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DURABILITY of CONCRETE STRUCTURESmyyardimci.weebly.com/uploads/1/6/3/4/16347790/civ491...DURABILITY...

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DURABILITY of CONCRETE STRUCTURES Assist. Prof. Dr. Mert Yücel YARDIMCI Part- IV Physical and Mechanical Factors This presentation covers the subjects in CEB Durable Concrete Structures Guideline and has been prepared by the graduate students under the supervision of Prof.Dr.Bülent BARADAN in Dokuz Eylul University. 1
Transcript

DURABILITY of CONCRETE

STRUCTURES

Assist. Prof. Dr. Mert Yücel YARDIMCI

Part- IV Physical and Mechanical Factors

This presentation covers the subjects in CEB Durable Concrete Structures Guideline and has been prepared by the graduate students under the supervision of Prof.Dr.Bülent BARADAN in Dokuz Eylul University.

1

PHYSICAL & MECHANICAL FACTORS of CONCRETE DEGRADATION & CRACKS

CAUSES of MASS LOSS

CAUSES of CRACKS

WEARING, EROSION,

CAVITATION

FIRE, HIGH TEMPERATURES

EXCESSIVE LOADING, REPEATED LOADING, FATIQUE LOADING, IMPACT LOADS

FREEZE-THAW, DE-ICING AGENTS, WETTING & DRYING, CHANGE of LENGTH & VOLUME

2

WEARING, EROSION, CAVITATION

3

Abrasion (or ‘wear’) of concrete usually refers to the action of traffic (in the form of wheeled vehicles, foot traffic, etc.) on concrete surfaces, which can lead to the gradual loss of material, leading to the loss of a level surface and to a potentially heightened vulnerability to other durability-compromising processes.

Erosion refers to the loss of surface material as a result of either the action of solid particles being carried by moving water or a process known as ‘cavitation’.

4

DRY FRICTION EFFECT

TRAFFIC LOAD (TANKS&LOADERS, etc.) DRAG of HEAVY MATERIALS

ABRASIVE WEARING

MASS LOSS WITHIN TIME

WEARING of CONCRETE SURFACES by LIQUIDS

with SUSPENDED SOLIDS

EROSION

FLOW of WATER WITH HIGH VELOCITY

SUDDEN DROPS of PRESSURE,

IMPACT of WATER BUBBLES on

SURFACE

CAVITATION

WEARING, EROSION, CAVITATION

5

Mechanisms of abrasion

The same effect can be caused by skidding of a wheel or foot on a pavement or floor surface.

6

Mechanisms of abrasion

The action of traffic over a concrete surface generates stresses that can cause microcracking, ultimately leading to abrasion.

The relatively low strength of concrete in tension and shear makes these types of stress the largest threat to the integrity of a pavement or floor

The action of a human foot will produce similar stress distributions!

WEARING, EROSION, CAVITATION

WEAK SURFACE DUE TO HIGH W/C

Excessive troweling can cause a formation of dense surface that can be easily delaminate from the concrete!

7

8

CAVITATION HAZARDS on a SPILLWAY of a DAM

9

Concrete surfaces which are subjected to flowing water with very high velocity may be damaged by erosion (or cavitation). It is particularly seen in spillways of dams.

CAVITATION - EROSION

Cavitation damage to the concrete wall

of the 15.2m diameter Arizona spillway

at the Hoover Dam. The hole is 35m

long, 9m wide and 13.7m deep.

Cavitation damage on Karun dam, Iran 10

CAVITATION - EROSION

11

CAVITATION - EROSION

The rate of erosion • increases with the velocity of the flowing water. • increases with hardness of the particles carried by a

fluid. • decreases with the amount of particles in

suspension.

Cavitation may occur wherever there is a curve in the streamlines followed by the flow of water, on the inside of the curve.

12

Damage from individual cavitation events takes the form of small pits in the surface, but since the formation of bubbles will typically occur with great frequency, the cumulative effect can be significant.

CAVITATION - EROSION

The bubbles of water vapour violently collapse in a manner similar to that shown in Figure 2.59. This collapse produces a fast-moving jet of water that leads to the generation of significant local stresses.

13

Factors influencing resistance to abrasion and erosion

• W/C ratio of concrete

• Maximum aggregate size

• The strength of aggregate

• The amount of coarse aggregate

CONCRETE SURFACE AFTER WEARING TEST

CONCRETE SURFACE WEARED by STUDDED

TIRES

WEARING, EROSION, CAVITATION

14

PROPER GRADING

APPROPRIATE COMPACTION

LOW W/C RATIO

BETTER CURING

EFFECTIVE MEASURES in CONTROLLING

WEARING

SOME of THESE METHODS MAY BE IMPLEMENTED TOGETHER

PROPER SURFACE FINISHING

USING SURFACE HARDENERS CAUTION: ASR

15

In contrast with abrasion, a stronger concrete may not necessarily be effective in preventing damage due to cavitation. Causes of cavitation should be eliminated by the revision of the hydraulic design.

EFFECTIVE MEASURES in CONTROLLING

WEARING, EROSION, CAVITATION

Siliceous powder poured on slab should contain

no reactive silica

16

CLASSIFICATION OF ENVIRONMENTAL EXPOSURE –TS EN206

WEARING XM1 XM2 XM3

Max. W/C ratio 0.55 0.45 0.45

Min. Class of concrete C30/37 C30/37 C35/45

Min. amount of cement (kg/m3) 300 340 340

XM1 MODERATE

WEARING

EFFECT

Floors subjected to plastic-wheeled traffic or industrial floors with

surface hardeners

XM2 EXCESSIVE

WEARING

EFFECT

Floors subjected to plastic-wheeled or rubber tyred traffic, industrial

floors with surface hardeners

XM3 VERY

EXCESSIVE

WEARING

EFFECT

Floors subjected to steel or elastomer tyre-wheeled traffic and

impact, frequently use of tyre-chains, industrial floors with surface

hardeners, water structures vulnerable to erosion

17

FREEZE – THAW EFFECT

FRESH CONCRETE HARDENED CONCRETE

FREEZING of CAPILLARY WATER

SWELLING (~9%)

INTERNAL STRESSES

CRACKS

DAMAGE

FORMATION of PORES by SWELLING EFFECT of ICE

RETARDATION or DELAY of HYDRATION REACTION

(<-12C)

RE-INITATION of HYDRATION by MELTING of ICE

VERY POROUS STRUCTURE, DECREASE of DURABILITY & MECHANICAL PROPERTIES

NECESSITY of REMIXING FRESH-THAWED CONCRETE !!

18

FREEZE – THAW EFFECT

FROZEN CONCRETE AT FRESH STATE

19

20

Very porous concrete (Honey combed)

Impermeable concretes

Dry concretes

NOT AFFECTED by FREEZE&THAW!

3 FACTORS AFFECTING FREEZE-THAW RESISTANCE of CONCRETE :

• PORE STRUCTURE

• SATURATION of CONCRETE

• COMPRESSIVE STRENGTH (SUGGESTED VALUES 5-14 MPa !!!!!)

FREEZE – THAW EFFECT

INTERESTING CONTRASTS

21

PRECAUTIONS

22

SUPPLIER’S PRECAUTIONS

CONSUMER’S PRECAUTIONS

- TO PLACE CONCRETE AT WARMER PERIOD of DAY

- TO PRODUCE HIGH EARLY STRENGTH CONCRETE

a) TO USE a CEMENT WITH HIGH HYDRATION HEAT VALUE (FINE CEMENTS)

b) HIGHER CEMENT CONTENT, LOWER W/C RATIO

c) TO USE ACCELERATOR TYPE (ANTI FREEZING) ADMIXTURES (CaCl2 CONTENT MAX 1%)

d) STEAM CURING

e) IMPLEMENTATION OF VARIOUS METHODS SIMULTANEOUSLY

FREEZE & THAW HAZARD

23

Local pop-outs, Peelings, micro cracks in cement mortar matrix

Pop-outs due to insufficient aggregate usage (non-resistant to freezing&thawing)

FREEZE – THAW EFFECT

24

FREEZE – THAW EFFECT

25

UŞAK-EŞME

FREEZE – THAW EFFECT

26

FREEZE – THAW EFFECT

DENİZLİ, ÇAMELİ

REINFORCED RETAINING WALL 27

FREEZE – THAW EFFECT

DENİZLİ, AKDERE

REINFORCED GARDEN WALL 28

FREEZE – THAW EFFECT

DENİZLİ, IŞIKLI

REINFORCED CONCRETE SLAB 29

DENİZLİ, IŞIKLI

REINFORCED CONCRETE SLAB

FREEZE – THAW EFFECT

30

FREEZE – THAW EFFECT

31

COLD WEATHER CONCRETING

32

- TO PRODUCE AIR ENTRAINED CONCRETE

AIR-ENTRAINING AGENTS

(SODIUM ABIETATE, LIGNO SULFONATE, VEGETABLE OILS,

SYNTHETIC DETERGENTS)

AIR BUBBLES 10-250 DIAMETER

AIR BUBBLES 3109 ~ 7109/m3 2-9% of TOTAL VOLUME

PRECAUTIONS

33

- TO PRODUCE AIR ENTRAINED CONCRETE

AIR-ENTRAINING AGENTS

(SODIUM ABIETATE, LIGNO SULFONATE, VEGETABLE OILS,

SYNTHETIC DETERGENTS)

AIR BUBBLES 10-250 DIAMETER

AIR BUBBLES 3109 ~ 7109/m3 2-9% of TOTAL VOLUME

PRECAUTIONS

34

FREEZE & THAW HAZARD

35

Air-entrained concrete

Non-air entrained concrete

7000

5000

6000

4000

3000

2000

1000

0

W/C ratio

0.35 0.45 0.55 0.65 0.75 0.85 Num

ber

of

free

zing

-thaw

ing c

ycl

es

that

cau

ses

25%

of

wei

ght

loss

AIR ENTRAINING AGENTS

36

AFTER 140 FREEZE-THAW CYCLES

CEMENT DOSAGE 350 kg/m3

Entrained air

%4.6 %8.3

No strength loss in air entrained concrete

AIR ENTRAINING AGENTS

FREEZE-THAW CYCLES

37

Suggested air entrainment percentages

38

Maximum

aggregate

diameter (mm)

Total air content of concrete

Moderate

(Seldom effect of

humidity & de-icing agents)

Severe

(Continous effects of

humidity & de-icing agents)

9.5 6 7.5

12.5 5.5 7

19 5 6

25 5 6

37.5 5 5

Air void analyser aerometer

Fresh concrete

Hardened concrete

Variation of freezing point of water by pore diameter

39

Fre

ezin

g P

oin

t (

C)

micro

Pore radius (nm)

10

20

30

0 1 10 100

mesa macro

Saline water

Plain water

DE-ICING OPERATION

40

EFFECTS of DE-ICING OPERATION

41

DE-ICING OPERATION LOWERS THE FREEZING POINT of WATER

DURING THAWING of ICE; THERE WILL BE SUBSTANTIAL DROP in TEMPERATURE at THE CONCRETE SURFACE (THERMAL SHOCK)

Ten

sile

Str

ain (

c)

Concrete depth

TEMPERATURE DIFFERENCE BETWEEN SURFACE & INTERIOR of CONCRETE WILL CAUSE

INTERNAL STRESSES

EFFECTS of DE-ICING OPERATION

42

DE-ICING OPERATION CHANGE THE FREEZING BEHAVIOUR of PORE WATER

AS EXPLAINED BEFORE; FREEZING POINT of PORE WATER WILL BE LOWER WHEN THE PORE RADIUS IS SMALLER.

BOTH THE CHANGE in CONTENT of DE-ICING AGENTS & CHANGE in TEMPERATURE, MAY CAUSE FREEZING at

DIFFERENT TIME PERIODS FOR VARIOUS DEPTHS of CONCRETE LAYERS.

AND ALSO; THE CONTENT of DE-ICING AGENTS WILL DECREASE with INCREASING DISTANCE FROM THE SURFACE & with the DECREASING PORE RADIUS

SCALING MAY OCCUR

EFFECTS of DE-ICING OPERATION

43

IN CASE of CHLORIDES; (THE DE-ICING SALTS MOST FREQUENTLY APPLIED) THERE IS A SERIOUS RISK of

REINFORCEMENT CORROSION

CLASSIFICATION OF ENVIRONMENTAL EXPOSURE –TS EN206

FREEZE-THAW EFFECT

XF1 XF2 XF3 XF4 Max.

W/C 0.55 0.55 0.50 0.45

XF1 : MODERATELY WATER SATURATED (Vertical Concrete Surfaces)

Min. Strength

(MPa) C30 C25 C30 C30

Min. CEMENT

DOSAGE (kg/m3) 300 300 320 340

Min. Entrained

Air (%) --- 4.0 4.0 4.0

OTHER FREEZE-THAW RESISTANT AGGREGATE

XF2 : MODERATELY WATER SATURATED, DE-ICING AGENTS (Vertical Concrete Surfaces) XF3 : HIGHLY WATER SATURATED (Horizontal Concrete Surfaces)

XF4 : HIGHLY WATER SATURATED, DE-ICING AGENTS (Horizontal Concrete Surfaces) 44

WETTING & DRYING

JOINT INTERSECTIONS

CRACKING DUE TO COMBINATION of wetting&drying and freezing&thawing

D CRACKS

45

HIGH TEMPERATURES

46

HIGH TEMPERATURES

47

HIGH TEMPERATURES

48

NO PROBLEM UP TO 1-2 HOURS & 250C !

100~150ºC EVAPORATION of CAPILLARY WATER

150~200ºC SHRINKAGE, FORMATION of MICRO CRACKS,

DECREASE of TENSILE STRENGTH

– PINKISH COLOR

~300ºC LOSS of HYDRATED WATER in AL.&FERROUS

COMPOUNDS, DECREASE of COMPRESSIVE

STRENGTH – DEEP PINK – REDDISH COLOR

~400ºC Ca(OH)2 CaO

30% VOLUME LOSS

(DURING FIRE FIGHTING OPERATIONS)

400~600ºC DESTRUCTION of CSH STRUCTURE

- GREY - WHITE COLOR

~60-80% of COMPRESSIVE STRENGTH LOSS

NO POISONOUS GASES, NO SMOKE OR FLAME !

LOSS of STRENGTH

49

400 300 200 100 20

120

100

80

60

40

20

0

Temperature (C)

Res

idu

al

Str

eng

th (

%)

Slow cooling

Cooling by water

LOSS of STRENGTH

50

400 300 200 100

120

100

80

60

40

20

0

Temperature (C)

Res

idu

al

Str

eng

th (

%)

500 600 700 800 900 1000 20

Limestone

Gravel

Color change

Pink or reddish Gray Ash

0

20

40

60

80

100

120

140

0 20 40 60

Res

idu

al c

om

per

essi

ve

stre

ng

th, %

……

……

..

FA (%)

300 °C

600 °C

900 °C

Aggregate: Pumice

W/C ratio:0,72

Air cooling

HIGH TEMPERATURE RESISTANT MORTAR

51

Res

idu

l co

mp

ress

ive

stre

ngth

, %

No strength loss at 900 ºC

LOSS of STRENGTH

52

STRUCTURAL STEEL

53

T – Temperature ( C )

Res

idual

Str

eng

th (%

)

40

20

60

80

100

0 100 200 300 400 500 600 700

St I (Yield Stress)

Cold formed StIIIb

(tensile strength)

High Strength St IIIa

(tensile strength)

Change of - behaviour of structural steel due to

high temp.

54

12

11

10

9

8

5

6

- Strain

-

Str

ess

(Mp

a)

400

300

200

100

500

600

700

0.02 0.00 0.04 0.06 0.08 0.10 0.12

1 : 24C 2 : 99C 3 : 149C 4 : 204C 5 : 260C 6 : 316C

7 : 368C 8 : 427C 9 : 482C 10 : 535C 11 : 593C 12 : 649C

4 7

3 1

1

2

2

Precautions

Use mineral admixtures (fly ash,

granulated blast furnace slag)

Use thermally stable aggregate

( limonite, basalt, barite, broken heat

resistant bricks, koronden, cromite

etc.)

Not silica fume

Use reinforcement with sufficient

concrete cover (min. 4 cm for good fire

resistance) 55

CHEMICAL & BIOLOGICAL FACTORS

-SULFATE ATTACK -DEF -ASR, ACR -DELAYED REACTIONS of CaO & MgO -CORROSION of REINFORCEMENT

I. GROUP

HYDROLYSIS, WASHING OUT

II. GROUP

IONIZATON REACTIONS WITH AGGRESSIVE CHEMICALS

III. GROUP

PRODUCTS of REACTIONS of EXPANSIVE NATURE

REPLACEMENT of Ca++ IONS with Mg++

in CSH REMOVAL of Ca++

IONS by FORMATION of SOLUBLE or UNSOLUBLE PRODUCTS

56

HYDROLYSIS & WASHING OUT

57

CH

CSH

CAH

pH 12.5-13.5

are STABLE

HYDROLYSIS & WASHING OUT

58

CH, CSH, CAH

are NOT

STABLE

WATER WITH

LOW pH

(pH<6.5)

pH

DROPS

HYDROLYSIS & WASHING OUT

59

CH, CSH, CAH

HYDROLYSIS

WASHED OUT

HYDROLYSIS & WASHING OUT

60

SOURCES OF LOW pH

UNDERGROUND WATER CONTAINING SULFATE &/or CHLORIDE

WATERS WITH LOW pH

INDUSTRIAL WASTE WATER

SEA WATER

WATER CONTAINING FREE CO2 &/or H+

DANGER LIMITS MILD pH = 5.5 - 4.5

SEVERE pH = 4.5 - 0.0

CONCRETE STRENGTH DECREASES 2%

with HYDROLYSIS & WASHING OUT of

1% Ca(OH)2 (Mehta,1997) 61

ACID ATTACK

62

Acid Solution from the environment

Removal of reaction

products by dissolution or

abrasion

Conversion of hardened cement

layer by layer: microstructure (pore system)

destroyed

Converted layer; if not removed, more permeable

than sound concrete

DISSOLUTION EFFECT OF WATER WITH pH<6.5 ON

CEMENT MORTAR & CARBONATE AGGREGATES

STRONG ACIDS

SULFURIC ACID H2SO4

HYDROCHLORIC ACID HCl

NITRIC ACID HNO3

WEAK ACIDS

H2S + WATER FILM + OXYGEN H2SO4

SO3 + WATER FILM + OXYGEN H2SO4

ACID ATTACK

63

CO2 + H2O H2CO3

CaO + CO2 CaCO3

From air

water

(CARBONIC ACID)

(MINERAL WATER)

H2CO3+ Ca(HCO3)2 (CALCIUM BICARBONATE)

Ca(HCO3)2 + Ca(OH)2 CaCO3 + 2 H2O

IF AMOUNT OF CO2 IS LIMITED,

THE REACTION WILL STOP AFTER A WHILE

CaCO3

ACID ATTACK

64

2NH4NO3+Ca(OH)2+2H2O

INDUSTRIAL MATERIAL & WASTES and POLLUTED

WATER MAY CONTAIN ORGANIC & INORGANIC

COMPOUNDS.

FERTILIZER PLANTS WASTES

(FROM AMMONIUM NITRATE FERTILIZATION)

3Ca(NO3)2.4H2O + 2NH3

3Ca(NO3)2.4H2O + 3CaO.Al2O3.6H2O

3CaO.Al2O3.Ca(NO3)2.10H2O

SEWAGE WATER

H2S + 2O2

Aeorobic bacteria H2SO4

ACID ATTACK

65

SEWER SYSTEM

Hydrogen sulphide formation in oxygen-free surface

Escape of hydrogen sulphide

Acid attack on concrete

Bacteriological formation of sulphuric acid in O2

containing environment at the concrete surface

ACID ATTACK

66

ACID ATTACK

67

(Typical new and

undeteriorated condition of

sewer pipe)

(Concrete deterioration

of sewer pipe)

Effect of various acids on Concrete

68

Rate of

Attack

Type of acid

Inorganic Organic

Medium Phosphoric Tannic

Rapid

Hydrofloric,

Hydrochloric,

Nitric, Sulfiric

Asetic,

formic,

lactic

Slow Carbonic -

Negligible - Oxalic, Tartaric

ACID ATTACK

MASS LOSS, STRENGTH LOSS

INCREASE IN PERMEABILITY

SPECIMENS SUBJECTED TO 7% SULFURIC ACID CONCENTRATIONS FOR 21 DAYS AFTER STANDARD CURING OF 28 DAYS

HNO3 HCl H2SO4 CH3COOH 69

ACID ATTACK

SURFACE VIEW OF SPECIMENS SUBJECTED TO DIFFERENT ACID TYPES AND CONCENTRATIONS

pH meter

70

ACID ATTACK

Concrete silo

Agriculture Industry

grain silos

Organic acid

attack

humidity 71

Concrete pits for pickle production

ACID ATTACK

72

Phosphoric-Acid-Industry

ACID ATTACK

Concrete silo

Rubber- and Brick-Lining

for a concrete Reactor in

the Filtration unit

73

ACID ATTACK

A mineral processing plant’s

neutralization system pits and

chambers with a throughput of

500,000 litres per hour. The process is

continuous (24 hours a day). Tropical

location, the effluent is never below

45° C.

Concrete pit

74

ACID ATTACK

Concrete olive pool

Oleic acid attack

Triglyceride esters of oleic acid

compose the majority of olive

oil, although there may be less

than 2.0% as actual free acid in

the virgin olive oil, with higher

concentrations making the olive

oil inedible. 75

Attack by feed acids (acetic lactic acid) and Urea

Concrete floors and columns at animal barns

ACID ATTACK

76

A fertilizer basement in construction for a cow barn

ACID ATTACK

77

Corrosion of floodgate

due to acidic water

ACID ATTACK

Reinforced concrete floodgates

78

Precautions against acid attack

Epoxy impregnated

concrete floor or

direct epoxy coating

Coating of concrete

surface with polimer

or bituminous based

materials

Impermeability is not a sufficient precaution method against acid attack

79

SULFATE ATTACK

80

DRY & SOLID SALTS NOT DANGEROUS! HUMID ENVIRONMENTDANGEROUS

Diffusion of sulfates into

concrete

Sulfate solution from the

environment

Expansion reaction of

C3A

Hydrated C3A

Crack formation

SOURCES OF SULFATE

SOIL (WHITE SALT RESIDUALS ON SURFACE; LAND DRY & WITHOUT TREES & PLANTS EXCEPT SOME BUSHES)

CEMENT (FROM GYPSUM CaSO4.2H2O, max. SO3 3%)

SEA WATER, UNDERGROUND WATER

SULFATE ATTACK

81

General view of sulfated soils

82

Mortar samples exposed to sulfate

83

BEFORE SULFATE

EXPOSURE

AFTER SULFATE ATTACK

SULFATE REACTIONS

84

IONS OF SO3> 200 (600 ppm) mg/l DANGEROUS

Sulfate ions

SO3- + Ca(OH)2 + H2O CaSO4.2H2O (124% Volume increase)

Gypsum

Na2SO4

Na2SO4.10H2O + Ca(OH)2 CaSO4.2H2O + 2NaOH + 8.H2O

Gypsum

MgSO4

MgSO4.7H2O + Ca(OH)2 CaSO4.2H2O+Mg(OH)2 + 5.H2O

Gypsum

REACTIONS WITH Ca(OH)2

3(CaSO4.2H2O)+3 CaO.Al2O3.12H2O+20H2O

3CaO.Al2O3.3 CaSO4.32H2O

Ettringite ( Candlot salt) 227% Volume increase

Na2SO4

2(3CaO.Al2O3.12H2O) + 3Na2SO4 . 10H2O

3CaO.AL2O3.3CaSO4.31H2O + 2Al(OH)3 + 6NaOH + 17H2O

MgSO4

REACTION WITH C3A

CaSO4.2H2O

3CaO.2SiO2.aq + MgSO4.7H2O

CaSO4.2H2O + Mg(OH)2 + SiO2.aq

Ettringite

Worst Effect: Attack to CSH besides C3A & Ca(OH)2

SULFATE REACTIONS

85

* WHITE STAINS

* CRACKS AT CORNERS & EDGES

* PEELING - DROPS

* SOFTENING - FRIABILITY

WATER MOVEMENT (WETTING&DRYING CYCLES ACCELERATES THE REACTION)

SIGNS

DANGER LIMITS IN WATER

IN SOIL

TS3440 3000 ppmSO4-2

MILD 600 ppmSO4-2

2000 ppmSO4-2

SEVERE 2000 ppmSO4-2

5000 ppmSO4-2

SULFATE ATTACK

86

DANGER LIMITS ACCORDING TO ACI 201

87

Negligible 0.00 – 0.10 0 - 150

Effect Soluble (SO4

-2) %

IN SOIL IN WATER

SO4-2 mg/lt

Moderate 0.10 – 0.20 150 - 1500

Severe 0.20 – 2.00 1500 - 10000

Very severe over 2.00 over 10000

DAMAGED WATER CHANNEL

88

PIPES LEFT ON SOILS RICH WITH SULFATE

89

DAMAGED BRIDGE COLUMN

90

SULFATE TEST RESULTS (84 days of testing period)

91

Test specimen Control specimen

PREVENTATIVE MEASURES

IMPERMEABLE CONCRETE

USING CEMENT with LOW C3A CONTENT

STABILIZATION of LIME (Ca(OH)2) with POZZOLANS

CONCRETE MUST BE INSULATED if NECESSARY

C3A %8 CEMENT MODERATE RESISTANT to SULFATE

C3A %5 CEMENT HIGHLY RESISTANT to SULFATE

92

CLASSIFICATION OF ENVIRONMENTAL EXPOSURE –TS EN206

AGGRESSIVE CHEMICAL

ENVIRONMENT

XA1 XA2 XA3 Max.

W/C 0.55 0.50 0.45

XA1 : LOW AGGRESIVE CHEMICAL ATTACK

Min. Strength

(MPa) C30/37 C30/37 C35/45

Min. CEMENT

DOSAGE (kg/m3) 300 320 360

OTHER SULFATE RESISTANT CEMENT

XA2 : MODERATE AGGRESSIVE CHEMICAL ATTACK OR SEA WATER

XA3 : EXCESSIVE AGGRESSIVE CHEMICAL ATTACK 93


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