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E idea country presentation - thailand- strawboard

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Creative Heater (Gasifier) for Strawboard Production Line KranKantachote Our goal in this project is to develop a technology that will allow the production line to be automated by clean energy and technology so that our product will be truly 'green'. The idea is to produce bio-gas from the strawboard chips and leftovers to fuel the heater (gasifier) for board production. We require a 60 x 60 cm model gasifier heater for a cleaner production line. The use of the gasifier will lower the cost of investment by reducing our dependence on the electricity grid, and also reduce our carbon footprint. About the project… SaengabhaS risopaporn Orapin Sinamornvej Creative Heater (Gasifier) for Strawboard Production Line Vision Through the E-idea project in collaboration with Kokoboard company, we are taking steps towards developing a technology that produces particle boards from agricultural by-products or waste such as rice straw, giving it a new added-value. This not only helps reduce carbon dioxide and deforestation, but it also gives a secondary income to rice farmers, addressing the two issues of environmental protection and economic benefit.
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Page 1: E idea country presentation - thailand- strawboard

Creative Heater (Gasifier) for Strawboard Production Line

KranKantachote

Our goal in this project is to develop a technology that will allow the production line to be automated by clean energy and technology so that our product will be truly 'green'. The idea is to produce bio-gas from the strawboard chips and leftovers to fuel the heater (gasifier) for board production. We require a 60 x 60 cm model gasifier heater for a cleaner production line. The use of the gasifier will lower the cost of investment by reducing our dependence on the electricity grid, and also reduce our carbon footprint.

About the project…

SaengabhaSrisopaporn

Orapin Sinamornvej

Creative Heater (Gasifier) for Strawboard Production LineVision

Through the E-idea project in collaboration with Kokoboard company, we are taking steps towards developing a technology that produces particle boards from agricultural by-products or waste such as rice straw, giving it a new added-value. This not only helps reduce carbon dioxide and deforestation, but it also gives a secondary income to rice farmers, addressing the two issues of environmental protection and economic benefit.

Page 2: E idea country presentation - thailand- strawboard

The diversity of our materials

Vetiver grass

Rice straw

Coco dust

Peashell

Founded in 2008, Kokoboard Co., Ltd. is a manufacturer of bio-composite board made from agricultural byproduct or wastes.

We aim to be the leading innovator in the manufacturing, design, marketing, and sales of bio-composite board in Thailand.

Social and environmental mission: Save trees, keep green forests for the next generation with innovation. Strengthen team capacity in production of Kokoboard product. Alleviate poverty of farmers’ community.

Page 3: E idea country presentation - thailand- strawboard

KOKOBORAD ProductCeiling Floor and WallConstructions :

Using Residuce from Agriculture

Added Value

Component for Construction

Utilization

DecorationFurniture

Wood Product: Office supplies

Wood ProductFurniture

Ceiling Floor and Wall

Green Product

: Bed room ,Library and Others.

: Table, chair and Others.

Vetiver grassRice strawCoco dustPeashell

Charming with naturalColour, fragrance, and texture

Non- Formaldehyde

Moisture Resistant

Flame retardant

KOKOBOARDKOKOBOARDโคโคบอรดโคโคบอรด

Environmental benefit

Decrease CO2.

Keep Ecology Healthy

Sustain Forest Areas

Community benefitSecond source of Income for farmers

No Cement, No

Plastic

Compound

User benefits

User benefits

Over 90% raw materials made from agricultural wastes

Page 4: E idea country presentation - thailand- strawboard

Greening the production line with Creative Heater (Gasifier)

Material preparation Board production Final product

Gasifier• Raw material: Left-over rice straw or husks are burnt to gas• Biogas heat oil • Low investment• Energy efficiency

• Electricity heat used in hot press• High investment• Produces CO2

Kokoboard product will be truly environmentally friendly

• Environmentally friendly: raw materials and production line• Safe for users • Community benefit • Sustainable future

Page 5: E idea country presentation - thailand- strawboard

Thank you

I am Green Broad and

environmentally friendly

question or comment

Page 6: E idea country presentation - thailand- strawboard

Gasification converts any carbon-containing material into a synthesis gas

WHAT IS GASIFICATION?

‘producer gas’, typically contains carbon monoxide, hydrogen, nitrogen, carbon dioxide and methane.

Particle Preparation Particle drying Particle classification Blending Mat formation Pressing operation Edge finishing Surface finishing

Electric Power -Heater -Hot oil

Gasifier -Heater -Hot oilAgricultural byproduct or wastes Wastes

Process Flow DiagramBEFO

RE

AFTER

Particle Preparation Particle drying Particle classification Blending Mat formation Pressing operation Edge finishing Surface finishing

Agricultural byproduct or wastes

Agricultural byproduct or wastes

Page 7: E idea country presentation - thailand- strawboard

ภาพตวอยางรายละเอยดเกยวกบเทคโนโลยของเตาผลตกาซชวมวลเปนชนดเชอเพลงไหลลง ( Downdraft) ขนาดของเตาผลตกาซชวมวลเปาหมายมขนาดประมาณความกวาง 1.00 เมตร ความยาว 2.00เมตร และความสง 2.00เมตร

แผนภาพตวอยางพนฐานทางเทคนคและทฤษฎการทางานระบบการผลตกาซ

A gasifier differs from a combustor

Page 8: E idea country presentation - thailand- strawboard

WHAT IS GASIFICATION?

Gasification converts any carbon-containing material into a synthesis gas (syngas). The syngas is a combustible gas mixture, sometimesknown as ‘producer gas’, typically contains carbon monoxide, hydrogen, nitrogen, carbon dioxide and methane.

เตาปฏกรณเปนเตาเผาวสด ซงปกตวสดมองคประกอบของคารบอน ดงนนการเผาวสดนใหเปนกาซสงเคราะห (syngas) syngas ผลทไดจะเปนกาซผสมตดไฟไดบางครงเรยกวา'ผผลตกาซ', มกจะมกาซคารบอนมอนออกไซด, ไฮโดรเจน, ไนโตรเจน, คารบอนไดออกไซดและกาซมเทน

The heart of a gasification-based system is the gasifier. A gasifier converts hydrocarbon feedstock into gaseous components by applying heat under pressure in the presence of steam.

หวใจสำคญของระบบกาซทใชเปนการแปลงวตถดบเปนสวนประกอบไฮโดรคารบอนทเปนกาซโดยการใชความรอนภายใตแรงดนของไอนำ

Page 9: E idea country presentation - thailand- strawboard

A gasifier differs from a combustor in that the amount of air or oxygen available inside the gasifier is carefully controlled so that only a relatively small portion of the fuel burns completely. This "partial oxidation" process provides the heat. Rather than burning, most of the carbon-containing feedstock is chemically broken apart by the gasifier's heat and pressure, setting into motion chemical reactions that produce "syngas." Syngas is primarily hydrogen and carbon monoxide, but can include other gaseous constituents; the composition of which can vary depending upon the conditions in the gasifier and the type of feedstock.

A gasifier differs from a combustor

gasifier แตกตางจากการเผาในทปรมาณของอากาศหรอออกซเจนทมอยภายใน g a s i f i e r ทมการควบคมอยางระมดระวงเพอใหเพยงสวนหนงทคอนขางเลกของนำมนเชอเพลงทเผาไหมสมบรณ น"การออกซเดชนบางสวน"กระบวนการใหความรอน มากกวาการเผาไหมสวนใหญของวตถดบทประกอบดวยคารบอนจะถกยอยทางเคมออกจากกนดวยความรอนของ g a s i f i e r และความดน, การตงคาลงในปฏกรยาเคมการเคลอนไหวทผลต"syngas." Syngas เปนหลกกาซไฮโดรเจนและคารบอน แตสามารถรวมองคประกอบของกาซอน ๆ องคประกอบของทสามารถแตกตางกนขนอยกบเงอนไขใน g a s i f i e r และชนดของวตถดบ

gasifier แตกตางจากการเผาโดยทวไป


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