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Gregory Machinery Pty Ltd 807 Boundary Rd Richlands QLD 4077 PH: 07 3375 5100 FAX: 07 3375 4600 [email protected] www.gregmach.com Gregory Machinery DUST EXTRACTION W h e r e S a f e t y C o m e s F i r s t
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Page 1: Dust Extraction Catalogueesvc000044.wic043u.server-web.com/Education/DUST_EXT...dust extraction systems throughout Australia and New Zealand for the past 15 years. Read this brochure

Gregory Machinery Pty Ltd807 Boundary Rd Richlands QLD 4077

PH: 07 3375 5100 FAX: 07 3375 4600 [email protected] www.gregmach.com

Gregory Machinery

DUST EXTRACTION

Where

Safety Comes

First

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W W W . G R E G M A C H . C O M

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INTRODUCTIONThe importance of dust collection has changed dramatically over the years. As more and more studiesdemonstrate the hazards of air-borne wood dust, woodworkers have shifted their purchasing priorities ofdust collection equipment from a secondary expense consideration to one of primary importance.

A modest investment in dust collection equipment keeps your shop cleaner, less dusty and will make thetime you spend on woodworking safer, more pleasant and healthier as well as reduce wear and tear onyour woodworking machinery. Gregory Machinery has all of the necessary items to construct aserviceable dust collection system for you and your business.

The purpose of this brochure is to acquaint you with the different dust collectors and ducting fittingsnecessary to capture sawdust, chip, shavings and fine dust. We cover a range of machinery appropriatefor hobbyists with modestly equipped, small sized wood shops, as well as more complex central dustcollection plants necessary for larger and professional shops with a workshop full of woodworkingmachinery. Also you can fully automate your new or existing system and save money at the same time.

Because designing and installing a large central dust collection system can be quite complex, it isimpossible to cover all of the systems within this catalogue. Instead we have listed the most popularunits, and offer a free measure and quote within Brisbane CBD area. Gregory Machinery have the stateof the art dust extraction system that is fully automated and also controls the power supply that couldsave you thousands of dollars each year. We have been designing, manufacturing and installing wooddust extraction systems throughout Australia and New Zealand for the past 15 years. Read this brochureand give us a call today for more information or for a quotation.

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W W W . G R E G M A C H . C O M 3

Ecogate model EG105 - 12 STATIONS12 STATIONSThe control of a complete dust extraction plant and ductingsystem is very important and is always underestimated. Theautomatic control system called ECOGATE will fully automateand correctly control your dust extraction system and save yourbusiness money in reduced power consumption

Features:• Fan Auto-Start (when operator starts any workstation, dust

collector will start automatically)• Fan Auto-Stop (when all workstations are OFF, dust

collector fan will stop automatically)• Motorised Gates (gates supplied & automatically operated

from 100mm up to 450mm 4” up to 18”)• Fan On-Delay (the fan will not start if you would like to cut a single piece of wood)• Fan OFF-Delay (To prevent the fan from infrequent stop & starts)• Maintain Correct Air Flow (to avoid unsafe sawdust fallout in the ducting system)• Negative Pressure Compensation (for workstations at the end of ducting line with higher losses)• Clean Out Mode (for flushing settled wood dust out of ducting system)• Test Mode (for system setup testing & trouble shooting)• Power Saving (installed with an inverter will control the power usage of the fan motor and save

on running costs)

The control of a complete dust extraction system should not be left in the hands of an inexperiencedperson. When a dust extraction system is designed the ducting pipe diameter is sized to maintain thecorrect air speed in the pipes and the dust plant is designed to fulfill the correct air volume necessaryto operate the number of machines specified while incorporating shutoff gates.

When the complete plant is installed and commissioned the operation of the system is transferred intothe hands of the staff who, at the same time are concentrating on their work. With many dust outletpoints in one or more rooms it would be very difficult for the machine operator too know how manygates are open altogether. Our company has experienced, due to incorrect control of the dustextraction systems, that ducting pipes have collapsed flat, dust extraction plants not filtering correctlyand pipe ducting systems filling up with waste wood dust. All these factors add to an unsafe working environment and this is also addressed in the Australian Standards regarding house keeping of workshops and dust extraction systems. The responsibility for correct operation, safety and maintenance of these units, is in the hands of the owner to maintain.

The automatic shut-off gate system called Ecogate is a valuable tool in the efficient control and balancing of the dust extraction system and ducting deleting human error in not operating the totaldust extraction system correctly. All the operator has to do is turn on a wood working machine and theEcogate system takes full control of the dust extraction plant. Also with the promotion of carboncredit and power usage becoming more and more important in the future this system canalso be upgraded to control the electric motor power supply to the fan and will reduce themotor’s power consumption relative to the number of gates operating.

SpecificationsSIZE for duct diameter 5”, 6”, 8”, 10”, 12”, 14”, 16”, and 18”.POWER SUPPLY 24V DC, current to the motor max. 0.6 Amps, no load current is 0.2 Amps, (positive polarity to open gate, negative polarity to close gate).CONNECTORS Terminal: two OST Pluggable Terminal Blocks, two identical terminals wired in parallel.FEATURES Gates are equipped with limit switches to stop motor in the fully open/close positionRECOMMENDED CONTROL UNITS greenBOX ONE (for one workstation), greenBOX 12 (12 work stations), greenBOX PRO (up to 22 workstations), and greenBOX MASTER (large systems) ENVIRONMENT For internal use only, gates are made from zinc plated and aluminimAIR-VELOCITY, NEGATIVE PRESSURE Gates are tested @ 11,000 FPM and @ 14 inch H2O negativepressure, recommended operating point is below these values. Do not use gate on positive pressure.

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W W W . G R E G M A C H . C O MW W W . G R E G M A C H . C O M4

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• This unit is ideal for low ceiling height installation• Waste dust collection bin capacity 200 Litre only

Fan capacity 5700 cfm 4500 cfmStatic pressure 2500 pascals 2500 pascalsDrum capacity 200 Litre & 3 cubic 200 Litre & 3 cubicSound rating 75 dBa 75 dBaFilter Media PTFE Antistatic PTFE AntistaticFilter cleaning Automatic AutomaticMotor 7.5 & 11.0 kw, 3 Ph 7.5 kw, 3 Phase

• 5 mm heavy duty steel fan housing to reduce noise breakout

• Efficient backward inclined centrifugal fan impeller

• High efficiency cyclone body for improved separation

• Fan relief air ducting acoustically lined for quieteroperation

• The final filter system is comprised of pleated filter canisters constructed from Anti-static PTFE impregnated, spun-bonded, non- woven polyester material. The filter system ensures separation of fine particles to (2) microns.

• Automatically operated filter brush cleaning system

• Waste dust collection bin comprises of either a 200 Litre or a 3 cubic metre capacity

• Both collection bins have plastic liners which enables the sealing of wood dust particles for safe disposal

• Cyclone dust collectors are the safest dust collection design as there are no internal filter bags which can become a fire hazard

SPECIFICATIONSSPECIFICATIONS

Woodman High Efficency Cyclones

4515 4500Model Model

Split Cyclone model 4515

3 Cubic metre bin

200L bin

4515

DRAWING OF A TYPICAL DUST EXTRACTION INSTALLATION

W O O D D U S T C O L L E C T I O N - P l a n t s

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W W W . G R E G M A C H . C O M 5

Fan capacity 6500 cfmStatic pressure 2500 pascalsDrum capacity 3 cubic metreSound rating 75 dBaFilter Media PTFE antistatic polyesterMotor 2 pole 18.5 kw

• 5 mm heavy duty steel fan housing to reduce noise breakout with fan relief air ducting acoustically lined for quieter operation

• High efficency backward inclined centrifugal fan impeller• High efficiency Cyclone dust collector separates over

95% of dust in this first stage• Negative cyclone with efficient fan on clean air side of

cyclone• Relief air filter canister with automatic filter brush

cleaning operation filters to 2 micron particle size• 3 cubic metre bin supplied with lid. 3 cubic metre bin

liners used for dust free removal into garbage truck• Frame - hot dip galvanised, body powder coatedSPECIFICATIONSSPECIFICATIONS

Woodman model 6500 Cyclone

• For small workshops• Separates the bulky wood waste from the air system

as it enters the dust collection system• The Safety of the cyclone is designed to remove

potentially destructive objects before they can enter the impeller

• The cyclone is more efficient because it consolidates saw dust into an easy to empty container

• Automatic cleaning of canister which cleans forward and reverse when the machine is switched off

Woodman UB23S / UB25S Cyclone

Fan Capacity 2000 cfmFilter surface area 6.5m2Inlet diameter 203mmDrum capacity 200 LitreSound rating 78dBMotor 3HP, 1 or 3 Phase

• For small workshops• Canister filters the hazardous fine dust before it can

become airborne • Automatic cleaning filter system cleans the canister

filter when cyclone motor is turned off• Cartridge filter is made of spun-bond polyester that

filters 99.9% of particles to 2 microns in size• Drum insert and plastic liner to seal waste wood dust

for safe disposal

SPECIFICATIONSSPECIFICATIONS

Woodman model UB3100 Cyclone

UB-23S UB-25SFan Capacity 2100 CFM 2600 cfmFilter cartridge 1x400mm dia x1m 2x400mm dia x1mInlet dimeter 200mm 250mmDrum capacity 200 Litre 200 LitreSound rating 75-85 dB 75-85dBOverall size mm 1700x1150x2300 1800x1300x3000Motor 3 HP, 1 or 3 Phase 5HP, 3 Phase

UB-25S

UB-23S

SPECIFICATIONSSPECIFICATIONS

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W W W . G R E G M A C H . C O M6

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Fan Capacity 3650 cfmInlet diameter 305 mm (12") Filter dimensions 600dia x 1000mmMotor 7.5HP, 3 Phase

• Air volume 3650 CFM• Static pressure 875 pascals• Three 600 dia x 1000 high pleated filters• Cartridge filter is made of spun-bond polyester that

filters 99.9% of particles to 2 microns in size• Fan impeller 406mm (16") direct drive• Automatic filter cleaning system• (OPTIONAL) 3 cubic metre waste collection bin

SPECIFICATIONSSPECIFICATIONS

Woodman CT707CK/3 Dust Collector

Connection 75 Ø mmPressure 2400 mm H20Capacity 550 m³Filter surface 5.2 m²Recommended work-station up to 8Noise 71 dB (A)Size 150x55x98 cmPower 5.5 HP, 3 Phase

• RUPES high pressure dust extraction system• Filter system with BIA-M Polyester cartridge• Automatic rotorjet for filter cleaning• Remote control for stop and starting• Alarm indicator light for inadequate vacuum• Delay switch-off device• Filtering surface up to 8m2, Removable dust bag • Will operate up to 8 x 38mm dia work stations• Designed specifically for use with up to 8 hand held

power tools

SPECIFICATIONSSPECIFICATIONS

Rupes S702 E Dust Collector

Fan Capacity 1200 cfmStatic Pressure 250 pascalsNoise 76 dBa Inlet size 2 x 100mmFilter Media Nylon to suit metalMachine Dimensions 1045 x 550 555mmMotor 2 HP, 1 PhaseWeight 85Kg

• The UB-502 is used for extracting metal or aluminium shavings

• Cyclone separation makes this machine ideal for use with sharp items such as metal chips

• It collects extracted material in a 28 litre draw. The container can be removed easily for disposal

• The machine is equipped with a 30 micron filter bag asstandard.

SPECIFICATIONSSPECIFICATIONS

Woodman UB502 Metal Extractor

D U S T C O L L E C T I O N - P l e a t e d F i l t e r s

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W W W . G R E G M A C H . C O M 7

Help your dust extractor breathe easier... and thebenefits will come back to you

This canister filter system is superior to standard filterbags, capturing up to 86% of 1 micron particles and99.9% of 2 micron particles. To clean filter rotate thehandle various times during the day with the machineturned off, this will dislodge residual dust build up into thecollection bag. Hand knobs or over centre clamps makefor rapid installation and removal.

FEATURES:• External handle for rotating internal cleaning brush• Zinc Plated steel construction• Non woven anti static PTFE pleated filter medium• Steel mesh to protect the filter from mechanical

damage• Quick install and release metal adaptor ring• Transparent disposable polyethylene woodwaste

collection bags• Unique V-weave design provides more filtering area

than standard filter bags.• To clean the canister filter, first turn off the dust

collector motor & rotate the handle in both directions. This action moves the paddle or brush inside the filter which in turn vibrates the pleats releasing the built up dust into the collection bag. Once the poly bag is 3/4 full, you just tie up the bag and dispose of safely.

Available Sizes:

350mm dia x 500mm long to suit Jet DC650

500mm dia x 650mm long JET Filter500mm dia x 1000mm long Gregory Machinery Filter

To suit: Jet DC 1200, Jet DC 1900, Powermatic 075 andother 500mm dia hoop dust extractors.

600mm dia x 1000mm long Gregory Machinery Filter400mm dia x 1000mm long Gregory Machinery Filter

Gregory Machinery can adapt your dust collector to fit superior pleated filter canister.

Pleated Filters

• These tables are popular with small/ medium size shops • The downdraft table provides a higher level of safety

and convenience by collecting dust at the source • Special design for heavy & finish sanding, routing etc • Industrial strength steel cabinet with three foldable

dust curtains help to contain the tiny dust particles that otherwise could escape into the air

• Steel top with rubber grommets to hold and protect working piece from scratching

• Low noise, Use in conjunction with industrial high pressure dust collectors with hand tools (Nilfisk)

Woodman Downdraft Table

Motor 1/2 HP, 1 Phase Table Size 940 x 640mm Table Height 800mmFilter Replacable CartridgeFan Capacity 1600 CFM Overall size mm 1000x700x1000 Gross weight 105kg

SPECIFICATIONSSPECIFICATIONS

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Blower wheel dia 305mm Sound rating 75 dBBag diameter 508mmFan Capacity 1200 cfmMotor 2 HP, 1 or 3 Phase

• Industrial quality fan, motor and construction for theefficient collection of woodwaste dust

• Single-stage design allows economical, quiet operation• Four casters stabilize each model & allow total mobility• The industrial controls are designed for years of

trouble-free operation• Powerful, single or three phase motor, permanently

lubricated, totally enclosed, fan-cooled, & continuous duty rated

• One anti Static Cartridge Filter System filters particles to 2microns at 99.9 %

• Specially designed for heavy-duty applications

SPECIFICATIONSSPECIFICATIONS

Jet DC 1200 Dust Collector

• Industrial quality fan, motor and construction for theefficient collection of woodwaste dust

• Twin-stage design allows economical, quiet operation• Four casters stabilize each model & allow total mobility• The industrial controls are designed for years of

trouble-free operation• Powerful, single or three phase motor, permanently

lubricated, totally enclosed, fan-cooled, & continuous duty rated

• Two anti Static Cartridge Filter System filters particles to 2 microns at 99.9 %

• Specially designed for heavy-duty applications

SPECIFICATIONSSPECIFICATIONS

Jet DC 1900 Dust Collector

Blower wheel dia 356mmSound rating 80 dBBag diameter 508mmFan Capacity 2000 cfmMotor 3 HP, 1 or 3 Phase

• Industrial push button switch for easy operation • Large, capacity bags reduce the number of bag

changes • Multiple connection port capability allows for use as a

central dust collection system for up to 4 small woodworking machines

• Cloth/Nylon collection bags are made of a 5 micron material which aids in the filtration of all but the finestdust particles

• Four swivel casters & conveniently located handles allow for easy mobility

• Optional Anti Static Cartridge Filter System filters particles to 2 microns at 99.9 % in lue of standard cloth bags

SPECIFICATIONSSPECIFICATIONS

Powermatic 075 Dust Collector

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Blower wheel dia 356mm Sound rating 75 dBBag diameter 508mmFan Capacity 1900 cfmMotor 3 HP, 1 or 3 Phase

Optional pleated filter

Optional pleated filter

Optional pleated filter

D U S T C O L L E C T I O N

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W W W . G R E G M A C H . C O M 9

Speeds (cfm) 283, 333, 440 550, 702, 1044 750, 900, 1300 1700, 1200, 800Filter cycle 8.5 minutes 4.92 minutes 2.46 minutes 1.88 minutesCycles per hour 12.20 times 12.20 times 24.39 times 31.91 timesTimer settings N/A 2, 4, or 8 hours 2, 4, or 8 hours 2, 4, or 8 hoursOuter filter 5 micron 5 micron 5 micron 5 micronInner filter 1 micron 1 micron 1 micron 1 micronMotor 0.16 HP, 1 Phase 0.16 HP, 1 Phase 0.25 HP, 1 Phase 0.3 HP, 1 Phase

Air Filtration SystemJet AFS 500 / 1000B / 1500 / 2000

• Industrial quality motor to effectively handle the collection of wood chips and sawdust

• Single-stage design allows economical, quiet operation• Four casters stabilize each model and allow total

mobility• Industrial controls are designed for years of trouble

free operation• High air velocity design creates a more powerful tool• The two Stage Dust Extractor is a compact unit for

collecting large waste volume (will fit onto a 200L drum)

SPECIFICATIONSSPECIFICATIONS

Jet DC 650 Dust Collector

Inlet Size 125mmOutlet Size 125mmFan Capacity 1000 cfmMotor 1 HP, 1 Phase Filter Specification 30 micron

• Industrial quality motor and specially designed blower impeller for maximum performance

• Four swivel casters allow for total mobility• Filter and collection bag is supplied as a standard

accessory with a zip for removal of waste dust• Free air volume 1000 cfm• Designed for ease of mobility and for confined spaces• Can be used for extracting air only as it has a 125mm

inlet and outlet

SPECIFICATIONSSPECIFICATIONS

Woodman CT 60 Dust Collector

• Features an infrared remote control system to adjust the three speeds, timer and on/off

• Quietly cleans & filters the air in your shop while you work, filtering 98% of all particles to 5 microns in first filter & 85% of all particles to 1 micron in second filter

• Comes standard with an electrostatic outer filter• The inner filter can be blown out with compressed air

or washed• Installation is by way of hanging from the ceiling

supports or placing it on a bench or shelfAFS 500 AFS 1000B AFS 1500 AFS 2000

Optional pleated filter

Two stage DustCollector Blower Wheel (Dia) 241.3mm

Sound Rating @ 1m 60 - 70 dBHose Connection (Dia) 100 mmFan Capacity 650 cfmStatic Pressure 250 pascalsDimensions (DxH) 560mm x 405mmMotor 1 Hp, 1 PhaseWeight 17.5kg

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W W W . G R E G M A C H . C O M10

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JW1004/JW1005 designed to fitmost 8”, 10” & 12” planers.Outlet dia 4” (100mm)

JW1003 fixed floor sweep outletdia 4” (100mm) Dimensions92mm x 171mm x 610mm

JW1015 “Y” fittings are used forbranching off main lines. Fits 4”100mm flexible ducting

JW1010 Universal square toround adaptor.With 4” (100mm) outlet.

JW1017 plastic elbows 90° Suit 3” (75mm) and 4”(100mm) flex ducting.

JW1019 & JW1018 plastic splicefitting to connect sections ofhose for longer runs. Available in4’’ (100mm) and 3’’ (75mm)

Plastic, aluminium & steel blastgates regulate the airflow manually, available in sizes75mm-100mm-125mm-150mm

JW1047 these provide a quickhook up between dust hoods &flexible hose, available in eithersmooth or spiral. 4” (100mm)

How to Hand Book - A musthave for anyone setting up adust collection system, packedwith photos and information

JW1053 Grounding Kit, groundsyour system against potentiallydangerous electrical charge.Includes copper wire, wire nuts,grounding screws & connections

Grey PVC smooth bore flexibleducting designed specially fordust extraction from 1.5”(38mm) to 12” (300mm)

Wire hose clamp available invarious sizes 2” (50mm) up to10’’ (250mm)

JW1011 Reducer allows you tostep down from larger main lineto the machine for the ease ofconnection to the dust collector

JW1039 Heavy duty Multiplestepped hose adapter from1” (25mm) to 6” (150mm)

JW1049 Pre-separator lid to suit200 Litre bins for extra woodwaste collection

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W W W . G R E G M A C H . C O M 11

Square to round Dust Hood(420 x 330mm) 100mm hoseconnection (plastic)

Rectangular to round Dust Hood(254 x 115mm) 100mm hoseconnection (plastic)

Dust Hood stand adjustablehight & angle, ideal for machineswithout fixed dust hoods

Disposable Poly bags used tocollect wood waste in conjuctionwith pleated filters, available invarious sizes

Nylon filter bags available insets. Top & bottom to suit dustcollectors

Bag Clamp used for clampingNylon bags to extractor and alsoused in conjuction with rubberfoam to seal poly bags air tight.Come in standard or heavy duty

Cast aluminium.100 & 125mmDust Hood can attach withbrackets to Lathes,Grinders & many other uses

45° reducing Steel Spiral Branchfitting for connection of ductingto many machines

Steel Lobster Bend Elbowavailable 45° angle ranging from100mm (4”) to 355mm (14”)

Steel Reducer for spiral ductingavailable in various sizes 06-05,08-05/06, 10-06/08, 12-08/10

Steel Lobster Bend Elbowavailable 90° angle ranging from100mm (4”) to 355mm (14”)

Male to Female Spiral SteelJoiner. Available from 100mm(4”) to 350mm (14”)

Aluminium Spigot Available in100mm (4”) & 125mm (5”)Steel Spigot Available from150mm (6”) to 255mm (10”)

Dust Chute designed to attachedto Radial arm saws, 6” (150mm)outlet

Spiral steel ducting availablefrom 100mm (4”) to 450mm(18”)

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Power consumption 400-1200 W 350-1200 W 350-1200 WAirflow max. 2800 l/min 3800 l/min 3800 l/min Max. vacuum 20000 Pa 23000 Pa 23000 Pa Filter surface area 5000 cm² 14000 cm² 14000 cm²Mains cable 7.5 m 7.5 m 7.5 m Capacity 15/12.5 L 22/20 L 33/30 LDimension (LxWxH) 440 x 340 x 470 625 x 380 x 550 mm 625 x 380 x 660 mm Weight 9.7 kg 13 kg 15.5 kg

• Antistatic function prevents static electricity build-up • Wheel brake keeps extractor in place • Full utilisation of the filter bag in the container for

maximum economic efficiency • Integral automatic electronic switch-on/shut-off for

convenient operation with electric power tools • Suitable for both wet and dry extraction • 1 x fitted filter bag & 1 x spare filter bag • 1 x suction hose, Ø 27 x 3.5 m long, anti-static

SPECIFICATIONSSPECIFICATIONS CT MidiCT Midi CT 22CT 22 CT 33CT 33

Festool VacuumsCT 33 / CT 22 / CT Midi

• The Nilfisk high pressure dust collectors are built for the industrial application.

• Model 360-21 is the recommended smallest unit with a manual push clean filter application

• The model 560/761/763/960 models have the extreme filter clean application. These units automatically pulse the washable pleated filter for continued high performance

• Soft Start application reduces the high load on starting, this decreases wear and tear and prolongs motor life

• All units have the auto on/off control for the operation of power tool dust extraction connection. By just plugging in the power tool into the Nilfisk unit, every time you start the power tool the dust collector starts.

• Anti static connection prevents shocks and sparking • Accessories - (360 & 560-21 models) 38mm suction

hose, plastic curved handle & extension tubes, multi-hand tool adaptor, professional floor nozzle, crevice tool and washable P.E.T fleece media filter element.

• Accessories - (761 & 763-21 models) 38mm suction hose, stainless steel curved handle & extension tubes, robust trolley with lockable swivel castors, crevice tool and adjustable height floor nozzle with brush or squeegee attachments. 761-21 comes with stainless steel 70L collection bin. 763-21 comes with plastic collection bag that is easy to see the waste level which can be sealed & safely disposed

SPECIFICATIONSSPECIFICATIONS

Nilfisk Vacuums 560-21 / 360-21 961-21 / 963-21 761-21 / 763-21

Air flow rate L/min 3600 3800Vacuum mbar/kPa 230/23 230/23Sound level 57 dBa 57 dBa Container volume 70L 30LDimensions mm 605x580x970 605x580x1230 Weight 27kg 30kgCable length 7.5m 7.5m

Air flow rate L/min 3600 3600Vacuum mbar/kPa 230/23 230/23Sound level 59 dBa 57 dBaContainer volume 27 L 45LDimensions mm 390x380x570 506x476x655Weight 10kg 16kgCable length 7.5m 7.5m

761-21 763-21

360-21 560-21

360-21

560-21

963-21 / 763-21

961-21 / 761-21


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