Durable, robust and extremelyreliable under the toughest of conditions.
Schenck Process Group – Competence in Mining Industries.
Schenck Process GmbHPallaswiesenstr. 10064293 Darmstadt, GermanyT +49 61 51-15 31 23 [email protected]
weighing
feeding
screening
automation
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Schenck Process Australia (Pty) Ltd.Unit 1, 47 Epping RoadNorth Ryde, NSW 2113, AustraliaT +61 2-98 78 41 [email protected]
The Schenck Process Group is the global market leader of solutions in measuring and process technologies in industrialweighing, feeding, screening and automation.
The Schenck Process Group develops, manufactures and markets a full range of solutions, products and turnkey systemson the basis of combining process engineering expertise, reliable components and field-proven technology.
Experts in screens and beyond.Schenck Process – Experts in bulk material handling.
Schenck Process vibratory screening equipment can handle the bulk materials used in Mining – whether largelumps or fine particles, wet or dry, for iron ore, coal and all kinds of base metal ores.
Solving technological problems is our speciality.Our application-specific solutions include heavy-duty weighing technology as well as static weighingtechnology – from conveying, screening, drying and cooling to de-watering. We assist in all processes fromplanning through to the construction of plant sections and reliable controls to the connection to data systems.
Every year our coal preparation plants help to free around 10 million tons of raw coal from impurities –our contribution to environmentally friendly energy production.
Exploration and preparatory work in mines requires outstanding technology and materials.Schenck Process solutions are used where others fail.
Schenck Process offers applications and solutions includingmodular coal preparation plantsscreening and separating systemsfilter and train loading systemsscales and exploration systems for the coal, iron ore and precious & base metals industries
Experts in Screening Media SolutionsScreenex – Leaders in Modular Screening
Screenex offer a vast range of polyurethane and rubber proucts for your screening requirements.Screenex are also able to provide fixing systems and accessories to meet your individual needs.
At Screenex, we manufacture our patented range of Screenex modular panel systems by injection mouldingprocess. Our quality polyurethane and rubber screening media are specially designed for maximum durabilityand simple maintenance. Our philosophy that each Screenex system is designed to each customer‘s individualrequirements ensures that our customers are buying a world class product. Our unique system allows damagedsections to be easily replaced, rather than the entire screen. This revolutionary design cuts time and maintenancecosts and increases screening efficiency.
Screenex‘s technicians and consultants are all expert problem solvers with over 100 years of combinedscreening experience. They can design and create a solution to any of your screening requirements.
The Screenex Difference:individual screen panel systems designed to give the optimum performance for each individual applicationa customer first philosophya co-operative relationship to improve the profitability of both parties, working with site personnel to achievethe best solutions and results
Experts in screens and beyond.Schenck Process – Experts in bulk material handling.
Schenck Process vibratory screening equipment can handle the bulk materials used in Mining – whether largelumps or fine particles, wet or dry, for iron ore, coal and all kinds of base metal ores.
Solving technological problems is our speciality.Our application-specific solutions include heavy-duty weighing technology as well as static weighingtechnology – from conveying, screening, drying and cooling to de-watering. We assist in all processes fromplanning through to the construction of plant sections and reliable controls to the connection to data systems.
Every year our coal preparation plants help to free around 10 million tons of raw coal from impurities –our contribution to environmentally friendly energy production.
Exploration and preparatory work in mines requires outstanding technology and materials.Schenck Process solutions are used where others fail.
Schenck Process offers applications and solutions includingmodular coal preparation plantsscreening and separating systemsfilter and train loading systemsscales and exploration systems for the coal, iron ore and precious & base metals industries
Experts in Screening Media SolutionsScreenex – Leaders in Modular Screening
Screenex offer a vast range of polyurethane and rubber proucts for your screening requirements.Screenex are also able to provide fixing systems and accessories to meet your individual needs.
At Screenex, we manufacture our patented range of Screenex modular panel systems by injection mouldingprocess. Our quality polyurethane and rubber screening media are specially designed for maximum durabilityand simple maintenance. Our philosophy that each Screenex system is designed to each customer‘s individualrequirements ensures that our customers are buying a world class product. Our unique system allows damagedsections to be easily replaced, rather than the entire screen. This revolutionary design cuts time and maintenancecosts and increases screening efficiency.
Screenex‘s technicians and consultants are all expert problem solvers with over 100 years of combinedscreening experience. They can design and create a solution to any of your screening requirements.
The Screenex Difference:individual screen panel systems designed to give the optimum performance for each individual applicationa customer first philosophya co-operative relationship to improve the profitability of both parties, working with site personnel to achievethe best solutions and results
In 2008, Screenex Pty Ltd (“Screenex”) joined the SchenckProcess Group, a global market leader of solutions inmeasuring and process technologies in industrial weighing,feeding, screening and automation. The Schenck ProcessGroup develops, manufactures and markets a full range ofsolutions, products and turnkey systems on the basis ofcombining process engineering expertise, reliablecomponents and field-proven technology.
The combined capabilities and product offeringsof Schenck Process and Screenex now enables themining industry to purchase both their capitalequipment vibratory screening machines and theintegral process critical screening panels from theone knowledgeable group of companies – theSchenck Process Group.
Customers in more than 100 countries rely on the quality ofour technology and applications to improve their processand results. Over 2,200 employees, 27 subsidiary companiesand more than 130 agencies around the global are workingin full co-operation in order to maintain our position ofleadership.
To offer the highest level of pre and after sales service to theAustralian mining industry, The Schenck Process Group hasa combination of Sales, Engineering, Production and Servicefacilities located in Brisbane, Mackay, Melbourne, Perth,Rockhampton, Thornton and Sydney.
Legend:
Process step covered by theSchenck Process Group
Rock Breaker
Rock Breaker
Apron Feeder
PrimaryCrusher
ROM Bin
Grizzly Screen
TertiaryCrusher
Train
Scalping Screens
Product Screens
Fines Stockpiles
Train LoadingSystem Lump Stockpiles
Vibrating Feeder
Sample VibratingFeeders
SampleVibratingFeeders
SecondaryCrusher
Vibrating Feeder
MULTIRAIL®
weighbridge
VibratingFeeder
Vibrating Feeder
MULTIBELT®
Beltweigher
MULTIBELT®
Beltweigher
MULTIBELT®
Beltweigher
MULTIBELT®
BeltweigherMULTIBELT®
Beltweigher
MULTIBELT®
Beltweigher
MULTIBELT®
Beltweigher
MULTIBELT®
Beltweigher
Market Leading Technological Leadership and Capabilities
Application Example:
Iron Ore SiteProcess Steps Coveredby Schenck Process
In 2008, Screenex Pty Ltd (“Screenex”) joined the SchenckProcess Group, a global market leader of solutions inmeasuring and process technologies in industrial weighing,feeding, screening and automation. The Schenck ProcessGroup develops, manufactures and markets a full range ofsolutions, products and turnkey systems on the basis ofcombining process engineering expertise, reliablecomponents and field-proven technology.
The combined capabilities and product offeringsof Schenck Process and Screenex now enables themining industry to purchase both their capitalequipment vibratory screening machines and theintegral process critical screening panels from theone knowledgeable group of companies – theSchenck Process Group.
Customers in more than 100 countries rely on the quality ofour technology and applications to improve their processand results. Over 2,200 employees, 27 subsidiary companiesand more than 130 agencies around the global are workingin full co-operation in order to maintain our position ofleadership.
To offer the highest level of pre and after sales service to theAustralian mining industry, The Schenck Process Group hasa combination of Sales, Engineering, Production and Servicefacilities located in Brisbane, Mackay, Melbourne, Perth,Rockhampton, Thornton and Sydney.
Legend:
Process step covered by theSchenck Process Group
Rock Breaker
Rock Breaker
Apron Feeder
PrimaryCrusher
ROM Bin
Grizzly Screen
TertiaryCrusher
Train
Scalping Screens
Product Screens
Fines Stockpiles
Train LoadingSystem Lump Stockpiles
Vibrating Feeder
Sample VibratingFeeders
SampleVibratingFeeders
SecondaryCrusher
Vibrating Feeder
MULTIRAIL®
weighbridge
VibratingFeeder
Vibrating Feeder
MULTIBELT®
Beltweigher
MULTIBELT®
Beltweigher
MULTIBELT®
Beltweigher
MULTIBELT®
BeltweigherMULTIBELT®
Beltweigher
MULTIBELT®
Beltweigher
MULTIBELT®
Beltweigher
MULTIBELT®
Beltweigher
Market Leading Technological Leadership and Capabilities
Application Example:
Iron Ore SiteProcess Steps Coveredby Schenck Process
Founded in 1881, Schenck Process' products have been
sold in Australia for more than 25 years. To better serve
the expanding Australian market, Schenck Process
Australia was formed in 1996.
Schenck Process Australia comprises of a team of
experienced personnel well established in the highly
specialised field of weighing, feeding, screening and
loading automation as well as the related systems
engineering and design. The combination of design,
engineering and manufacturing coupled with an
experienced sales & marketing team and backed up with
excellent service support allows Schenck Process to work
with the customer to provide an exceptional solution.
Founded in 1983, Screenex has a long and rich history of
customer service excellence in delivering custom designed,
quality modular screening media solutions to the mineral
processing markets.
Screenex’s designs and solutions are innovative, simple to use
and deliver notable customer benefits. Screenex is committed to
constantly evaluating material formulations, panel designs and
manufacturing processes in order to improve both the quality
and service life of our screen panels and frame configurations.
With over 100 years of combined mining experience, as part of
the Schenck Process Group, Screenex’s ultimate aim continues
to be offering customers the most efficient and effective
screening solutions available - custom designed to suit your
individual application requirements.
LinaClass®
Flat vibrating screensLinaClass®
Banana-screensLinaClass®
De-watering Screens
Directed-Force Exciters MULTIBELT®
Belt WeighersTrain Loading Systems
Vibrating Discharge Feeders Centrifuges MULTIRAIL®
PolyurethaneModularCross TensionSieve Bends
RubberModularCross Tension
Woven Wire
Screen OpeningsScreen Openings offer the ability to customise your screen deck(s)to accommodate particular production specifications or operational needs.
Polyurethane/Rubber PanelsMaxi/Flexi (Zig/Zag) type
Rider Bar Modules Double-Dex & Triple-Dex Systems
Founded in 1881, Schenck Process' products have been
sold in Australia for more than 25 years. To better serve
the expanding Australian market, Schenck Process
Australia was formed in 1996.
Schenck Process Australia comprises of a team of
experienced personnel well established in the highly
specialised field of weighing, feeding, screening and
loading automation as well as the related systems
engineering and design. The combination of design,
engineering and manufacturing coupled with an
experienced sales & marketing team and backed up with
excellent service support allows Schenck Process to work
with the customer to provide an exceptional solution.
Founded in 1983, Screenex has a long and rich history of
customer service excellence in delivering custom designed,
quality modular screening media solutions to the mineral
processing markets.
Screenex’s designs and solutions are innovative, simple to use
and deliver notable customer benefits. Screenex is committed to
constantly evaluating material formulations, panel designs and
manufacturing processes in order to improve both the quality
and service life of our screen panels and frame configurations.
With over 100 years of combined mining experience, as part of
the Schenck Process Group, Screenex’s ultimate aim continues
to be offering customers the most efficient and effective
screening solutions available - custom designed to suit your
individual application requirements.
LinaClass®
Flat vibrating screensLinaClass®
Banana-screensLinaClass®
De-watering Screens
Directed-Force Exciters MULTIBELT®
Belt WeighersTrain Loading Systems
Vibrating Discharge Feeders Centrifuges MULTIRAIL®
PolyurethaneModularCross TensionSieve Bends
RubberModularCross Tension
Woven Wire
Screen OpeningsScreen Openings offer the ability to customise your screen deck(s)to accommodate particular production specifications or operational needs.
Polyurethane/Rubber PanelsMaxi/Flexi (Zig/Zag) type
Rider Bar Modules Double-Dex & Triple-Dex Systems
Thicker deck railsSchenck Process machines designed tocarry the weight of ultra heavy duty deckmedia with extra high sideliners. This meanslonger service life, less maintenance andlower production cost per tonne.
Increase production with larger, not more machinesUsing fewer yet larger machines reduces upfront plantbuild cost, lower greenhouse gas emmissions andshorter leadtime resulting in lower power consumptionsless maintenance and fewer wear parts.3 m, 3.6 m 4.3 m or even 5 m wide machines are thebasis of the Schenck Process range of widebodyvibrating screening machines that can be supplied withmatched vibrating feeders to optimise materialwithdrawal from bins and feed presentation onto thescreen.
Screenex screening media solutionsScreenex’s modular screening panels –custom designed to suit customer’sindividual application requirements.
Integrated feed boxSchenck Process machines feature anintegrated feedbox eliminating theextra cost of a high wear bolt-on unit
Performance tested and checkedin the Schenck Process workshopLongevity and performance assured.Each and every screen is test run in theworkshop and tuned using Schenck Processvibration analysis technology and proprietarytesting procedures to confirm it's builtproperly and to performs to specification
Economical, smooth runningThe directed force exciter ranges fromSchenck Process make the idealdrivers for linear vibrating screens.Oil lubrication and optimised rollerbearing and gear pairing ensuresmooth running, long exciter workinglife, resulting in outstanding economy.
Maintenace freeMaintenance free shaftsbetween exciters mean moreproduction less downtime.
LinaClass® Linear vibrating screens –Universal application, high performance
Accurate classification of different materials:Do you need to classify ore, coal, coke, base metals orrock reliably in large quantities? Then you need solutionswhich can be specially adapted in order to achieve thehigh quality required.
Our solutions:Schenck Process linear vibrating screens fulfil all theserequirements perfectly. They can handle the largestquantities of materials and classify them to a high level ofaccuracy. Driven by robust DF force exciters, they arespecially adapted to the widest range of requirements.
Flat-deck screen machine:The classic version for the classification of all bulk solidssuitable for screening. All common screen panels can beused. Available as a single or multiple-deck machine.
Banana-type screen machine:This machine takes its name from the banana-likearrangement of the screen panels. This enables thescreening of larger quantities of material with a highcontent of fine particles. The advantage in comparisonto the conventional screening machine: a much largerfeed quantity with the same screen area. Available as asingle or double-deck screen machine.
Scalping screens/product screens:For the automatic charging and unloading of crushers.
Drainage screen machine:A variant of the single and double-deck linear vibratingscreen machine for the washing, drainage, cleaning,preliminary classification, wet screening or screeningout of foreign bodies.
Further benefits:Ease of maintenance, long working life, maximumavailability, reliable and consistent quality.
Tuned for optimumproductivitySchenck Process drive systemsare dsigned to allow us to tunethe run speed of your machinefor optimum performance
Vibration isolation technology second to noneCountermass isolation frame ensures the minimumof vibration in the plant structure for a more people-friendly environment and as the support structureneeds less material there is lower cost plant and lessgreenhouse gas for the plant constuction
Huckbolted constructionOver 1000 huckbolts in the sideplates but nowelds, the sideplate has no residual weldingstress and no material discontinuities tocompromise the fatigue strength of themachine. This important feature contributesto the exceptionally long service life typicalof Schenck Process machines.
Thicker deck railsSchenck Process machines designed tocarry the weight of ultra heavy duty deckmedia with extra high sideliners. This meanslonger service life, less maintenance andlower production cost per tonne.
Increase production with larger, not more machinesUsing fewer yet larger machines reduces upfront plantbuild cost, lower greenhouse gas emmissions andshorter leadtime resulting in lower power consumptionsless maintenance and fewer wear parts.3 m, 3.6 m 4.3 m or even 5 m wide machines are thebasis of the Schenck Process range of widebodyvibrating screening machines that can be supplied withmatched vibrating feeders to optimise materialwithdrawal from bins and feed presentation onto thescreen.
Screenex screening media solutionsScreenex’s modular screening panels –custom designed to suit customer’sindividual application requirements.
Integrated feed boxSchenck Process machines feature anintegrated feedbox eliminating theextra cost of a high wear bolt-on unit
Performance tested and checkedin the Schenck Process workshopLongevity and performance assured.Each and every screen is test run in theworkshop and tuned using Schenck Processvibration analysis technology and proprietarytesting procedures to confirm it's builtproperly and to performs to specification
Economical, smooth runningThe directed force exciter ranges fromSchenck Process make the idealdrivers for linear vibrating screens.Oil lubrication and optimised rollerbearing and gear pairing ensuresmooth running, long exciter workinglife, resulting in outstanding economy.
Maintenace freeMaintenance free shaftsbetween exciters mean moreproduction less downtime.
LinaClass® Linear vibrating screens –Universal application, high performance
Accurate classification of different materials:Do you need to classify ore, coal, coke, base metals orrock reliably in large quantities? Then you need solutionswhich can be specially adapted in order to achieve thehigh quality required.
Our solutions:Schenck Process linear vibrating screens fulfil all theserequirements perfectly. They can handle the largestquantities of materials and classify them to a high level ofaccuracy. Driven by robust DF force exciters, they arespecially adapted to the widest range of requirements.
Flat-deck screen machine:The classic version for the classification of all bulk solidssuitable for screening. All common screen panels can beused. Available as a single or multiple-deck machine.
Banana-type screen machine:This machine takes its name from the banana-likearrangement of the screen panels. This enables thescreening of larger quantities of material with a highcontent of fine particles. The advantage in comparisonto the conventional screening machine: a much largerfeed quantity with the same screen area. Available as asingle or double-deck screen machine.
Scalping screens/product screens:For the automatic charging and unloading of crushers.
Drainage screen machine:A variant of the single and double-deck linear vibratingscreen machine for the washing, drainage, cleaning,preliminary classification, wet screening or screeningout of foreign bodies.
Further benefits:Ease of maintenance, long working life, maximumavailability, reliable and consistent quality.
Tuned for optimumproductivitySchenck Process drive systemsare dsigned to allow us to tunethe run speed of your machinefor optimum performance
Vibration isolation technology second to noneCountermass isolation frame ensures the minimumof vibration in the plant structure for a more people-friendly environment and as the support structureneeds less material there is lower cost plant and lessgreenhouse gas for the plant constuction
Huckbolted constructionOver 1000 huckbolts in the sideplates but nowelds, the sideplate has no residual weldingstress and no material discontinuities tocompromise the fatigue strength of themachine. This important feature contributesto the exceptionally long service life typicalof Schenck Process machines.
Durable, robust and extremelyreliable under the toughest of conditions.
Schenck Process Group – Competence in Mining Industries.
Schenck Process GmbHPallaswiesenstr. 10064293 Darmstadt, GermanyT +49 61 51-15 31 23 [email protected]
weighing
feeding
screening
automation
02.1
0 d
i · A
ll in
form
atio
n is
giv
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ith
ou
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blig
atio
n.
All
spec
ific
atio
ns
are
sub
ject
to
ch
ang
e.B
V-P
207
8 G
B©
by
Sch
enck
Pro
cess
Gm
bH
, 201
0
Schenck Process Australia (Pty) Ltd.Unit 1, 47 Epping RoadNorth Ryde, NSW 2113, AustraliaT +61 2-98 78 41 [email protected]
The Schenck Process Group is the global market leader of solutions in measuring and process technologies in industrialweighing, feeding, screening and automation.
The Schenck Process Group develops, manufactures and markets a full range of solutions, products and turnkey systemson the basis of combining process engineering expertise, reliable components and field-proven technology.