erection Dates: Span 1 – Jan 15, 2019 Span 2 – Dec 21, 2017

Span 3 – Dec 29, 2017 Span 4 – Dec 15, 2017

Page 26: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Facilities: Ashburn Station Cast-in-Place Concrete: Jan 2017 – Feb 2018

Precast Erection: May 2017 – Feb 2018

Steel Erection: Dec 2017 – May 2018

Looking

East

Looking

West

Page 27: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

2

1 4

3

5

Ashburn Station Pedestrian Bridges

NORTH

PAVILION

SOUTH

PAVILION

NORTH: 3 Spans SOUTH: 2 Spans

# = Span Number

# = Span Installed

Page 28: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Ashburn Station Pedestrian Bridges

SOUTH:

Span 4 and 5: 100% Erected

Deck Pours: Jan 2018

NORTH:

Span 1-3 to be erected Jan 2018

Page 29: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Ashburn Station Pavilions

SOUTH: Cast-in-place: Completed Dec 2017

Frame and pour elevator hydraulic

shaft, strip elevated deck, complete

utility tie-ins, pour slab-on-grade: Upcoming

NORTH: Cast-in-Place: Complete Jan 2018

Precast: Start Feb 2018

Strip elevated deck, remove shoring

towers, elevator hydraulic trench: Upcoming

Page 30: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Civil: Wayside Ductbank

Tie Breaker Stations (TBS)

TBS 8 & 11 Median: Complete after Track

Wall is installed Q1 2018

Traction Power Substations (TPSS)

TPSS 18 Wayside: Active

TPSS 20 Median: Active

Page 31: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Civil:

34.5 kV Ductbank

61,705 feet of 61,705 foot ductbank installed (100% complete)

Page 32: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Civil: Storm Drainage

Storm/Wet Utilities

66,150 of 86,400 LF Storm Pipe Installed (77%)

5,323 of 13,259 LF of Water Line Installed (40%)

3,709 of 9,140 LF of Sewer Line Installed (41%)

N08: DIAAH/DTR median storm: Q2 2018

Sunrise Valley storm: Q3 2018

N09: DIAAH/DTR median storm: Q3 2018

TBS 8 Median: Dec 2017

AP-2 Storm: Q1 2018

Innovation North Water: Q2 2018

N12: 772 North/South: Q2 2018

Page 33: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Track Wall

Total Footer installed: 67,000 of 75,000 LF - 89% complete

Total Wall installed: 66,000 of 75,000 LF - 88% complete

East Segment: Close leave-outs

West Segment: Abutment B to Broad Run Bridge is active

Civil: Track Wall

Page 34: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Civil: Grading/Excavation/Paving

East:

Turnover sub-ballast to Track at Reston & Herndon: Jan 2018

EB & WB DTR Road widening near Herndon Station: Underway

Herndon North Pavilion enabling work: Underway

Reston South JBG parking lot: Underway

West:

Active shoulder and sub-ballast from Abutment B-Broad Run Bridge: Q1 2018

Page 35: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Track: Cable Trough

Precast Cable Trough Installed: 58,439 of 81,176 linear feet (72%)

Cast-in-Place Cable Trough Poured: 38,520 of 38,520 linear feet (100%)

Page 36: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Direct Fixated Track Plinth: 36,726 of 37,595 TF poured (98%)

DF plinths were poured out in December

Track: Direct Fixated (DF)Plinths

Page 37: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Contact Rail (aerial guideway segment): 24,842 of 40,750 LF installed (61%)

Track: Contact Rail

Page 38: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Track: Ballasted

Ties set and rail clipped: 23,000 of 87,000 track feet (38%)

Page 39: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Systems:

Wayside Facilities/Power

TPSS 13/14/15/17,19; TBS 6/7/9/10, and TCR N96/N97 are installed. 14 Comm. Room is installed.

Dominion Energy Vista Switch Yard installations complete at TPSS’s 13/14/15/16/17/18/19.

80% of all 34.5kV cable has been installed, spliced, and terminated Project-wide.

Permanent 34.5kV Power available to TPSS’s 13/14/15/16/17, TBS’s 6/7/10, Innovation Station, and

Herndon Station.

Page 40: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Start-up/Commissioning/Turnover

19

15

9

10

17

7

14

13 6

AIRPORT SEGMENT

EAST SEGMENT

WEST SEGMENT

Stations: Switchgear Testing begins January; Communications Installation Begun at Dulles

Guideway: Turnover completed for N96, N97, N99E and part of N98A (~30%)

Waysides: 64% of Buildings Set (TBS 6, 7, 9, 10; TPSS 13, 14, 15, 17, 19); Fit-out Ongoing

Overall: Finalizing management plans and procedures for Project Acceptance by Stakeholder.

TES Building Set

ATC/TES Work

Underway

Trackwork

Civil

Page 41: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Manpower Hours September 2017 – November 2017

Manpower Hours Sep 2017 Oct 2017 Nov 2017

Professional Staff 46,530 41,809 39,040

Craft Labor – CRC &

Subcontractors 150,116 151,361 91,883

Page 42: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Labor by Race/Ethnicity September 2013 to December 12, 2017

African

American

Asian

Caucasian

Hispanic

Other

Total Hires # % # % # % # % # %

6758 991 15 72 1 2490 37 3056 45 149 2

Page 43: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Labor by State September 2013 – December 12, 2017

Virginia

Maryland

District of

Columbia

Other

% % % %

September 2013 –

December 12, 2017 58% 26% 3% 13%

Page 44: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

DBE Status: November 2017 Base Contract Only

$-

$20,000,000

$40,000,000

$60,000,000

$80,000,000

$100,000,000

$120,000,000

$140,000,000

$160,000,000

$180,000,000

DBE ProjectGoal

DBECommitted

Value AgainstAwardedContracts

Remaining toBuy

ProjectedFinish

DBE Status $164,888,780.00 $167,212,580.00 $- $169,046,913.62

Do

lla

rs P

roc

ure

d t

o D

BE

0

$0

14.35%

0%

14.20% 14%

Page 45: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Local Employment Outreach Program

Sep – Dec 2017:

09/08/17: Building Futures Program, DC

09/27/17: Greater Washington Urban League

Page 46: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Environmental Erosion and Sediment Control

• In Compliance - No reportable infractions for

this project.

• November Virginia Department of

Environmental Quality Semi-Annual

Inspection went very well. Minor findings

have been addressed.

Spills/Releases

• In Compliance - No releases to surface

water for this quarter or since the inception

of this project.

Page 47: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

Environmental

Waste Management

• In Compliance: No infractions regarding

our waste handling/disposal procedures.

Project Close Out

• Waste: Currently prepping waste

handling/disposal protocols for project

demobilization.

• Documentation: In 100% compliance at

this time. Continue to ensure all open

deliverables are provided.

Page 48: Dulles Corridor Metrorail Project Phase 2, Package A ... · Dulles Corridor Metrorail Project Phase 2, Package A Capital Rail Constructors: Quarterly Update to MWAA Board of Directors

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