19-009www.powercommander.com 2010-2012 Victory Crossroads PCV - 1
PARTS LIST
1 PowerCommander1 USBCable1 CD-ROM1 InstallationGuide2 PowerCommanderDecals2 DynojetDecals2 Velcro1 Alcoholswab
YOU CAN ALSO DOWNLOAD THE POWER COMMANDER SOFTWARE AND LATEST MAPS FROM OUR WEB SITE AT:
www.powercommander.com
2010-2012 Victory Crossroads / Crosscountry
I ns ta l l a t i on I ns t ruc t i ons
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION!
2191 Mendenhall Drive North Las Vegas, NV 89081 (800) 992-4993 www.powercommander.com
FUEL AND IGNITION
19-009www.powercommander.com 2010-2012 Victory Crossroads PCV - 2
EXPANSION PORTS 1 & 2
OptionalAccessoriessuchasColorLCDunitorAutotunekit.
POWER COMMANDER V INPUT ACCESSORY GUIDE
Map - (Input1or2)ThePCVhastheabilitytohold2differentbasemaps.YoucanswitchontheflybetweenthesetwobasemapswhenyouhookupaswitchtotheMAPinputs.Youcanuseanyopen/closetypeswitch.Thepolarityofthewiresisnotimportant.WhenusingtheAutotunekitonepositionwillholdabasemapandtheotherpositionwillletyouactivatethelearningmode.Whentheswitchis“CLOSED”Autotunewillbeactivated.
Shifter- (Input1or2)TheseinputsareforusewiththeDynojetquickshifter.InsertthewiresfromtheDynojetquickshifterintotheSHIFTERinputs.Thepolarityofthewiresisnotimportant.
Speed- Ifyourapplicationhasaspeedsensorthenyoucantapintothesignalsideofthesensorandrunawireintothisinput.ThiswillallowyoutocalculategearpositionintheControlCenterSoftware.Oncegearpositionissetupyoucanalteryourmapbasedongearpositionandsetupgeardependentkilltimeswhenusingaquickshifter.
Analog- Thisinputisfora0-5vsignalsuchasenginetemp,boost,etc.Oncethisinputisestablishedyoucanalteryourfuelcurvebasedonthisinputinthecontrolcentersoftware.
Crank- DoNOTconnectanythingtothisportunlessinstructedtodosobyDynojet.Itisusedtotransfercranktriggerdatafromonemoduletoanother.
ACCESSORY INPUTS
Wire connections:
ToinputwiresintothePCVfirstremovetherubberplugonthebacksideoftheunitandloosenthescrewforthecorrespondinginput.Usinga22-24gaugewirestripabout10mmfromitsend.PushthewireintotheholeofthePCVuntilisstopsandthentightenthescrew.Makesuretoreinstalltherubberplug.
NOTE:Ifyoutinthewireswithsolderitwillmakeinsertingthemeasier.
CRANK
ANALOG
SPEED
INPUT 1
INPUT 1
INPUT 2
INPUT 2
USB CONNECTION
19-009www.powercommander.com 2010-2012 Victory Crossroads PCV - 3
1 Removetheseat.
2 Removethelefthandsidecover(Fig.A).
3 InstallthePCVontheleftsideofthemotorcycleusingthesuppliedvelcro.Makesuretocleanbothsurfaceswiththealcoholswabbeforeattaching(Fig.B).
4 RoutethePCVharnesstotheleftsideofthebike.KeepthePCVharnessasclosetotheframeaspossible(Fig.B).
5 RoutethePCVharnessalongthebackboneoftheframealongtheleftsideofthebikeandgotowardsthethrottlebody(Fig.C).
FIG.A
FIG.B
Remove
12v Auto tune
PCV harness
FIG.C
19-009www.powercommander.com 2010-2012 Victory Crossroads PCV - 4
7 PlugtheYELLOWcoloredwiresfromthePCVin-lineofthestockwiringharnessandfuelinjector(Fig.E)
8 Repeatsteps7&8forthefrontinjectorusingtheORANGEcoloredwiresfromthePCV.
The front injector is very difficult to access but it can be done without removing the air box. Using a set of long hemostats aids in this process.
FIG.D
9 Removethe4boltsthatholdtheIgnitioncoilbrackettotheengine(Fig.F).
FIG.F
Remove
PCV connector
PCV connector
Stk connector
Remove
Remove
6 Locatethestockwiringharnessattherearinjector(Fig.D).RemovetheREDclipandunplugtheinjectorconnector.
FIG.E
Remove
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11 PlugthePCVwiringharnessin-lineofthestockwiringharnessandIgnitioncoil(Fig.H).
FIG.H
10 UnplugthestockwiringharnessfromtheIgnitioncoil(Fig.G).
FIG.G
Unplug
12 LocatetheThrottlePositionSensorwiringharnessonthelefthandsideofthethrottlebodies.UnplugthestockwiringharnessfromtheTPS(Fig.I).
This is located behind the Ignition coil.
Unplug
FIG.I
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17 PlugthePCVharnessin-lineofthestockwiringharnessandcrankpickupcoilconnector(Fig.L).
FIG.L
15 Locatethecrankpickupcoilconnectorontherighthandsideofthebikeneartherearshock(Fig.K).
This is a BLACK 3 pin connector
16 Unplugthisconnector.
FIG.K
Unplug
O2 s
enso
r
13 PlugthePCVwiringharnessin-lineoftheTPSandthestockwiringharness(Fig.J).
14 ReinstalltheIgnitioncoilbracket.
FIG.J
TPS
Stock
PCV
PCV
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18 AttachthegroundwirefromthePCVtothestockgroundlocationwhichisontheinsideoftheleftenginecase(Fig.M).
This is near the rear exhaust and speed sensor
19 LocatethefrontandrearO2sensors.TherearO2sensorcanbeseeninFigureK.Unplugbothsensorsfromthestockwiringharness.ThesensorswillnolongerbeconnectedtoanythingwhenusingthePCV.Theycanberemovedfromtheexhaustisdesired.
20 Reinstallthesidecoverandtheseat.
Speed input - sensorisbehindrearcylinderontopofenginecase-GRN/BLUwireisthesignal.
Temperature input-OR/BLUwireofsensoronbacksideoffrontcylinder.
12v source for Auto tune-PINKwireofaccessoryplug(showninFigureB)
PCV
grou
nd
FIG.M