TPL
Advanced Technology for Centralized Lubrication
www.hanillubtec.com
Almost every rotating machine or shaft has two support bearings. Two support bearings mean Two lubrication points
Advanced Technology for Centralized Lubrication
www.hanillubtec.com
Gear Reducer
Compressor
Cooling Tower Fan
ID Fan
Rolling Mill
Centrifugal PumpElectric Motor
Crane Hoist
SPL SPL TPL
Advanced Technology for Centralized Lubrication
www.hanillubtec.com
One(1) DUO TPL(Two Point Lubricator)
Two(2) SPL Single Point Lubricators VS
TPL
Advanced Technology for Centralized Lubrication
www.hanillubtec.com
1. Overview
2. Construction
3. Features and Advantages
4. Applications
5. Technical Data
6. Dimension
1. Contents
Two Point Lubricator
Advanced Technology for Centralized Lubrication
www.hanillubtec.com
Conventional single point lubricators including gravity type grease cups, spring loaded grease cups, gas expansion lubricators, motor-driven lubricators can feed lubricant to only one lubrication point!
1. Overview
Hanil lubtec’s two point lubricator DUO presents unique features.
DUO can feeds to 2 lubrication points at the same time without
additional tool or valve. DUO replaces 2 SPL(single point lubricators).
Also DUO can be converted to a single point lubricator dedicated to a
lubrication point and vice versa.
Moreover DUO can produce much higher output pressure up-to rated
130bar than any other lubricator ever.
!! Presents Unique and Invincible Features !!
Two Point Lubricator
Advanced Technology for Centralized Lubrication
www.hanillubtec.com
2. Construction of the Unit
Simple construction, easy and trouble-free operation
① Cartridge Cover
② Spring
③ Push Plate
④ Bellows Cartridge
⑤ Side Outlet ⑥ Pump Casing
⑦ Converter Plate
⑧ Power Pack
⑨ Lower Outlet ⑩ Electric Motor
⑪ Pumping Unit ⑫ Gear Unit ⑬ Control Panel ⑭ Cartridge Seat
⑤
④
③
② ①
⑧
⑦
⑨
⑩
⑥
⑪
⑫
⑬
⑭
Two Point Lubricator
Advanced Technology for Centralized Lubrication
www.hanillubtec.com
One Lubricator Feeds 2 Lubrication Points
DUO has built-in 2 outlets in itself and feeds 2 lubrication points at the same time without additional divider valve or tools
Convertible to Single Point Lubricator
With cross-porting mechanism integrated in the DUO, it can be converted to single point lubricator and vice versa.
High Operating Pressure
DUO produces high output pressure up-to rated 130bar(1885psi) due to its precision and robust pump mechanism so that it can feed NLGI #2 grease to lubrication points far away from the lubricator and a lot of lubrication points with additional divider valves or injectors.
Stand-alone DUO-MAX and Lube system application DUO-PRO Available
DUO-MAX model basically runs stand-alone with 3.7VDC Li-ion battery pack but can be interlocked to net operating hours of serviced machine. DUO-PRO model runs with DC-DC converter(12/24 VDC to 4.5VDC) and applicable to centralized lubrication system including progressive system, single-line system and dual-line system.
3. Features and Advantages
Advanced Technology for Centralized Lubrication
www.hanillubtec.comTwo Point Lubricator
Advanced Technology for Centralized Lubrication
www.hanillubtec.com
Two Outlets
Single Outlet
Converter Plate
Two Point Lubricator
Easy Conversion between TPL and SPL 2 outlets => 1 outlet 1 outlet => 2 outlets
Up-to Max. 1885psi (130bar) Lubrication to lots of points
through divider valves
Two Point Lubricator
Advanced Technology for Centralized Lubrication
www.hanillubtec.com
Various Control Modes AvailableUnder interlock mode
Duo-Max stops working during Machine maintenance & downtime So as to prevent over lubrication
Easy battery replacement &
External power connection
Fan/Blower
CNC Machine Tools
Injection Molding Machine
4. Application
Motor/Generator/Pump
Advanced Technology for Centralized Lubrication
www.hanillubtec.com
Chain/Conveyor
Overhead Crane Paper Machine/Calendar/Belt Press
Robotics/Automation
Advanced Technology for Centralized Lubrication
www.hanillubtec.com
4. Application
Advanced Technology for Centralized Lubrication
www.hanillubtec.com
5. Technicalal Data
No. Item
1 Model Duo-Max Duo-Pro2 Qt'y of Outlets3 Output Volume4 Connection, Side5 Connection, Lower6 Operating Press., Max. 130 bar 150 bar7 Operating Press., Stall 170 bar 170 bar8 Motor Voltage 3.7VDC, Max. 1.0A 4.5VDC, Max. 1.0A9 Power Source 3.7VDC Li-ion Battery(18650), External 3.7VDC DC-DC Converter(12/24VDC to 4.5VDC)10 Temp. Range11 Lubricant12 Lubricant Container for Grease13 Lubricant Container for Oil14 Level Control15 Application to Lubrication system Stand-alone operation, Pregressive system Pregressive system, Singlie-line/Dual-line system
16 Controller HCB-TP-S HCB-TP-I
17 Pump operation parameter
1. Month: Period to empty cartridge2. Hour: Pumping Interval3. Interlock(Hour): Machine operating hour4. Interlock(Count): Signals from Machine5. Shot: Number of pump discharge
1. REST: Timer, Machine counter2. RUN: Timer, Cycle counter3. Monitoring of pressure build-up: Timer4. Pressure venting: Timer
18 Month 0.25, 0.5, 1 - 24(1 month increment) N/A19 Hour Timer 0 - 99hrs N/A20 Interlock Hour Timer 0 - 99hrs N/A21 Interlock Count Counter 1 - 99times22 Shot Counter 0 - 99times N/A23 REST Timer N/A 0 - 999hrs or 0 - 999min24 REST Counter N/A 0 - 999times25 Run Timer N/A 0 - 999min or 0 - 999sec26 Run cycle counter N/A 0 - 999times27 Monitor Timer N/A 0 - 999min or 0 - 999sec28 Vent Timer N/A 0 - 999min or 0 - 999sec
29 Add-up FunctionInterlock Hour Timer, Interlock Count Counter:Add-up of operating signal from machine
REST Timer, REST counter: Add-up of "ON"hour(count) regardless of repetitive power ON-OFF
-20℃ ~ 70℃
Description
2 outlets or 1 outlet(Convertible)0.11cc/outlet(0.22cc/cycle)
PT 1/8" female or PF 1/4" femalePT 1/4" male or PF 1/4" male
Grease up-to NLGI #2, Mineral Oil
Positive monitoring by built-in level switch
Bellows Cartridge: 125cc, 250cc, 500cc, 1000cc Refillable Reservoir: 500cc, 1000ccOil Reservoir: 500cc, 1000cc
Advanced Technology for Centralized Lubrication
www.hanillubtec.com
6. Dimension
Duo-Max 250cc(125cc)
Two Point Lubricator
106.5
98 93
98
58.1
18
2.1
25
67