E-Line_KB

www.eae.com.tr

T E

ME 04

IEC 60439-2 s

Busbar Systems

800 A.....6300 A

Akcaburgaz Mahallesi,

119. Sokak, No:10 34510

Esenyurt-Istanbul-TURKEY

Tel: +90 (212) 866 20 00

Fax: +90 (212) 886 24 20

ISO9001

14001

QUALI

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Introduction

Design & Horizontal Distribution

Design & Vertical Distribution

Technical Characteristics

Order Code System

Standard Components

Elbows

Standard Components

Flexibles / Expansions

Panel Connections

Transformer Connections

Proposed Connection Details to EAE Transformer & Panelboard Modules

Determination of Special Length

Tap-off Boxes

Feeder Boxes

Selection Feeder Boxes

Fixing Elements

E Declaration Of Conformity

Certificates

C

Product Overview

Design Form

2-3

4

5

6-9

10

11

12-15

16

17

18-20

21-24

25

25

26-27

28-29

30

31-32

33

34

35

36

CONTENTS

2

E KBLINE

EAE Electric manufactures, designs and provides

a wide range of busbar systems from 25 A to 6000 A

busbar systems have many advantages over wire

and conduit.

Busbar material costs are often equal or less than

wire and conduit.

Busbar components can be added, deleted or relocated

after the initial installation, saving time and money.

Busbar systems conform to common standards.

Readily published characteristics on busbar

short-circuit ratings, voltage drops, weights and

dimensions can be used.

Lower total installed cost

Lower life cycle cost

Predictable characteristics

Fast, flexible engineering

Flexible power supply

The large number of tap-off points makes it possible

to engineer the power supply systems at an early stage,

even before the final disposition of loads is known.

Tap-off points at short intervals make electrical power

available in all locations; the power supply can be

adapted to different production processes simply by

relocating the tap-off unit.

E-Line Busbar Systems; conform to EN standards

and are tested according to EN 60439-2.

E-Line Busbar System

Wire Systems

Introduction

3

E KBLINETechnical Features

General

One bolt joint ensures safety and

easy installation

Heat Transfer

High Short-Circuit Endurance

Minimum Voltage Drop

Standard Prefabricated Structure

No Need For Fire Barrier

The perfect design for high current busbar systems

is the "compact structure" where tin plated and insulated with B

class polyester film and extruded polypropylene sleeve polyester

film on conductors are tightly placed into the sheet metal

housing (Figure 1).

E-Line KB busbars are installed by tightening the

"one bolt joint". Belleville spring washers on both ends

of the bolt retains the original contact pressure, ensuring

a more secure, reliable and maintenance - free joint.

E-Line busbar systems are easily installed (Figures 2-3).

* The bolt is tightened to 83 Nm (60 lbft) using the torque spanner.

"In compact structure" there is no empty space filled with

air and heat is easily transferred to the environment by the

housing that works like a heat-shink (Figure 4).

As there are no support points in "compact structure"

momentum levers are not formed.

This feature ensures high short-circuit endurance.

In E-Line KB, inductive reactance is very low due to

closely placed conductors (Figures 1-4).

The voltage drop comparison of compact and ventilated

busbar that have same cross sectional area prove

the importance of the compact structure (Figure 5).

E-Line KB busbar system can be adapted to

any kind of building structure using.

Space-saving prefabricated components.

All necessary components and fitting elements

are manufactured items.

There is no risk of chimney effect in E-Line KB's

compact structure. Internal fire barriers are not needed.

* Special components can be manufactured in one week on request.

Figure 3

Figure 4

Figure 2

Insulators

L1

2

3

LLN

PE

Voltage Drop

Line length (m)100 m50 m

0

3

6

9

13,3

Figure 5

KBA1000 Busbar

Section: 700 mm²

Ventilated Busbar

Section: 700 mm²I: 1000A

cos : 0,8�

Figure 1

Conductors (Al, Cu)Tin plated

5050

6060

83Nm(60lbft)Torque Spanner

pregalvanized sheet metal orepoxy polyester paintedpregalvanized sheet metal RAL 7038

B class

polyester film

extrudedpolypropylenesleeve

4

E KBLINEDesign & Horizontal Distribution

While designing an electrical distribution

system with E-Line KB a few approximate

details will be necessary.

Utilization Factor ( )

Location, number, type and approximate ratings

of loads,

Transformer rates and short-circuit capacities,

Utilization factor= ,

System coordination with other distribution system

(heat, water, etc ),

Determining the route of E-Line KB on layout,

If necessary, coordination of E-Line KB Busbar with

E-Line KO-II runs,

Deciding on suitable hanger types.

Utilization factor ( ) depends on the type and

number of loads.

It is usually around 0.7 or lower. The utilization factor

of a line that supplies electricity to motors and lighting

systems is usually lower than 0.6.

It is as low as 0.30 in weld shops of car factories,

can be 1 in lines where only one big load is supplied.

For practical voltage drop calculation, necessary

values, formula and easy calculation methods are

given on the technical characteristics table on pages 6-9.

�

�

�

�

Voltage Drop

Rated Current

Short-Circuit

Busbar Installation Plan

The current is calculated using the following equation:

Tested short-circuit capacities are given on technical

characteristics table on pages 6-9.

Our distributor's project & design departments

will help you for preparing the installation plans on

request.

Busbar current rating is chosen as equal to or higher

then the calculated I current.

After the voltage drop calculation if the chosen

current rate is not convenient, a higher rating is

chosen.

B

B

P.�

� �3.U.cos

I =

BI

P

U

= Operation current (A)

= Installed load (W)

= Utilization factor

= Supply voltage (V)

�

QuantityComponents

Components List

Item

Name : Ercan Yıldız

Date : 18 / 10 / 1994

Signature:

Project Sample

Pre

pare

d b

y

KBA 2050 - STD Busbar (20 x 3m.) 60 m.

2 pc.

1 .pc

1 .pc

1 .pc

1 .pc

1 .pc

1 .pc

1 .pc

1 .pc

1 .pc

1 .pc

8 .pc

6 .pc

1

2

3

4

4

4

5

6

7

8

9

10

11

12

KBA 2050 - D Downwards Elbow

KBA 2050 - R Right Elbow

KBA 2050 - U Upwards Elbow

KBA 2050 - L Left Elbow

KBA 2050 - P11 Panel Connection

KBA 2050 - S10 End Closer

KBA 2050 - X85 Special Straight Length





KBB 1650 Tap-off Box

KBB 2550 Tap-off Box

Company : Yener Tekstil

Project : Çorlu Tesisleri

Project No : 0120

54 m. (18 pc. x 3 m.)

KBA 2050

8 pc. KBB 1650

6 pc. KBB 2550

AB

( 70

cm

. )

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

a= ......

h=

......

h=

......

h=

......

h=

......

h=

......

h=

......

h=

......

h=

......

h=

......

h=

......

h=

......

h=

......

h=

......

I1

I2

I3

I4

I5

I7I6

I9

I10

I8

I11

I12

I13

I14

Giriş

1

2

3

4

5

6

7

8

9

10

11

…

N

Bodrum

5

E KBLINE

150 150

Min.

200

Design & Vertical Distribution

As each building's structure is different than the other

for vertical applications of E-Line KB special projects

has to be designed.

The details on this page briefly explain the necessary

information for drawing a vertical application project.

( h

) H

eig

ht

of s

tore

mea

sure

d fr

om

cei

ling

to

cei

ling

( c

m. )

Sp

ecia

l Len

gth

Plu

g-in

Bu

sbar

Ver

tical

Exp

antio

n

( a ) Ceiling thickness ( cm. )

Tap

-off

Po

int

1th. P

lugPlug-in

Tap-o

ff Box

Busbar Joint

2th. P

lug

Fire B

arrier p

oint

Project Design

The details below should be sent to our

Project & Design department.

Location and dimensions of the floor penetration

where busbar will be installed.

Number, height and ceiling thickness of storeys.

(a=..., h=...)

Connected load for each storey.

Supply type of the vertical line (busbar or cable).

Please send the information to us by fax or e-mail

with a sample drawing like the sample (Figure 1).Busbar System Cable System

Feeder side,cable or busbar

1. Basement

2. Basement

3. Basement

Figure 1

Ground Floor

1. Floor

2. Floor

3. Floor

4. Floor

5. Floor

6. Floor

7. Floor

8. Floor

9. Floor

10. Floor

Line end

Aluminium Conductor (Al)

* New product group


Voltage Drop Calculation

Voltage drop of a busbar system can be calculated

with the following formula taking into account the

" " load distribution constant.�

� �� U= 3.L.I.(R .Cos +X .Sin ) 101 1-3

= Voltage Drop (V)

= Load Distribution Constant

= Line Length (m)

= Line Current (A)

= Resistance (m /m)

= Inductive Reactance (m /m)

= Load Factor

�

�

�

�

�

U

L

I

R1X1

Cos

V

Load Distribution Factor

L

L1

L1

L1

L1

L2

L2

L2

L3

L3

L3

L2

L4

L4

L4

F

F

F

F

FF

L

F= Supply

L= Load

F= Supply

L1,L2,L3,L4

Load

F= Supply

L1,L2,L3,L4

Load

F= Supply

L1,L2,L3,L4

Load

F= Supply

L1,L2

Load

1.00

0.50

0.125

0.25

0.25

�

6 7

E KBLINE

1820

1820

910

910

1120 1050

1120 1050

1400

1400

2100

2100

3360 364027302240

3360 364027302240

4422 24 29 36 53 70 836246

4924,5 27 32 40 59 79 9369,551

20561028 1088 1836 1936 2904 3264 411230842176

910455 560 525 700 1050 1680 182013651120

2(7x130)7x130 7x160 2(7x75) 2(7x100) 3(7x100) 3(7x160) 4(7x130)3(7x130)2(7x160)

0,0170,043 0,035 0,039 0,029 0,016 0,011 0,0090,0140,017

0,0140,020 0,023 0,016 0,014 0,011 0,006 0,0090,0060,010

0,0240,048 0,043 0,042 0,032 0,022 0,014 0,0130,0160,022

318,8201,6 268,8 299,5 348 461,3 596,1 810655,3474,4

0,067

0,045

0,085

128,6

0,11040,2138 0,1822 0,1639 0,1344 0,0948 0,0738 0,05300,08390,0935

0,16720,3280 0,2806 0,2423 0,2037 0,1408 0,1132 0,10360,12550,1460

0,12550,2488 0,2133 0,1785 0,1529 0,1041 0,0858 0,08910,09330,1121

0,04120,0779 0,0694 0,0711 0,0528 0,0373 0,0248 0,02300,03060,0364

0,05250,0843 0,0707 0,0730 0,0569 0,0456 0,0450 0,02750,03970,0416

0,0674

700

700

19

21

968

350

7x100

0,054

0,030

0,065

162,0

0,2549

0,3835

0,2865

0,1035

0,1063

0,1502 0,1163 0,0999 0,1034 0,0789 0,0596 0,0515 0,03640,05080,0561

0,2934

0,4400

0,3279

0,1313

0,1311

0,1880

Ue 1000

Ui 1000

Icw

Icw

Ip

Ip

13I²R

Ip

Icw

1R

1X

1Z

Z

f 50 / 60

IP 55

0R

0R

X

X

0Z

0Z

In A 800 1000 1250 *1600 1600 2000 2500 *3050 3100 4000 *4250 *5000

08 10 12 13 16 20 25 27 30 40 41 50

50 50 50 50 100 100 100 100 120 120 120 120

110 110 110 110 220 220 220 220 264 264 264 264

30 30 30 30 60 60 60 60 72 72 72 72

63 63 63 63 132 132 132 132 158,4 158,4 158,4 158,4

30 30 30 30 60 60 60 60 72 72 72 72

63 63 63 63 132 132 132 132 158,4 158,4 158,4 158,4

0,076 0,055 0,044 0,038 0,037 0,027 0,021 0,017 0,018 0,014 0,012 0,011

525

525

262,5

918

7x75

16

17,5

mm²

mm²

kg/m

kg/m

mm²

mmxmm

mm²

V

V

m /m�

m /m�

m /m�

kA

kA

kA

kA

W/m

kA

kArms

20R 0,055 0,041 0,032 0,026 0,028 0,021 0,016 0,013 0,014 0,011 0,009 0,008m /m�

m /m�

Hz

m /m�

m /m�

m /m�

m /m�

m /m�

m /m�

IEC 60439-2

(1)

(1)

(1)

(1)

(1)

(1)

Short-circuit (peak)

0

0

0

0

Fault Loop Resistance (R PH-N)

Fault Loop Resistance (R PH-PE)

Fault Loop Reaktance (X PH-N)

Fault Loop Reactance (X PH-PE)

Fault Loop Impedance (Z PH-N)

Fault Loop Impedance (Z PH-PE)

L1, L2, L3, N

PE (for 5 conductors)

Weight - 4 Conductors


Housing Cross Section (Sheet Metal)

PE (for 4 ½ conductors)

Conductor Size

Resistance (at Rated Current, at Steady State Op. Temp.)

Reactance (at Rated Current)

Impedance (at Rated Current)

Short-circuit Value of Neutral Conductor (1 sec)

Short-circuit Value of Protective Circuit (1 sec)

Short-circuit Value of Neutral Conductor (peak)

Short-circuit Value of Protective Circuit (peak)

Short-circuit (1 sec)

20R 20°C (Calculation)

Impedance

Housing Material

Measurements and calculations of fault-loop circuit is done according to EN 60439-2 appendix N2b.(1)

Losses at Rated Current

1,50 mm pregalvanized sheet metal or epoxy polyester painted pregalvanized sheet metal RAL 7038

Busbar Code

Rated Current

Standards

Rated Operational Voltage

Rated Insulation Voltage

Rated Frequency

Protection Degree

Copper Conductor (Cu)

* New product group


Measurements and calculations of fault-loop circuit is done according to EN 60439-2 appendix N2b.(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

(1)

Busbar Code

Rated Current

Fault Loop Resistance (R PH-N)0

Fault Loop Resistance (R PH-N)0

4 conductors

4 conductors

4 conductors

4,5 conductors

4,5 conductors

4,5 conductors

Fault Loop Resistance (R PH-PE)0



Fault Loop Reactance (X PH-PE)

Fault Loop Impedance (Z PH-N)0

Fault Loop Impedance (Z PH-N)0

Fault Loop Impedance (Z PH-PE)0

Standards

Rated Operational Voltage

Rated Insulation Voltage

Rated Frequency

Protection Degree

Housing Material

8 9

In A 1000 1250 1600 2000 *2250 2500 3000 3600 *4250 4400 5300 *6300

Short-circuit (peak)

Short-circuit Value of Neutral Conductor (1 sec)

Short-circuit Value of Protective Circuit (1 sec)

Short-circuit Value of Neutral Conductor (peak)

Short-circuit Value of Protective Circuit (peak)

Short-circuit (1 sec)

R 20°C20 (Calculation)

Impedance

Ue

Ui

Icw

Icw

Ip

Ip

Ip

Icw

20

20

R

Z

f

IP

V

V

kA

kA

kA

kA

kA

kArms

m /m�

m /m�

Hz

IEC 60439-2

10 12 16 20 23 25 30 36 42 44 53 63

50

105

30

63

30

63

0,0350

0,0510

50

105

30

63

30

63

0,0260

0,0390

50

105

30

63

30

63

0,0200

0,0300

50

105

30

63

30

63

0,0160

0,0250

100

220

60

132

60

132

0,0170

0,0260

100

220

60

132

60

132

0,0130

0,0190

100

220

60

132

60

132

0,0100

0,0160

100

220

60

132

60

132

0,0080

0,0120

120

264

72

158

72

158

0,0090

0,0130

120

264

72

158

72

158

0,0070

0,0100

120

264

72

158

72

158

0,0050

0,0090

1000

1000

50/60

55

50

105

30

63

30

63

0,0400

0,0580

L1, L2, L3, N

PE (for 5 conductors)



Housing Cross Section (Sheet Metal)

PE (for 4 ½ conductors)

Conductor Size

Resistance (at Rated Current, at Steady State Op. Temp.)

Reactance (at Rated Current)

Impedance (at Rated Current)

Losses at Rated Current 13I²R

1R

1X

1Z

0R

0

0

R

R

X

X

X

0Z

0

0

Z

Z

mm²

mm²

kg/m

kg/m

mm²

mmxmm

mm²

m /m�

m /m�

m /m�

W/m

m /m�

m /m�

m /m�

m /m�

m /m�

m /m�

m /m�

m /m�

m /m�

229,69

0,0490

0,0380

0,0620

525

525

262,5

918

7x75

28

33

0,0940

0,0990

0,1380

0,3050

0,1450

0,2470

0,1360

0,3940

0,2000

276,48

0,0360

0,0290

0,0460

700

700

350

968

7x100

36

42

0,0690

0,0790

0,1070

0,2600

0,1090

0,1530

0,1110

0,3040

0,1560

336,00

0,0280

0,0230

0,0360

910

910

455

1028

7x130

44

52

0,0540

0,0600

0,0830

0,2380

0,0870

0,1120

0,0870

0,2690

0,1240

349,31

0,0230

0,0190

0,0290

1120

1120

560

1088

7x160

52

60

0,0440

0,0580

0,0740

0,2110

0,0690

0,0810

0,0790

0,2330

0,1050

468,75

0,0250

0,0190

0,0310

1050

1050

525

1836

2x(7x75)

54

64

0,0480

0,0510

0,0710

0,1920

0,0680

0,1050

0,0710

0,2200

0,0990

513,00

0,0190

0,0140

0,0240

1400

1400

700

1936

2x(7x100)

70

82

0,0350

0,0410

0,0550

0,1840

0,0540

0,1440

0,0570

0,2380

0,0790

466,56

0,0120

0,0120

0,0170

1820

1820

910

2056

2x(7x130)

86

102

0,0260

0,0330

0,0430

0,1240

0,0400

0,1310

0,0460

0,1800

0,0620

541,88

0,0100

0,0090

0,0140

2240

2240

1120

2176

2x(7x160)

102

118

0,0250

0,0270

0,0370

0,1230

0,0390

0,1140

0,0360

0,1700

0,0530

638,88

0,0110

0,0100

0,0150

2100

2100

1050

2904

3x(7x100)

104

122

0,0240

0,0290

0,0380

0,1110

0,0360

0,1050

0,0420

0,1540

0,0560

589,89

0,0070

0,0080

0,0110

2730

2730

1365

3084

3x(7x130)

128

152

0,0180

0,0230

0,0300

0,0890

0,0290

0,1090

0,0330

0,1410

0,0440

714,42

0,0060

0,0070

0,0090

3360

3360

1680

3264

3x(7x160)

152

187

0,0130

0,0220

0,0250

0,0720

0,0200

0,0890

0,0310

0,1150

0,0380

174,00

0,0580

0,0410

0,0710

450

450

225

918

6x75

26

31

0,1120

0,0900

0,1470

0,3110

0,1540

0,2550

0,1290

0,4030

0,2020

E KBC-LINE

Voltage Drop Calculation

Voltage drop of a busbar system can be

calculated with the following formula taking

into account the " " load distribution

constant.

�

� �� U= 3.L.I.(R .Cos +X .Sin ) 101 1-3

= Voltage Drop (V)

= Load Distribution Constant

= Line Length (m)

= Line Current (A)

= Resistance (m /m)

= Inductive Reactance (m /m)

= Load Factor

�

�

�

�

�

U

L

I

R1X1

Cos

V

Load Distribution Factor

L

L1

L1

L1

L1

L2

L2

L2

L3

L3

L3

L2

L4

L4

L4

F

F

F

F

FF

L

F= Supply

L= Load

F= Supply

L1,L2,L3,L4

Load

F= Supply

L1,L2,L3,L4

Load

F= Supply

L1,L2,L3,L4

Load

F= Supply

L1,L2

Load

1.00

0.50

0.125

0.25

0.25

�

1,50 mm epoxy polyester painted pregalvanized sheet metal RAL 7038pregalvanized sheet metal or

KB A 16 5 0 T R 4 1

10

Feeder

Plug-in

Bolt-on

IP 55 5

Bolt-on

Plug-in

Fedeer

0

1

2

4 il. 5 il. 4+½

3

4

5

6

7

8

KBA

Aluminium

Copper

(Al)

(Cu)

A

Order Code System

E KBLINE

*TYPE Utilization Type

Energy is suplied

from the joints.

Energy is supplied either

from the joints or the

plug-in points.

Used where there is no need

to use tap-off boxes.

COMPONENTS

TYPE*

PROTECTION DEGREE

BUSBAR

CODE

CONDUCTOR TYPE

Unpainted -

Painted B

Conductors

Busbar Type

* New product group

Al

Conductor

Cu

Conductor

Conductor

Size

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

UTILIZATION TYPE

COMPONENT

UNPAINTED / PAINTED

Standard Length

Special Length

Upwards Elbow

Downwards Elbow

Right Elbow

Left Elbow

Upwards Vertical Offset

Downwards Vertical Offset

Right Horizontal Offset

Left Horizontal Offset

Right Upwards Combined Offset

Left Upwards Combined Offset

Right Downwards Combined Offset

Left Downwards Combined Offset

Upwards Right Combined Offset

Upwards Left Combined Offset

Downwards Right Combined Offset

Downwards Left Combined Offset

Left Side Feeder "T"

Right Side Feeder "T"

Central Feeder "T"

Horizontal Expansion

Vertical Expansion

Reduction

End Closer

End Closer

Panel Connection

Panel Connection

Upwards Panel Connection


Downwards Panel Connection


Right Panel Connection


Left Panel Connection


Panel Connection

Panel Connection

Transformer Connection

Upwards Transformer Connection

Downwards Transformer Connection



Right Transformer Connection

Left Transformer Connection


Flexible

Feeder Box

Feeder Box

Central Feeder Box

STD

X

U

D

R

L

UV

DV

RH

LH

KRU

KLU

KRD

KLD

KUR

KUL

KDR

KDL

TYL

TYR

TO

YDT

DDT

RD

S10

S11

P10

P11

PU20

PU21

PD20

PD21

PR30

PR31

PL30

PL31

TR11

TU21

TD21

TR31

TR41

TR51

TL51

F

B10

B11

B

P40

P41

TR61

O

800

1000

1250

1600

1600

2000

2500

3050

3100

4000

4250

5000

*

*

*

*

6x75

7x75

7x100

7x130

7x160

2x(7x 75)

2x(7x100)

2x(7x130)

2x(7x160)

3x(7x100)

3x(7x130)

3x(7x160)

4x(7x130)

08

10

12

13

16

20

25

27

30

40

41

50

1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300

-------

10

12

16

20

23

25

30

36

42

44

53

63

---

*

*

*

0

1

2

3050

- STD

- STD

KBA 2552

- STD

Bolt-on

Plug-in

Feeder

X

L1L2L3N

L1L2L3N

L1L2L3N

L1L2L3N

2551

2552 -147

11

KB

E KBLINE

Electrical energy up to 800 A can be

supplied from the joints of bolt-on type

by bolt-on tap-off boxes.

As feeder or sub-feeder line,

Where a load has to be supplied

from the busbar.

Electrical energy up to 800 A can be

supplied from the joints and up to 400 A

can be supplied from the plus.

In application of bolt-on

As vertical feeder line high rise buildings

For frequent energy supply

For applications where there is no need

to use tap-off boxes.

Transformer - panel connections

Main panel - sub-panel connections

Generator, composition supplies

Sample Order:

2500 A, Copper, Plug-in,

IP 55, 4 Conductors

Sample Order:

2500 A, Aluminium,

Feeder, IP 55, 4 Conductors

Sample Order:

2500 A, Copper, Feeder, IP 55

147 cm

,

4 Conductors,

Sample Order:

3000 A, Copper, Bolt-on,

IP 55, 4 Conductors

Minimum Length Bolt-on= 35 cm

ug-inMinimum Length Pl = 100 cm

X

Special Straight

Length in (cm)

Bolt-on

Plug-in

Feeder

Special Straight Length

Busbar cross-section dimesions

* New product group

Standard Straight Length

3000

3000

L1L2L3N

L1L2L3N

L1L2L3N

NL3L2L1

950

Bolt-on

Bolt-on

Bolt-on

Bolt-on

Plug-in Plug-in

1100

3000

950

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED

950

1100

3000

950

800

1000

1250

1600

1600

2000

2500

3050

3100

4000

4250

5000

*

*

*

*

130

130

155

185

215

250

300

360

420

445

535

625

710

08

10

12

13

16

20

25

27

30

40

41

50

KBA

1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300

------

10

12

16

20

23

25

30

36

42

44

53

63

---

A

(mm)

*

*

*

Al

Conductor

Cu

Conductor

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code

- U

325

400

32

5

40

0

L1L2L3N

3050 - D

- D 325

400

32

5 40

0L1L2L3N

- L

L1L2L3N

KBA 2050 - R

- R

L1L2L3N

3050 - U

2 50 - L5

12

KB

E KBLINEElbows

Please call us for non-standard components.

Sample Order:


IP 55, 4 Conductors

Upwards Elbow

Sample Order:


IP 55, 4 Conductors

Downwards Elbow

Sample Order:


IP 55, 4 Conductors

Left Elbow

Sample Order:

2000 A, Aluminium, Bolt-on,

IP 55, 4 Conductors

Right Elbow

* New product group

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED

The dimensions given above are minumum values.

800

1000

1250

1600

1600

2000

2500

3050

3100

4000

4250

5000

*

*

*

*

420

420

445

475

505

540

590

650

710

735

825

915

1000

355

355

367

383

398

415

440

470

500

512

558

603

645

08

10

12

13

16

20

25

27

30

40

41

50

KBA

1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300

------

10

12

16

20

23

25

30

36

42

44

53

63

---

A B

(mm) (mm)

*

*

*

Al

Conductor

Cu

Conductor

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code

KBA 2050-UV45

- LH

- RH

- UV

- DV

x

x

Y

Y

(cm)

(cm)

(cm)

(cm)

B

B

B

B

A

A

X

X

A

A

Y

Y

L1L2L3N

L1L2L3N

L1L2L3N

L1L2L3N

3050 - RH60

3050 - DV45

13

KB

E KBLINEElbows

X=min:20 cm,

max: *Please see table

Sample Order:

X=60 cm, 3000 A, Copper

Bolton, IP 55, 4 Conductors

X=min:20 cm,

max: *Please see table

Sample Order:

X=60 cm, 3000 A, Copper

Bolton, IP 55, 4 Conductors

Y=min:15 cm / max:64 cm

Sample Order:

Y=45 cm, 2000 A, Aluminium

Bolt-on, IP 55, 4 Conductors

Y=min:15cm / max:64 cm

Sample Order:

Y=45 cm, 3000 A, Copper


Left Horizontal Offset

Right Horizontal Offset

Upwards Vertical Offset

Downwards

Vertical Offset

* New product group

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENTS

UNPAINTED / PAINTED


3050 - LH60

800

1000

1250

1600

1600

2000

2500

3050

3100

4000

4250

5000

420

420

445

475

505

540

590

650

710

735

825

915

1000

355

355

367

383

398

415

440

470

500

512

558

603

645

70

70

73

76

78

82

87

93

99

102

111

120

128

08

10

12

13

16

20

25

27

30

40

41

50

KBA

1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300

------

10

12

16

20

23

25

30

36

42

44

53

63

---

A B X

(mm) (mm) (cm)

*

*

*

*

*

*

*

Al

Conductor

Cu

Conductor

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code

KBA 3050-KDR

KBA 3050-KUR

- K D L

- K U L

KUL

KDL

KUR

KDR

- K D R

- K U R

325

400

B

30

0

A

325

400

B

30

0

A

325

400

B

30

0

A

325

400

B

30

0

A

L1L2L3N

L1L2L3N

L1L2L3N

L1L2L3N

3050 - KUL

3050 - KDL

14

KB

E KBLINEElbows


Sample Order:

3000 A, Copper


Sample Order:

3000 A, Aluminium


Sample Order:

3000 A, Copper


Sample Order:

3000 A, Aluminium


Upwards Right

Combined Offset

Downwards Right

Combined Offset

Upwards Left

Combined Offset

Downwards Left

Combined Offset

* New product group

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED


800

1000

1250

1600

1600

2000

2500

3050

3100

4000

4250

5000

*

*

*

*

420

420

445

475

505

540

590

650

710

735

825

915

1000

355

355

367

383

398

415

440

470

500

512

558

603

645

08

10

12

13

16

20

25

27

30

40

41

50

KBA

1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300

------

10

12

16

20

23

25

30

36

42

44

53

63

---

A B

(mm) (mm)

*

*

*

Al

Conductor

Cu

Conductor

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code

KBA 3050-KLD

KBA 3050-KLU

- K L D

- K L U

KLU

KLD

KRU

KRD

- K R D

- K R U

32

5

40

0

B300 A

32

5 40

0

B

300

A

32

540

0

B

300

A

32

5

40

0

B

300

A

L1L2L3N

L1L2L3N

L1L2L3N

L1L2L3N

3050 - KRU

3050 - KRD

15

KB

E KBLINEElbows


Sample Order:

3000 A, Aluminium


Sample Order:

3000 A, Aluminium


Sample Order:

3000 A, Copper


Sample Order:

3000 A, Copper


Right Upwards

Combined Offset

Right Downwards

Combined Offset

Left Upwards

Combined Offset

Left Downwards

Combined Offset

* New product group

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED


800

1000

1250

1600

1600

2000

2500

3050

3100

4000

4250

5000

*

*

*

*

420

420

445

475

505

540

590

650

710

735

825

915

1000

355

355

367

383

398

415

440

470

500

512

558

603

645

08

10

12

13

16

20

25

27

30

40

41

50

KBA

1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300

------

10

12

16

20

23

25

30

36

42

44

53

63

---

A B

(mm) (mm)

*

*

*

Al

Conductor

Cu

Conductor

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code

KBA 2050-RD16

KBA 2550-TYL

- T Y L

- T Y R

- T O

- RD

- S 1 0

- S 1 1

600

1000

665

335

B

AC

B

AC

B

AC

600

L1L2L3N

L1L2L3N

L1L2L3N

L1L2L3N

L1L2L3N

L1L2L3N

2550 - S11

2550 - TYR

3050 - TO

16

KB

E KBLINE

Sample Order:


IP 55, 4 Conductors

Sample Order:


IP 55, 4 Conductors

Reduction

End Closer

Is used to close the end of busbar run.

Is used to change the busbar cross section.

Sample Order:

2000A / 1600A, Aluminium,


Sample Order:

2500 A, Aluminium, Bolt-on,

IP 55, 4 Conductors

Sample Order:


IP 55, 4 Conductors

Sample Order:

3000 A, Copper, Bolton,

IP 55, 4 Conductors

End Closer

End Closer

Reduction

Left Side Feeder "T"

Right Side Feeder "T"

Central Feeder "T"

800 A - 08

1000 A - 10

1250 A - 12

1600 A - 16

20

31

1600 A - 13

00 A - 20

2500 A - 25

3050 A - 27

00 A - 30

4000 A - 40

4250 A - 41

5000 A - 50

Standard Components


* New product group

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED


2550 - S10

800

1000

1250

1600

1600

2000

2500

3050

3100

4000

4250

5000

*

*

*

*

420

420

445

475

505

540

590

650

710

735

825

915

1000

355

355

367

383

398

415

440

470

500

512

558

603

645

710

710

735

765

795

830

880

940

1000

1025

1115

1205

1290

08

10

12

13

16

20

25

27

30

40

41

50

KBA

1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300

------

10

12

16

20

23

25

30

36

42

44

53

63

---

A B C

(mm) (mm) (mm)

*

*

*

Al

Conductor

Cu

Conductor

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code

B=.....mm

X=.....mm

Y=.....mm

Z=.....mm

ø=.....mm

L

(cm)

KBA 2550-YDT

KBA 0800-F40


- Y D T

- D D T

- F

*

Y

LB

Z

X

700

1500

L1L2L3N

L1L2L3N

4250 - DDT

17

E KBLINE

Used at every 40 m in horizontal

long lines and for crossing building

expansions.

1) Horizontal expansion joint should be

utilised if busbar line is crossing to

adjacent through building expansion joints.

2) This module is used on the long busbar

line (>75m.) where line is ended by end

closure and is not fixed on the support

rigidly.

3) Horizontal expansion joint has sufficient

movement span of 25mm. .

EAE requests to be consulted during design

stage.

Note:

max

KB

Sample Order:

2500 A, Aluminium, Bolt-on, 4 Conductors

Sample Order:

4250 A, Copper, Bolt-on, 4 Conductors

Sample Order:

800 A, Aluminium

This side is punched according

to the needs of the custommer.

For vertical application in many storey

building.

Transformer - busbar,

Panel - busbar connections.

One vertical expansion unit is advised

to be used at every floor between

fixed support points.


Vertical Expansion

Flexibles

Vertical Expansion

Flexible are used for

Flexibles & Expansions


BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED

Attention!

The total length of the module should be adjusted

to 1500 mm. after installation.


L1

L1

N

N

L3

L2

L3

L2

N

NL

1

L1L2

L3

L2

L3

PU20

PD20 NL3

L2L1

325

400

32

5 40

01

50

L1

L 2L3

N

325

400

32

5 40

01

50

100

100

L1

L1

L2

L2

L3

L3

N

N PE

100

100

100

100 100

18

E KBLINE

50

50

KB

800

1000

1250

1600

08

10

12

13

1000

1250

1600

2000

2250

10

12

16

20

23

75

75

100

130

160

40

40

40

40

40

17,5

17,5

30

25

20

225

225

250

280

310

175

175

200

230

260

4

4

4

5

6

6x75

7x75

7x100

7x130

7x160

A

(mm)

B

(mm)

C

(mm)

D

(mm)

E

(mm)

1

1

2

2

4 5 6

100

10

0

100

10

01

00

51

5

D

D

E

46

5

15

0

BC C

23

12,5

12

,5

ø14

ø7

A

2

1

3

100

10

0

100

10

01

00

51

5

D

D

E

46

5

15

0

B B BC C

23

12,5

12

,5

ø14

ø7

A

2

1

3

100

10

0

100

10

01

00

51

5

D

D

E

46

5

15

0

B BC C

23

12,5

12

,5

ø14

ø7

A

2

1

3

P10L1

N

L 2

L3

L3

L2L1

N

15

02

50

50

Attention !...

The position of the panel board conductors

and the position of the busbar according

to panel board must be taken into account

before installation.

Side is defined as 0

Side is defined as 1

Panel Connections

1 E-Line KB Busbar

2 Panel ConnectionPlate

3 Opening on thepanel board

2550 - P10

3650 - PU20

4250 - PD20

- P 1 0

- P U 2 0

- P D 2 0

Sample Order:


for FeederPanel

Panel Feeder

Panel Feeder

Panel Feeder

Panel Connection



Sample Order:


for Panel Feeder

Sample Order:


for FeederPanel

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

UNPAINTED / PAINTED

COMPONENT

* Please call us for non-standard components..

** Panel connection unit connection bars have M12x40 size screws.


Aluminium (Al) Copper (Cu)

Rated

Current

Rated

Current

Busbar

Code

Busbar

CodeConductors Figure

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

UNPAINTED / PAINTED

COMPONENT

P11 L1

N

L 2

L3L2

L1

PU21

PD21

15

02

50

325

400

32

5 40

01

50

L1

L 2L3

N

NL3

L2L1

325

400

32

5 40

01

50

19

KB

E KBLINE

50

50

50

L 3N

2

2500

3000

3600

4250

1600

2000

2500

3050

25

30

36

42

16

20

25

30

196

246

306

366

40

40

40

40

17,5

30

25

20

345

395

455

515

295

345

405

465

4

4

5

6

2(7x75)

2(7x100)

2(7x130)

2(7x160)

A

(mm)

B

(mm)

C

(mm)

D

(mm)

E

(mm)

100 100 100

10

0

10

0

10

0

100 100 100100 100 100

10

0

10

0

10

0

10

0

10

0

10

0

51

5

51

5

51

5

D D D

D D D

E E E

46

5

46

5

46

5

15

05

0

15

05

0

15

05

0

B B B B B BB B B B B BC C CC C C

23

23

23

12,5 12,5 12,5

12

,5

12

,5

12

,5

ø14 ø14 ø14

ø7 ø7 ø7

A A A

2 2

1 1 1

3 3 3

4 5 6

L1

L1

N

N

L3

L2

L3

L2

N

NL

1

L1L2

L3

L2

L3

Attention !...





* Please call us for non-standard

components.

The dimensions given above

are minumum values.

Busbar Connection

2550 - P11

3650 - PU21

4250 - PD21

Sample Order:


for Busbar Feeder

Busbar Feeder

Busbar Feeder

Busbar Feeder

Busbar Connection


Downwards Busbar Connection

Sample Order:


for Busbar Feeder

- P 1 1

- P U 2 1

- P D 2 1

Sample Order:


for Busbar Feeder


Rated

Current

Rated

Current

Busbar

Code

Busbar


20

4 5 6

L1

L1

N

N

L3

L2

L3

L2

N

NL

1

L1L2

L3

L2

L3

- P R 3 0

- P R 3 1

- P L 3 0

- P L 3 1

- P 4 0

4- P 1

PL31

PR31

NL3

L2L1

PR30

A

B

15

0

A

B

NL3

L2L1

PL30

KB

E KBLINE

50

A

B

15

0

A

B

50

NL3

L2L1

A

B

15

0

A

B

NL3

L2L1

50

A

B

15

0

A

B

50

2 2

100 100100 100

10

0

10

0

100 100100 100100 100

10

0

10

0

10

0

10

0

51

5

51

5

D D

D D

E E

46

5

46

5

15

0

15

0

52

52

B B BB B BB B BC CC CC C

23

23

12,5 12,5

12

,5

12

,5

ø14 ø14

ø7 ø7

A A

1

3

1

3

4400

5300

6300

------

3100

4000

4250

5000

44

53

63

---

30

40

41

50

392

482

572

658

40

40

40

40

30

25

20

25

545

635

725

812

495

585

675

762

4

5

6

-

3(7x100)

3(7x130)

3(7x160)

4(7x130)

A

(mm)

B

(mm)

C

(mm)

D

(mm)

E

(mm)

100

100

L1

L1

L2

L2

L3

L3

N

N PE

100

100

100

100 100

1

1

2

2

2

100100

10

0

100 100 100

10

01

00

51

5

D

D

E

46

5

15

05

2

B B B B B B BB BC C C

23

12,5

12

,5

ø14

ø7

A

1

3

P40 P41

860

20

0

L1

L1

L1

L2

L2

L2

L3L3

NN

N

165165165165

165

165

110110

L1

L2

L3 L3

N

860

20

0


* Please call us for non-standard components.

Panel Connection

4 Conductors

5 Conductors

2550 - PR30

4250 - PL31

3050 - P40



Sample Order:


for Panel Feeder

Sample Order:


for Busbar Feeder

Panel Feeder

Busbar Feeder

Panel Feeder

Busbar Feeder

Panel Connection

Sample Order:


for Busbar Feeder

Panel Feeder

Busbar FeederA and B dimensions of PL30 and PL31 are same

as left and right elbows, please refer to page 12

for the dimensions.

Attention !...





BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

UNPAINTED / PAINTED

COMPONENT

1 E-Line KB Busbar

2 Panel Connection Plate

3 Opening on the panel board


Rated

Current

Rated

Current

Busbar

Code

Busbar


KBA 2550-TR11-120

KBA 2550-TD21-120

- T R 1 1-120

- T U 2 1-120

- T D 2 1 -120

L 1

L 2

L 3

NTR11-120

TU21-120

TD21-120

21

2550 - TU21-120

E KBLINE

TR51-120

TL51-120

L1

N

L 2

L3

L3

L2

N

L1

20

02

50

120120120

- T R 5 1 -120

- T L 5 1 -120

KBA 2550-TL51-120

2550 - TR51-120

NL3

L2L1

NL3

L2L1

A

B

20

0

A

B

120120120

NL3

L2L1

325

400

120120120

32

5 40

02

00

L1

L 2L3

N

325

400

120120120

32

5 40

02

00


Sample Order:

2500 A, Aluminium, 4 ConductorsBolt-on,

Sample Order:


Sample Order:


Transformer

Connection

Upwards


Downwards



For transformer and panel connection

applications EAE design and planning

group will prepare your projects upon

request.

Plan of transformer and panel board room,

heights.

Transformer dimensions, distance between

bushings.

Panel board dimensions.

For the design the following informations are

required;


BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED

KB

Sample Order:

2500 A, ,Copper Bolt-on, 4 Conductors

Sample Order:


Right


Left


Please refer to page 12 for the dimensions.

A and B dimensions of TR51 and TL51 are same

as left and right elbows.

KBA 2550-TR11-165

KBA 2550-TD21-165

- T R 1 1-165

- T U 2 1-165

- T D 2 1 -165

L 1

L 2

L 3

NTR11-165

TU21-165

TD21-165

22

2550 - TU21-165

E KBLINE

TR51-165

TL51-165

L1

N

L 2

L3

L3

L2

N

L1

20

02

50

165165165

- T R 5 1 -165

- T L 5 1 -165

KBA 2550-TL51-165

2550 - TR51-165

NL3

L2L1

NL3

L2L1

A

B

20

0

A

B

165165165

NL3

L2L1

325

400

165165165

32

5 40

02

00

L1

L 2L3

N

325

400

165165165

32

5 40

02

00


BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED

KB



group may prepare your projects upon

request.


heights.


bushings.


For Project;

Please call us for non-standard components. The dimensions given above are minumum values.

Sample Order:

2500 A, Aluminium, , 4 ConductorsBolt-on

Sample Order:


Sample Order:


Transformer

Connection

Upwards


Downwards


Right


Left


Sample Order:


Sample Order:


Please refer to page 12 for the dimensions.

A and B dimensions of TR51 and TL51 are same

as left and right elbows.

4400

5300

6300

------

3100

4000

4250

5000

44

53

63

---

30

40

41

50

392

482

572

663

50

60

40

60

50

40

40

40

25

35

17,5

35

25

25

17,5

25

3(7x100)

3(7x130)

3(7x160)

4(7x130)

A

(mm)

B

(mm)

C

(mm)

D

(mm)

E

(mm)

2500

3000

3600

4250

1600

2000

2500

3050

25

30

36

42

16

20

25

27

196

246

306

366

40

50

60

40

40

50

40

40

17,5

25

35

17,5

17,5

25

25

17,5

2(7x75)

2(7x100)

2(7x130)

2(7x160)

A

(mm)B

(mm)

C

(mm)

D

(mm)

E

(mm)

800

1000

1250

1600

08

10

12

13

1000

1250

1600

2000

2250

10

12

16

20

23

75

75

100

130

160

40

40

50

60

40

40

40

50

40

40

17,5

17,5

25

35

17,5

17,5

17,5

25

25

17,5

1

1

1

1

2

3

3

3

4

5

5

6

7

6x75

7x75

7x100

7x130

7x160

A

(mm)

B

(mm)

C

(mm)

D

(mm)

E

(mm)


E KBLINE

NOTE : The standard distance between conductors is 120mm and 165mm. .Please call us for non-standard components

5

20

0

C

B D B D B DE

A

ø13

7

20

0

C

B D BB DD B DE

A

ø13


Rated

Current

Rated

Current

Busbar

Code

Busbar



Rated

Current

Rated

Current

Busbar

Code

Busbar



Rated

Current

Rated

Current

Busbar

Code

Busbar


ø13

20

0

C

B D B D BBBB 454545 DE

A

6

3

20

0

C

B D B DE

A

ø13 ø13

A

20

0

C

B D BBB 4545 DE

4

20

0

C

B DE

A

ø13

1

ø13

20

0

C

B DB 45E

A

2

23

- T R 6 1

TR61

670

2000

290

670

20

0

L 1

L 2

L 3

Nmin.

110

min. 1

10

670

2000

290

670

L 1

L 2

L 3

N

- T R 4 1- T R 4 1

min.

110

TR41min. 2

50

24

2550 - TR41

3650 - TR61

E KBLINE

L 1

L 2

L 3

N

250

150

200

min.

100

- T R 3 1

2550 - TR31

TR31

165

min 255

860

165

110

165

L1

L1

L2

L2

L3 L3

N

N

20

0


BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED

KB

Sample Order:


4 Conductors

Transformer

Connection

Sample Order:


4 Conductors

Transformer

Connection




group may prepare your projects upon

request.


heights.


bushings.


For Project;


Transformer

Connection

Sample Order:


4 Conductors

25

E KBLINE

A

Proposed Connection Details to EAE Transformer & Panelboard Modules

Determination of Special Length

After the installation of standard 3m lengths, you will be in need of special lengths which are smaller than 3m. The minimum

length for these special elements can be 35 cm. Please measure the lengths of these modules as shown below.

busbar

"A" length should be indicated in cm. Measure the asistance from one end of the side housing to the other.

A=Length of Special Busbar

Mat.Cable

Gland TypeOrder

Code

Inner

Diameter

(mm)Sheet RP0----

Sheet RP1 25M32

M40Sheet RP2 32

Sheet RP3 63Special

AL RP4 632xSpecial

AL RP5 184xM25

AL RP6 254xM32

AL RP7 324xM40

AL RP8 258xM32

SYK

SYK

SYK

SYK

KYA

KYA

SYK

SYK

KB

KB

KB

KB

B

B

B

B

1

2

4

6

6 5 0

5 5 0

0 5 0

3 5 0

KBB 6351

KBP 4051

A

(mm)

B

(mm)

C

(mm)

KB

KB

KB

KB

P

P

P

P

1

2

4

5

6 5 0

5 5 0

0 5 0

0 5 0

26

E KBLINE

L1L2 L3

N

L1L2L3

N

C

B

70

20

40

40

A

A

50

50

KBB 16

KBB 25

KBB 40

KBB 63

KBP 16

KBP 25

KBP 40

KBP 50

670

670

670

700

450

650

670

750

380

380

380

420

300

380

380

420

240

240

255

255

190

240

255

260

RP2

RP3

RP4

RP4

RP2

RP3

RP4

RP4

NH 1

NH 1

NH 2

NH 3

NH00

NH 1

NH 2

NH 3

74255

74247

74245

74243

49803

49807

74415

35910

83639

90505

90509

90513

49805

49809

83591

35911

Tap-off Boxes

with Fused Switches (SYK)

KB

BUSBAR TYPE

CONDUCTOR

PROTECTION

DEGREE

RATED CURRENT

BOX TYPE

IP-55-5

4 - 0

5 - 1

160 A-16

250 A-25

400 A-40

630 A-63

Bolt on- B

Plug in- P

CABLE GLAND PLATES

Please call us for non-standard tap-off boxes.

Cable Gland Plates

Tap-off boxes can be equipped with any brand

of switches, circuit breakers and etc.

KYA 160 A

KYA 250 A

SYK 160A - 250 A

SYK 630 A

Tap-off boxes are equipped with

EAE SYK fused switches

The tap-off boxes are in red RAL

3020 colour as standard.

EAE SYK

Can operate under load

Are equipped with NH fuse holders

Have interlock mechanism

Sample Order:

Bolt-on / 630 A / IP-55 /

5 Conductors

Sample Order:

Plug-in / 400 A / IP-55 /

5 Conductors

Bolt-on

Tap-off Boxes

Plug-in

Tap-off Boxes

CableG

land

Plate

(on

3sid

es)

CableG

land

Plate

(on

3sid

es)

4W

Order No.

5W

Order No.Fused

Switches

Tap-off

Boxes

Standard

Gland

Fuse

Size

35492

35494

35510

35512

35518

35520

35480

35482

35500

35502

KB

KB

KB

KB

KB

KB

KB

KB

KB

KB

KB

KB

KB

KB

KB

KB

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

B

1

2

4

6

1

2

4

6

8

8

1

1

8

8

1

1

6 5 0 - B1

5 5 0

0 5 0

3 5 0

- B1

- B1

- B1

6 5 0

5 5 0

0 5 0

3 5 0

- M1

- M1

- M1

- M1

0 4 0 - B1

0 5 0

0 4 0

0 5 0

- B1

- B1

- B1

0 4 0

0 5 0

0 4 0

0 5 0

- M1

- M1

- M1

- M1

KBB 6351 - B1

KBB 8051 - B1

KBP 4051 - B1

A

(mm)

B

(mm)

C

(mm)

KB

KB

KB

KB

KB

KB

KB

KB

P

P

P

P

P

P

P

P

1

2

4

6

1

2

4

6

6 5 0 - B1

5 5 0

0 5 0

3 5 0

- B1

- B1

- B1

6 5 0 - M1

5 5 0

0 5 0

3 5 0

- M1

- M1

- M1

500

500

700

700

950

950

500

500

700

700

300

300

300

300

350

350

300

300

300

300

RPK3

RPK4

RP4

RP4

RP4

RP4

RPK3

RPK4

RP4

RP4

KBB 160

KBB 250

KBB 400

KBB 630

KBB 800

KBB 1000

KBP 160

KBP 250

KBP 400

KBP 630

220

220

220

220

305

305

220

220

220

220

27

E KBLINE

70 40A

20 40A

L1 L2L3N

C

BA

50

L1 L2L3N

C

B

A

50

L1 L2L3N

C

BA

50

35488

35490

35506

35508

35514

35516

35476

35478

35496

35498

5W

Order.No

4W

Order.No

Tap-off Boxes

for MCCB's

Please call us for non-standard tap-off boxes.

* Tap-off boxes can be equipped with any brand

of MCCB's.

Cable Gland Plates

Special Cable Gland Plates

Sheet RPK0---- ----

Sheet RPK1 18M25

M32

M40

1xSpecial

Sheet

Sheet

Sheet

RPK2

RPK3

RPK4

25

32

63

Mat.Cable

Gland TypeOrder

Code

Inner

Diameter

(mm)

Sheet RP0---- ----

Mat.Cable

Gland TypeOrder

Code

Inner

Diameter

(mm)

Sheet RP1 25M32

M40Sheet RP2 32

Sheet RP3 63Special

AL RP4 632xSpecial

AL RP5 184xM25

AL RP6 254xM32

AL RP7 324xM40

AL RP8 258xM32

KB

BUSBAR TYPE

CONDUCTOR

PROTECTION DEGREE

RATED CURRENT

BOX TYPE

IP-55-5

4 İletken-0

5 İletken-1

160 A-16

250 A-25

400 A-40

630 A-63

800 A-80

1000 A-10

Bolt on- B

Plug in- P

CABLE GLAND PLATES

SWITCH TYPE M- MCCB / B- Empty

Bolt-on

Tap-off Boxes

Sample Order:

Bolt-on / 630 A / IP-55 /

5 Conductors, empty tap off box

Sample Order:

5 Conductors,

empty tap off box

Bolt-on / 800 A / IP-55 /

Sample Order:

5 Conductors, empty tap off box

Plug-in / 400 A / IP-55 /

CableG

land

Plate

(on

3sid

es)

CableG

land

Plate

(on

3sid

es)

CableG

land

Plate

(on

3sid

es)

Plug-in

Tap-off Boxes

Tap-off

Boxes

Standard

Gland

KBA 2750 - B10

1

2

3

4

B10

B11

- B 1 1

- B 1 0

L1

L2

L3

NPE

C

C

40

40

40

40

28

KB

-3650 - B11

KBA

A B C D

(mm) (mm) (mm) (mm)

Feeder Boxes

(B10,B11)

E KBLINE

800

1000

1250

1600

1600

2000

2500

3050

3100

4000

4250

5000

------

*

*

*

*

500

500

500

500

500

500

500

500

500

700

700

700

700

520

520

520

520

520

520

520

520

520

520

520

520

520

355

355

355

355

355

555

555

555

555

770

770

770

955

350

350

350

350

350

300

300

300

300

500

500

500

500

1

1

1

1

1

2

2

2

2

3

3

3

4

08

10

12

13

16

20

25

27

30

40

41

5000

--- 1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300

------

10

12

16

20

23

25

30

36

42

44

53

63

---

*

*

*

250 250

250

B B

B

D D

D

A A

A

150 150

150

200

250

B

D

A

150

200

L1

L2

L3

NPE

* New product group

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED

One way system,

4 conductors

One way system,

5 conductors

2 and 3 ways systems,

4 conductors

2 and 3 ways systems,

5 conductors

Ampere Ratings

Please call us for special applications or for applications with MCCB'sThe dimensions given above are minumum values.

Cable Gland Plates

Busbar

Housing Type

Cable

Gland Plate

Type

Aluminium

(Al)

Copper

(Cu)

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code

Gland

Type

Sample Order:

3050 A, Aluminium, Bolt-on

Sample Order:

3600 A, Copper, Bolt-on

Feeder Box

Feeder Box B11

1

2

3

4

KBA 2550 - BO

- B O

A

C

29

KB

Feeder Boxes

(Central O)Feeder Box B

E KBLINE

250

XB

250A

BO

L1

L2

L3

NPE

L1

L2

L3

NPE

KBA

A B C X

(mm) (mm) (mm) (mm)

800

1000

1250

1600

1600

2000

2500

3050

3100

4000

4250

5000

------

*

*

*

*

500

500

500

500

500

700

700

700

700

700

700

700

700

520

520

520

520

520

520

520

520

520

520

520

520

700

405

405

405

405

405

805

805

805

805

1005

1005

1005

1160

172,5

172,5

172,5

172,5

172,5

277,5

277,5

277,5

277,5

385

385

385

475

1

1

1

1

1

2

2

2

2

3

3

3

4

08

10

12

13

16

20

25

27

30

40

41

5000

--- 1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300

------

10

12

16

20

23

25

30

36

42

44

53

63

---

*

*

*

* New product group

BUSBAR TYPE

CONDUCTOR TYPE

BUSBAR CODE

PROTECTION DEGREE

TYPE

COMPONENT

UNPAINTED / PAINTED

Ampere Ratings

Please call us for special applications or for applications with MCCB'sThe dimensions given above are minumum values.

Cable Gland Plates

Busbar

Housing Type

Cable

Gland Plate

Type

Aluminium

(Al)

Copper

(Cu)

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code

Gland

Type

Sample Order:

2500 A, Aluminium, Bolt-on

Central

Feeder Box OB

30

E KBLINE

B11

B11

B10

B10

B11

B10

Selection Feeder Boxes

Application of

Feeder Boxes for the horizontal lines

Application of

Feeder Boxes for the vertical lines

In horizontal applications neutral conductor

is considered to be lower conductor.

In vertical applications the

neutral conductor should

be on the right side.

front

IDD

24

IDT

IDY

BRA

UDD

L

IDDL

UDD

IDD

IDY

300

400

-----

2000

300

400

-----

2000

300

400

-----

2000

UDD

UDYB

UDYB

UDYB 300

400

...

1000

KB UT

IDY

350

350

350

400

450

450

500

550

600

650

750

800

900

72597

72597

72597

72589

72583

72583

72581

72575

72573

72571

72563

72561

50163

LOrder

Code

(mm)

------

800

1000

1250

1600

1600

2000

2500

3050

3200

4000

4250

5000

*

*

*

*

1000

1250

1600

2000

2250

2500

3000

3600

4250

4400

5300

6300

------

---

08

10

12

13

16

20

25

27

30

40

41

50

10

12

16

20

23

25

30

36

42

44

53

63

---

350

350

350

400

450

70025

70025

70025

70035

70045

L

(mm)

------

800

1000

1250

1600

1000

1250

1600

2000

2250

---

08

10

12

13

10

12

16

20

23

31

E KBLINE

*

*

*

ø15x35

ø15x35

155

105

L

L

105

155

Fixing Elements

ORDER CODE

LENGTH L (mm)

KB UT FIXING SET

Supports

Steel Dowel

Extension Unit

Theaded Rod

Steel Dowel

Extension Unit

Theaded Rod

IDT Fixing Element


* New product group

Al

Conductor

Cu

Conductor

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code

KB BRA FIXING SET

Order

Code

Al

Conductor

Cu

Conductor

Rated

Current

Rated

Current

Busbar

Code

Busbar

Code

PDD 300

400

...

2000

UDD

STSSTS

TMP 5

UDY

PDDB

STK

UDY

STS

300

400

...

1000

200

300

400

300

400

-----

2000

200

300

400

PDD PDD

PDDB

PDDB

STK

IDD

STK

UDYL

L

M10.....Ø14

M12.....Ø16

L

32

E KBLINE

L

L

L

Fixing Elements

ORDER CODE

LENGTH L (mm)

Supports


BRA 12-05

BRA 12-10

BRA 14-05

BRA 14-10

BRA 13

BRA 13

BRA 9-3

BRA 9-4

Threaded Rod

Threaded Rod

Threaded Rod

Threaded Rod

(M12)

(M10x500)

(M10x1000)

(M12x500)

(M12x1000)

(M10)

(M12)

(M10)

Exstension Unit

Exstension Unit

Steel Dowel

Steel Dowel

Threaded Rods

Exstension

Unit

Steel Dowel

Diameter of the

hole to be drilled

11.09.2002

IEC 60439-2

EAE Elektrik A.Ş.

33

E KBLINE

Standard

Date

This conformity certificate has been issued after running the below listed tests at laboratories.

Type Tests

1- Temperature-rise Limits (8.2.1)

2- Dielectric Properties (8.2.2)

3- Short-circuit Strength (8.2.3)

4- Effectiveness of The Protective Circuit (8.2.4)

5- Clearances and Creepage Distances (8.2.5)

6- Mechanical Operation (8.2.6)

7- Degree of Protection (8.2.7)

8- Electrical Characteristics (8.2.9)

9- Structural Strength (8.2.10)

10- Crushing Resistance (8.2.12)

11- Resistance of Insulating Materials to Abnormal Heat (8.2.13)

12- Resistance to Flame-propagation (8.2.14)

Akcaburgaz Mahallesi, 119. Sokak, No:10 34510 Esenyurt-Istanbul

Tel: +90 (212) 866 20 00 Fax: +90 (212) 886 24 20 www.eae.com.tr

EAE Elektrik A.S.

Product Group

Manufacturer

E-Line KB Busbar Energy Distribution System

EAE Elektrik A.S.

Akcaburgaz Mahallesi, 119. Sokak,

No:10 34510 Esenyurt-Istanbul

Directive

EC DECLARATION OF CONFORMITY

According to EC - Directive

2006/95/EEC “Low - Voltage - Directive”

34

E KBLINECertificate

34

Product Overview

E KBLINE

800A...6300A

COMPACT BUSBAR PRODUCT OVERVIEW (E-LINE KB)

1-Standards & Certification:

2-General Structure of Products:

2.1- Electrical Characteristics:

For Aluminium Conductors;

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2.2- Housing and Structure:

2.3- Conductors:

2.4- Insulation:

2.5- Joint Structure:

2.6- Protection:

3-Tap Off Boxes:

4-Installation and Commissioning:

·Busbar system shall be designed and manufactured as per IEC 60439-2 standard. Each busbar rating shall have a separate type test certificate

from an independent internationally accredited laboratory.

·

·Each product shall have a “Type Label”, which indicates the brand, type of the unit, conductor number and electrical details.

·Busbar system shall have “Sandwich-Compact” structure. Aluminium or Copper conductors shall be tin plated along the entire length. Housing

shall be 1,50 mm galvanized steel or if required housing shall be RAL7038-Electrostatic painted.

·Busbar systems nominal insulation voltage shall be 1000V.

·As per ampere rates, minimum short circuit values shall be like below;

800, 1000 and 1250A:1sec/rms-50kA, Peak-110kA

1600, 2000 and 2500A: 1sec/rms-100kA, Peak-220kA

3000A and above: 1sec/rms-120kA, Peak-264kA

·Temperature rise shall be maximum 50K over 40°C ambient temperature for both tin plated Aluminium and Copper conductor busbars.

·Busbar system shall have “Sandwich-Compact” structure.

·Compact structure of the housing shall be provided by M6 screws applied at every 10 cm along the entire length.

·Busbar system shall have all necessary accessories (elbows, offsets, panel-transformer connections, reductions, etc). Manufacturer shall supply

special dimensioned units in short time, if the project conditions requires.

·For horizontal runs, a horizontal expansion unit shall be used at every 40m and expansion points of the building.

·For vertical applications, a vertical expansion unit shall be used at every floor. Busbar system shall be rigidly fixed by supports at every floor.

·Compact busbar system shall have Nickel and Tin-plated EC grade aluminium conductors (800-5000A). / Compact busbar system shall have Tin-

plated Electrolytic copper conductors (1000-6300A).

·Busbar system shall have below number of conductors and phase configuration;

a) (4 full size conductors + Housing (earthing) )

b) (4 full size conductors + ½ earth conductor + Housing)

c) (5 full size conductors + Housing (earth)

d) (5 full size conductors, 5th bar shall be used as clean earth + Housing

·Neutral conductor shall have the same cross-section (100%) of phase conductors.

·Conductor and housing expansion differences shall be absorbed at the joints using “Z” shaped offsets.

·For strong and long life time insulation system, there shall be 2 layers of extruded PP (Polypropylene) and 3 layers of “B class” polyester film

(Mylar) between neighbour conductors. Conductors shall be packed and placed into the housing without leaving any air gap for compact

(sandwich) structure.

·Electrical and mechanical connection shall be made at joints by “single bolt” joint construction and each joint shall have two “Belleville” washers.

·The joint shall be with direct overlapping of the conductors.

·Insulators of the joint shall be manufactured of glass-reinforced polyester.

·Joints shall be realized by a torque spanner (wrench) set at 83Nm.

·To prevent the joints transportation damages, they shall be protected by plastic caps, which shall be removed before installation.

·Joint bolt shall be locked from both sides (Bolt head and nut).

·Protection degree of the busbar system shall be IP55.

·Rating of plug-in tap off boxes shall start from160A and shall be up to and including 500A. Rating of Bolt-on tap off boxes shall start from160A and

shall be up to and including 1000A. Plug-in tap off boxes shall be installed, when the busbar line is energized.

·Tap off boxes shall have an electrical interlock mechanism, which ensures that plug-in tap off box cannot be removed mechanically from the

busbar, when the switch is at “ON” position. Mechanical interlock mechanism shall prevent opening the door, when the switch is at “ON” position.

·It shall be possible to install bolt-on tap off boxes up to 1000A to each joint of plug-in and bolt-on busbars. It shall be possible to install a bolt-on

tap off box only by removing the plastic contact distance pieces on the joints. The real contacts of the bolt-on tap off box shall be placed instead of

the contact distance pieces. The same bolt-on tap off box shall be installed to the joints of all busbar ratings without changing or adding any

pieces.

·When the switch is at “OFF” position and the door is open, tap off box shall be at IP2X protection level. (There shall not be any accessible live part

in the box).

·Tap Off boxes shall be suitable for any brand of MCCB.

·Contacts of plug-in tap off box shall be silver-plated copper. Contacts of bolt-on tap off box shall be tin-plated copper.

·While inserting the contacts of Plug-in tap off boxes, earth contact shall make first touch.

·Any extra piece shall not be needed to install tap off boxes.

·Tap off boxes shall be manufactured of sheet steel and epoxy painted RAL 3020.

·Busbar systems shall be installed as per Single-Line drawings respect to required ampere rates and manufacturer installation guide (torque

values, lockers, etc.). Electrical installator shall run an insulation test after installation according to manufacturer's test procedures. The results of

the test shall be reported to the manufacturer. Minimum insulation value shall be 1Mohm.

4 Conductors:

4 ½ Conductors:

5 Conductors:

5 Conductors:

Manufacturing facility of busbar systems shall have ISO 9001 and ISO 14001 certification.

1000, 1250, 1600, 2000 and 2250A:1sec/rms-50kA, Peak-105kA

2500, 3000, 3600 and 4250A: 1sec/rms-100kA, Peak-220kA

4400A and above: 1sec/rms-120kA, Peak-264kA

For Copper Conductors;

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